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Review Article
The Health Hazards of Plastics
Robert E. Eckardt, M.D., Ph.D., and Richard Hindin
NOTICE: THIS MATERIAL MAY BE PROTECTED BY
COPYRIGHT LAW (TITLE 17 U. S. CODE)
plastic has been defined as "a material that con tains as an essential ingredient an organic substance of large molecular weight, is solid in its finished state and, at some stage in its manufacture or in its processing into finished ar ticles, can be shaped by flow..,. The terms plastic and resin are used in overlapping senses, but resin applies more specifically to the more or less chemically homogenous polymers used as starting materials in the production of molded articles, while plastic signifies the final solid product which may contain fillers, plasticizers, stabilizers, pigments, etc."1 Today plastics have assumed a very important place in our lives and are practically ubiquitous, being found in the home and in industry and as components of many everyday items we use. This review of the toxicology of plastics was un dertaken because of their importance and widespread use.
The oldest synthetic plastic is celluloid. This is a cellulose nitrate, or pyroxyline type, whose discovery and development began with the early work of Braconnot in France in 1833 and Schoenbein in Germany in 1845. John Hyatt, an American, however, is generally credited as being the first to work with cellulose nitrate as a plastic mass rather than in solution. His work was patented in 1869. In spite of its many uses, cellulose nitrate is readily decomposed by heat and is very unstable in sunlight. Its chief hazard, however, is its extreme flammability which led to the search for other products.
The first and still important commercial synthetic resin was a phenol-formaldehyde condensation product, described and patented in 1909 in the U.S. by Bakeland. In contrast to cellulose nitrate, which was thermoplastic, the new resin, named Bakelite, was a thermosetting material. A modification of this type of material was the resorcinol-formaldehyde resin introduced in 1943 and used as a binding agent
Cellulose acetate was the next major product developed, beginning in 1927, although it had been known for many years prior to that. The advent of injection molding ptesses during this period greatly increased the use of this thermoplastic material. In addition to being highly resistant to impact it was much less flammable than the original cellulose nitrate product.
Urea-formaldehyde resins were introduced commercially in 1929, and unlimited color possibilities became available with them. Light-weight and shock-resistant, they have been ex tensively used in the illuminating industry.
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Polyvinyl esters are another group of plastics which were
known for many years prior to their commercial development
in the U S. in the late 1920's. The most important of these
materials are polyvinyl acetate, polyvinyl chloride, copolymers
of vinyl chloride and vinyl acetate, and the polyvinyl acetals.
Polyvinyl acetates are commonly used in adhesives and
coatings for paper, textiles, and leather, whereas the polyvinyl
chlorides are used in wire and cable coatings, packaging films,
and flexible tubing. Polyvinyl butyrate has been used in
laminated safety glass.
Polystyrene, one of the oldest synthetic polymets, was\
prepared as early as 1839, by Simon. However, it was not until \
1937 that a synthetic monomeric styrene of high purity could
be produced commercially and a corresponding polymeric ;
product made. Important properties of polystyrene include its i
low power factor and near zero water absorption which make 1
it particularly well suited for radio-frequency insulation work, j
Newer processes use copolymerized styrene with butadiene to J
provide high-impact-strength materials.
'
Cellulose acetate butyrate was first marketed in 1938, and
ethyl cellulose, the first cellulose ether made in the U S., was
also developed during this period. Cellulose acetate butyrate
has been used in photographic film, lacquers, and protective
coating solutions, while ethyl cellulose has been used in
adhesives, paper and fabric coatings, and wire insulation
Polyamides, of which the best known is nylon, were
developed between 1929 and 1936 and came into use several
years later as low-density, tough, high-tensile-strength plastics.
Another group of plastics developed in 1939 was the
melamine-formaldehyde resins. These have found widespread
use in such areas as molded tableware products and ignition
parts of aircraft engines. More recently they have been mixed
with pulp products to provide wet strength for paper products.
Polyesters, the alkyd resins, were developed in the early
1940's. Light-weight and rigid, they have been incorporated
into many products including ducts for air-conditioning
systems, luggage, and prefabricated housing panels..
Silicones are a group of plastics which have also been
recognized for many years, dating back to 1871. However, they
were not commercially available until 1943. Because of their
heat resistance they created a revolutionary advance in elec
trical insulation. Silicone rubbers, too, have been developed.
The silicone resins have been used in baked coatings for
protection of radiators, heat exhaust pipes, and stacks, while
silicone rubber has been used as a gasket material on search
lights and aircraft
Polyethylene, the simplest member of a large group of ther-
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moplaoic resins, was patented in 1937 in Great Britain and was introduced in the U.S. in 1941. In 1946 polytetrafluoioeth* ylene (PTFE), marketed as Teflon*, became available. It is unusually inert and resistant to all types of chemicals except molten alkali metals.
The epoxy resins, derived from ethylene oxide, its homologs or derivatives, are among the newer plastics which have been developed. The prototype of this group was made by direct polymerization of ethylene oxide, which produced a straightchain, thermoplastic polymer. These resins have been used ex tensively as adhesives and in the production of protective coatings.1
The plastics which have been discussed are representative of different groups and are only a few of the many that have been and are being produced and used. From a toxicologist's viewpoint there are numerous health hazards in the manufac ture and use of these plastics. This paper will deal only with hazards associated with the finished product. The hazards of manufacturing processes will not be discussed.
The health hazards of plastics can be divided into several broad areas. These include direct toxicity from oral ingestion, respirable particulate inhalation, and the toxicity of additives and unreacted chemicals; dermatological problems; acroosteolysis; toxicity of thermal decomposition products; hazards from fillers in plastics; and toxicology in medical application. Carcinogenic potentials of plastics will be considered in the last section.
Direct Toxic Effects
It is generally accepted that plastics as a group have a moderately low order of acute toxicity as expressed by their oral LOso's, inhalation hazard, and skin irritation potentials. Certain specific exceptions to this generalization exist, and they will be discussed in this and in later sections of this paper. The purpose of this report is not to list all potential hazards for all of the existing plastics. Rather, groups of plastics will be discussed, along with the problems most frequently associated with them.
