Document qdJqRpv9gdKe7V3y3OxyJ5brG
S*V* MAY SOW D*v*
CG 04' CODE K0-909--D PKG
EST1D WGT 1596
j #w l LBS
STANDARD HRS *
TIME
35ss$
PROCESSES < ) KO--909-D <C) < > <>
APPROVED BY FWP 5/19/80
<)
<>
( ) I) TYPED BY: FWP 5/19/80
CG CODE ; PQ
01 YC016B 93 01 YC016B 93 01 YC016B 93
LOT LBS
H&o
^StfS7SA V /i.If
Q t''W%>0
6i &6i&$ f3 3d/!f?3
*sfe* &
TOTAL EI_S_T'_D _W_GT_ 5296
REQ* NO.<
1I
EQUIP I NAME : "KROLOR" ORANGE Y
) NON-BLEEDING
I USE I LBS
NCO.DE
ACC'l LBS
211 | Jt^\ RUN 60" <990 G) WATER IN V-21 1 * SET AGITATOR ON \ | j
6 I L, HIGH SPEED
208 |-2<T WEIGH IN DRUM AND POUR IN
\J3T0f DUMP IN AND STIR 5 MIMS*
I | RECORD: STARTJXI/,
11 I
FIN
LOT
sf*
I1
I
I 480 I 32-D i 430
174X50 IYC16B |. 370O
I I ...... ..... I
ii....7^scn___..... -I I I........^.0.01 ..........
TO 75" (1275 G>
3*457%
IT ATOR ON LOW SPEED PUMF V-211 THRU
1i i iSo
1
i
IOMOG AT 280O-3200 PSI INTO V-208
|
211 MTV/WASH COLOR THRU l-IOMDG WITH MIN I
F _H.OT WATER AT 2800-3200 PSI INTO V-208
|
V-20.8 -V0L_^i5L>.* & ADJUSf TO 54"<1890G)|
B^fTlHSPECT HOMOG STRAINER 6 CLEAN IF J^iCESSAKY
|
208 | RUM-0* <514 G) WATER INTo"v-^^"sTARTTM'"",'"""'""'|
AGITATOR & INSTALL TEMP CHART
|
10^1 PUMP V-208 THRU HOMOG j YU4800-5200 PSI INTO
I : i RECORD: TIME START j&Mlt TOTAL MINUTES
I i NOTE: IF HOMQG PRESSURE FALLS BELOW 4300 PSI,
J | J^WAY VALVE WILL RECIRCULATE SLURRY TO V-208
^II^KWHEN V-208 Mf, RUN IN 5" <240 G) WATER 6 PUMP
I THRU HOMOG AT 4800-5200 PSI INTO SV
NILE HOMOG) RUN 6* <284 G) WATER INTO V-349 I
I
10000 WATER INTO V-384 6 HEAT TO 110-120*F | ! |
'GH INTO V-384 6 PUMP TO V-349' 000 WATER INTO V-384 6 PUMP TO V-349
I I I1 2500 *<32-D i 2500
__ V-349 TO 19" <S%9 G) 6 STIR 15 MIN I IJxTRECORD DENSITY:/rZ}C^G/ML <1,091-1 *094)
I
SV^~L>^,l^>wiEN"'s-TT~H0MOG"cOMF:LETE7~ADJ~SV~T6"6<)'"Ti084*G)'T- --y----~
Tl^T RECORD: PH /111? 6 ADJ TO 11*1-11*3 USING N-7-D |
|
4. !
DILUTED TO 5% <10 PARTS WATER TO 1 PART N-7-D) i -**/' I
IA ASSUME 50% | _.0. I 7-D
M N-7-D INTO SV & RECORD: PH
1
HEAT TO I90~>94*F IN 55-65 MIN 6 REC:HT f,,*F 6 RECORDf;AiC*._*F
n o t e : St r ik e mu s t b e s t a r t e d imme d ia t e l y o n ..... _______________________________________________
DUP050104572
I PAGE .2 CG 04 KOr709- EST WGT 529&*
USE L.BS
NCODE
USE LBS
HEATING SV, RUN 49" (1348 G) WATER LNTO
IN FROM V-386
M
, fX^GAL
aa^aMTl? ii 5 MIN OR LONGER 2>a RECORD: DENS ITY */.$G/ML (1 * 018-1 .020)
27-D 373
I-gS V-WHEN S 20 HEATING COMPLETE, RECORD: PH.
