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SPECIFICATION FOE FXTEiETOE COATINCS EL PASO PLANT - ASARCO,, INC. Scope and Intent This specification provides requirements for the application of protective coatin.cs on all types of exterior surfaces throughout the El Paso Plant of ASARCO, Inc. Tt is intended that all verb shall he done in a vorhmnnlihc manner with no disruption or hindrance of plant operations unless arrangements have been previously made. Selection of Coating Systems Coatinqs used for various types of surfaces shall he selected from the following table. Ccatinr.s listed are primarily PuFont products. No substitu tions shall be made unless such substitutions are previously approved hy ov:ncr. The systems shown in the table are not intended as complete instruc tions for required worl: especially in the case of surface preparation. For example, if it is obvious that solvent cleaning is desirable to eliminate the possibility of a areasy or oily film on the surface to be painted, such cleanin'* will precede other methods in accordance Kith specifica tion SSPC-SP1-63. Tn all cases the v.'orl: shall he done in a manner which will meet the requirements of the applicable specifications of Steel Structures Pointing Council. May 1, 1977 ASARCO ELP 0002127 page Type of SurfaceRecoat Construction Structural steel, piping, tanlrs, and blacJ: iron siding Non-chemical environment to 150r 3 High color retention, chemical environment Steel with 1S0F to 800F surface temperature Calvanizcd steel siding Transite siding 5 7 g n Masonry surfaces and wood trim If) Steel columns where attached by corrosive deposits (bottom 6 feet) 11 Sulfuric geid Plant, steel 1.1 Mew A 6 n a p in 11 12 3, Color Guidelines (DuPont Standard Colors) Masonry and wood buildings including trin to be painted Canyon Sand. Metal and transite siding on buildings to be Loan Brown - in ore handling and other locations subiect to heavy acctmulntions of dust fror plant operations. Siding in other areas to be Desert Beige. Structural steel to be Loan Brown in dust accumulation, areas and Shale Cray in other areas. Note that a special specification is used for botton six feet of colunns in corrosive dust environments. Hot metal surfaces to he high temperature alunir.un as noted in specifications. J ASARCO ELP 0002128 pape 3 PAINTING SYSTEM FOR EXTERIOR HAND CLEANED STEEL SURFACES fAMBIENT TO 150F SURFACE TEMPERATURE) Surface Preparation Ha nil or pov.'er too! clean to a derrcc cleanliness specified by the Steel Structures Paintinp Council SSPC-SP2-63 or SSPC-SP3-63. Requires removal of all loose rust, loose mill scale, dirt, prease, loose paint and other contamination. Spot Prime DuPont 373-851 Red Lead Primer at 1.5 to 2.0 nils dry film thichness. Allow to overnipht dry. Prime DuPont 373-851 Red Lead Primer r.t 1.5 to 2.0 mils dry film thichness, Overnipht dry. Finish 2 coats 81-Line DuPont Dulux Enamel at 1.5 mils, dry film thickness. J ASARCO ELP 0002129 PAINTING SYSTE" POP EXTERIOR SANDBLASTED STEEL .SURFACES (AMBIENT TO l.S0F SURFACE TEMPERATURE) NON-CHEMICAL ENVIRONMENT Surface Preparation Sandblast to "Commercial 31ast" as defined by Steel Structures Painting Council, SSPC-SPO-65. Requires removal of all mill scale, rust, surface contamina tion and old