Document qkZY0jJvp3QZ7096J9oo1dNeG

CONFTDFNTTAI. Hydro Modernization Operating DIscfpHna: Master Procedure Update Document Management ol Change Major Procedures Revision Status Ravlaton f t April 12, IHT npriapd by r Kmln Kprivy Document Name BncOpoi Recemicaion Mar SameEngneeFftacedrreel BaafcAacarafWntranT aal CTOdanc CTOOmod C2001*1 CTOTmod C 3071*1 C210an* CJfOmod C2I0HI C900gen C900mod ceoout* caooui cuomod caout EAOOgwt E914 20FBY EMdanc Etocenotf EiactM K95ene K59mod KMtol Operator Recertrfccetcxi R230an* R230MCON R?90mod R290M1 RKimuai 490V Smfchpaar Localcn C-20Q General totonnadon C 701 General imarmaaon C-202Oaneml Inform elon C 707 Pmbtom Sdwng A Trouble Shoot C-2lOQeneial Inform aton CAOOgen caoomod CAOOTgan csoouu C0OOMT Chtortnated Matianae Ctoddcd Breton o o E-2494AB The HO SupattwoM E-249 Aie-rm Metwid Superfwtom o E294gan o E-299 wad M*>ianat HMat CO E-TAD -DUE. Exchanoar E-901A 902-Ouendi Column Ftahn Exrfi vO Etoddcal Ckcu* Areafcw* '0 EDMB tans Ala name i Baale operator* recerkRcaton leal 2 Baaic Ergneer* neeartlcaMon Teal A NOT FOUNORAI 4 DELETED PROCEDURE 5 DELETED PROCEDURE A DELETED PROCEDURE 7 C-7 MOOULE e C-202 Teal OuaaAana A 0210 TEST ANSWERS 10 C-2KMPT MODULE 11 0210 ft TEST 12 0000 Owmrto Reaeuica Informplan 13 C-900 System Modde 14 C-90Q Problem ScMns A T muHe Shootna 19 C-909 FT TEST 10 0090 MOOULE 17 C-930 FT TEST ie E-000 Genera* IntoneMen it Tetong C-Al0-200 Bypaea 90 SacMcd FT Modda Anawara 21 EtocMcd FT Modkta 22 Bactrted FT ModdeTed 23 K-93JPT Module Teat Jtoeaera 24 K-35 FT Module 29 K-99IPT Moduto Teat 20 NOT FOUNOHM 27 R-290 FT MODULE TEST ANSWERS 20 DELETED PROCEDURE 21 R-290 FT MODULE 90 R79DIPT MOOULE TEST 91 Raatdua ChemlcaJ Pmomm toformtfon 92 490V QwHdiOcar Loca*qn 13 DELETED PROCEDURE 94 DELETED PROCBKJRE 93 0202 Genera* Momradon 90 le w Pmbtoar Soartofl A TmuUaahooi 97 C-210Oanard Irdarmaton 90 DELETED PROCEDURE 90 DELETED PROCEDURE 40 DELETED PROCEDURE 41 DELETED PROCEDURE 42 DELETED PROCEDURE 49 CNortnaMd ma#ianee decided eyetom* 44 DELETED PROCBMJRE 49 8dm 40 Sam* 47 DELETED PROCEDURE 40 Soma 40 E-290-DME, Eadwngar 30 Same 31 CANTOPEN Pvpcadura OeeerlpAen Operator RecarMcaton Teat Engnaer Recertftcahan T aat Baale Racareftcahon Taal C20G modde anaaacs C200 module C200 fad C202 Modrto C202 Mat C210 anawera C210modde C210 laal CdOOgenard raaourca CACOmocUe COCO bauds ahooing guda C900 laal C990mod*e CUOteaf EOOO general raaourca How lo Mha E6I0-2 off ol bypaae Electrical modUa ana*o>a EtoCdcd module EMcMcd Taal K99 anawara K99modJa K93 Mai Operator Racorticalon Taal R290 anawara R230modoon Into R230mo**s R290 laal ReecSvachamJcde oeneral mourn CAOOganerd raaourca CAOOmodis C900T generd raaourca C900tmuBeehoo*ng guide CAOO Mat Old E2S* Wo * t s i iB i1 t i a a * X X a aa X X X * a a a a X X X X aa a a X X X a aa a a X XX a a a a X X X Boonea* Duou Kelay Duoaa Katav Katar Slalua cRacA eomplala check comptote complaM ctxnpliM ccmptoM compMta oomplaia complete eomplala compMta compMta eomplala Minptot* compMta Melreieen Mairaiaan Mairalaan Dups Oravouda OravouAa Oravouda Mpiapapi Malraiaan eomplala complaM ccmpMM ptxnpMM eompMM ccmpMM eompMM compMta compMta eompMM eompMM ccmpMM eompMM eompMM eompMM bonpMta eompMM