Document r60KVgNZqmY46MY09nM59gYdr
s.v Automated
c.v.
-a.03 c o pe KY-9QZ-D_______PKGFEE. 34179
EST. WGT. 1Q80
LBS,
STD. HRS.____________
TIME _
ur*
14 YC-2-B 93 4 \&X2i*/*/71L 14 YC-2-B 93 4 Lot ______. 14 YC-2-B 93 4 Lot ' ' ' ' ,
.# '#
MAKING INSTRUCTIONS: BATCH UNIT
P.V.
PROCESSES
APPROVED BY
( ) KY-9G7-D (0 EWK 12/12/77
< ), {) 3C6 12/13/77
( ) ( ) MW 12/15/77
( )____ __
(1
TYPED BY
" TT"273/7S~-----------
Total Weight - 3480#
OUIPMENT --"203--
NAMEl ma 0*1 &o'l Vfl KRGL0KS> - YELLOW MEDIUM
(560 fid water Into V-203
--<42^
Pour in
205 - lumo in
. ,,
Lot
1
Record: Start
P**
J24/*/7%
Fin
7S'p'o>7s~
Adi to 7&4_. (..12,00-^
j</0o-2eoO
Porno V-203 thru Homoq #3 at 1300-2260 psi into V-205
When V-203 MTY, wash color thru Homoq/at 1800-2200 d s I usina
^ minimum water
yf Reeord V-205 Vol
& ad.i to 60" (2100 G)
& Inspect Homoq strainer & clean if necessarv
NON-BLEEDING
USE H ACCT.
LBS.
cope
LBS.
320 ,,, .32-0 __m___ 48 x 50 YC-2-B 2400 ....
205 s&
2
Run 10" (514 G) water into SV & start agitator Piimn V-205 thru Homoa at 4800-5200 os.1i.intn V-
lecord: Time Start V/J'VES*
NOTE: If Homog pressure falls below 4800 psi, 3-wav valve will recirculate slurrv to V-205
When V-205 MTY, run in 5" (240 G) water and pump thru Homoq at 4800-5200 psi
SP S'P Step 01 - Set Formula'Selector to position #2 (V-243) or
&-
#7 (V-244)
CP Press SV Cam Reset PB-set 22TC in.Auto Remote
3 ^ (Temperature is set at 190-194WF)
w Record, levels and set Raw Materials Counter #1 as follows:
- Ills
% -.preset #1
80 Gal..................................
15-A _16Q, .
4
I7F^--
Set
j
strike flow controllers as follows: k 3FC10 (N-27-D Controller) in Manual
0.83 GPM^
27-0 --225. .. _
^3FC20 (N-27-D Water) in Manual Local . .... 5.28 GPM. J
r.&mmf N-27-D/Wa ;er Ratio)
.................. 0.64
h Fr FCIG (N-32-n Controller) in Manual
1.08 GPM
WilFCPO (N-22-n Water) in Manual 1 oral
4.47 GPM /
....4fV_ C\ --'..'S3'2-0
1840
i^RFCpn (N.H2-h uatov) ip Remote:
/ M______
S^8FR10 (N-32-D/Water'Ratio)
0.83 f ,
'.......... sv 'jk Doerator Step PB
...... . . V.^-
u
SP &
I&F
Record Level 2 LG <* %. 9, make-up procedure for
If below N-27-D
35%
follow
solution
CP W fldi to 48 (2470 G)
4 K Record: pH /d ,-5T ______________
. .r".
Adi t.n 11.1-11.3 using N-7-R diluted to 5%
. . '. Assume 50%
...
____z=n_ //
(10 Darts water to 1 part N-7-D)
v SiDhon into SV Record: d H //&
Operator Step PB
13.829 REV,
JN 2638
EQUIPMENT
pag e 2 c g 03 c o d e KY-907-D (D) es t . w g t . 3480
l bs.
USE LBS.
SV SP
& CP
5
Sten 06/39 - After heat u d Record: d H /< ^ 19.5-10.0)
iwftch 3FC20, 8FC10, 8FC20 to Auto
'
~w .Operator Step PB
SP Step 10743 - When 3FC20, 8FC10. 8FC20 water flows in limits ~r~ / Switch 3FC10 toAuto. Operator Step PB
~W SP SteD 11/44 - When 3FC10. 3FC20 flows in limits, switch
3FC20 to Remote
w Operator Steo PB
4h During strike.- Record nH & time as follows:
SP Step
.....