Many plastics, including polyvinyl chloride, polyvinyl acetate, polyethylene, polystyrene, and methyl methacrylate, are more or less physiologically inert3 Acute oral LDso values are not readily available for them because they have to be ad ministered in such large quantities that their sheer bulk effects overshadow their toxicity. This is not the case with the starting monomers which have varying degrees of toxicity associated with them. However, since this discussion will be confined to the finished plastic products, the toxicity of individual monomers will not be reviewed except where pertinent A good review of the hazards of monomers and other reactants may be found in Patty,1 Matter* and1 Zielhuis,4 and McCollister.1
Many papers have been written on the potential hazards of epoxy resins. In contrast to most other plastics which may be conveniently produced long in advance of their actual use, epoxy resins must be prepared immediately before being used. Because of this, the hazards associated with manufacturing the resins cannot be easily separated from those associated with the finished plastic. Epoxy resins are prepared from two materials. One is the uncured resin which is a polyether with terminal mactise epoxy groups. The other is the cross-linking or curing agent. The unruted resins possess a low order of
JOM/Vol. 15, No. 10. October 1973
toxicity.* Borgstedt7 noted some central nervous swem depression with doses of 1 to 15 gm.'kg of the oligmeric (un cured) resin in mice. Cornish and Block* reported data on three uncured resins with acute oral LDw's ranging between 3 to 4 gm/kg. No other significant hazards have been reported with these resins.
In contrast to the uncured resins, a variety of hazards have been reported with the various curing agents used. The most frequently used cross-linking agents are the amines. Aliphatic polyamines which are commonly used include ethylene diamine, diethylene triamine, and triethylene tetramine. All are alkaline and are capable of causing extensive, corrosive tissue damage. The most commonly encountered problems arising from amines are skin rash, tenderness, and scaling. These will be discussed more fully in the next section. Another problem which commonly develops is bronchial asthma.* Because the curing reaction may be exothermic, fumes from the reactants often escape and can present a hazard. Also, the cross-linking agent is frequently added in excess in order to drive the reac tion to completion. This may result in unreacted amines being left in the product.7 Grinding, sanding, and polishing epoxy resins present other hazards, including the production of dust and fumes. Breysse10 has reviewed the health hazards from these procedures and has suggested various precautionary measures. Among these are adequate ventilation of working areas and proper personal protection, such as gloves, masks, and protective goggles for the eyes.
In more recent work the chronic oral toxicity of a number of plastics has been studied. Vinyl chloride/vinyl acetate copolymers (molecular weight 25,000 to 30,000 by the Staudinger method) fed to rats in 1.5% and 12% of their diets produced no ill effects after two years.1'1 A chronic feeding study with potyvinyl-pyrrolidone (PVP) in dogs showed that in amounts up to 10% of their diet no ill effects were produced after two years, although PVP was tentatively identified in the lymph glands.11 A modified polyacrylamide resin was fed to rats at 500, 2,000. and 10,000 ppm in their diets for two years without any significant adverse effects, while a similar study with dogs fed 500, 2,000, and 10,000 ppm showed only questionable findings at the 1% level.13 Polyfluorotetraethylene (PTFE, marketed as Teflon') was found to have no adverse ef fects on weanling rats at 25% levels in their diet for 90 days.14 Epoxy resins as 1% of a rat's diet for 26 weeks produced no abnormalities, but there was some weight loss. The low oral toxicity of many of these materials may be due to poor gastrointestinal absorption.7
Polyurethanes are another group of plastics whose toxicity is low but whose reactants have undesirable properties. Polyurethanes are basically the product of a reaction between a diisocyanate and a polyol. A catalyst, a blowing agent, and a catalyst accelerator are frequently used in the reaction. The most hazardous material used in the reaction is usually the diisocyanate. A commonly used one is toluene diisocyanate (TDI). This is a strong skin and respiratory irritant, and sen sitivity reactions with asthma-like symptoms along with severe respiratory embarrassment have been produced by it.11 This is primarily a hazard in the manufacture of the polyurethane or in in situ foaming applications of the finished product. However, residual TDI may be present in the foam product and can present a definite potential hazard. If p.p-diphen)lmethane diisocyanate (MD1) is used as the isocyanate rather than TDI. sensitivity reactions can also develop.1*
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Most plastics are not thought of as presenting an inhalation esters were also relatively nontoxic. Of the stabilizers
hazard in their finished states, with the exception of such evaluated, all eleven organotin compounds showed some
materials as the polyurethanes just discussed. One material degree of toxicity. Barium, cadmium, and zinc compounds
which does present a potential respiratory hazard is PVP when used as srabilizers were also studied. All of the compounds
it is used in an aerosol form. However, several studies have shown that in actual use this has not caused any significant
with cadmium or barium were toxic to some degree. However, the zinc compounds, and particularly those in combination
damage. Lowsma et al11 exposed rats to PVP aerosols for eight with calcium or magnesium, were either nontoxic or far less
hours a day, five days a week, for a total of 30 exposures to average concentrations of 118 to 146 mg/cu m with particle
toxic than the cadmium- or barium-containing compounds.
sizes ranging between 0.5 to 4p. No inflammatory pulmonary
response occurred, although there was some lymphoid hyper Dermatitis
plasia and parenchymal hyperplasia. In another study using
Many of the dermatological problems caused by plastics oc
PVP-based hair lacquer sprays, no abnormal x-rays were seen cur in the curing or hardening process. This is especially true
in a large number of hairdressers to suggest the presence of for several of the thermosetting resins, notably the phenolics,
thesaurosis.'8 While another report did document the presence amines, epoxies, and polyesters where very little dermatitis is
of thesaurosis in hairdressers, attempts to demonstrate the caused by the end product itself. Dermatitis associated with
presence of PVP in the lungs were unsuccessful, as have been the manufacturing process is usually caused by the previously
other attempts to reproduce this disease in experimental mentioned agents: monomers, low molecular weight
animals.'* 20
polymers, condensate compounds, fillers, and additives such
Another potential hazard is that of pneumoconiosis from as cross-linking agents, catalysts, accelerators, plasticizers, and
inhalation of plastic dusts. One case of pneumoconiosis solvents.2* In this section several specific problems which have
caused by the inhalation of PVC dust has been reported.11 been encountered will be reviewed.
Other work on the respiratory deposition of polystyren??^ Formaldehyde resins were reported to have caused a contact
aerosols in man has also been reported. Aerosols of 0.l88fi, dermatitis in several cases. Three dermatological clinical syn
0.557>i, and 1.305/x were generated and inhaled by human > dromes due to urea-formaldehyde resins have been noted.1*
subjects. The effects of such parameters as respiratory rate, These are (1) the sudden development of an acute eczematous
tidal volume, and respiratory flow rates on deposition were reaction, frequently with periorbital edema; (2) a reaction
discussed. Lower respiratory rates increased deposition, \ which starts as a typical eczema, affecting the interdigital areas
especially of the 1.305/z particles, but tidal volume and flow ) and backs of the hands and forearms, which may appear after
rates did not affect deposition.21
years of contact with the resin without any previous reaction;
Although the majority of the pure polymers used in making (3) a combination of both the primary and delayed hyper
plastics have a low order of toxicity, the finished product may sensitivity reactions. Two common uses of formaldehyde resins
have a significantly higher degree of toxicity. This may be due are in facial tissue products where they are used to impart wet
to several factors. These include residua! unreacted starting strength and in textile finishes. In one paper, facial tissues im
materials having their own individual toxic hazards; com pregnated with a urea-formaldehyde resin were found capable
pounds added to the plastics including additives, stabilizers, of inducing sensitization reactions in about 6% of the group
and plasticizers; and direct hazards encountered in working studied.11
with the material.