finish. Prime immediately to prevent degradation of the blasted surface. Prime DuPont 3',3-851 Red Lead P-rimcr at 1.5 to 2.0 mils dry film thickness. Allow overnight dry to top coat. Intermediate DuPont f-G7-813 Ruf^ Intermediate Primer at 1.5 to 2.n nils dry Pilm thickness. Allow ovcrnijrht dry to top coat. Finish 81-Line DuPont Pulux Enamel at 1.5 to 2.0 mils, dry film thickness. ASARCO ELP 0002130 paf e S POLYURETHANE PAINTING SYSTEM FOR HAND-CLEANER SURFACES IN CHEMICAL ENVIRONMENTS Due to sacrifice in surface preparation this system should only he used when it has been determined sand blasting is impractical. Surface Preparation Hand clean or power-tool clean to Steel Structures Painting Council Snecification SSPC-SP3-63 or SSPCSP2-63. Remove all dirt, grease, oil, rust, loose mill scale and other surface contamination. Pre viously painted surfaces in "ood condition should he thoroughly cleaned of all contamination and dried prior to refini shin". Sand to smooth, surface and to remove *loss of the old finish. Prime Coat RARE STEEL - DuPont 371-851 Rust Resistant Metal Primer at a dry film thickness of 1.5 to 2.R mils. Allow overnight dry to top coat. PREVIOUSLY PAINTED SURFACES - No primer required. FINISH COAT(S) Two coats PRION Polyurethane Enamel f32f-Linol at a minimum dry riln thickness oF 1.5 mils per coat. ASARCO ELP 0002131 pape 6 c EPOXY/POLYURETHANE PATMTINO SYSTEM FOR EXTERIOR SANDBLASTER STEEL SURFACES CAMBIENT TO 200F SURFACE TE!D'ERATUREl CHE? T CAL ENVIRONMENT' Surface Preparation Sandblast to "Commercial Blast" as defined by Steel Structures Paintin'* Council SSPC*SPA-0 x . "onui 'ci removal of nil mill scale, rust, surfire contamination, and old finish. Prime immediately to prevent dcjrrada* tion of the blasted surface. Pr i me DuPont R031 /VC- P.33P Corlar Er>oxy Primer at 1.5 to 2.0 nils dry film thickness. Allov A hottrs dry to top coat by spray - If! hou^s to to]' coat by brush or roll . Fir, i sit Apply one coat of DuPont a 3 fip Line Imron !'5"h Build Enamel of the color desired to obtain a dry film thickness of 5.0 to 6.0 mils D.F.T. ASARCO ELP 0002132 pap.e 7 PAINTING SVPTF.'< POP, RICH TI;MPnr.ATUP.li SliP-VICF 150P- roop swRF/rn tp'piiP-atupj; 7 Surface Preparation Sandblast to "V/hitc 'fetal" as described by Steel Structures Paintinp Council SSPC-SPr>-67. Requires removal of all rill scale, rust, dirt, prease, old paint, rust stains, pray oxide and other contarination. Prime immediately to prevent degradation of the blasted surface. Prime PuPcnt 3'17*PS1 "Canicin" Self-Cure Inorganic Zinc at 2.5 to 3.0 nils dry filn thickness. Allov; over night cure. Finish DuPont 612-706 Silicone Ifi'ffh Tcrperature Alurinur at a dry filn thickness of 0.6 to n.5 nils. ASARCO ELP 0002133 page 8 PAINTINC SYSTEM FOR CALVANIZED STEEL SIDINfi Surface Preparation GALVANIZED METAL - Surface must be clean and dry. Wipe surFace clean with a suitable solvent to remove oil, grease and other contamination. P.enove white deposit on weathered galvanized metal with soap and water then thoroughly rinse with clear water. New galvanized sheets are frequently coated at the mill to prevent "white rust," Consult the supplier recarding necessity for removal prior to pointing. Prime DuPont R23-Line/VG-8339 Corlar Epoxy Enamel at 1.5 to 2.0 