Document qmya0OYKjLNp8a5EBmZ0EBdVE

BFGOODRICH COMPANY CHEMICAL GROUP AVON LAKE GENERAL CHEMICAL PLANT October, 1980 AVON LAKE VCM CONTROL TEAM Distribution: E.C. Martinelli H. Waltemate-R.L. Martin J.A. Fannin N.R. Aquino T. Bialke ALGCP W.E. Horton/D.J. McDonald R.T. Krebs K. Kaminski/R.A. Accarino J.C. Meck/E.C. Foreman W,T. Gunnitlg/R.D. Holmes C. Bayard D, Quester/R.J. Samelson/G. Rodgers M.A. Ivkanec/S.J. Urban D.J. Gargas B.R. Welch HGCP L.V. Goode PGCP C.J, Nosal T.Rnn? R.L, Toole NGC 18060 INDEX Section OSHA Monthly Summary Personnel Monitoring ----------- ---------- Page 1-5 GEON WEST --------------------------- ----------------------------------------------- 6 Active Projects ----------------- --------- --------------------- ---------- 7 Data - Graphs ----- -------------- ---------- 8-12 GEON EAST --------------------------------------------------------------------------- Data - Graphs --------------- 13 14-16 LATEX ------------------------------------- ----------------- --------------------------- Data - Graphs ------------------------------------------ -----------------ENVIRONMENTAL SUMMARY --------------------------------------------------- 17 \ NGC 18061 F80.M 4U&JSST R.D, Holfoes b.r. welch October PigLG PSiNT CP CSPT. . a'.2S. .VO. ALGCP - .OSH& CooEdimtor I PISCO PCSAT CP CSPT. & 3CC3. NC. I ALGCP - E.H.T. JSmUSZ OF TO1 PERSONNEL MOSIIOHING AT AIGCP OATS t'CvjA i,cTT*fl ssa I CATS TV..* LSTTHP I 11/21/80 buildim- grmrHn^. TvnfJthVvn *paswT .Job Code tl&b 600 Operator Code 620 Refrior. Cofr. Code. --------- ' UjSI-BqIx. Sulld.ing_ JKGOTIW TASKS SAWED .... < J 53 |%tw :>5 <1.0 Q .......... 5 3 4 ~ .. v: 0 3/ n 0 0. 21 6 3 U6l Foi^r Building Job1 Code 750 HRC Job Code 600 Opa^ator Job Code. 630 ?-D- _ U63 Poly Buildine TASKS 18 3 7 4 15 6 1 2 2 - 13 3 0 0 1 1 U63_.Eo1t Buildine Job Code 600 Operator iT 630 B.D. Job Code loo Forrn,an 3oJf- Building ^EJCIimBTr 'T'ASVR 14 9 2 3 22 13 1 81 20 30 14 3 U6k ?olv BuiId in? -Job ($55* 750 HRC ' job Maint. Code 393 Instrument Jos Code 630 B.D. TOTAL RBVIIATBD AREAS 'IWCLODXfn TASKS 20 2 2 4 63 14 3 10 10 2 ]. 36 7 TOTAL . REGULATED AREAS 57 36 7 -MO. >1.0 2 RANGE 0.00-3.10 ,..n-- CuQQ-JL_ia. . 1 1.40 - - 1 _ 0.00-3.10 12 0.19-39.10 9 0.19-9.18 2 0.45-9.18 5 0.28-9.15 1 0.31-4.68 1 0.00-1.24 0 0.00-0.76 0 0.00-0.76 0 0.00-0.23 0 0.04-0.20 5 n no-Q 73 3 0.00-3.14 1 0.37-3.14 1 0.00-1.86 1 .0 n/wi 54 20 0.00-39.10 14 0.00-9.]8 AVERAGE '<l.o 60% -0-98------ . &Q%_. 1,40. 0.88 5.182.41 3.73 3.32 1.49 0.22 0.15 0.18 0.11 0.10 u. 1.01 0.54 1.75 0.93 0 .64 2.21 43% 50% 87% 100% % 77% 8.6% | 68% -1.07 . ____ 75%,... sfj-^'avo rn yt3 m NGC 18062 continued Page J rildi'na Gccn West Dryer'Building Goon `Vi'est >7 Office Latex 58 Office 59 Rodney Hunt Geoa East 55 Dryer Building 56 Maintenance 54 Tank Farm SAMPLED < y 23 22 00 00 5 V 3. 