Document rVr9mgVgpMabGkEQJgXvVqba
(AUTSM&HgD).
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MAKING INSTRUCTIONS'-BATCH UNIT
D*-V*
CG 3 'CODE KY-788-D PKG .LO..T.....>..... ' -orvasws
*ifrr^4IGT'*"'<^` * ' ?'4.RS
PROCESSES
APPROVED BY
<J> FOP 11/3/8
< ) 4 HOUR STRIKE
V - < ) A *v < ) AS FOR XOB-17
STANDARD'HRS. 8.8 . ..TIME________M
/T
---
COMPONENT CONSUMPTION
CG CODE
LOT , PQ
' 14 YC003B J&2t!L 93
.14^ YC003B
93
14 YC003B ______
93
LBS
1
1
_J&JL I
` |ii - i i ii r r- i-n__
CG 14 14 14
S 5 I !
TYPED BY: FP 11/3/00
CODE YC003B
YC003B YC003B
LOT _________
_____
PQ 93
93 93
LBS
\
\ '
TOTAL EST-D WGT V| \i.
eq u ip'
CLEAN UP
3560
AS YOU GO ALONG.
'KROLOR* YELLOW-LIGHT
. n o n -b l e e d in g
USE LBS
N-
CODE
A COT LBS
UN 60 *X2^0--Gif" WATER
Hj e ig h IN DRUM 6 POUR DUMP IN AND STIR 5 MlN RECORD: START
FIN jjL*.
_ltlQ7X. _/3.6Jak.
.1
1 JSV i
l SSD
i -345- II9S3-D 1 34S
152X50 |1YC-3-Bi 2600
i4&.<L i
DJUST TO 75' <1275 G>
WITH AGITATOR ON LOW SPEED PUMP V-203 THRU
DMQG AT 2400-2600 PSI INTO V-205
WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN
OF HOT WATER AT 240072600 PSI INTO V-205
RECORD: V-205 VOL
, ADJ TO 60* <2100 G>
INSPECT HOMOG STRAINER & CLEAN IF NECESSARY
RUN"7o*"c5?4"GT"WATER"lNT6~V::15^6'`sTARf
"
AGITATOR
FUMP V--205 THRU HOMOG J*T 4800-5200 PSI INTO SV-
RECORD: TIME START ^j^fft-TOTAL MINUTES j!L.^rjSr
NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI,
3-WAY VALVE WILL RECIRCULATE SLURRY TO V-205 HEN V-205 MT, RUN IN 5" <24 G) WATER G PUMP
THRU HOMOG AT 4800-520 PSI INTO SV
!
SP STEP 01 - SET FORMUl
OR TO POSITION }
3 <V-243) OR POSITIONS)
PRESS SV CAM RESET PB - SET-iCT TC IN AUTO
REMOTE (TEMP IS SET AT 190~194*F> '
RECORD LEVELS 6 SET R/M COUNTER *1 AS FOLLOWS:
11 LG yi^Y. PRESET $2
208 GAL
4 13LG jLteJY. PRESET *6
135 GAL
vStt STRIKE FLOW CONTROLLERS AS FOLLOWS:
PFC10 (N-27-D CONTROLLER) IN MANUAL 0.34 GPM
3FC20 (N-27-D WATER) IN MANUAL LOCAL 2.8 GPM
3FR10 <N-27-D/WATER) RATIO
0.8
SFC1 (N-32-D CONTROLLER) IN MANUAL 0.4JTGPM
8FC20 <N-32-D WATER) IN MANUAL LOCAL 2*4" GPM
8FC20 (N-32-D WATER) IN REMOTE
8FR1 0 (N-32-D/WATER) RATIO
1.1
i1 I 1 1 15-A ! 416 1 20-A I 135
27-D 180
J 1983-B I..4345-
L
EQUIP
1.