mils dry film thichness. Top coat within 72 hours usinp 81 line or 310 line. Finish Gloss - Apply two coats of DuPont 81 line Dulux Gloss Enamel of the color indicated in the color scheme to obtain 2.5 to 3.0 mils dry film, thichness. Flat - Apply two coats oF DuPont 310 line Lucitc Acrylic Latex Plat of the color indicated in the color scheme to obtain a dry film thichness of 2,5 to 3.0 mils. J 1 ASARCO ELP 0002134 papo 9 rAINTINH SYSTEM FOP TRANSITU SIPTMO J c ' Surface Preparation V'ater wash and hand clean to remove all dirt, grease, ore deposits, chalk or other contarainati on. Finish Apply two coats PuPont 310 line Lucite Acrylic Finish Pint of the color indicated in the color scheme. ASARCO ELP 0002135 PA I NT IMP SYSTEM FOR EXTERIOR WOOD AND MASONRY SURFACES Surface Preparation Clear! thoroughly to renovo all crease, dirt, loose paint, chalk, mildew and other contamination. New masonry should be allowed to completely cure and dry before paintinn. Prime NIP-.' woop Apply one coat of DuPont "D1 Acrylic Latex Wood Primer. Allow 1 hour dry to rccoat. NEW BLOCK Aprnly one coat of DuPont 38P-26" Acrylic Flock Filler at a spreadinr rate to obtain the decree of filling desired. OTHER SURFACES No primer. finish Apply one or more coats of DuPont "Lucite" 310 Line Acrylic Flat or "Lucite" 315 Line Acrylic Enamel of the color desired. Allow 2 hours dry between coats. ASARCO ELP 0002136 pane 11 I i ZINC EPOXY PAINTING SYSTEM FOE CHEMICAL ENVIRONMENTS (EXCEPT STRONG ACID) (AMBIENT TO 200P SURFACE TEMPERATURE)__________ Surface Preparation Sandblast to "Near White wetal" as designated by Steel Structures Paintina Council SSPC-SP10-63T. Requires the removal of all rust, mill scale, paint, oil, grease and other contaninates to the qray oxide binder. Prime immediately to prevent degradation of the blasted surface. Pri me DuPont #347-931 "Ganicin" Self-Cure Inorranic Zinc at a dry film thickness or 2.5 to 3.n nils. Allov.' overnight -cure. Finisli DuPont R23 I.inc/VF 519 "Corlar" Catalited Epoxy, Color selected to obtain a dry film thickness 5.0 mils. ASARCO ELP 0002137 pane 12 ZINC/VINYL PAINTING SVSTEM FOP ACETIC CHI:?'I GAL ENVIRONMENT fAMRIENT TO 150F SURFACE TFd'PTRATHRE) * Surface Preparation Sandblast to "Near White Metal" as designated by Steel Structures Painting Council SSPC-SP10-G3T. Requires the removal of all rust, nill scale, paint, oil, grease, and other contaminates to the gray oxide hinder. Prime immediately to prevent degradation of the blasted surface. Prime DuPont #347*931 "Canicin" Selr-Cure Inorganic Zinc at a dry film thickness of 2.3 to 3.5 mils. Allow over night cure. Finish Tv:o coats DuPont 802-Line "Imlar" High Ruild Vinyl white, black, or gray to obtain a dry ^ilm thickness G.O mils minimum. ASARCO ELP 0002138 CO I Composites Group ASARCO, Inc . 500 Crandall Bldg. Salt Lake City, Utah 84101 Attn: Mr. A. 0.'Marsh Ref: P.O. 37H-0698 Req. CE-77-EP-2 (M) Dear Mr. Marsh: Attached are 1 set of final transparencies for our SUPERS PAN Expansion Joints we are furnishing on your above referenced Purchase Order. Drawings are as follows: RL-5117-848 P>L-5117-848-EJD EL-5117-848-BU Please return one set of drawings signed with your approval. Sincerely, Richard R. Cunliffe Sales Correspondent mm cc: ASARCO, Inc. P. 0. Box 1111, El Paso, Texas Attn: Mr. W. R. Kelly, Manager ASARCO, Inc. Pc 0. Box 1111 Purchasing Dept. 120 Broadway New York, N. Y. 10005 JlJL2i .,*** * *n ;*H ?Ti'r;^GT^LYsriais-Hloh tsmoerBiurB/sirass compos's;r ASARCO ELP 0002165 J ASARCO ELF 0002166 -------------------- 1 QUANTITY *' REQUIRED EXPANSION JOINT DIMENSIONS !