In textiles treated with formaldehyde resins to improve
A good example of a plastic containing hazardous unreacted crease and shrink resistance a number of cases of contact der
materials is seen with polyurethane foams which may contain matitis have occurred. One report described patients with a
TOI. The same is applicable to other plastics where unreac contact dermatitis who had a positive patch test to a 1%
ted materials remain in the finished product. A second source phenol-formaldehyde resin without a concurrent sensitivity to
of toxic hazards is from plasticizers, stabilizers, and other ad formaldehyde. Furthermore, heating the resin for five minutes
ditives, including hardeners in the plastic. Specific examples at 191 to 205C all but destroyed its reactivity.11 Similar results
include the toxic tricresyl phosphate plasticizers and the less have been reported by others.11 14
toxic phthalic acid derivatives. Stabilizers include lead salts,
A distinct problem with contact dermatitis has occurred in
cadmium, and tin compounds.11 Again; it is not within the plastics containing tricresyl phosphates. One case report at
scope of this paper to discuss the toxicity of individual tributed a woman's allergic reactions to PVC and cellulose
materials but rather to point out representative examples. A acetate to the tricresyl and triphenyl phosphate plasticizers
more detailed analysis of certain specific problems will be used in their formulations. This was confirmed by patch
presented in the section on the toxicity of plastics in medicine. testing.15 Another case of contact dermatitis was caused by
Several good reviews on hazards in manufacturing and using Saran Wrap*, a copolymer of vinylidine chloride and vinyl
plastics are presented by Harris,11 Zapp,24 Wilson and McCor chloride. This, too, was confirmed by positive patch tests.14
mick,25 Zielhuis,25 and Malten and Zielhuis.4 Further references
Nylon is another plastic which has caused dermatitis reac
are provided in the well-documented bibliography of tions. Originally many of the nylon dermatoses reported were
Motzon.21 A good review on the toxicity of plasticizers, due to either the finishes on the nylon or the dyes used.
stabilizers, and various additives was published by Guess and However, there have been reports of dermatitis due to virgin
Haberman,1* who also evaluated a number of specific nylon. In one study six cases with positive patch tests to virgin
compounds. Of the phthalate plasticizers tested, ten showed nylon (unspecified type) were described.11
no toxic characteristics, while seven others showed some
Epoxy resins are a prevalent source of dermatitis. "As in the
toxicity. None of the five sebacates tested were toxic. Citrate case of other dermatoses the reaction to the epoxy resins may
810 Health Hazards of Plastics,''Eckardt
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be considered as being of two basic types: (1) a toxic or primary irritant due to direct epidermal damage; (2) an allergic type of hypersensitivity reaction. Also, chronic irritation may lead to a chronic eczematous dermatitis which can persist without continuing exposure.3* Epoxy resins may be divided into two types on the basis of their curing process. There are both cold-cured and heat-cured resins and, according to Bourne et al, the dermatological hazard is greater with the cold-cured resins." The hazards from cold-setting resins have been reviewed by Crandjean in several factories.30 Clinically, the hands, forearms, and head and neck were the areas most frequently affected, with the eyelids and face usually showing more involvement than the forearms and hands. The genitalia were also frequently involved from finger contact.3* 33 The areas affected showed an erythema which was usually followed by swelling and erythroedema, and were often dot ted with vesicles and blebs. Severe itching was usually ab sent. A case of allergic rhinitis has been reported,43 and fingernail bed involvement may lead to the development of paronychia." Most of the problems listed occurred from the di- or triamine curing agents used. The lower molecular weight resins also may have some irritating properties, but the higher molecular weight uncured resins and all of the completely cured resins generally may be handled without any der matological effects.44 With regard to the amines, the primary and secondary amines are more irritating than tertiary amines, and the aliphatic groups are more irritating than the aromatics.45 Methods of handling various agents and con trolling these problems have been reviewed by many, in cluding Bourne4* and Calnan.3* Controls include such measures as clothing, gloves, washing, and ventilation.
Spandex, a polyurethane elastomer, has been an important cause of contact dermatitis from clothing. First reported, ac cording to Porter,47 by D. Munro-Ashman in 1965, numerous cases have been noted since then. Spandex is used extensively in brassieres and girdles, and the contact dermatitis which resulted has been primarily localized to the skin in these areas. The reaction appears initially as an acute erythema, which may be followed by scaling and sometimes by pigmentation.4* In a number of cases it was noted that patients also exhibited sen sitivity to rubber and other elastic threads. This in turn led to a search for an agent common to both materials. Mercaptobenzothiazote (MBT), a rubber accelerator, was identified in both materials, and patients who were allergic to Spandex were noted to have positive MBT patch tests. By changing clothing to brands of Spandex nor containing MBT (he dermatitis was usually preventedL4* 3013 However, Carr has reported cases of contact dermatitis in nine women due to Lycra, a Spandex product not previously associated with- contact dermatitis.51 None of the patients * positive patch test to MBT.