eompMM eompMM eompMM eompMM eompMM eompMM eompMM comptoto mxtor ceartpMla ccmpMM eomplala oompiaM complaM compMta Naadafer Maprocadura DonNaA Rloodaddaurhallodowti Nt Notfiangaa DonrM A Ftaodadda what lo do tola Dalate NOW Dalata NOW EMaM NOW aani to rttaMdunga aard to iMaofor dianpa aom to titjo lor dianoa aani le rtuo Mr thanoa aoni to nx lor chanoa add to Oaaijpamaaiti tola aani to nxio tor dwiga aani to rtrio lor dianga add in daaupwtiawai MTto earn to *tm tor dtanoa aam m 4uo lor (Ranoa Nothangoa aant ie Azie tor dianoa ravMa raviaa NodMAOM Nodtangaa Nochanoaa Denote A Ruo deckle whal to do wftoNa Update OaMM after 2nd daddown Updal* Update aantto due tor dianga Ltodara Dalata NOW OaMM altar 2nd dnAdown NodMnoaa aam to 4ia tor dianga aam to Auo for diango DELETE-DUPLICATE DELETE - DUPLICATE DELETE * NOT NEEDED DELETE - DUPLICATE DELETE - OUPUCATE Update DELETE > NOT NEEDED ant M duo for dtange ant to due tor chanoa DELETE-NOT NEEDED aant to duo tor dianga eenitoduotordwtoa ani to duo tor dianga COULD NOT OPEN THIS PROCEDURE** Hydro Operaling Dladpine Master Usl 11 11 V 5* KJK JVH KJK DRD KJK ORD KJK DRD OM KJK OM KJK DU KJK OM KJK DM KJK DU KJK DM KJK OM KJK OM ^ OM KJK KJK DM KJK KJK DG DM KJK SH9 OJM SH8 OJU SHB CUM OU KJK DM KJK OU KJK DO KJK DG DO DO SHB KJK KJK DG DG DG KJK KJK KJK KJK KJK KJK DRO KJK KJK KJK DJM DRD DRD KJK KJK KJK D0 ORD DRD DRO DRO KJK ORO DG KJK DG KJK KJK DRO DG KJK DO KJK oa jKJK KM ORO 1 C O N F T D F N T T A l. Hydro Modernization Pressure Vessel Record Information Last Update: KJ Kelley 5/13/97 Relief Devices Paperwork Papenvoik to Dale Docs lo valve Vessel Complete in Tag Number IBM # Location complete? shop Records field Ollier Notes (Note that the PSV-C1200 valves are Interchangeable. Any may be used In service. They are Ihe same ) PSV-C1200A 609937 C-1200A KJK 5-12 Rename PSV-C200A & New set pressure = 150 psig PSV-C1200B 809938 C-1200A KJK5-12 Rename PSV-C200B & New set pressure =150 psig PSV-C1200C 609939 C-12008 KJK 5-12 Rename PSV-C200C & New set pressure =150 psig PSV-C1200D 812505 C-1200B KJK5-12 Rename PSV-C200D & New set pressure = 150 psig PSV-C1200E B09940 Shell Spare KJK5-12 Rename PSV-C201A & New set pressure = 150 psig PSV-C1200F 609941 Shelf Spare KJK 5-12 Rename PSV-C201B & New set pressure = 150 psig PSV-C1200Q 809942 Shelf Spare KJK5-12 Rename PSV-C201C & New set pressure = 150 psig PSV-C1200H 812506 Shelf Spare KJK 5-12 PSV-E241 815279 E-241 KJK 5-12 111 tic) Rename PSV-C201D & New set pressure =150 psig New PSVforE-241 Hot oil side PSV-856A 803920 R-250A KJK5-12 New Springs lo change set pressure lo 139 psig PSV-856B 603919 R-250A KJK 5-12 New Springs to change set pressure to 139 psig PSV-857A 603982 R-250B KJK 5-12 New Springs to change sel pressure to 139 psig PSV-857B 803983 R-250B KJK5-12 New Springs (o change set pressure lo 139 psig PRD-856A 813968 H-250A KJK 5-12 New Rupture discs replace old ones. New P = 139 psig PRD-856B 813969 R-250A KJK 5-12 New Rupture discs replace old ones. New P = 139 psig PRD-857A 813970 R-250B KJK 5-12 New Rupture discs replace old ones. New P = 139 psig PRD-857B 613971 R-250B KJK 5-12 New Rupture discs replace old ones. New P = 139 psig Pressure Vessels Tag Number