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ft E A ~ United States
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Environmental Protectior
Agency
Region 6 - Enforcement & Compliance Assurance Division
INSPECTION REPORT
6ENFORM-019-R8.2 (02/12/2020)
Inspection Date(s): Media: Regulatory Program(s)
October 7-8, 2025 RCRA Compliance Evaluation Inspection Hazardous Waste Generator
Company Name: Facility Name: Facility Physical Location:
(city, state, zip code) Mailing address:
(city, state, zip code) County/Parish: Facility Contact:
Qarbon Aerospace Foundation
Qarbon Aerospace Foundation
300 Austin Blvd
Red Oak, Texas 75154
300 Austin Blvd
Red Oak, Texas 75154
Ellis County
Anais Askari
Environmental Health and Safety (EHS)
I Manager
Anais.Askari@Qarbonaerospace.com
FRS Number: Identification/Permit Number: Media Number: NAICS: SIC:
110054868265 NA RCRA:TXR000081252 336411 - Aircraft Manufacturing
Personnel participating in inspection:
John Penland
EPA Region 6 (ECDSR)
Sandesh Thapa
EPA Region 6 (ECDSR)
Anais Askari
Qarbon Aerospace Foundation (Qarbon)
Edward Pounds
Qarbon
Senior Inspector Lead Inspector EHS Manager EHS Manager
EPA Lead Inspector Signature/Date
Supervisor Signature/Date
SANDESH THAPA ~~!~!signed bySANDESH Date: 2025.12.22 14:25:08 -06'00'
Sandesh Thapa - Lead Inspector
DEBRA PANDAK ~~~~!:ignedbyDEBRA Date: 2025.12.22 14:31 :59 -06'00'
Debra Pandak - RCRA Section Supervisor
Date Date
Qarbon Aerospace Foundation
October 7-8, 2025
Section I - INTRODUCTION
PURPOSE OF THE INSPECTION
During the week of October 7, 2025, I, Sandesh Thapa, conducted an unannounced inspection of the Qarbon Aerospace Foundation (Qarbon) facility located at 300 Austin Blvd, Red Oak, Texas for compliance with the Resource Conservation and Recovery Act (RCRA). I was assisted on this inspection by Environmental Protection Agency (EPA) inspector John Penland. The inspection included a walkthrough of the facility's waste generation and management units, and a review of the facility records related to hazardous waste management.
We concluded the inspection of the Qarbon facility on October 8, 2025, with a closing conference where we presented our observations. A summary of the areas of concern identified during the inspection is provided in Section III.
This report serves as documentation of all onsite activities and observations during the inspection of the Qarbon facility. Photographs taken during the inspection to document onsite observations are included as Appendix 1.
FACILITY DESCRIPTION
Qarbon is a manufacturer of composite products for commercial and military aircraft. It uses automated lay-up systems to build complex composite shapes. The operations include manufacturing of composite fuselages, floor panels, doors, sponsons and wing assembly. The facility operates 24 hours a day, seven days a week, and employs five hundred personnel including contractors, customers and Qarbon's direct employees. Qarbon manages industrial, hazardous and non-hazardous wastes.
Qarbon is currently notified as a Small Quantity Generator and was issued the EPA ID number TXR000081252. It is registered as a Large Quantity Handler of Universal Waste. The facility last submitted a biennial report in 2017.
A general map of the plant is included in Appendix 2. Facility communications are included in Appendix 3. A copy of daily summary is included in Appendix 4.
Section II - OBSERVATIONS
October 7, 2025
We arrived at the Qarbon facility at approximately 9:40am Central Time and began the inspection with an opening conference. During this conference, we presented our credentials to Ms. Anais Askari and informed her that we were there to conduct an inspection of the facility under the authority of Section 3007 of RCRA. During this conference, we also discussed the purpose and scope of the inspection and that the facility has the right to assert a claim for Confidential Business Information for records and photos collected during this inspection.