Acro-o$feolysi$ Acro-osteolysis is a new and unique occupational disease
associated with manufacturing polyvinyl chloride (PVC). It has not been seen with any other plastics. After an early, tentative case report in 1963, a large number of cases were reported.51 Marin et al described five cases of aero-osteolysis in French workers in 196754 and shortly afterwards Wilson et al reported 31 cases of acro-osteolysis.51 The disease in both reports in volved only the hands. These and other authors have described
JQM/Vol. 15, No. 10/October 1973
a syndrome characterized by the initial development of Raynaud-like phenomena (intermittent pallor of the ex tremities, especially of the fingers and toes, brought on by cold or emotion). This was later followed by distal phalangeal oste olysis.53's*
Clinically, the onset of the disease is usually first signaled by complaints consistent with a Raynaud-like phenomenon, which is often the only finding. In addition, nonspecific com plaints of tingling, aching, stiffness, or numbness of the fingers may appear with increasing time. Radiographic findings frequently take a year or more to develop and may be associated with fingertip tenderness. The initial radiographic abnormality is usually a marginal defect of one or more of the tufts of the distal phalanges. With the passage of time the defect develops into a fracture line through the distal phalangeal tuft. The fracture line may then progressively widen as the tuft becomes more separated from the remaining shaft This has progressed in some cases to the point where the bony tuft disappears, leaving only the shaft of the distal phalanx.57
Several features are common among these reports. The only workers affected were those involved in hand-cleaning the PVC polymerization autoclaves. No other factory workers mentioned in these or any other reports suffered risks of this disease.5* Other production facilities which cleaned the reac tors chemically or by jet water streams, rather than having them scraped manually, did not report the development of this disease. In most reports the osteolysis was confined only to the terminal phalanges of the hand. However, some authors found evidence of osteolytic changes in the sacroiliac joints5* and portions of the patella.57 Osteolytic changes have also been reported in the phalanges of the feet5*
No specific etiological agent for acro-osteolysis has been identified. To evaluate the role of vinyl chloride monomer, Viola exposed rats to levels of 30,000 ppm vinyl chloride for 4 hours per day, 5 days a week, for 12 months.63 The small metatarsal bones showed periosteal proliferation of cartilage like material, while bone and connective tissue changes similar to those in acro-osteolysis were observed. While such results are interesting, they do not establish vinyl chloride as being the causative agent in acro-osteolysis. Other speculation on ten tative etiologies include a combination of physical insult and an unidentified chemical toxicity. It has also been pointed out that a predisposition of the workers to circulatory disease and local microtrauma may be important5* In a recent review Dinman, Cook, Dodson et al restudied the problem, confirming that only workers who hand-cleaned the reactors were at risk. Again no causative agents could be identified.51'*4
Thermal Decomposition Hazards from the thermal decomposition of plastics are
variable and depend on the particular plastic involved In general, hazards include flammability, the evolution of both combustible and noncombustible gases, and smoke and par ticulate formation. Nitrocellulose, one of the oldest known plastics, is extremely flammable, and x-ray film made from it was responsible for a fire in a Cleveland clinic in 1929 which killed 125 persons. Combustion products of the nitrocellulose included carbon monoxide, nitrogen dioxide, and nitrogen tetraoxide.55
Other plastics may decompose directly when exposed to
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heat. For example, phenolic resins are relatively inert but are decomposed by heat to yield products including phenol and formaldehyde.6* Melamine-formaldehyde and urea-formalde hyde begin to decompose after 30 minutes at temperatures above 350F with the release of formaldehyde vapors.*7 Stankevith and Ivanova studied amino plastics and found that the decomposition products which formed were directly related to temperature.6* At 130 to 200C aldehydes and hydrogen cyanide (HCN) were formed, while at 250 to 270C carbon monoxide (CO) was also formed. The amount of the com pounds formed increased wrth higher temperatures.
The decomposition products of polyvinyl chloride (PVC) w ere also found to be a function of temperature. Gaseous hydrogen chloride was released from PVC when the tem perature reached about 450F. The rate of release depended upon the temperature and density of the material. Above 650F carbonaceous degradation occurs.64 Hydrogen, methane, ethylene, ethane, benzene, and toluene have also been report ed as PVC decomposition products at temperatures between 350 to 850C Furthermore, the same decomposition products were found in both air and helium atmospheres, indicating the importance of temperature rather than oxygen during thermal decomposition,70 Cornish and Abar71 studied the toxicity of pyrolysis products of vinyl plastics in rats. Subjecting rats to decomposition products of 1 to 2 grams of PVC at tem peratures up to 550C for up to two hours resulted in death for about 50% of the animals. Death was attributed primarily to CO (maximum concentrations were in excess of 3,000 ppm). However, when death from CO was prevented by adding oxygen to their air stream, pulmonary edema and interstitial hemorrhage developed.71
Thermal decomposition studies were also done on Acrilan (an acrylonitrile), Orion (an acrylic product), and related fibers. One author reports that while heating these polymers to 200 to 320C either in air or nitrogen, 2.3% ammonia and 1.3 to 1.4% HCN were released in the pyrolysis products.77 Hara and Matsumura75 found that below 400C no HCN was formed from melamine, polyamides, or polyurethane. However, HCN began forming from urea resins and cyanoacrylates above 325C and 375C, respectively.
A summary of the thermal decomposition products from these and various other plastics is listed in a table presented in a Michigan Occupational Health Bulletin.7*
Polyethylene, too, has been studied during thermal decom)
position. Pyrolysis products which formed during the then mocutting and sealing of polyethylene tubes included^/-
maldehyde and acrolein,7* Polytetrafluoroethylene (FIFE, Teflon*) presents an unusual
and unique thermal decomposition hazard which has been called Polymer-Fume Fever. D. K. Harris,71* one of the first to call attention to this problem, reviewed several of the early case histories of workers exposed to PTFE decomposition fumes. The presenting clinical symptoms were discussed and, as noted by Harris, there was always a latent interval between exposure to the fumes of PTFE pyrolysis and the development of symptoms. The first symptom noted was a sense of discom fort in the chest described more as a feeling of retrosternal op pression rather than pain. A dry cough may or may not develop. Systemic symptoms appeared after a few hours with a gradual increase in temperature and pulse rate, followed in must cases by an episode of chills and sweating. The tern-
312
perature did not exceed 104F. Muscle and joint pains have also been reported,77 as well as headaches, nausea, weakness, and shortness of breath.7* Recovery takes place fairly rapidly and is usually complete within two days.7* The toxicity of the. products of pyrolysis have been studied, as well as the con ditions under which they form. In one study using rats the 3hour LCso was 31.5 gm/hr for pyrolysis at 375C, whereas it was 23.5 gm/hr at TOOC.79 In another study the principal toxic com ponent was found to be a particulate. This may have had other toxicants absorbed on it.80 In one report on the identification of the products of pyrolysis, Coleman et al*7 found that carbonyl fluoride (COFz) was the principal toxic agent which formed when PTFE was pyrolyzed in air at temperatures between 500 to 650C Above 650C the major products were carbon tetrafluoride (CF) and carbon dioxide. Other fluorocarbons were also found in lesser amounts. Scheel7 has confirmed COF2 as the principal toxic component of pyrolysis at 550C. In other reports, however, the major degradation product at 200 to 400C was the monomer, while above 500C perfluoroisobutyiene, a highly toxic compound, was formed.*1 Analytical methods for identifying the volatile products of pyrolysis are discussed by Boettner and Weiss.*4 Although these facts are known about the thermal decomposition of PTFE, the specific agent responsible for polymer-fume fever and the mechanism involved is unknown.