I^O^S'ET VI-343 ACII) PUMP AT 69 SETTING <225 MIN)
\2jryEi v:5-349 SILICATE PUMP AT 54 SETTING (180 MIN)i
|2{^| IMMEDIATELY METER IN V-343 6 V-349. MAINTAIN SV|
I . AT !l 90-194F DURING STRIKE
12T\ RECORD: '
' START
I!
. v-343
' FINISH _Jilf
MINUTES 1 ..SA.Hj .~i
Ii
V-349
J&\A
i|
TIME V-343
V-349
i|
/ INCHES INCHES
I | AT 2 MIN
(46)........ (17).
I
NORMAL I
^ PH
I
^3-10.0)I
II
40 MIN %%q <41
(15).
9.3-10.0)!
II
1 HR
(37)__,, (13)____
(9.3-10.0)|
I 12 HRS T%> (23) ,,_V5`+`( 6)_"fe_ * *K9.3~10.0> i
II
3 HRS 4l ^.<10)j L$ < 0>J* <f*&<9.3-10.0) I
I|
FINISH
0)...jr-
7.5-8.5)
i I NOTE: IF PH DROPS BELOW 9.3 IN FIRST HOUR, STOP1
II
PUMPS & SEE SUPV. IF FINAL PH IS ABOVE
!]
8.5, ADJ TO 7.5-8.5 & RECORD: _____ PH
ASSUME ??%
SIFT IN
50
28" (216 G> WATER INTO V-385 6 HEAT TO ! I 135--1 40F
DUMP IN & STIR TO DISSOLVE FOR $-61 .
477
38" (465 G) WATER TO V-302ADD & STIR FOR 2 MIN FOR S 64
ASSUME 50% I 296
27..D I. 128-A I
| 15-AJ A' | 7..D .J i 40
T1 rrssrj^pcfMp in S%9T\ STIR 10 MIN WITH LIGHTENING MIXER FOR S 42
nDURiNG~STRIKE~RUN~T5"'~T268~G)'""WATER_lNT5~V~356' JRN ON STEAM
>^KDJ TO 21" <366 G) AT 81~82C L42 t PJJMP PT MIXTURE FROM S .38 THRU UNDERSURFACE ! DISTRIBUTORS AS FAST AS POSSIBLE 1*45 | NINSE PT WITH HOT WATER FROM HOT WATER' MIXER I & PUMP IN '^T SHUT OFF PUMP W5J^STIR 30 MIN AT 81~82*C FOR S 55 UWfl DO NOT SHUT OFF AGITATOR
482 1 1 69-A i 48:;
54 1 155-AI 5i 54 | 160-A! 5i
I
It II
...i................................,,.i
DU P050104573
EQUIP I PAGE 2 CG 04 K0-909-D ' EST WGT 5296*
I USE I N- I US'i: I LBS I CODE | L.B.'
|21 | WHILE HEATING SV, RUN 49" (1348 G) WATER INTO
343 I ! V-343
I
6 122 [ METER IN FROM V--38.6
M_____,,,,,,,_*/GAL,_____ GAL |
386 123 1 STIR 15 MIN DR LONGER
f
5 |24 1 RECORD: DENSITY ______ G/ML (1.018-1.020)
|
27-D | 3?;-
25 T"5HEN"s"20"HEAflNG"cOMPLETE7"RECORlTr p h ZIII--.. ~-T 1 1
26 SET V-343 ACID PUMP AT 69 SETTING (2 25 MIN)
1
i
1
27 1 SET V-349 SILICATE PUMP AT 54 SETTING (180 MIN)1 1 !
28 1 IMMEDIATELY METER IN V-343 6 V-349. MAINTAIN SV| 1 1
sv 1 AT 190-194F DURING STRIKE
1 i1
29 RECORD:
START
FINISH
MINUTES 1 1 1
1 . V-343 ______
Mir -in mi mi mi ini
...___ _ | 1 1
1 V-349 ______
^^
____
]