1 3 11 43 > 1.0 PAr;Gn AVERAGE 1^1.0 0 1 0.00-1.23 ______ ^L- 0 _____Q___ n - ________ n \ o O' 0 ________ 0 1 3 o.is-a.on 1.43 0 0 0.00-0.15 .08 96% 40% 100% 00 -05____ --- -05 . inn% o 1 0.00-1 .28 - 45 75% . - . OUnli BLAST 93 66 8. -12- - 0.00-9.18 Q-fii . an%_ Yr. to date PPM = 0.51 % ^ 1 PPM yr to date = 89% %. Break thru Reported Dual tubes checked ------------ ---------------- ------------------------36 >er ^v2QZ on 2nd tube ------------------------ ------------ -------------------- ------------------------ 3 ier jdL20% on 2nd- tube -------------------------------- ------------------------ ----------------------------------------- --------- -------- 33 Percent exceeding the 20% criteria --------------------- --------------------------------------- ------------------- 8% Percent exceeding the 257* criteria------------------ ------------------------------------------------------------- ------------ 8% NOC 18063 1 3oiy 3A51 1 3A6i 2AS3 bA#* TOTAl HO. . KU. . ICO. SAMrLSD < .5 -"`-5 <1.0 -- ___ ___ 170 > 1.0 ... 20 10 02 01 pftTrrrr ---- 5.48-39.10 1.24 AV2HAG3 f'<L.O _iT_ 22 29 1.24 3. 0 0 3 1.24-39.10 15.27 TASK 105 Poly Entry Job Code 750 NAME Task 300 Slurry Strainers Job Code 360 TASK 306 High Press. VCL Filter \ REDACTED DATE RESPIRATOR BLDG. 10-15-80 10-08-80 10-07-80 Yes Yes Yes 461 463 461 PPM .39.10 ' 1.24 5.48 COMMENTS 2-1/2 hrs in Do.lv HyCar Pol^ #2 Rodney Tank | \ 10-07-80 10-09-80 Yes Yes . 461 464 20.85 9.73 Strainers Strainers t % Yes 464 1 ^77 Changinq /Eilter NGC 180 64 .SEA: . ' ' ' 1 row 451 451 452 454 461 461 461 461 461 459 459 459 161 461 461 461 &J H < Q S \ VCL PERSONNEL MOIOORISG >1.0 ?YA DATE JOE - oF TEST CODE RESP. 10-21-80 600 No 10-01-80 620 Yes VCL ppyr 1.40 3.10 COS-XOTS 'laint. Work Red Liqhts 10-23-80 L0-15-80 10-14-80 10-03-80 10-15-80 10-01-80 10-07-80 10--03--80 10-07-80 10-07-R0 10-09-80 10-15-80 10-16-80 10-03-80 800 NT<n 1.23 600 750 NO No 1 .26 9.18 7 80 630 600 600 No Voe Mr\ NO 1.57 A 6 4.91 1.14 600 NO 1.18 600 Nn 4.00 600 No 1.21 600 __No________ 4.07 600 nr --3.33 600 --1Q-Q______ No________ No 9.15 1.48 Warehousing & clean up helped on #5 automatic VCL Tank Farm HRC-No Liqhts HEC-Red Liahts 2 Strainpr<5 Charging-Red Light said he left; area Charqinci-No Liqhts Pofiney R aVirrir a-riaa______ Rodney Hunt Rodney S Abcor area Charge S HRC-No Lights___ Charge - HRC - Bucket ont poly. -ned._T.lgh.t-g - Charaina - Red Liahts' ^Foreman - Red Lights 44 464 464 1 ! 