Document r3RqOpGM5a2goZjVqjYx3gOe
EQUIP I PAGE 2 MENTi 1
CG 03 KY-907-D
USE LBS
N- |AECT CODE | LBS
'6^+- OPERATOR STEP PB
f
320 SV |
l RECORD LEVEL 2LG &JLZ IF BELOW 35% FOLLOW SOL'HI
L-MAKE-UP PROCEDURE FOR N-27-D
I
SP L^>-T!DJUST SV TO 48* (2470 G>
I
CP yn i RECORD PH'*?; ADJ TO 11*1-11*3 U/N-7-D (CAUSTIC!
| I SODA SLM) AT 5% (10 PRTS WATER TO 1 PART N-7-D)I
| *KSIPHON INTO SV* RECORD: PH Jl_L
ASSLjME 50% I.
JI OPERATOR STEP PB
I
SP STEP 06/39. AFTER HEAT-UP RECORD: PH J?j? I
SWITCH 3FC20, 8FC10, 6 8FC20 TO AUTO
I
OPERATOR STEP PB
I
SP STEP 10/43* WHEN 3FC20, 8FC10 6 8FC20 FLOWS |
IRE IN LIMITS, SWITCH-3FC10 TO AUTO 4* PB
|
SP STEP 11/44* WHEN 3FC10 4, 3FC20 FLOWS ARE IN |
1 ULIMITS, SWITCH 3FC20 TO REMOTE J^'T^PERATOR STEP PB
* , ,, BJ P*nj
125*-*! DURING STRIKE RECORD:
|
T I SP STEP
I i V-243/V-244
1I
13/46 (30 MIN.)
AtPH RANGE
S& 9*0-10*0 TMe
I|
14/47 (60 MIN)
JL-M. 9*0-10*0 __l L.s l I
I|
15/48 (2 HRS)
-14, 9*0-10*0
I
I|
16/49 (3 HRS)
-_5_5_3 9*0-10*0 ___3_.l&LJ4& \
!|
17/50 (FINAL)
J7x?7 7 *5-8 *5
ft*
NOTE: IF PH NOT IN RANGE, NOTIFY SUPV 4c NOTE I
IE-LOG* IF FINAL PH >8*5, ADJ TO 7*5-8*5.
|
RECORD: pH ___*.
ASSUME 77% J
SIFT IN (BLANC FIXE N)
! i/5
7-D I *>
,7* '
<zs&te&`
,i 1
27-D I 12S-AI
SS'^SWT' '
ADD 27* (208 G) WATER TO V-385 ADD & STIR FOR 2 MIN FOR S 57
ASSUME 50%
7-D ! 45
URTNG STRIKE CHECK LEVEL IN V-387* CF LOW LEVEL LIGHT IS NOT LIT, GO TO S-35 IF,LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING
HAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW
STEARATE MAKE-UP PROCEDURE.
RUN IN 32* .(317 GAL)* DO NOT MAKE UP THIS
!
I
SOLUTION MORE THAN 30 MINUTES IN ADVANCE*
I
I
DELAY BETWEEN END OF STEP 41 HEAT-UP AND | I
START OF STEP. 48 HOMOGENIZATION SHOULD BE LESS THAN 30 MINUTES*
1 I
I 1
I
TURN ON STEAM 4. AGITATOR
1}
ADJUST TO 42" (403 GAL) AT 17S~182*F
|I
SET BADGER METER FOR 5504.
' I|
PUMP IN FROM V-387 THRU UNDRSURFCE DISTRIBUTORS! 450 1 169-A }
AS FAST AS POSSIBLE (ISOBUTYLSTEARATE, BUTYL
I 50 I 155-A I
STEARATE & EMCOL P-10-59)
| 50 I 1 60-A I
SHUT OFF PUMP
If
STIR 30 MIN AT 178-182*F FOR S 48
II
DO NOT SHUT OFF AGITATOR
||
'
450, , 50 50
S|V;24|-
AUTOMATED) jjgtf
~ ^CCDE KY-907-D EST WGT 4780* / CG 03
PROCESSES
APPROVED BY;
m_X4jm
K2K56 ______ H
< > KY-907-D < H) FWP 10/07/82 '/^?COMTYP JOB NAME: 3KY907DMH
X DATE*")
{ LOT >
-- mmmm*----
< TIME )
DRY*
DRY
NO. PKG TOTAL
ACTUAL
LOCATN CG CODE PQ LOT WEIGHT CONT PKG WGT WEIGHT USE LBS S2= ,S2.S5 S= jrtrss=:=::=
` i 4 YC-2 14 YC-2
93 93 CiiIV '-JLSS&
l(J, * tm. T,,r
.
14 YC-2 93
.1, -- ------------ . , ,_;1 * -- -- mm.mmmmmm
~ mm mm---- -- . . . ,,...||r .
.+ 14 YC-2 93
-------- -
--
----- -- ----
EQUIP ! MENT! 1 NAME : "KROLOR* YELLOW-MEDIUM
NON-BLEEDING _ 1 USE { N- I ACCT 1 LBS I CODE i LBS
203 &f
205 \ I
f i
BEFORE USING SV MAKE SURE N-28-D LINE <HYDRO-|
CHLORIC ACID ) IF ANY IS BLANKED OFF * *
i
} RUN 60*(990 G) WATER IN V-203. SET AGITATOR ON l
L HIGH SPEED.
i
IN DRUM & POUR IN (SODIUM SILICATE)
! 355 I 32-D |
DUMP IN AND STIR 5 MIN (CHROME YELLOW)
{71X50 iYC-2-BI
t II
RECORD:
FIN JX&J&H
U-
I _< <L 1 l afiSl
!