Following the opening conference, we had a tabletop discussion of the facility's process. This discussion was followed by a walkthrough of the facility's process and storage areas to identify activities that could generate hazardous waste and evaluate its subsequent management. Notably we observed the facility
2
Qarbon Aerospace Foundation
October 7-8, 2025
manufacturing process. The process includes ply cutting, tape laying, composite and structure assembly, and painting and wing assembly. It uses isopropyl alcohol and methyl n-propyl ketone as solvents in their painting process.
Tank Farm:
On the east side of the main building, adjacent to the maintenance shop, I observed a Tank Farm with two above-ground storage tanks in secondary containment (Appendix 1, Photo 1). It contained an 8,500gallon tank of non-hazardous oily wastewater and an inactive Alodine rinse water tank. The oily wastewater tank is listed as unit 002 with a non-hazardous regulated status in the Notice of Registration (NOR). However, the tank's capacity is recorded as 10,000 gallons instead of the observed 8,500 gallons during the inspection. I noticed a spill of oily wastewater in the secondary containment as a result of overfill. The oily wastewater is generated from washing equipment and an X-ray process. In the same area, I observed an unknown riser within the secondary containment area (Appendix 1, Photo 2).
Manifest Review:
During the inspection, I observed a Cactus Environmental truck picked up a non-hazardous oily wastewater shipment. I reviewed the manifest being used for the pickup and it contained the EPA ID TX6170022770, which corresponds to a former Vought Integrated Programs Division JSF facility located at 9314 W Jefferson Blvd, Dallas, TX. However, it was noted that the location is currently operated as a Home Depot facility. Consequently, the manifest was corrected to reflect the Qarbon EPA ID TXR000081252.
Central Accumulation Area (CAA):
On the northeast side of the main building, I observed a covered CAA with both hazardous waste and universal waste (Appendix 1, Photo 3). There were 4 boxes and two bundles of universal waste lamps that were not labeled or marked clearly as required in the standards for universal waste handlers (See Section III - Preliminary Findings for additional regulatory citations).
Painting Operation:
There are two Satellite Accumulation Areas allocated for the painting operations. During my inspection, I observed a paint compactor on the northwest side of the main building. The paint waste from the painting operations was consolidated and processed at the paint compactor. Additionally, I saw a rolloff box connected to the paint compactor that contained paint waste but was missing universal waste labeling (Appendix 1, Photo 4).
X-ray Operation:
I then walked back inside the facility building to inspect the X-ray operation. I noticed that the wastewater from the used developer solution was drained to the sump and collected in a 275-gallon tote (Appendix 1, Photo 5). Upon my request, Qarbon submitted a wastewater determination result with silver at a Total Recoverable concentration of 0.0671 mg/L (Appendix 3). However, the analytical report states that the sample was received at the laboratory with insufficient preservation at a pH of >2, which does not meet the requirement of <2 under EPA Method 200.8. EPA has requested for a new test.
3
Qarbon Aerospace Foundation
October 7-8, 2025
October 8, 2025
John Penland and I entered the facility at 9:30am Central Time. We reviewed our notes from October 7, 2025, with the facility representatives. We conducted our preliminary document review for the majority of the day.
Records Review:
I reviewed the weekly inspection reports of the CAA. Reports indicated that the weekly inspections for third and fourth week of November 2024 and fourth week of December 2024 were missing. The facility subsequently submitted their weekly inspection reports on October 16, 2025 (Appendix 3), but did not include the missing December inspection.
Section III - PRELIMINARY FINDINGS
The following is a list of potential areas of concern discussed with the facility representatives. See Appendix 4 for additional details of EPA's observations.
The facility failed to conduct a weekly inspection of CAA during the fourth week of December 2024
(40 CFR 262.16(b)(2)(iv)).
The facility failed to label or clearly mark four boxes and two bundles of universal waste lamps with
one of the following phrases: "Universal Waste - Lamp(s)", or "Waste Lamp(s)", or "Used Lamp(s)" (40 CFR 273.34(e)).