. VflfW.*'
v-?43/v-?44
pH Ranae
time ,
13/46 (30 min)
V.< 9.0-10.0
mi ii iiii 11 ii-- ii -- iii in n m in i
m
TR/48 l ? hrs-V : . Y.'W y.tl-MJ.U " / 16/49 2 hrs 25 mfn) W^_9.0-.lo!o `
17/50 { 3 hrs Final)' ^ 7.5- 8.5
y
302 6
NOTE:(IV If d H not as specified notify Supervisor & note ,^"Tn loo (2) If final pH is above 8.5. adi d H to 7.5-8.5 &
/ Recordt oH
Assume 78%
Sift in"
S/ 50
>
''Add 17* (208 GY water to V-302
nK Add & stir 2 min for S58
- Assume 50% Ftoo~
N CODE
27-D 128-A
, 7-D
ACCT.
LBS.
50 50
PT 7
356 8
3^! ^ring strike pump into PT
Jfajjnp in "O' >PlTmp in
Sr Stir 10 min with liahtnina mixer for S39
3fH
^ ... goring
strike
ran
/V"
. . ..... 6) water into Y|iiS8
... -_______
-jHr JSfJrn, on- steam' *...........
- .IP* ..........................
Jtai to 26fo't317 Gl at U&-W&T- 8'/
Pump PT mixture from S35 thru undersurface
distributor A'FAP
J^inse PT with hot water from hot water mixer & pump in
AK 5&rut. off pump sW-fra^C.
'i-Kr 30 min af 170 Hgflp. for S49
#*r Do not shut ff'agitator
318
. 36 . 36
169-A
155-A 160-A
318 36 36
.
"
SV &
SP 9
44"' 'upetf s?Q complete, heat SV to 198~20OF in 5-10 min 4Bv ''CLese water line & discharge valves at stearate pump
4(v' ifosn V-356 Discharge valves to stearate Dumo inlet
47> "Open water valve at stearate pump & run water thru
Hpmog at 2900-3100 psi to sewer
4fr. *tfhile Hbmoa water at 2900-3100 ppi. open Homoa
Mrhrrtn valyn to SV % rlnce valve to sewer
49^ '"Immediately ooen stearate Dump discharge valve.
Turn on pump & Homoq V-356 to SV at 2906-3100 psi .
JMIntain SV at 198-200F .. ...... ,,..........' ' ....
"W While Homoq V-356 to SV, shut off water valve at
Stearate pump ASAP
--5L,
'tThen From
Homoq complete, hot water mixer
rinse
in
V-356
with
hot
water
r
DUP050094117
EQUIPMENT
SV &
SP 9
Con'T
PA(G*^ ce-03 c o d e KY-907-D (D)es t .w o t . `3480
l bs.
j USE
LBS.
N CODE
ac c t .
LBS.
Rif WbftfT'S4^S5mDlete turn off Homoa & stearate d u d id
Zj
far Wfitrrrr'at--iqa*?fl0.oF
pff steam
IdhriTSKA complete, Operator PR
SP Steo 23/53 Record' d H 3(3.3-3.7)
./ '
*57 if necessary 3rfi .pH i.n l.V17i (DOWN ONLY.) Record pH
NOTE: Dissolve extra N-15-A In water at 110-120WF in drum
J ..... y ' .S- .. j L. / 15-A
Use + 30 gal of water to 50# N-15-A. Stir SV 5 min
after each addition
*6t RimCTh N-7-D from S31 in 10-1? min & stir R min
______
TFernrri? o h IaJI (4.2-4,4) & if necessary ad.i pH 4.2-4.4
& RecorcTT fcH.
3
Assume 50$ HHHHI
tFPflnte 10 marts water to 1 nart N-7-0)
Assume 78$ wzi'wm
^'Sjphon N-7-) into SV
.............
7-D ?7-n
fiff ppdfNitor Step PB &K Operator Step PR
fi.3r S"PJtRep fiO -. Batch ronmlete
u Za * jr <*- e/bit
ffART
'
FINISH
OFTT
SP Step Tlme^." SM Step ----------
37. z. /n$w-
ihmf-m
..... if*?... vo?. sin
.......... :...
1
---- V"
DUP050094118
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MIHrCO IN O.ft A.
DUP050094119
a GRAPHIC CONTROLS CORPORATION
DUP050094120
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i DUP050094121