Numerous cases of polymer-fume fever have been reported in several different environments. One report described several cases where all of the men who developed symptoms had handled Teflon*-contaminated material, and alf were moderate or heavy smokers. When smoking on the job was forbidden the symptoms ceased. Other cases of polymerfume fever which resulted from smoking cigarettes con taminated with PTFE dust have also been noted. Welti and Hip*7 have reported that cigarette smoking apparently wors ened the effects of PTFE fume exposure. Another source of ex posure is through aerosols containing PTFE. Here also con tamination of cigarettes was responsible for cases of polymerfume fever. One rather unique set of symptoms resembling polymer-fume fever occurred in 39 of 40 persons aboard a C54 aircraft in flight Fumes arising from Teflon*-impregnated asbestos tape wrapping on the exhaust manifold of an auxiliary power plant were determined as being responsible for the symptoms.
The hazards of polymer-fume fever are not limited only to the cases previously described. Since PTFE may decompose above 400F, environments in which Teflon* is exposed to these temperatures will predispose to this problem. This is especially important in industrial processes in which PTFE may be subjected to grinding and burnishing. To prevent the hazard of polymer-fume fever several general preventive measures should be taken. These include: (1) prohibiting workers from smoking in PTFE-contaminated environments; (2) careful per sonal hygiene in workers exposed to PTFE products, especially dust, before smoking; (3) elimination of PTFE from en vironments where thermal decomposition may occur except where essential; (4) ventilation control in environments where PTFE thermal decomposition may occur.
Fillers Many plastics are compounded with Tillers in them to im-
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prove their properties and give them additional strength. One widely used filler is fiberglass. Health hazards from fiberglassreinforced plastics are associated with both their manufacture and use. A good review of manufacturing hazards is presented by Lim et al.*1 One of the chief hazards in using fiberglassreinforced plastics arises when the material is sawed, ground, burnished, or otherwise handled in such a way that dust is produced. In one study on the pathogenicity of these plastics six substances were evaluated by several routes, including in tratracheal, intravenous, and subcutaneous injection. Sub stances studied were: (1) fiberglass-reinforced polyester plastic with a calcium sulfate (CaSOx) filler; (2) fiberglass-reinforced polyester plastic with a calcium carbonate (CaCOt) filler; (3) polyester plastic with a CaCOa filler without the fiberglass; (4) fiberglass (pulverized and ball-milled) without the plastic; (5) polyester plastic without either filler or fiberglass rein forcement; and (6) flake glass (pulverized and ball-milled). The fiberglass-reinforced plastics (1 and 2) were described as having the same physical properties as in another report" in which the particle size was less than 10/t. The plastic with the CaCCb filler but without the fiberglass reinforcement was prepared in a similar fashion. The particle size of the fiberglass without the plastic or filler varied from 20/z to 70/1. The plastic dust alone (5) was 3 p or less in size, while the flake glass was ip to 5p in size. The data show a moderately high mortality occurred in all groups following intratracheal administration of the samples. Pneumoconiotic lesions were more severe with CaCOs than with CaSOs containing fiberglass-reinforced plastics. This was also observed for plastics containing CaCOi filler but without fiberglass reinforcement. Intratracheal inhalation of fiberglass alone produced only a minimal reac tion, but vesicular emphysema was seen in all groups. None of the substances administered subcutaneously caused fibrosis except the fiberglass. Finally, lesions were resolved through phagocytosis of the retained particles." In another study done by Schepers," similar results were obtained.
The effects of fiberglass-reinforced plastics have also been studied with regard to their effects on tuberculosis." Animals were exposed to fiberglass-reinforced plastic dusts with a CaSOs filler at levels of 399 (range 18-775) x 10* particles/ft1 for ten months or with a CaCOs filler 338 (52-792) x 10* par ticles/ft3 for 24 months. (Particle size was not specified. However, in a similar report" the particle size was less than lOp .) The tuberculosis infection was intensified in both groups but was more severe in the animals exposed to the sample containing CaCOs.
Other work was reported on dust generated in the manufac ture of molded automobile body parts made from a fiberglassreinforced polyester plastic. Again, similar results were report ed, and limited pulmonary reactions were produced. The responses obtained were classified as those seen with "inert" dusts.**
Another material which may be used as a filler is asbestos. Here, the hazard of generating dust from sawing or grinding processes is quite significant because of the known pulmonary carcinogenic hazard from asbestos. Precautions taken in han dling the various forms of asbestos should probably be used for asbestos-containing plastics.
Plastics in Medicine Plastics Have found widespread use in medicine because of
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their strength, inertness, light weight, moldability, and iheir many available forms. Harris''* has reviewed their uses in many areas, including syringes, prostheses, and transfusion ap paratus.
Potential hazards from the medical use of plastics arise from: (1) effects of the plastic on the body; and (2) effects of the body in altering the properties of the plastic.*7 Toxic effects of plastics on the body may be either indirect or direct.
A good example of indirect toxicity from plastics is shown by their interaction with drugs. Several potential problems exist, as outlined by Autian.** These include permeation, leaching, sorption (both adsorption and absorption), chemical reactivity, and alteration in the physical properties of the plastics. Permeation may be a minor or a very serious problem, depending upon the drug involved. For example, if the drug is very sensitive to oxidation the entrance of air (oxygen) into the product through its plastic container may accelerate degradation of the drug. If the gas is carbon dioxide, chemical reaction may lower the pH of the solution and may result in a precipitate forming. Conversely, permeation of the drug out through the plastic container may result in decreased activity.9* leaching is always a potential hazard, and a few examples will be briefly discussed later. Sorption may decrease the activity of a drug. Problems with permeability and sorpti n make nylon unsuited for storing antibiotics, while polyethylene tubing has been found to absorb smalt concentrations of steroids and a number of alkaloids according to a review by; Autian.100 Chemical reactivity, between a drug and its plastic container is a potential problem. Drugs including adrenalin, apresoiine, aqua mephyton, aramine, streptomycin; and terramycin have been found to discolor plastics, although the discoloration was generally due to degradation products rather than the drug it self.101
Direct toxic effects arise with both short- and long-term direct (primarily subcutaneous) tissue contact. Short-term ex posure is often a potential source for leaching of materials. Long-term contact has been associated with carcinogenesis, which will be discussed in the last section. Other direct con tact hazards include an allergic response to the plastic and problems resulting from processing procedures. One allergic response was seen in persons wearing acrylic dentures. The source of the reaction was later determined as being unreacted monomer remaining in the dentures.**
Short-term direct tissue toxicity from various plastics was studied by Lawrence et al.,<H Strips of plastic from 48 different devices, most of which were from vinyl tubing, were im planted through the beveled point of a 15C needle in tramuscularly into rabbits and through sutgical implantation into rats and mice. Twenty-five of the 48 materials caused a toxic reaction when examined at seven days. Grossly the toxic reaction consisted of encapsulation with a whitish zone around the implant, while histologically multinudeated giant cells as well as polymorphonuclear leukocytes were seen. Analysis by gas chromatography showed that the toxic materials were probably additives in the plastic rather than plasticizers. In a follow-up study several years later Lawrence et al103 studied 50 pieces of currently used plastic tubings, most of which again were vinyl compounds. This time, specimens were studied for seven days in both rabbits and in tissue cultures. Approximately 32% of the tubings studied caused a tissue reaction. Criteria of tissue toxicity again were a whitish
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or opaque zone seen grossly around the implant with microscopic evidence of necrosis, eosinophilia, inflammation, giant cells, and fibroendothelial proliferation. Although the toxic components still could not be identified, it appeared that safer additives were being used in the newer tubing, based on the lower incidence of toxic reactions.