* o * X *1 ci r< X X \ X X X Ns 0O 0& -- 3 o - X. 6 o$ 9 o O * MOVEMENTS LATERAL * * 0 0 m 0 l 't * s o <3 0 & Ci AXIAL VXU"i & aT Eoo X * * & N iX k k N *1 N \ X u. -.-- '. 1 & k 5s X Ct \ X\ .... ui V s -*k- X Vi o - > w V o % X 'x > 'v k1 bo kj --^ v -*>r v> 2z ** ^ sg- X Zs " |3o jr \9 l s Ml V *\ .^J 1 % - t % - bi \1 X \\ v Co m N <5 N \ X 'o \ o \ V ) DUCT INSIDE DIMENSIONS X* Y r Lp A V \ HX \ \V \ k 'tx' Q vl - 0 1 -f N 0 n` X X va o, v` l s 0 v` \ Ml \S is X>o 5 VD i ts; *o if gw:h N t * 0 <0 1 0 *N l> C- * Q0 ** <i v> Mo ccSX\ 11 O0 1/) JS.'f V> \ N V i1 U 0Q " =\ij 1 ' i t i i t . t u 0X m 'iO w t\ t1 ^>Vo 11 C^^ \ 00 1< I1 ri <i i\ cx ft <t c<*X cl Qd X t Th O i r* * Ok X i* 0 1 1 -i<Y l. Co 0 1 tv N n C4 Vi t > 1. t <N Cv it 00 1 <k 1. .1 Y ri i e/i * g* U>=J <:zc z-- SS5 1 1 N $ i 4. x4.^ Crx . & c*l N Cs X 'J 0 2 tQ c*% io tt f $ * V) c; c* i3 CS 0 <& \ N ? i f XN $ 44 1 % 3 <c * t, t >5 If. g Ik i< 1?S <rv\5E In] In xul *\ i SV) V) fX 1 I Ng N i \8#& * 1^Msnn; ASARCO ELP 0002167 ASARCO ELP 0002168 PLANT JOB/APPROPRIATION NO. CHANGE ORDER . DATE 12/27/77 ASARCO Incorporated PURCHASING DEPARTMENT 120 BROADWAY, NEW YORK, N.Y. 10005 ORDER NO. 37 K - REQUISITION NO. CE-77-EP-2 (M) 0698 to: Raybestos Manhattan industrial Products Co. Div. Raybestos Manhattan, Inc. No. Charleston, S.C. 29406 DATE REQUIRED AT DESTINATION See Original Order FINAL DESTINATtON-PLEASE NOTE CONSIGNMENTAS INDICATED ON ORIGINALOROER El Paso, Texas (79550) SHIPPING INTERVAL PROMISED CE776P7^ SELLER WILL SHIP BEFORE QUANTITY UNIT SPECIFICATIONS ITEM NO. UMTPMCE THE PURPOSE OF THIS CHANGE ORDER NO. 2 IS: (CO-77-871) a jn IMPORTANT This change order is not binding on purchaser unless the attached Acknowledgment Card fa signed by an authorized agent of seller and relumed promptly to purchaser. FOR PURCHASING DEPARTMENT USE ONLY 0 TV0 QURGERCC 906pc 206 distribution: 1-G. D. Martin/l-E. S. Godsey JEiug 'y/l-A.O.Marsh/l-w.R.Kelly 1-W.R.Mahoney/1-M.L.Leary/2-L.Green ^5*w^j-~w.R.Nasmyr^/3-R.O. Covington PLEASE ENTER OUR CHANGE ORDER FOR THE ITEMS SPECIFIED ABOVE SUBJECT TO ALL INSTRUCTIONS AND PROVISIONS ON REVERSE SIDE. By PURCHASING AGENT ASARCO ELP 0002169 be - E. E. Haug/W. T. Sweat A. o, Marsh# Jr. W. R, Mahoney w. R. Kelly W. R. Kosrayl R. H. Hunt September 7, 1977 CEVBPi- s!*luc i:/stew Kxpvsio- Joi -ta Rear Mr. cu-liffe* We h&ve bee- advised by Mr. ?ro=.k Baer of our Central fcr-.gir.eerl. g Pepartae .t that wo may release the Joints as listed o:- the enclosed data sheet. Jo.v te 2-09-48 2-09-49# your KL-S117-851# previously released with our letter of Ju,e 30th# 1977. Joi;t 2-09-42# your RL-5117-S25 will not be required and should be deleted froa our order. We would appreciate your reviewing this atter# fur ishirg us with the anticipated delivery date and the revisio. in price for the de letion of Joint Kvwber 2-09-42. : very truly yours# EJPlVJ^ Enclosure . / ';j tu-v-3,/*" KlhiARD J. JPAM2EUA Assistant Purchasing Age-t ASARCO ELP 0002170