1 ^H D < B 10-21-80 393 10-08-80 630 1Q_-_Q9_-^Q_ . -750 - --No________ 1.86 Yes_______ Yes 1-54 3.14 2 hrs. - 2nd floor Changed Filters - Yellow Lights Flushed poly #5-R. Lighi Nan urn** Page 4 OSHA-VCL PERSONNEL MONITORING ^1.0 ppM Area ALGCP Dispersion B/451 B/461 Latex B/463 Suspension B/464 Sept. 84.5% 100% 75.0% 95.8% 70.8% Summer Goal 92.0% 85.0% 81.0% 95.0% 91.0% Oct. 79.6% Winter Goal 86.0% Yearly Goal 89.0% 60% 50% 100% 85.0% 79.0% 75.0% 89.0% 85.0% 82.0% 78.0% 92.0% 88.0% Y.T.D. 88.8% 72,4% 78.5% 96.0% 81.8% Area B/451 B/461 B/46\3 B/464 Area Monitorins Reaulated /1.0 PPM Goal 85.0% 85.0% 88.0% 85.0% Sept. 99.6% 89.8% 96.9% 76.8% Oct. 94.0% 79.1% 98.7% 80.7% Y.T.D. 87.3% 87.1% 94.3% 81.7% NGC 18066 Page 5 TO FROM SUBJECT I FIELD POINT CR DEPT. & BLDG. NO. jC. BayardManager/Geon West - ALGCP[ FIELD POINT OR DEPT. & 9LDG. NO. G. RodgersGeon West - ALGCP! I DATE YOUR LETTER \ DATE THIS LETTER Ambient Vinyl Chloride Report Octoberr 1980 Bfte Poly Entry frequencies for B/451 and B/461 are listed below: Percent Poly Entries Average Past 6 months Current Month B/451 -- ** Building Area Monitoring ' B/451 % Time Below 1 PPM % Time Below 3 PPM 92.76 98.31 B/461 7.53 8.1 B/461 77.78 92.09 Personnel Monitoring Building Averages Percent Below 1 PPM Averages (with Tasks) % < 1 PPM (with Tasks) Charge Operator Foreman Refrigeration Operator Blowdown Operator B/451 B/461 0.98 60% 0.98 60% 2.41 50% 5.18 43% B/451 B/461 1.40 -- 0.88 0.18 0.10 -- 0.11 B/452 .21 96% B/459 1.43 40% end of October, 1980 GR/bjc NGC 18067 . / - Page 6 '.CTXVE OSIIA PROJECTS IN GEON WESTS PROJECT Isionsto high pressure overy system and to recovered charge system RESPONSIBILITY Montazerl Samelsoa Engineering COMPLETION DATE * 7/30/80 October 1980 r-. t . . af<tOao DESCRIPTION Some revisions complete - others in design phase- Need additional money approved. uce VCM levels in ABCOR Bldg. Halite 6/30/80 Complete Area Monitored in July Highest reading was 0.43 PPM NGC 18068 ouce VCM levels In VGA enclosure alyze ventilation In B/461 SameIson 8/31/80 Leaks were repaired during shutdown- ON HOLD .iripper strainer recovery Unsuccessful - will solve problem with a Cuno filter. ljr coatings to reduce entry frequency Mannlno Experimental work looks good. Continuing experimental work. Reason for Excursions above 3 PPM - B/461 Type* N N N E E E Number of Excursions 149 23 68 72 27 18 Reason for Excursion Plugged Strainers Clean charge lines Plugged polys Gasket leak at rup. disc Valve leaks Premix seal blown October. 