Document rabdKbnwbkJR6eRDJ27bBywq
" CG 03
CODE KY-907-D PKG
jmffiW.
_K2L46
o'"d a t e "") - (To t T e
4780*
PROCESSES
APPROVED''BY
< ) KY-907-D <H) FWP 06/15/82
CDHTYP JOB NAME: O3KY907DMH
TYPED BY;
STANDARD HR S. 8.9
TIME ____ _
M
LOCATN
EQUIP MENU
CG CODE F'Q
LOT
DRY* WEIGHT
DRY CONT
NO, PKG PKG- WGT
TOTAL WEIGHT
ACTUAL USE LBS
O\\
9J^ ZiSfh /fep , I4J Jjdlll ZSUl
f\A YC-2- - 93
14 YC-2 93
14 YC-2 93 Mjfi/U. k^UAJL
ikllSSl 1
_____ NON-BLEEDING__
I USE | N- .I ACCT
NAME : "KROLOR* YELLOW-MEDIUM
1 LBS | CODE I LBS
I ;*BEFORE USING SV, MAKE SURE THAT N-28-D LINE / IF ANY IS BLANKED OFF,'
Ii
f RUN 60*<990 G) WATER IN V-203. SET AGITATOR ON
j /h ^g h SPEED.
-
y^EIGH IN DRUM 6 POUR IN
u^i/49^
4..&S&--|-3iAD-i~355-
DUMP IN AND STIR?|p . iSIa.g.27 RECORD; START
171X50 1 !3uSmi
3550 I
FIN X
'y SV
JUST TO 75* <1275 G) WITH AGITATOR ON LOW SPEED PUMP V-203 THRU
WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN >T OF HOT WATER AT.240072600 PSI INTO V-205 7 VRECORD: V-205 VOL $1_" & ADJ TO 60* (2100 G) ar\ INSPECT HOMOG STRAINER 6 CLEAN IF NECESSARY
YJ2WRUN 10" " ( 5?4~g T"" WATER-INTO~V-
START-""
J^A'GITATDR
1 m\ PUMP V-205 THRU HOMOG AJX800-5200 PSI INTO _SV.
] RECORD: TIME START
TOTAL MINUTES _/j&L
NOTE: IF HOMOG PRESSURE FALLS BELOW 4300 PSI,
-WAY VALVE WILL RECIRCULATE SLURRY TO V-205
WHEN V-205 MT, RUN IN 5* <240 G) WATER & PUMP
I THRU HOMOG AT 4800-5200 PSI INTO SV
SP 11-2 1 SF' STEP 01 - SET FORMULA SELECTOR TO POSITION
611
<V-243) OR POSITION 6 <V-244)
CP 115TT PRESS SV CAM RESET PB - SET 22 TC IN AUTO
1 L^REMOTE <TEMP IS SET AT 190-194*F)
3 11JKT RECORD LEVELS 6 SET R/M COUNTER 41 AS FOLLOWS
1 | >4* 11 LG
PRESET 43
45 GAL
113 SET STRIKE FLOW CONTROLLERS AS FOLLOWS:
1
3FC10 <N-27-D CONTROLLER) IN MANUAL 0.73 GPM I
3FC20 (N-27-D WATER) IN MANUAL LOCAL 9.56 GPM |
3FR10 < N-27-D/WATER) RATIO
. 1.31
1
8FC10 <N-32-D CONTROLLER) IN MANUAL .96 GF*M I
8FC20 <N-32-D WATER) IN MANUAL LOCAL 8.45 GPM 1
8FC20 <N-32-D WATER) IN REMOTE
I
I 8FR10 < N-32-D/WATER) RATIO
1.76
1
1l j u iI 26 rssb
ir i1 I 115-D | 239 I J; 1 I' 1 27-D 1 302
1 32-D | 2022 I I
LOT-________ , COMTYP JOB NAME -03KY907DMH PAGE 02
DATE PRINTED: 6/16/82
EQUIP | PAGE 2 CG 03 KY-907-D
I USE i N- |ACCT
MENTI. |
*7 U; (
| LBS I CODE I LBS
! Jiiim
------ :--;---------- - --------T . _ I
I- --_______________________ I --
I I-t t Jd p e r a t o r STEP PB
.