The facility failed to label or clearly mark the rolloff box connected to the paint compactor, which
contained paint waste, with the words "Universal Waste - Paint and Paint-Related Wastes" (30 TAC 335.262(c)(2)(F)).
o As a part of corrective action, Qarbon submitted a picture of the same rolloff box with a universal waste label identifying contents as Paint and Paint-Related Waste on October 9, 2025.
Section IV - FOLLOW UP
Actions taken by Qarbon to resolve any areas of concern were documented by Qarbon with photographs or other documentation and submitted to the EPA via the electronic secure online drive. Any information received from Qarbon after the inspection was also received via the secure online drive. These documents are accessible by the EPA Enforcement Officer, as applicable.
Section V - LIST OF APPENDICES
Appendix 1 - Photograph Log - 5 photos taken 10/7/2025 Appendix 2 - Facility Diagram Appendix 3 - Facility Communication Appendix 4 - EPA Daily Summary E-mails
4
Appendix 1 Photograph Log
UNITED STATES ENVIRONMENTAL PROTECTION AGENCY
Photograph Log
Facility/Location:
I
City: Red Oak
Filename: IMG_0102.jpeg
Photographer: Sandesh Thapa
Photo No. 1
Qarbon Aerospace Foundation
County: I Ellis County I State: I TX
I Direction: I W
Photo Date: 10/07/2025 I
Time: I 11:51:59
Witness Name: I John Penland
Description: Overview of tank battery with oily wastewater tank.
Latitude: N/A
Longitude: N/A
UNITED STATES ENVIRONMENTAL PROTECTION AGENCY
Photograph Log
Facility/Location:
I
City: Red Oak
Filename: IMG_0103.jpeg
Photographer: Sandesh Thapa
Photo No. 2
Qarbon Aerospace Foundation
County: I Ellis County I State: I TX
I Direction: I W
Photo Date: 10/07/2025 I
Time: I 11:52:04
Witness Name: I John Penland
r t
WATER
Description: Close view of unknown riser in secondary containment area.
UNITED STATES ENVIRONMENTAL PROTECTION AGENCY
Photograph Log
Facility/Location:
I
City: Red Oak
Filename: IMG_0112.jpeg
Photographer: Sandesh Thapa
Photo No. 3
Qarbon Aerospace Foundation
County: I Ellis County I State: I TX
I Direction: I E
Photo Date: 10/07/2025 I
Time: I 12:09:39
Witness Name: I John Penland
Description: Overview of CAA.
UNITED STATES ENVIRONMENTAL PROTECTION AGENCY
Photograph Log
Facility/Location:
I
City: Red Oak
Filename: IMG_0118.jpeg
Photographer: Sandesh Thapa
Photo No. 4
Qarbon Aerospace Foundation
County: I Ellis County I State: I TX
I Direction: I NW
Photo Date: 10/07/2025 I
Time: I 14:10:20
Witness Name: I John Penland
Description: Rolloff box without universal waste label attached to paint compactor.
UNITED STATES ENVIRONMENTAL PROTECTION AGENCY
Photograph Log
Facility/Location:
I
City: Red Oak
Filename: IMG_0120.jpeg
Photographer: Sandesh Thapa
Photo No. 5
Qarbon Aerospace Foundation
County: I Ellis County I State: I TX
I Direction: I S
Photo Date: 10/07/2025 I
Time: I 13:57:06
Witness Name: I John Penland
Description: Close view of tote used to collect wastewater from X-ray process.
Appendix 2 Facility Diagram
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Appendix 3 Facility Communication
=:~eurofins
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Environment Testing
I ANALYTICAL REPORT
PREPARED FOR
Attn: Ms. Jody Walls A Storm Environmental
PO BOX 10735 College Station, Texas 77842
Generated 10/30/2025 12:38:11 PM
JOB DESCRIPTION
QA-X
JOB NUMBER
870-40968-1
Eurofins Dallas
II
Job Notes
This report may not be reproduced except in full, and with written approval from the laboratory. The results relate only to the samples tested . For questions please contact the Project Manager at the e-mail address or telephone number listed on this page .
Analytical test results meet all requirements of the associated regulatory program (i.e., NELAC {TNI), DoD, and ISO 17025) unless otherwise noted under the individual analysis.