355 3550
,'p 8
UST TO 75* <1275 G) AGITATOR ON LOW SPEED PUMP V-203 THRU
G AT 2400-2600 PSI INTO V-205 EN V-203 MT, WASH COLOR THRU HOMDG WITH MIN
HOT WATER AT 2400-2600 PSI INTO V-205 RECORD: V-205 VOL T6,,, * & ADJ TO 60* <210 G)
KIHSPECT HOMOG STRAINER & CLEAN IF NECESSARY
i
r u n '" 1 o'*"'(514 G) WATER INTO \l~W$K0 t~START
GITATOR
PUMP V-205 THRU HDMOG AT 4800-520 PSI INTEL SV.
RECORD: TIME START
TOTAL MINUTES _IJUI
NOTE: IF HOMDG PRESSURE FALLS BELOW 480 PSI,
3-WAY VALVE WILL RECIRCULATE SLURRY TO V-20.5
WHEN V-205 MT, RUN IN 5* <240 G) WATER 6 PUMP
THRU HOMOG AT 480O-52O0 PSI INTO SV
SP STEP 01 - SET FORMULA SELECTOR TO POSITION
1 0^-243) OR POSITION 6 (V-244)
SS SV CAM RESET PB - SET 22 TC IN AUTO REMOTE (TEMP IS SET AT 190-194*F)
lOCT 191982
REG0RP LEVELS (LIQUID ALUM) & SET R/M COUNTER
FOLLOWS: .
1 LG 7Jf_% PRESET #3
45 GAL
115-D
STRIKE FLOW CONTROLLERS AS FOLLOWS:
3FJ310 (N-27-D CONTROLLER - SULFURIC ACID 60%)
IN MANUAL
0.73 GPM
27-D
(N-27-D WATER) IN MANUAL LOCAL 9,56 GF'M
;10 (N-27-D/WATER) RATIO
. 1.31
PCI 0 < N-32-D CONTROLLER) IN MANUAL .96 GPM
32-D
?,FG2 k <N--32-D WATER) IN MANUAL LOCAL 8.45 GPM
(N-32-D WATER) IN REMOTE
:;10 (N- 3 2 - D /WAT EE) RATIO
1.76
DU P050102552
tor
LOT *
COHTYP JOB NAME *- 03KY907DMH PAGE 03
DATE PRINTED : 10/07/E
EQUIP i PAGE 3 CG 03 KY-907-D
ftENT'j ... I
sVV.-- |43n JsIHEN S28 COMPLETE HEAT SV TO 198-200 DEG F IN
I USE 1 LBS
I
N~ IACCT CODE | LBS
1
.Ga&O |Vyf$ TO 10 MIN
!
Sp y I/ft l JZCOSE WATER LINE G DISCHARGE.VALVES AT STEARATE I
9 1 />*T PUMP im | OPEN V-388 DISCHARGE VALVES TO STEARATE PUMP
I \
jiLET
`
I
WATER VALVE AT ,STEARATE PUMP G RUN WATER I
THRU HOMOG AT 2900-3100 PSI TO SEWER
|
| WHILE HOMOG WATER AT 2900-310 RSI, OPEN HOMOG |
JlSCHARGE VALVE TO SV AND CLOSE VALVE TO
j
"SEWER
I
IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,|
rtjRN ON PUMP G HOMOG V-388 TO SV AT 2900-31001
PSI* MAINTAIN SV AT 198-200#F*
I
]/ j iiHILE HOMOG V-388 TO SV, SHUT OFF WATER VALVE |
-* "--"At?ATP PUMP A^AP*
I
fOMOG COMPLETE, RINSE IN V-388 WITH HOT I
FROM HOT WATER MIXER
|
'"COMPLETE TURN OFF HOMOG G STERATE PUMP I
MIN AT 198-200*F
I
T STEAM
:|
.3.3 COMPLETE, OPERATOR PB
i
"SPSTEP 23/53 RECORD PH_3|(_y__<3*3~3*7)
|
[56 IF NECESSARY, ADJ PH TO 3*3-3*? (DOWNWARD ONLY)|
& RECORD: PH_____*
1
NOTE: USE LIQUID ALUM, N-115-B* ADD TO SV VIA I
BADGER METER* STIR 5 MIN AFTER EACH
|
ADDITION*
ASSUME 50% I _______M15-D |_
DN IN N-7-ILER0M S-30 IN 10-12 MIN G STIR 5MINJ
II
I RECORD; PHIX'J:* (4*2-4*4> G IF NECESSARY, ADJ 1
!I
I TO PH A *2-4 *4 G RECORD; PHJ^* ASSUME 50% |
7-D |
I (DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 78% |
27--D
TPHON N-7-D INTO SV
1
!5^X1PERAT0R STEP PB
.-
1
|^<L*@f*ERATOR STEP PB
|
SP STEP 60 - BATCH COMPLETE
|
START TIME SP STEP
mfrr#
FINISH
TIME SP STEP
& <>
j et
"-
~
OPERATOR -->37
DUP050102553
DUP050102554