VINK Description Paperwork lo Docs Vessel complete? Records Other Notes C-1200A C-1200B E-241 R-250A R-250B E-1200A E-1200B E-301 E-302 E-301-3 C-200 C-201 100660 PTFE lined guench column 100681 PTFE lined guench column 303957 HCl/Hot oil exchanger 200111 Hydrochlorinatlon Reactor 200113 Hydrochiortnatlon Reactor 303955 Quench Recycle Cooler 303956 Quench Recycle Cooler 30t919 Quench Recycle Coder 301920 Quench Recycle Cooler 303110 Quench Recycle Cooler 100201 Brick lined quench column 100202 Brick lined guench column New Vessel. No Internal requirements since item is lined steel New Vessel. No Internal requirements since item is lined steel New Exchanger. Existing reactor. Pressure rerate to Increase MAWP to 139 psig Existing reactor. Pressure rerate to increase MAWP to 139 psig New Exchanger. Graphite block exchanger, no Internal required New Exchanger. Graphile block exchanger, no internal required Existing exchanger. Modifications to shell and heads Existing exchanger. Modifications to died and heads Existing exchanger. Modifications to shell Out of service 6/97 Out of service 6/97 Kevin Kelley 5/14/97 Page 1 Sheen SOS DO 0 0 8 ? 9 4 Hydromodemlzatlon Instrument Information Revision K: 5/6/97 A1-INRF-940663 Loop # 24001 24002 24003 24004 24005 24006 24007 24701 24702 24703 24704 24705 24706 24707 24708 24709 25201 25202 25203 25204 25205 25206 25207 25208 25209 25210 25211 25212 25307 25308 Old* na na na na na na na 1385 1364 1385 1383 1383 1384 1387 na na 6050 6064 6050 6051 6052 6063 6052 6067 6067 6053 6056 6057 6108 6104 P&ID# 81-240 B1-240 B1-240 B1-240 B1-240 B1-240 B1-240 B1-247 B1-247 B1-247 B1-247 B1-247 B1-247 B1-247 B1-247 B1-247 B1-252 B1-252 B1-252 B1-252 B1-252 B1-252 B1-252 B1-252 61-252 B1-252 B1-252 B1-252 B1-253 B1-253 Mod5 Description AI497 E-241 outlet HQ temp AI410 HQ Row to C-1200A AI430 HQ (tow to C-1200B AO410 HQ to C1200AcAr AO430 HO to C1200B c/v FRC-24006 E-241 oil flow xmtr & c/v TI-24007 E-241 outlet oil temp A1307 E-260 level AI306 E-260 pressure AO307 DME to E-260 level c/v AO302 E-260 vent flow c/v AI302 E-260 vent flow AO306 Steam to E-260 press c/v DO306 Steam to E-260 AOV DO307 HOAfor P-264 DI387 HOA for P-264 AI401 HO flow to R-250A AI351 HQ to E-240A temp AO401 HO to R-250A flow cAr A1468 HQ from E240A temp AI421 HO flow to R-250B A1361 HQ to E-240B temp A0421 HQ to R-250B flow c/v AI308 HQ heatup flow AO308 HQ heat up flow c/v AI498 HQ from E-240B temp AI414 HQ to R-250A pressure AI434 HQ to R-250B pressure DO304/14 Steam to E-256 AOV AI343 MeOH to E-256 flow SHUTDOWN INFORMATION |t XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX o t Special Concerns Thermocouple NOTE: TDC-2000 Loop NOTE: TDC-2000 Loop X X Reuse level xmtr X X reuse p. xmtr X X reuse conSol valve & I/P X X reuse control valve & I/P X X reuse flow xmtr X X reuse control valve & 1/P X reuse AOV. Install new ZSC New HOA tor existing pump. S/S from Mod5 New HOA for existing pump. S/S from Mod5 XX X transmitter X X Check loop # on PAID - it is written as 25303 X Changed to Al 468 XX X transmitter XX XX XX X t/c X X X Includes DA387/407 A DA388/488 hardware aborts X Hydro Instrument Information Dow Chemical Confidential Exlat SOI TDC Rev* L L Pag