Document rBB3abrw941o1bqagoE5kE5LE
. c*
iTTT'TT '' "
CG 04
CODE KO-909-D
FKG
STANDARD HRS*
TIM!
CG CODE
PQ LOT
01 YC016B 93 3<*4oJ
01 YC016B 93 36360
01 YC016B 93 37336
PROCESSES
APPROVED BY
< ) KO-909-D <C> PUP 11/3/80
<> < >I
(> <>
( > M.
()
TYPED &Y ^1^,44/3/80
~~T--^
(jOV 1 A 10^
M2
TOTAL EST'D WGT 5296
REQ. NO* <
NON-BLEEDING
" KROLOR" ORANGE Y
0"(990 G) WATER IN V-211 CGH SPEED " "WEIGH IN DRUM AND POUR IN i DUMP IN AND STIR 5 MINS* RECORD: START33P-.JO.M
PIN
SET AGITATOR ON
USE LBS 1'
NCQDE
1CCT -BS '
480 SSTvv
jOST TO 75" (1275 G>
ts&H WIJli-AGITATOR ON LOW SPEED PUMP V~211 THRU
: J>*<M0MOG AT 2800-3200 PSI INTO V-208
*T\ WHEN V-211 MTY,WASH COLOR THRU HOMOG WITH MIN
OF HOT WATER AT 2800-3200 PSI INTO V-208
MjGORD':V-208 VOL.* -MJL^ G ADJUST TO '54* < * 890fc.)!
ASPECT HOMOG STRAINER G CLEAN IF NECESSARY
j
RU. 10 * " (5?4"&) ^WATiR~INTO"v-^77"5fART^~"`~r"~''" \~
AGITATOR G INSTALL TEMP CHART
|
PUMP V-208 THRU HOMOG AT 4800-5200 PSI INTO SV*I
RECORD : TIME START >2S/fL TOTAL MINUTES
I
NOTE: IP HOMOG PRESSURE PALLS BELOW 4800 PSI, 1
AY VALVE WILL RECiRCULATE SLURRY TO V-208 I HEN V-208 MT, RUN IN 5" (240 G> WATER G PUMP' |
THRU HOMOG AT 4800-51200 PSI INTO SV
}
ii^QT'WHlLE HOMOG, RUN 6*' (284 G) WATER INTO V-349
tJmQMiH 1000# WATER INTO V-384 G HEAT TO 110-i20*F
INfO V-384 G,,PUMP TO V-349 '
\mjfmn 1000# WATER INTO V-384 G PUMP TO V-349
1DJ V-349 TO 19/ (899 G) G STIR 15 MIN
yf | RECORD DENSITY :^j^F^g/ML
094 -1 *094-)
f
1/2500
i |
1983-D I
I
i mm I
SV 'rainlHT h o mo g T^o mpl It I7~ad j ~5v ""t 6"i11 < iiSi^G7T
yf \ RECORD: PH jMi ADJ TO 11*1-11*3 USING N-7-D I
4 i DILUTED TO 5% (10 PARTS WATER TO 1 PART N-7-B> ]
I ASSUME 50% |
J SIPHON N-7-D INTO SV G RECORD: PH>f_
j
1-- j
! HEAT TO 190-194F IN 55-65 MIN G REC: HT 1?_F 1
i G RECORD : /^.f/wP
1I
1 NOTE: STRIKE MUST BE STARTED IMMEDIATELY ON 1
I COMPLETION OP HEATING*
j
N34651
DUP050104773
EQUIP i
1 PAGE 2 CG 04
?-D" EST
USE LBS
CODE LBS
MILE HEATING SV, HUN 49* (1348 G) WATER INTO
V--343 ETEH IN FROM V-386
M____, i*/GAL, tSiZmAL
STIR 15 MIN OR LONGER
RECORD: DENSITY ^^,,G/ML (1.018-1.020)
1,
.1 27-D 1 373
WHEN S 20 HEATING'COMPLETE, RECORD: PHjftf>
1
SET V-343 ACID PUMP AT 69 SETTING <223 MIN)
|
ET V-349 SILICATE PUMP AT 54 SETTING (180 MIN)j
IMMEDIATELY METER IN V-343 & V-349. MAINTAIN SV|
SV AT 190-194*F DURING STRIKE
I
RECORD: V-343
m
FINISH 9^4
MINUTES
V-349
/.M
TIME V-343
V-349
SV NORMAL i
INCHES INCHES
my PH
j
MIN (46)___ (17)___, (9.3-10.0)1
MIN (41 :)___ (13)
<9.3-10.0)|
HR
37)____. (13)___
<9.3-10.0)I
MRS
)___,, ( 6)..