Authorization
Authorized for release by Sylvia Garza, Project Manager Sylvia.Garza@et.eurofinsus.com (832)544-2004
Generated 10/30/202512:38:11 PM
Eurofins Dallas is a laboratory within Eurofins Environment Testing South Central, LLC, a company within Eurofins Environment Testing Group of Companies
Page 2 of 16
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Client: A Storm Environmental
Laboratory Job ID: 870-40968-1
Project/Site: QA-X Table of Contents El
Cover Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Definitions/Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Case Narrative . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Client Sample Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
QC Sample Results ........................................ 7
QC Association Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lab Chronicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Certification Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1o
Method Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Sample Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Chain of Custody . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Receipt Checklists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
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Eurofins Dallas
10/30/2025
El
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Client: A Storm Environmental Project: QA-X
Job ID: 870-40968-1
Case Narrative
Job Narrative 870-40968-1
Job ID: 870-40968-1
Eurofins Dallas
The analytical test results presented in this report meet all requirements of the associated regulatory program listed on the Accreditation/Certification Summary Page, unless otherwise noted. Data qualifiers and/or narrative comments are included to explain any exceptions, if applicable. Regulated compliance samples (e.g. SOWA, NPDES) must comply with associated agency requirements/permits .
Matrix-specific batch QC (e.g ., MS, MSD, SD) may not be reported when insufficient sample volume is available or when sitespecific QC samples are not submitted. In such cases, a Laboratory Control Sample Duplicate (LCSD) may be analyzed to provide precision data for the batch. For samples analyzed using surrogate and/or isotope dilution analytes, any recoveries falling outside of established acceptance criteria are re-prepared and/or re-analyzed to confirm results, unless the deviation is due to sample dilution or otherwise explained in the case narrative.
Receipt The sample was received on 10/22/2025 2:02 PM. Unless otherwise noted below, the sample arrived in good condition, and, where required, properly preserved and on ice. The temperature of the cooler at receipt time was 2.5C.
Metals Method 200.8 - Total Recoverable: The reference method requires samples to be preserved to a pH of <2. The following sample was received with insufficient preservation at a pH of >2: QA-X (870-40968-1 ). The sample(s) were preserved to the appropriate pH in the laboratory. This does not meet regulatory requirements.
Method 200.8 - Total Recoverable: The following sample was diluted due to the nature of the sample matrix: QA-X (870-40968-1 ). Elevated reporting limits (Rls) are provided .
No additional analytical or quality issues were noted, other than those described above or in the Definitions/ Glossary page.
II
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Chain of Custody
Environment Testing
Houston. TX 1281) 240-4200. Dallas. TX 1214) 902-0300 Midland, TX (432) 704-5440, San Antonio, TX (210) 509-3334
EL Paso, TX (915) 585-3443, Lubbock, TX (806) 794-1296 Hobbs, NM (575) 392-7550, Carlsbad, NM (575) 988-3199
Little Rock, AR (501) 224-5060
Work Order No: _ _ _ _ _ _ __
Proiect Manaaer: Comoanv Name: Address: City, State ZIP: Phone:
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Program: UST/PST OPRPO Srownflelds O RRC O Superfund 0
State of Project:
Reporting: Level II D Level Ill D PST/UST O TRRP 0
Deliverables: EDD 0
ADaPT 0
Other:
Level NO
Project Name: Project Number:
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ANALYSIS REQUEST
Preservative Codes
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Project Location: Sampler's Name:
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Due Date: TAT starts the day received by
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Yes No (NIA Correction Factor:
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Total 200.7 / 6010 200.8 / 6020:
BRCRA 13PPM Texas 11 Al Sb As Ba Be B Cd Ca Cr Co Cu Fe Pb Mg Mn Mo NI K Se Ag Si02 Na Sr Tl Sn U V Zn
Circle Method(s) and Metal(s) to be analvzed
TCLP / SPLP 6010: SRCRA Sb As Ba Be Cd Cr Co Cu Pb Mn Mo Ni Se Ag Tl U
Ha: 1631 /245.1 /7470 /7471
eotf. .: Signature of thlll docuJMnt and rellnqulahment of Hmpfea constltutea a valld purehaN order from client company to Eurollns Xenco, Ila llfflllalH and subcontractors. It aaalgna standard terms and conditions
l Hrvice. Eurotlne xenco wttt be Hable only for the cost of Hmplal and ahaH not aaume any ruponslbfllly ror any loaaea or expenses Incurred by th cti.nt tr auch loaes .,. due to ctrcumw,ncea beyond tlHt control Eurofln Xenco, A minimum charae of $85.00 wlll be applied to each project and a chlll'll of $5 for each aample aubmlttad to Euroftns X1111co, but not analyzed. TheH terms wlll be enfoR:ed unteas pN1vtou.ly neaoll...d.