1980 Corrective Action Changed gasket Replaced valves Maint. repaired Reasons for Excursions Above 3 PPM - B/451 E 56 Pin Holes in VCL line E 12 Valve leaks Maint. Replaced Replaced valves \ NGC 18069 Page S ONE YEAR OV MONTHS B/ NGC 18070  NET Y E A R S Y M O N T H S i n iONE.' Y C A H U T M U f. m 1 10C$ .90}, e&f, no}, 6a} I 50?. ka} 30} V. B / NGC 18073 O N E YEAr? 3 Y W Q K T H S U K08t 30^ upqj.fi UAuqs =>Cq./ %9*Z6 %Z *68 waa c waa t wofag amTX % :ut.io3Tuoh bs^v Supppprig w- ^aaAoaa^ 9 UMopwopg 6' - aDuauaqupuw sr i - saoqaaado OUH 2S8 - waa 1 % radd yg' - aSaaBAV aaqoqoo jSuTJoqTuow xauuos.ia,! SBupx aajsueaq pus sqa^seq aaujaaqs paSSnpd quBiinssa aqq puu saSasqo asaaoo sea suopsanoxa HDA jo aoanos aopem aqx *(s^saq SuppnpouT-%ii) Hid j Aopaq %gg jaqoqoo uoj sqpnsaj Supjoqpuom pauuosaad aqx 08/i/^t ; aaiiai sihi aivo 1 1 aauBT anoA aiva 1 086T *iqoqao" - qaoda^ appiopqo T^upA quapqmv qsaa uoag *ON 'S<TtB i<SO SO INlOd CTBW qsag. "itovy ON 0019 l<eQ do lNIOd OBU xoarans ireqan TS WOKd oauBspcp-" T'R 01 Geon East - VCM Excursions Greater than 3.0 PPM Type, Misc. Misc. Eq. N Eq. Eq. N Eq. Misc. Eq. Misc Misc Misc \ Misc. - Miscellaneous E - Equipment Failure N - Normal Number Of Excursions 99 66 41 38 32 32 19 18 17 12 7 7 4 October, 19 80 Reason for Excursion Coarse charges Plugged lines Pit blower breakdown Strainer basket cleaning Leaking valves Changing valves Changing filters Surge tank pump problems Leaking gaskets Poly seal problems Leaking manhead seals Opening polys Recovery seal maintenance NGC 18075 Paee 14 Geon East Active OSHA Projects Project Strainer basket redesign Evacuation ductwork revision Pit exhaust blower Recovered VCL filters Petterolf Valves Tall Stack Review October, 1980 Status ER submitted ER submitted (9-29-80) ER #2674 New filters being installed - revised recovery techniques (10-15-80) 50% complete. Leaks being corrected by new seating materials -- 30% complete ER to be re-written to evaluate the Tall Stack evacuation problems. s NGC 18076 Paee 15 : C -n V'EAN S LJV M [IN I NGC 18077 ?age 16 R.D. Holmes B.R. Welch OSHA - Coordinator Environmental Health Technician October, 1980 VCL - Regulated Areas - Average 451 461 463 464 TOTAL .98 PPM 2.41 PPM 0.15 PPM 0.54 PPM 1.07 PPM Plant VCL average yr-to-date .81 PPM SN90 - 73 test were completed covering 15 depts Low .19% or 50 dba High 333.63% or 98 dba (Bldg. 435-Maint. Average 23.41 or 63 dba Yr-to-date we have completed 645 test Yr-to-date average 38.50% or 67 dba C-0065 PVC Respiratory Dust 6 test have been completed Low ,00 high 1.58 average 1.04 mg/m3 Yr-to-date 16 test average 1.39 mg/ m C-Q090 .Total Respiratory Dust 2 test average 1.60 mg/ra3 yr-to-date - 9 test average 1.11 mg/1113 C-PB (Lead) Yr-to-date we have completed 10 test in Bldg. 438 - Compound West Low 1.30 High 288.00 Average 42.18 mg/It' THF (Tetrahydrofuran) Yr-to-date we have completed 6 test for an average 1.51 PPM R-R (Radiation) All microwave ovens were in good condition for the month of October. BRW/bjc NGC 18078 Pase 17