Tissue reactivity to nylon, Orion (a polymerized acrylonitrile). Dacron (a polyester made from polyethylene terephthalate), Teflon* (PTFE), and Marlex* (trade name for a family of olefin polymers) was studied by implantation into the peritoneal cavity of dogs for seven days. Nylon and Orion both produced numerous adhesions. Dacron produced filmy adhesions, while the Teflon* caused only a few filmy adhesions. However, it should be noted that the Marlex* was used in (he form of tiny pellets, while the other plastics were used in the form of the undyed shredded yarn, the pellets being unavailable.104
Processing of a plastic may also introduce toxic substances into the polymer. This is particularly important where ethylene oxide is used for sterilization of thermolabile plastics. After a brief review of toxic and dermatological problems encountered with ethylene oxide, O'Leary and Guess'05 studied the relation ship between the content of the plasticizer di-2-ethylhexylphthalate in a plastic and ethylene oxide sorption. Sorption was found to increase directly as a function of di-2-ethylhexylphthalate content
Data were also presented on ethylene oxide solubility in dimethyl, dipentyl, and dinonyl phthalate. The toxic effects of
ethylene oxide on human erythrocytes was studied, and cell culture studies were done on ethylene oxide sterilized polymers. It was also noted that ethylene oxide can function as a solvent for acrylic plastics such as Lucite and Plexiglas.
Another hazard associated with ethylene oxide sterilization is the formation of ethylene chlorohydrin. As an alternative method to gamma-irradiation for the sterilization of heat sen sitive materials, ethylene oxide exposure has been valuable. For example, with PVC tubing ethylene oxide sterilization does not cause the discoloration and decomposition effects seen with irradiation. However, Cunliffe and Wesley10* consistently found the toxic substance ethylene chlorohydrin (con centration not reported) in physiological saline or an ticoagulated blood after these fluids had been exposed to PVC tubing previously sterilized with ethylene oxide. Relatively greater amounts of ethylene chlorohydrin were present if the plastic was preirradiated experimentally before being exposed to ethylene oxide. Washing PVC which had only been irradiated revealed small amounts of chloride Furthermore, if the plastic sterilized with ethylene oxide alone (without prior irradiation) was then not exposed to a fluid containing chloride ions, no ethylene chlorohydrin formed. On this basis, the authors recommended that PVC tubing sterilized by irradiation should be discarded after use. Plastics sterilized with ethylene oxide should be stored for at least a week before being used because of the hazard of residual ethylene oxide on the plastic.
Analytical methods for the determination of ethylene oxide and ethylene chlorohydrin in plastics and rubber surgical equipment were discussed by Brown.100
Silicones are a group of plastics which have received much attention for their use in cosmetic and prosthetic devices. One area in which vilicones have been used is breast mass augmen
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tation. A number of cases have been reported in which silicone has been injected into the breast with adverse effects. In three such cases reported by Winter et al10* foreign body granulomata resulted. In the first case a giant cell infiltrate oc curred after 18 months. The preparation used was a liquid silicone whose purity was unknown. In the other cases a silicone fluid containing 1% animal and vegetable fats was in jected into the breast or mandible. Again, it could not be deter mined if the reactions were due to the silicone or impurities. In another case report repeated injections of silicone fluid were followed by granulomatous mastitis in two cases. Potential problems include: (1) a local sclerosing granulomatous reac tion with permanent scarring; (2) histiocytosis secondary to carriage of silicones from their site of inoculation to regional lymphatic nodes; and (3) possible carcinogenic activity.105 In a British Industrial Biological Research Association (BIBRA) Bulletin editorial entitled "The Price of Inflation''110 the question of toxicity of silicone fluids for cosmetic injection was discussed. It was noted that, although tumors have been found, a causal relationship has not been proven and that the reactions may be due to contaminants. In discussing the safety of silicone for breast augmentation, Snyderman111 advises against using injectable silicone because of its known ability to migrate to regional lymph nodes. Instead, a silicone bag fitted with liquid silicone, which could be removed later if necessary, was recommended to increase breast size. A bibliography on the use of silicones in bandages; blood vessels, prostheses, and organs has been prepared, by the National Library of Medicine.111
Plastics have also been used extensively in blood storage bags and in transfusion equipment. Extraction and leaching of toxic substances from the plastic is always a potential hazard Marcel and Noel111 reported that blood stored in plastic trans fusion bags for 4, 8, 15, and 21 days extracted 4, 7, 11.5, and 11 5 mg% of dihexyl phthalate, respectively. Jaeger and Rubin114 found that blood stored in bags at 4C for 21 days ex tracted 5 to 7 mg% of the plasticizer di-2-ethylhexylphthalate (DEHP). Also, patients who received these blood transfusions had DEHP levels of 0.025 mg/gm (dry weight) in their spleens and 0.270 mg/gm (dry weight) in the abdominal wall fat. As the authors state, the phthalate ester plasticizers are generally considered to be of a low order of toxicity. However, this is based primarily on the absence of overt toxic symptoms. Therefore, although such tissue levels are not presently known to be associated with toxic manifestations, further work on "subtle loxicities" may reveal hazards not presently recognized
Tissue perfusion with plastic tubing has also been used for assessing plastics toxicity. Several effects have been noted. In one report the normal pulmonary response of increased pulmonary vasculature resistance in response to hypoxia was partially abolished when PVC tubing was used to perfuse isolated cats' lungs. Two types of surgical grade plastic tubing were used, both containing the same plasticizer, acetyl-tri-nbutyl citrate in epoxy soya-bean oil. However, different stabilizers were used, and the tubing containing the cadmiumzinc stabilizer appeared less toxic than the plastic with the oc tyl-tin stabilizer.11*
Atkins et al11* evaluated several types of perfusion apparatus using Eagle's minimal essential medium (MEM) as the per fusate, with bone marrow cultures in agar-gel to test for
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cytotoxins. Toxic effects were present with polypropylene, plexiglass, and stainless steel apparatus. Specific toxins were not identified. Meyler et al"7 used five brands of PVC tubing to perfuse isolated rats' hearts. Three brands of tubing interfered with cardiac function causing negative inotropic effects, arrhythmias, and cardiac arrest Two brands used caused no immediate deleterious effects. The cardiotoxic effects of the PVC were believed to be a result of the stabilizers used. The organotin stabilizer was very toxic, but the barium-cadmium had no observable toxic effect. Specific compounds, however, were not identified.