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9701 Harry Hines Blvd Dallas, TX 75220 Phone: 214-902-030D
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Client Information
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Shipping/Receiving
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company:
Eurofins Environment Testing So_i.rt.h Centr
Address:
4145 Greenbriar Dr
City:
Stafford
,state, Zip:
TX, n4n
Phone:
281-240-4200(Tel)
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NIA
Pro1ect Name:
QA-X
Site:
]AA
sample l_dentification Client JD (Lab ID! QA-X (870-40968-1)
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Sampler
N/A
Phone:
NIA
Chain of Custody Record
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Garza, Sylvia
EMa/1:
Sylvia.Garza@et.eurofinsus.com
l i i lCsnierTracJ<ing No[$):
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S\a1e ol Or\gip:
Texas
A~ditatioris Required (See note):
NEI.AP Texas
Oue Date Requested:
10/28/2025
Anal~sis Reques~
TAT Requested (days):
NIA
PC#:
NIA
WO#:
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Project#:
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Note: Since labota.tory accreditations are subject to change. E\Jrcfins Environment Testing South Central, LLC places the ownership of method, analyte & adcrecfrta!Jon compliane$ t.1pot1 iour subcontract laboratories. :This sample shipment:is forwarded under chair,..of-cus1ody. It the laboratory does not currenijy maintain accreditation in the State of Origin isled above for analysisltesWmabix being analyzed, the samples mU$1 be shipped back to the Eurofin Environment Testing South.Central, U.C laboratory cr<>lheii:-sttut:'.ions will~ prcvide<I. Any changes to accreditation status should be t>rougltt to Euro~ns Envi=,ru,r,t Testng SQ\l\h Central. U.C attention 1mmed)ately. If all requested accreditatjon, are currentjto date, rett.Jm the signed Chain of Custody attesting to saip compliance to Eurofins Environment Testing South Central U.C.
Possible Hazard Identification
Unconfirmed Deliverable Requested: I, II Ill IV Other (specify)
Primary Oellverable Rani<:.: 2
Sarnple Disposal ( A fee may be assessecl if sa',nples are retaine.d longer than 1 month)
l:f=] f!etum To Cl{et1_t _ c:::JDisposal Bx_ Lab
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Sp~cia\ instructions/QC Requlrements:
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custody Seals Intact 1custody Seal No. ti Yes ti No
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Page 15 of 16
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QL\RBON
) AEROSPACE
Hazardous Waste Accumulation Site
Weekly Inspection Log
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Are all drums and containers marked or labeled as hazardous waste (or "waste pending analysis")?
Are all drums and containers marked with the risk associated with the waste? Are all containers (excluding satellite containers) marked with the accumulation start date? Are any drums near or exceeding the SQG 180 days timeframe?
Are all drum labels visible and readable?
Are all containers closed?
Are all drums and containers in good condition?
Are any drums leaking?
Is there adequate aisle space and clearance between rows of containers?
Containment
Is the secondary containment free of cracks or o ther failures? Are sumps clean and free of contamination, spills, leaks, and standing water?
Comments: Describe the actions taken to correct each deficiency noted above, and note date each action was taken.
