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544 G. W. JONES
HAZARDS OF COMBUSTIBLE GASES AND VAPORS
545
I! Most of the sources of ignition given above can be controlled by establishing
Methane is highly flammable in air when the concentrations are within tfe
pper safety regulations and installing flameproof and vaporproof electrical
limits given above. Methyl chloride does not produce as violent explosions af
fjpment; others, by designing the plants so that boilers, water heaters, in-
certain methane-air mixtures, yet explosions of this combustible in air may c|
ifierators, and other equipment where there are open flames and incandescent
considerable damage. Methylene chloride is entirely safe when mixed with ail
Aerials are installed in other buildings at a safe distance from the place where
at ordinary temperatures and pressures, but it is flammable in air at elevate
cesses involving explosion hazards are carried out.
temperatures, and, when mixed with pure oxygen in the right proportions, forSi
1 Static electricity has caused many serious fires and explosions and is one of
highly explosive mixtures. Chloroform has no explosive properties, while carboi
most difficult ignition hazards to control. There are few operations in which it
tetrachloride is entirely nonflammable with air or oxygen in any proportions^
iy not be present. It is more serious in dry atmospheres where the relative
temperatures and, in fact, is used to good advantage in the preparation of noffi
.idity is below 50 per cent. Static electricity may be generated by friction, that
combustible, nonflammable dry-cleaning compounds. By the addition of the prope;
|>y slipping belts, pulleys, and revolving machinery, and by passage of solids,
proportions of CCU to combustible liquids, such as naphtha and petroleui
ids, or gases at high velocity through small openings. It also may be generated
distillates, the resulting mixtures are rendered incombustible and nonflammab
.^impact, pressure, cleavage, and induction. It may be partly, or totally elimi-
However, when these liquid mixtures evaporate, unless the vapor pressure.^
fed'by the proper grounding of all machinery, pipes, and other equipment where
the combustible portion is as great as that of carbon tetrachloride, flammal
arges may accumulate. Whenever practical there is added safety in also main
liquid mixtures may remain. At least one serious explosion is known to ha1
taining the room humidity above 50 per cent.
occurred from such a mixture. Conversely, should the combustible portion ha|
a vapor pressure greater than that of carbon tetrachloride, the liquid residue woul
E. SEGREGATION OF HAZARDOUS OPERATIONS
remain nonflammable, but flammable vapor-air mixtures could be formed frif its evaporation.
Trichloroethylene and various Freon compounds may be used to advanfa where liquids having nonflammable characteristics are required.
Operations that, through necessity rather than choice, require the use of jge volumes of flammable gases or vapors should be segregated from other fiations. This requires installation of hazardous processes in buildings at a safe ill|ance, and, if heavy combustible vapors are involved, the elevation should be
D. ELIMINATION OF IGNITION SOURCES
Combustible gases and vapors, mixed with air or pure oxygen in proportion to give flammable mixtures, may be employed safely provided all 60urc?|| ignition are eliminated. The atmosphere in the gasoline tanks of the milliong
automobiles and trucks in use on our streets and highways contains "dit! flammable'mixtures or mixtures that become flammable when air is added,-y<jj>l
number of accidents caused by these conditions is extremely small. TJtn|
largely because the tanks are kept closed, the mixtures inside the tankfl
usually above the upper limit of flammability, and no sources of igmticmfflg
present in the tank or around the filler cap.
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The safety engineer is primarily interested in the sources of ignition that-raayjj
..cause_explosions_.These_sources-may_be_classifiad..as_gi.ven-belowL:_______
Flames
(Open lights
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Matches and cigarette lighters
Fires in boilers and water heaters
[Burning material; incinerators ``
Ignition sources Sparks
Static electricity Electrical shorts and arcs Lightning Sparks from tools
qw that of other buildings, so that in case of a fire or explosion the liquids ipspors'tha'rmaybeTelea'sed'wiH-not -flow- toward~other adj acent- buildings. fl|les of safe distance for various operations involving the use of combustible ids and vapors have not been developed adequately, as has been done in the inufacture and storage of explosives. Therefore, it becomes the duty of the |pty engineer to use his own judgment as to what distance is safe for a given juration.
F. PROVISION OF ADEQUATE VENTILATION
The necessity for adequate ventilation where flammable gases and vapors e^,handled and used cannot be too strongly emphasized...This need for adequate
'tilation applies not only to the spaces around the equipment in which the ^ma^b-'e-prKentV'but slstrto-all-conduite; trenchesrand- tunnels where-pipes "conveying flammable gases and vapors and pipelines for conveying flammable uids are installed. Such lines should be carried in the open air from one building ^another, and in buildings they should be suspended above the floor level where Key-can be .inspected readilv for-leaks.____________ . _______ -____________
The buildings should be of light material that will not offer too great ittance to applied pressure if an explosion occurs. The roofs should be provided ith ventilators, and windows should be installed with tilting-type sashes that en when pressure is exerted from the inside. A reduction of pressure on the
Heated materials
Glowing metals; hot cinders Overheated bearings Electric light filaments Spontaneous combustion