<9.3-10.0) i
3 HRS
1-0).__ < 0)__ L3_<9.3-10.0) j
FINISH
0)___
7.5-8.5)I
NOTE; IF PH DROPS BELOW 9.3 IN FIRST HOUR, STOP)
PUMPS h SEE SUPV. IF FINAL PH IS ABOVE i
8.5, ADJ TO 7.5-8. 5 & RECORD: ,,rrFH
I
ASSUME 77% i
I
.1 27-D
|
1 RUN 40* <308 G) WATER INTO V-385 & Hj^t TO
135-140*F 1 DUMP IN & STIR TO DISSOLVE FOR S-61 ;
1ii j 477 j 13-Ai 477
302 XS^nADD~38,*''<465~G) ~WATER~t 5~V^-302"'~""'-,""'^J*""~"""^
I
8 \m 1 ~ ADD & STIR FOR 2 MIN FOR S 64
ASSUME 50% 1 296 i 7-D J 148
Rin g s t r ik e pu mp in t o p t
I PUMP in
u MP IN STIR 10 MIN WITH LIGHTENING MIXER FOR S 42
482 7""?69-aT~452"
54 I 155-Ai 54 54 1 160-A] 54
DURING STRIKE RUN 15" <268 G) WATER INTO V-356 TURN ON STEAM ADJ TO 21" <366 G) AT 81-82*C PUMP PT MIXTURE FROM S 38 THRU UNDERSURFACE
DISTRIBUTORS AS FAST- AS POSSIBLE RINSE PT WITH HOT WATER,FROM HOT WATER MIXER
6 PUMP IN SHUT OFF PUMP STIR 30 MIN AT 81~82*C FOR S 55 DO NOT SHUT OFF AGITATOR
I
DUP050104774
EQUIP '* ,^
"Sv 7^
J^PAGE 3 ~CG 04 KO-909-D EST WGT 52963 ' *) "U r l^lfiTl
USE ^ LBS
N~ CODE
WHEN~V;"i49~HT7"Si:N5E~XN""wiTH~MINIMUM'"WATER & i
' SET PUMP AT ZERO SETTING
I
WHEN V-343 MT, RINSE IN WITH MINIMUM WATER & i
TURN OFF PUMP MOTOR
I
STIR 60 MIN AT 19|-194*F
|I
HEAT TO 198-200wF*IN 5-10 MIN
1
CLOSE WATER LINE & DISCHARGE VALVES AT STEARATE!
PUMP OPEN V-356 DISCHARGE VALVES TO STEARATE PUMP
INLET OPEN WATER VALVE AT STEARATE PUMP & RUN WATER
THRU HOMOG AT2900-3100 PSI TO SEWER WHILE HOMOG WATER, OPEN HOMO%DISCHARGE VALVE
TO SV & CLOSE VALVE TO SEW#
I J I I I
I
}
IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,|
TURN ON PUMP & HOMOG V-356 TO SV AT 2900-3100!
PSI. MAINTAIN SV AT 198~20*F.
|
Wh il e h o mo g v -356 t o s v , s h u t o f f w a t e r v a l v e i
AT STEARATE PUMP ASAP
|
WHEN HOMOG COMPLETE, RINSE IN V-356 WITH HOT |
WATER FROM HOT WATER MIXER
|
TURN OFF HOMOG & STEARATE PUMP
1
STIR 5 MIN AT 198-200*F
|
SHUT OFF STEAM
i
P* IN V-385 FROM S-32 & STIR 5 MIN
|
ECORD: PH %0,, (3,4-3.8)
|
IF NECESSARY, ADJ PH TO 3.4-3.8 (DOWNWARD ONLY)!
& RECORD; PH_____.
I
RUN IN N-7-D FROM S-34 IN 4-6 MIN 6 STIR 5 MIN
RECORD; PH,,^?T ( 6.2-6.4) & IF NECESSARY, ADO
TO PH 6.2-6.4 & RECORD: PH_
ASSUME 78%
(DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 50%
SIPHON N-7-D INTO SV
DO NOT STOP AGITATOR
t 27-D
3UCS I 7-D
XSHr" LBS
!> I --.-*=5 i ~/JL. i
//to/?
"~7l* ' 0m
gjrfo/vtx 2.3 7-
DU P050104775
DELIVER FOR: CG 04
Wa r e h o u s e r e q u e s t f o r m
REQUEST NO, 11/07/8O
CODE KO909D LOT 37789
SCHEDULED 11706/80
WHSE LOCATN
35~B3
P2-SEC
35,BIO
CG CODE PQ .01 Y;fc016B 93 01 fC0i6B 93 01 YC016B 93
LOT 36407 36360 37336
DRY WEIGHT
3000
300
600
DRY CQNT
NO, PKG PKG WGT
60 50
6 50
12 50
TOTAL
ACTUAL
WEIGHT- WEIGHT
3000
300
600 ________
PICK UP AND RETURN TO STORAGE:
DRY DRY NO. PKG TOTAL
LOCATN CG CODE PQ
LOT . WEIGHT CONT PKG WGT WEIGHT
/'
EXPLANATION FOR SHORTAGE/GVERAGE;
SIGNED * > L. /:
------ - -----' :. . r
DATE ,_/__/_,,,
COPY-1 PROD, CONTROL COPY-2 MANUFACTURING . CDPY-3 WAREHOUSE COPY-4 RAW MATERIAL
DUP050104776
DUP050104777