I1
1
TIME V-343
V-349_ SV NORMAL I
1
1
1
INCHES INCHES
PH
PH 1
1
1
1 AT 20 MIN ____ (46)___ (17)___
_. (9.3-10.0) 1
1
1
1 40 MIN ____ (41
(15)_________
_(9.3-10.0)|
1
1
1 1 HR ____ (37)___ (13)___ _ (9.3-10.0)I ! 1
1
2 HRS ___ _ (23) ,,__ ( 6)___ ___ ,,(9.3-10.0)1 .
t
1
3 HRS ____ (10)___ ( 0)___
_<9.3-10.0)1
1. 1
1 FINISH ____ < 0)
,,( 7.5-8.5)1 1 1
1 NOTE: IF PH DROPS BELOW 9.3 IN FIRST HOUR, STOP 1 1 1
1 PUMPS 6 SEESUPV. IF FINAL PH IS ABOVE ( 1 I
1
8.5, ADJ TO 7.5-8 .56 RECORD: ____ PH
|
1
1
1 ASSUME 772 1___ ......1 27-D 1
30 I SIFT IN
1 5 0 1 128-A 1
385 i31 1 RUN 23" (216 G> WATER INTO V-385 6 HEAT TO
7 1 1 135-140F
,
|32 i DUMP IN & STIR TO DISSOLVE FOR S~61
TTT III 1 477 | 15-A| 4?/
02 133 ! ADD 38* (465 G) WATER TO V-302 8 134 | ADD 6 STIR FOR 2 MIN FOR S 64
j ASSUME 502 1 296 I 7-D | 14
'~''''f"T35"T'"DURIN(T STRII<i~PUMP~INT0"pf'
FT 136 | PUMP IN 9 137 i PUMP IN
138 I STIR 10 MIN WITH LIGHTENING MIXER FOR S 42
T~482
| 54 I 54 |
139 | DURING STRIKE RUN 15" <268 G) WATER INTO V-3S6 (40 | TURN ON STEAM 356 141 | ADJ TO 21" (366 G> AT 81~82*C 10 142 1 PUMP PT MIXTURE FROM S.38.THRU UNDERSURFACE 1 1 DISTRIBUTORS AS FAST AS POSSIBLE 143 [ RINSE PT WITH HOT WATER FROM HOT WATER MIXER 1 16 PUMP IN
144 | SHUT OFF PUMP 145 1 STIR 30 MIN AT 81-82*0 FOR S 55 146 1 DO NOT SHUT OFF AGITATOR
T~?69-a ]...482 I 155-A I 54 I 160-A 1 54
II
.......
1!
I
I
DUP050104574
ceuip.
I
CG <34 K0-909-D EST WGT 5296*
I USE
_ _v_- x,,liT__________,,.,,i LBS
WHEN V--349 MT, RINSE IN WITH MINIMUM WATER l F
PUMP AT ZERO SETTING
|
HEN V-343-- MT, RINSE IN WITH MINIMUM WATER & |
TURN OFF PUMP MOTOR
I
STIR 0 MIN AT 190-194F
i
J^~t'-TIEAT TO 198-20OWF IN'5-16 MIN
|
134-^^CTb'SE- WATER LINE < DISCHARGE VALVES AT STEARATE)
.1 _ PUMP
1
V-35A DISCHARGE VALVES-TO STEARATE PUMP I
OPEN WATER 'VALVE AT STEARATE PUMP & RUN WATER O'HOMOG AT 2900-3100 PSI TO SEWER
WHILE HOMOG WATER, OPEN HOMOG DISCHARGE VALVE TO SV h CLOSE VALVE TO SEWER
I |
I 1
____:
,
l
IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,1
'TURN ON PUMP & HOMOG V--356 TO SV AT 2900-3100)
PSI. MAINTAIN SV AT 198-20*F.
|
[LE HOMOG V--356 TO SV, SHUT OFF WATER VALVE |
)T STEARATE PUMP ASAP
I
WHEN HOMOG COMPLETE, RINSE IN V~356 WITH HOT WATER FROM HOT WATER MIXER OFF HOMOG STEARATE PUMP
| | )
5 MIN AT 19B-200W.F
I
OFF STEAM
)
J>4-TTRUN IN V--385 FROM S-32 f, STIR 5 MIN
|
i-Wif" 'ITvtCORD: PHjSj/<3.4-3.8)
!
63 IIF NECESSARY, ADJ PH TO3.4-3.8 (DOWNWARD ONLY))
' & RECORD:
1
-IN N--7-D FROM S-34 IN 4-6 MIN 6 STIR '3 MIN |
RECORD: PWM&, (6.2 -6.4) h. IF,'NECESSARY, ADJ |
1 TO PH 6.2 6L4 & RECORD; PH.&2? ASSUME 78% )
I (DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 3()% )
[PH0N.N--7-D INTO SV
|
"66 l DO NOT STOP AGITATOR
|
SI
! I !
1
I j 7: oo 4 II
)
i T ' t ;: 1 'I I N- i IJSt ) CODE | LB.:
I I
I
I
i
j
I
27-D 'i ?~D I..... I )J
I
I !-
j 1 I
DUP050104575
IlNlHMft
DUP050104576
DUP050104577
DUP050104578