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CHAPTER 20
1957 Guide
being fastened to the bucket. When the condensate in the chamber rises above the edges of the bucket, it overflows into it and causes the bucket to sink, thereby with drawing the valve from its seat. This permits the steam pressure acting on the sur
face of condensate in the bucket to force the water to the discharge opening. When the bucket is emptied, it rises and closes the valve and another cycle begins. The discharge from this type of trap is intermittent, and it requires a definite differen tial pressure (usually 1 psi at least) between the inlet and outlet of the trap in order to lift the condensate out of the bucket to the return opening. Upright bucket traps are used for draining condensate and air from blast coils, unit heaters, steam mains, laundry equipment, sterilizers, water and oil heaters and other equipment. This type of trap is particularly suited for use where there are pulsating pressures, such as draining steam lines and separators to reciprocating pumps or engines. It is not
influenced by pulsations or wide fluctuations of pressure. Upright bucket traps are obtainable in sizes varying from i, to 2J4 in., and for pressures varying from vacuum
to 1200 psig. Fig. 29 illustrates an upright bucket trap.
Inverted Bucket Traps. In this type of trap, steam, condensate and air enter the trap under the bell or inverted bucket. Steam floats the inverted bucket and closes the valve. Condensate entering the trap enables the inverted bucket to fall, opening
Steam Heating Systems
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The orifice, however, is adjustable for the pressure differential required. A gage glass or float indicates whether the trap is operating. These traps can be used for draining condensate from steam water and oil heaters, blast heaters, unit heaters, dryers, vulcanizers, kitchen equipment, laundry equipment, evaporators, steam lines and other equipment, where the pressure differential between steam supply and condensate return does not drop below 5 psi. Flash type traps are made m sizes from H to 3 in., and for pressures varying from vacuum to 450 psig. Fig. 32 illustrates a trap of the flash type.
Impulse Traps. These traps are a modification of the flash trap, and depend on the same principle of flash for their operation. In the impulse trap the flashing action is utilized to govern the movement of a valve by causing changes in pressure in a control chamber above the valve. A small portion of condensate, called control flow, by-passes continuously through the control chamber. At low and medium temperatures, the discharge through the center orifice reduces control chamber pressure, and the valve opens for free discharge of air and condensate.
When condensate reaches near-steam temperature, part of the control flow flashes into vapor, due to reduced pressure in control chamber. The increased volume of the condensate-vapor mixture restricts the discharge through the center orifice, and therefore the reduced pressure in control chamber builds up, closes the valve, and
the valve. The condensate then discharges through the open valve until steam again enters and displaces the water contained in the bucket, thus restoring its buoyancy. The steam pressure entering through the open valve discharges the trap. Air is eliminated automatically by passing through the small vent hole located m the top
of the inverted bucket. Inverted bucket traps for use on low pressure systems, par ticularly with blast coils or unit heaters, are usually furnished with a large capacity opening equipped with a bi-metallic thermostatic element which closes when heated by steam, and opens when cooled by air and condensate, allowing air to escape from the inverted bucket to the trap outlet. Inverted bucket traps are used for draining condensate and air from blast coils, unit heaters, steam drips, laundry equipment, sterilizers, steam water heaters and other equipment. They are particularly suited for draining condensate from steam lines or equipment where abnormal amounts of air must be discharged, and where there is also foreign matter such as dirt, sludge and
oil draining to the trap. The discharge from inverted bucket traps, like that of the upright bucket traps, is intermittent and requires a definite differential pressure between the inlet and the outlet of the trap in order to lift the condensate from the
bottom of the trap to the outlet of same. Inverted bucket traps are made in sizes from }4 to 3 in., and for pressures varying from vacuum to 2400 psig. Figs. 30 and 31 illustrate some of the types of inverted bucket traps which are available on the
market at the present time.
Flash Traps. These traps depend on the property of condensate at a high pressure
and temperature to flash into steam at a lower pressure. Condensate flows freely through the orifice of the trap due to the pressure difference from inlet to outlet of trap until steam enters the inlet chamber and mixes with the remaining condensate, heating the condensate and causing it to flash, thereby choking the flow through the orifice and allowing more condensate to accumulate in the trap. The discharge f cin
flash type traps is intermittent. There are no moving parts in this type of trV-
Fig. 35. Boiler Return Trap or Alternating Receiver
Fig. 36. Dripping Main Where It Rises to Higher Level
shuts off all discharge of hot condensate, except the small amount flowing through center orifice.
it Vn<^er normal condensate loads, the valve opens and closes at short intervals.
Under heavy loads, the valve opens wide and the discharge is heavy and continuous. Impulse traps can be used for draining condensate from steam mains, unit heaters, laundry equipment, kitchen equipment, oil and water heaters, sterilizers', and other equipment where the pressure at the trap outlet is 25 percent or less than that of the inlet pressure. Impulse traps are made in sizes from j to 2 in.,.and for pressures ranging from one to 600 psig. Fig. 33 illustrates a trap of the impulse type.
Ti Traps. This type of trap is an adaptation of the upright bucket trap, it has the added feature of an auxiliary pressure inlet through which steam is intro duced at a pressure higher than that of the trap inlet pressure. This high pressure steam forces the condensate to a point above the trap, and against a back pressure higher than that which is possible with normal steam pressure. Lifting traps are 2?."? s*ses from one to 3 in., and for pressures ranging from vacuum to 150 psig. *ig. 34 illustrates a trap of the lifting type.
Boiler Return Trap or Alternating Receiver. This device is riot actually a steam trap in that it is not used to trap or hold steam, but is an adaptation of the lifting trap. It is used for returning condensate to a low pressure boiler, when due to excess pressure, the condensate cannot flow to the boiler by gravity without flooding the re turn mains, and endangering the boiler by permitting it to go dry. The boiler return . raP `V ves.se* *uto which condensate alternately collects and is discharged into the ami f ey boiler steam pressure. These traps are available in sizes from 1}^ to 2}$ in., p.r pressures varying from 0 to 100 psig. A typical boiler return trap is shown
*'8- 35, and a typical connection to a low pressure heating system in Fig. 14.
Steam Trap Installations
The following general rules should govern the installation of traps of all types:
^ -4 vertical drip as long as possible and a strainer should be installed between the aP and the apparatus it drains. Exceptions to this rule are the installation of ther-