I
I PACE 2
f
CG 03 KY-78S~D EST W'CT 3560* V - r2-. 4^-
i LBS
W^yKoPERATOR STEP PB , _ . 3200 >k T I RECORD LEVEL 2LG W&J.' IF <352 FOLLOW SOLUTION lSV .. 1 I MAKE-UP PROCEDURE FOR N-27-D SP. ADJUST SV TO 47* <2400 G) CP JM^\. RECORD PH ULl PPMJ TO 11*0-11*2 WITH N-7-D AT
j 1 52 <10 PARTS WATER TO 1 PART N-7-D) 4 1 b*SIPMON INTO SV* RECORD: PH /A/ '; ASSUME 502
I20~T OPERATOR STEP. PB '
I | I I
i
i CODE
17! 7-D i..
II
-
SP STEP 06/39. AFTER HEAT-UP RECORD: PH
SV |2
SWITCH 3FC20, 8FC10, 6 8FC20 TO AUTO
SP (%
OPERATOR STEP PB
PT SP STEP 10/43. WHEN 3FC20, 8FC10 & 8FC20 FLOWS ARE IN LIMITS, SWITCH 3FC10 TO AUTO G PB
5- jaanI
V^f7
SP STEP 11/44. WHEN 3FC10 6 3FC20 LIMITS, SWITCH 3FC20 TO REMOTE OPERATOR .STEP PB DURING STRIKE RECORD; SP STEP
FLOWS ARE IN
V-243/V-244 13/46 <30 MIN)
H RANGE
TIME
7*4-9.3-10*0
14/47; <6 MIN) i 5/48 (2 HRS) 16/49 <3 HRS) 16/49 <4 HRS)
Z&L 9.3-1 0.0 &
Sts.- 9.3-10.0 OULtHL C 9.3-10.0 Sj LICV 9.3-10.0 JbXtCL
1 7/50 (FINISH)
7.5-8.5 JtoJSJ?
NOTE: IF PH NOT IN RANGE, NOTIFY SUPV Hi NOTE
IN LOG* IF FINAL PM >8*5, ADJ TO 7.5-8.5.
6 RECORD PH ___ .
ASSUME 772
i
ip/rrt.
II ! 27-D I
339^+isr''i 6 Jv&f:
>+32f |
WHILE STRIKING RUN 30" <234 G> WATER INTO V-3391
ADD IN 7-8 MIN
' 'I
ADJ TO 49" <382 G) AT 80-10.0*P
I
STIR 5 MIN 6 RECORD : PH fjBuj < 9*5-10.5)
I
STIR 15 MIN OR LONGER FDR SP STEP 26/56
I
RECORD : VOL^_" 4, CALC ^'fL* 2 0..7S - 3lL**ML. I
SET PRESET *8 TO 3jg_t>GAL FROM S 33
I
35
RUN 40" <440 G) WATER INTO V-302 ADD ts STIR 2 MIN FOR S 40
ASSUME 502 ! 36
] 530- A I ii Ij
I '!
I
I 7-1) 1 103
SP STEP 17/5 AFTER CHECKING PH, OPERATOR PB.
IFT IN
j
SP STEP 23/53. RECORD:FHi3l * <3.7-4*2>
RiliKIN N-7-D FROM S 36 IN 10-12 MIN & STIR 5
100 i I
RECORD: PHTlhL <9.0-9.5). ADJ IF NECESSARY & I
RECORD: PH
ASSUME 77% ]
CD!LUTE 10 PARTS WATER TO 1 PART) ASSUME 50% I
(SIPHON N-7-D INTO- SV)
i
OPERATOR STEP PB P STEP 29. RECORD: PH___ & TIME _______
i i
PERATOR STEP PB SP STEP 60. BATCH COMPLETE.
I I
| 128-AI 100
! 27--D ! I 7-D )
II
START
i!
TIME SP STEP
! I.
imtK. Z`
FINISH TIME SP STEP
OPTR !
I
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