One unique hazard from extracorporeal circulation was reported by Lindberg et al.11* Here, ten human patients died following open-heart surgery during which perfusion was maintained with the DeWall extracorporeal pump-oxygenator. At autopsy, clear retractile emboli were seen in capillaries of the brain, heart, and kidney. These were later identified as the same silicone antifoam material which had been used to treat the surface of the oxygenator column and helical debubbling chamber. Identical lesions were produced in the kidneys of dogs perfused on the DeWall pump-oxygenator.
An unusual problem in the use of plastics occurs when they are used as aortic valve replacements. As Little'1* notes, arterial blood is a very efficient oxidizing agent and is also a good hydrolyzing agent Therefore, any plastic which relies on an antioxidant for stability, like polypropylene, is unsuitable for a heart valve.
Leaching may be associated with both short- and long-term hazards. Short-term hazards may occur with prolonged en dotracheal intubation for respiratory assistance. The PVC used in endotracheal tubes contains stabilizers which can leach out of the plastic and cause severe irritation after several days of use. Ethylene chlorohydrin may form if the plastic has been sterilized with ethylene oxide, as discussed previously.' Guess and Stetson'7' have reported an increasing incidence of glottic inflammatory reactions after the use of endotracheal tubes. The toxic substance causing the reactions was identified as an organotin stabilizer.
On the basis of these reports, organotin and octyl-tin stabilizers appear to be not only toxic but extractable from plastic tubing. It would therefore appear advisable not to use them as stabilizers in plastics which are to be used for medical application.
Long-term leaching hazards occur when lead-stabilized PVC is used for food packaging and for water pipes. The problem of leaching out PVC stabilizers by water was evaluated for a com pound stabilized will* 177ft basic lead phosphite and lubricated with 0.94ft basic lead stearate 0.5 ppm of lead were extracted after Iff'month* at ambient temperature; no lead was extracted with hard water. On this basis, the plastic was judged as being sate for use in pipes containing flowing
water.'11 Toxicity standards for plastics have been advocated. In ad
dition to gross parameters for evaluating toxicity by acute and chronic oral feeding studies. Brewer'1* has outlined a series of extraction testing procedures and implantation standards for plastics used in medicine. Guess et al114 have described other methods for evaluating more subtle forms of toxicity. These in clude growth in tissue culture, electron and phase microscopy of tissue that has been in contact with the plastic, hemolytic ef fects, effects on antibody production, and embryonated egg
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studies. In the data they presented, the plasticizer dimethyl sebacate killed four of the cell cultures but did not affect the growth of chick embryo cells. Butyl octyl phthalate was found to be innocuous in tissue cultures but did produce egg embryo changes. Rosenbluth et al'B also found tissue culture methods to be good indicators of toxicity when a cell monolayer technique was used. A good bibliography on these techniques and methods has been compiled by Molzan.'*
Plastics and Carcinogenicity An association between plastic films implanted into animals
and subsequent tumor formation was recognized in the early 1940's. Turner,117 in 1941, implanted Bakelite discs 18 mm in diameter, 1-1/2 mm thick, subcutaneously into rats. After a period of 18 months or more, four of nine rats developed fibrosarcomas. However, for reasons which were unclear, no tumors formed when pieces of Bakelite 10 mm square, 1-1/2 mm thick, were implanted in mice. Several years later Oppenheimer et al' implanted 2 to 3 cm square pieces of cel lophane subcutaneously into one group of rats and wrapped the kidneys of another group with cellophane. After 11 months, 35.7% of the survivors from the first group developed turnon, and 34.8% of the surviving rats whose kidneys were wrapped in cellophane developed tumors. These tumon could be successfully transplanted into other rats. Out of the 23 primary tumors there were 17 fibrosarcomas, 2 liposarcomas, 1 rhabdomyosarcoma, 1 undifferentiated sarcoma, 1 osteogenic sarcoma, and 1 plasmocytoma.
Further work revealed that this tumorigenesis phenomenon was not specific for only a few plastics but occurred with many materials. In a later report Oppenheimer et al11* were able to produce malignant tumors in rats and/or mice using cellophane (which had previously been processed in various ways), polyethylene film, a pure polyethylene film, PVC film. Silastic (a silicone product). Teflon*, Dacron, polystyrene, and nylon film. Oppenheimer et al'30 also demonstrated the cary cinogenic potential of metals in rodents. Silver, tin, tantalum vitallium, and stainless steel foils in the form of circles or squares 1.S cm wide (thickness not specified) were implanted into mate rats. All of the foils except the tin foil induced tumon. These were identified as fibrosarcomas except for one osteogenic sarcoma induced by vitallium. In contrast t the other metals studied, the tin foil was friable and was found in every case to have broken down into a fragmentary mass. This change in physical form may have been responsible for lack of tumor formation. In other work, Oppenheimer et al'3' demon strated that glass coverslips alone produced tumors in 25% of the rats studied, whereas glass powder alone did not produce tumors even when placed into tissue pockets previously for med with coverslips. Polyethylene powder also induced no tumors except in one questionable case.
Tumor formation has also been produced by other materials. Thick polyvinyl alcohol ("Ivalon") sponges produced sar comas in 14 of 20 animals.131 Polyurethane in sheet, foam, and powdered forms was capable of inducing tumors both by sub cutaneous and intraperitoneal administration.'31 Stinson114 reported that polymethylmethacrylate (Acrylic) and stainless steel discs implanted into guinea pigs produced metaplastic bone changes, while malignancies were produced in rats.
The mechanism responsible for polymer tumorigenesis is un-
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ctr-ar. Numerous observations have been made, and several theories have been proposed to explain it. One theory suggests that carcinogenesis is due to the physical properties of the im planted film and that it is a nonspecific phenomenon not dependent primarily on chemical interaction between the im plant and the tissue. Another suggests that a chemical reaction does indeed occur between the implanted polymer and ad jacent tissue which leads to tumor formation.'15 Data are available which support both theories, and no one explanation of tumorigenesis is currently accepted.