ill
320 |
RECORD LEVEL 2LG JjL% IF BELOW 35% FOLLOW SOL'Nl
i
i
SV |IMAKE-UP PROCEDURE FOR
N-27-D
ii
i
SP i 1-#''T>DUUST SV TO 48* (2470 G>
ill
CP |LSfc-T RECORD PH /&K ADJ TO 11.1-11.3 WITHN-7-D AT
|
1
f
I I 5% C10PARTS WATER TO v1 PART N-7-D)
||
[/ f
4 | LJUPHGN INTO SV. RECORD: PH UiZ*-
ASSUME 50% 1 _Jl -- I 7-D I ___r
I 30"T OPERATOR STEP PB
ill
,P STEP 06/39. AFTER HEAT-UP RECORD: 'p h %-j: I
SV WITCH 3FC20, 8FC10, & 8FC20 TO AUTO
SP ERATOR STEP PB
STEP 10/43. WHEN 3FC20, 3FC10 6 8FC20 FLOWS
ARE IN LIMITS, SWITCH 3FC10 TO AUTO 6 PB
STEP 11/44. WHEN 3FC10 6 3FC20 FLOWS ARE IN
IMITS, SWITCH 3FC20 TO REMOTE
ERATOR STEP PB
DURING STRIKE RECORD
SP STEP
V-243/V-244
PH^r RANGE
13/46 (30 MIN)
9.0- 10.0
14/47 (60 MIN)
9.0-10.0
15/48 <2 HRS)
9.0-1O.O
16/49 (3 HRS)
..0-10^0
17/50 (FINAL)
7.5-8.5 J/if-Pk
NOTE: IF PH NOT IN RANGE, NOTIFY SUPV & NOTE
IN LOG. IF FINAL PH >8.5, ADJ TO 7.5-8.5.
CORD PH
ASSUME 77%
I 27--D
IN 1 55 1 128-Afr 55
ADD 27* (208 G) WATER TO V-385 V ADD & STIR FOR 2. MIN FOR S 57 * 1
1 1I ASSUME 50% | . 90 I 7-D | 45
UR.tNG STRIKE CHECK LEVEL IN V-337. F LOW LEVEL LIGHT IS NOT LIT., GO TO S-35 IF LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING
THAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE" IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW '
STEARATE MAKE-UP PROCEDURE.
] I | | |
I
RUN IN 32' (317 GAL). DO NOT MAKE UP THIS
|
SOLUTION MORE THAN 30 MINUTES IN ADVANCE. . |
DELAY BETWEEN END OF STEP 41 HEAT-UP AND
|
TART OF. STEP 48 HOMOGENIZATION SHOULD BE
|
LESS THAN 3D MINUTES.
I
RN ON STEAM 6 AGITATOR
I
T TO 42* (403 GAL) 'AT 178-1S2*F
I
ADGER METER FOR-550*
I
PUMP IN FROM V-387 THRU UNDERSURFACE DISTRIBUTORS AS FAST AS POSSIBLE
". HUT OFF PUMP
2-R 3 MIN AT 178-182*F FOR S 48
I 450 I 50
I 50 I |
DO NOT SHUT OFF AGITATOR
'
1
69-A I 450 55-AI 50 60-AI 50
DUP050046242
LOT=
COHTYP JOB NAME = 03KY907DMH PAGE 03
DATE PRINTED; 6/17/82
EQUIP WENT i
| PAGE 3 CG 03 KY-907-D
I USE I LBS
N~ lACCT CODE LBS
. 1_______
i w t WHEN S2S COMPLETE HEAT SV TO 198-200 DEG F IN |
& reps 10 MIN
|
SP CLQS WATER LINE 6 DISCHARGE VALVES AT STEARATE|
9 PUMP
'
sI
OPEN V-388 DISCHARGE VALVES TO STEARATE PUMP |
| ^J^^tNLET
i
OPM WATER VALVE AT STEARATE PUMP 6 RUN WATER P
THRU HOMOG AT 2900-3100 PSI TO SEWER
.|
Vi
WHILE HOMOG WATER AT 2900-3100 PSI, OPEN HOMOG |
1 | ^DISCHARGE VALVE TO SV AND CLOSE VALVE TO
I
I SEWER
i IMMMMEEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,i URN ON PUMP i, HOMOG V-388 TO SV AT 2900-31001
PSI. MAINTAIN SV AT 198-20*F.
|
ILE HOMOG V-388 TO SV, SHUT OFF WATER VALVE . |
a t CTP'AK'&TF PI IMF' A VAF`
"I
WHEN HOMOG COMPLETE, RINSE IN V-388 WITH HOT |
R FROM HOT WATER MIXER '
I
50 COMPLETE TURN'OFF HOMOG & STERATE PUMP I
5 MIN AT 198-200*F
I
OFF STEAM S53 COMPLETE, OPERATOR JfB*
! |
STEP 23/53 RECORD PH__3l _V_(3.3-3.7)
I
IF NECESSARY, ADJ PH TO ^.3-3.7 ,<DOWNWARD ONLY)|
6 RECORD: PH' I
NOTE: USE LIQUID ALUM, N-115-D. ADD TO SV VIA |
BADGER METER. STIR 5 MIN AFTER EACH
i
ADDITION.
"
ASSUME 50% I. ____1115-D
____ -IN N-7-D FROM S-30 IN 10-12 MIN 6 STIR SMINi
RECORD: PHJ&& <4.2-4.4) & IF NECESSARY-? ADJ | TO PH 4.-2-4.4 '6 RECORD: PHJilh ASSUME 50% I /&_." ] 7-D
(DILUTE 10 PARTS TO 1 WITH WATER:) ASSUME 78% 1_,,____ :i 27-D !
SIPHON N-7-D INTO SV-
I
OPERATOR STEF PB .. .
PERATOR STEP PB
SP STEP 60 - BATCH COMPLETE
FINISH
OPERATOR
I
TIME SP STEP .
______
I.
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