Ql\RBON AEROSPACE
Hazardous Waste Accumulation Site
Weekly Inspection Log
Month/Year: t}__ilW~I" Jo ').A..-J
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I I
Number of Containers in Area:
Are all drums and containers marked or labeled as hazardous waste (or "waste pending analysis")? Are all drums and containers marked with the risk associated with the waste? Are all containers (excluding satellite containers) marked with the accumulation start date? Are any drums near or exceeding the SQG 180 days timeframe?
Are all drum labels visible and readable?
Are all containers closed?
Are all drums and containers in good condition? Are any drums leaking?
Is there adequate aisle space and clearance between rows of containers?
Containment
Is the secondary containment free of cracks or other failures? Are sumps clean and free of contamination, spills, leaks, and standing water?
Comments: Describe the actions taken to correct each deficiency noted above, and note date each action was taken.
Appendix 4 EPA Daily Summary E-mails
From: To: Cc: Subject: Date:
Thapa, Sandesh "anais.askari@qarbonaerospace.com"; "edward.pounds@qarbonaerospace.com" Pandak, Debra; Penland, John Daily Summary for 2025 RCRA inspection of Qarbon Aerospace Foundation - Red Oak, TX - October 8, 2025 Wednesday, October 8, 2025 7:06:00 PM
Hi All,
Here is a summary from today's inspection. If there are any error or omissions, please let me know.
Inspection Attendees: NAME TITLE Sandesh Lead Thapa Hazardous Waste Inspector John Senior Penland Hazardous Waste Inspector Anais Environmental Askari Health and Safety Manager
REPRESENTING US EPA Region 6
US EPA Region 6
Qarbon
PHONE 2146652265
2146659717
4698204589
EMAIL thapa.sandesh@epa.gov
Penland.john@epa.gov
anais.askari@qarbonaerospace.com
Daily Summary
Inspection Starts: 09:30am Recap of Daily summary from October 7, 2025.
0 5-gallon drum attached to paint gun washer unit is a solvent(product) which is
used for cleaning.
0 Total of 5 manifests were used for oily waste with EPA ID TX6170022770 which
corresponds to a former Vought Integrated Programs Division JSF facility.
Opening meeting start- 09:45am
Used Paint Filters:
Used Paint filters are disposed as Universal waste. EPA has requested
manifests related to used paint filters.
Weekly Inspections:
Weekly inspection of Central Accumulation Area (CAA) from third and
fourth week of November 2024 and fourth week of December 2024 were
missing. 40 C.F.R 262.16(b)(2)(IV).
Emergency coordinator's contact number was not posted at the CAA. 40 C.F.R 262.16.(b)(9)(ii)
Closing Conference: Identified Concerns:
TCLP test required for X-ray wastewater. Awaiting test results. Weekly inspection of CAA from third and fourth week of November 2024
and fourth week of December 2024 were missing. 40 C.F.R 262.16(b)(2)(IV).
Emergency coordinator's contact number was not posted at the CAA. 40
C.F.R 262.16.(b)(9)(ii)- Resolved
4 boxes of lamps and 2 bundles of lamps was observed without universal
waste or waste lamps label, 40 C.F.R 273.34(e).- Resolved
Roll-off container without universal waste label was observed at paint
compactor. 30 TAC 335.262(c)(2)(F).
Total of 5 manifests were used for oily waste with EPA ID TX6170022770
which corresponds to a former Vought Integrated Programs Division JSF facility.
Areas for Additional Review:
Review of Personal Training records. List of personnel for review.
Anais Ankari Dale Cheek
Ongoing request of compliance records, including 0 Arrangement with local authorities of contingency plan prior to the inspection start date. 40 C.F.R 262.16.(b)(8)(Vi) 0 Toxicity Characteristic Leaching Procedure (TCLP) for X-ray wastewater and Oily wastewater. 0 Facility maps and process diagrams. 0 Weekly inspection reports from recent year- including November and December 2024.
Departed Facility at approximately 1:40 pm
Regards,
Sandesh Thapa
Enforcement and Compliance Assurance Division U.S. EPA Region 6 Office: 214-665-2265