Physical properties are known to be important in tumor for mation. As discussed earlier, a film of polyethylene or glass coverslips will produce tumors, but the polyethylene and glass in the powdered form won't. The porosity of the polymer is significant. Brues et al'1* reported that tumor production with 0.1 ju pore size filters was comparable with nonporous materials. Pore sizes of 1H and larger almost completely prevented tumors, while in the intermediate range (0.1 to 0.45 n) there was an inverse relationship between pore size and tumor incidence. Goldhaber'17 ,J* reported similar ob servations. After 18 months Millipore filters of 50 mp and 100 mp were found to cause 60% and 52.9% tumors in mice. When the pore size was increased to 450 mp, only 5% developed tumors.'17 These results are consistent with the con cept of physical carcinogenesis on the basis that films interfere with normal diffusion rates of specific metabolites to or from surrounding cells. Introduction of pores into the film decreases this interference and permits more normal patterns of diffusion.
The influence of a smooth film surface in carcinogenesis has been studied by Bales and Klein.'14 Using polyethylene discs 20 mm in diameter and 0.015 inches thick, a significantly higher incidence of sarcomas formed in mice that had received discs having a smooth surface than with discs that had a roughened surface.
The theory that polymer tumorigenesis is due to a chemical interaction between the implant and the host has received much attention, and many authors have investigated the biochemical and cellular changes which take place as malignancies occur. Oppenheimer et al140 have reviewed several possibilities for the mechanism of carcinogenesis. The question of a low molecular weight impurity acting as the car cinogenic agent was considered. However, since numerous tumors were induced with pure plastics, the primary car cinogen appears to be the macromolecule itself rather than an additive or an impurity. Furthermore, no relationship existed between the number of sarcomas produced and the degree of punty of the film. The lack of carcinogenicity of the monomers styrene, methylmethacrylate, and hexamethylene diamine would indicate that urveacted monomer is not likely to be the active agent for at- lets* these particular polymers. Because plastics were believed to be essentially insoluble in aqueous systems and chemically rather inert, any interaction between them and surrounding (issue was thought to be unlikely. It was also noted that there was 'no correlation between car cinogenicity and the stiffness or rigidity of the film. However, results of Oppenheimer's work using radioactively tagged molecules, as reported in this paper, show that polymers were in fact degraded and metabolized after implantation in the rat. Although the amount of breakdown was minute and no metabolites were identified, the possibility of chemical car cinogenesis was raised. This could be mediated either through
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degradation products or the intermediate production of free radicals. These products in turn could interact with the nucleic acids, or the nucleic acids could be altered by the newly formed reactive centers in the polymer itself.
Several interesting observations have been made by Brand et al.'41 In contrast to the rapid and sudden malignant trans formation which may occur with a virus, they suggest that polymer tumorigenesis may be regarded as an evolutionary process. Here a chain of premalignant cell generations forms in which there is a gradual selection for more autonomous clones. This is supported by several findings. It is known that after a polymer is implanted in an animal a capsule develops around it. If the film and the capsule are removed within a cer tain period no tumors develop. Also, if the film alone is removed and the capsule is left in the animal, no tumors develop if this is done before a certain irreversible stage. These observations, and the point at which tumor formation can no longer be prevented by removing the film or film and capsule, are explained by the work reported in this141 and other papers by Brand et al.'41 141 They found that two to eight months before the tumor appears premalignant cells have formed. These cells appear to be firmly attached to the film and are not found in the surrounding capsule tissue. Tumorigenk cells then detach from the plastic film and invade the capsule tissue only a few weeks before macroscopic growth of the tumor oc curs.
Buoen et al144 reported similar results. They found that premalignant cells could be transferred along with pieces of film five to six months after initial implantation and up to nine months before the tumor appeared grossly. In addition, cells attached to the film did not undergo normal mitosis, suggesting that malignant transformation and maturation occurred in nondividing cells. They, too, reported that capsular tissue remained free of premalignant cells until one month before the gross ap pearance of the tumor.
Johnson et al145 studied 49 tumors induced in mice by sub cutaneous implantation of plastic films. Histologically, four classes of tumor were present These were well-differentiated fibrosarcomas, spindle-cell sarcomas, anaplastic round-cell sarcomas without giant cells, and anaplastic sarcomas with giant cells.
Biochemical studies on the capsular tissue have been carried out, and enzyme assays were performed on tactic, malate, and glucose-6-phosphate dehydrogenase activities. These three en zymes had their highest activity one month after polymer im plantation and then dropped to lower levels. Nucleic acid con centrations remained constant or decreased slightly. The soluble collagen was highest in the early stages and then decreased significantly, while the insoluble collagen increased with time until a maximum was reached. It then remained constant or decreased slightly.,4*
The implications of polymer tumorigenesis are significant from a medical standpoint because the potential carcinogenic hazard from many prostheses is unknown. Plastic sponges have been studied in rats and in human breast implants. Rats which received thin (20 x 20 x 2 mm) implants of "Ivalon" (polyvinyl sponge) developed tumors in 20 months, while those receiving thick implants (20 x 20 x 5 mm) developed tumors after 14 months. Tumors developing from the thick im plants were invaded by spindle-cell sarcomas arising from out side the implant The human breast implants were studied 4 to
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18 months after implantation. A foreign body reaction to the implant had occurred with histological inflammatory changes similar to those seen in the rats, but there was no evidence of malignant changes. The possibility was raised, however, that malignant transformation may not have occurred only because the human implants had been in position for too short a time.147
The carcinogenic potential of intrauterine contraceptive devices (lUD's), many of which are now made from plastic, has received much attention Southam and Babcock14* im planted various plastic and steel lUD's, as well as sheets of plastic from which the lUD's were made, subcutaneously into rats. All of the plastic lUD's and some of the plastic sheets con tained barium sulfate. None of the rats with stainless steel spiral ring implants developed tumors for periods up to 26 months. All of the plastics studied, including the three types of plastic lUD's currently used, induced fibromas or fibrosar comas when implanted subcutaneously into rats. However, as the authors state, this does not indicate an oncogenic potential in humans where the lUD's are placed into the uterine cavity rather than imbedded in connective tissue.
Ober1" studied endometrial changes in 208 women using polyethylene lUD's. After a mean period of 25.1 months, 200 adequate endometrial biopsies were obtained. In 107 biopsies from symptomatic patients (bleeding, pelvic pain, and vaginal discharge), 25.2% showed significant lesions, including diffuse inflammatory changes and atypical glandular hyperplasia with quasi-neoplastic architecture. Minor lesions, including a lym phocytosis, minute foci of granulation tissue, focal disap pearance of glands, and endometrial morphology asyn chronous by seven days or more from the stated day of the cycle, were seen in 45.8% of the symptomatic patients. In 93 biopsies from asymptomatic patients, 9.7% showed significant lesions, and 50.5% showed minor changes.
Conclusion Plastics serve many useful and vital functions in a wide
number of areas. They are associated with both general and specific hazards in their manufacture and use. A knowledge of these hazards as outlined in this paper is important for control and elimination of these problems in the safe handling of plastics.
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