Document qdB3zNqE3xnoy31BBXjYw35DG

FILE NAME Toyota TOY DATE 1972 DOC TOY001 DOCUMENT DESCRIPTION Repair Manual pote Pe LAVIN O'NEIL RICCI CEDRONE & DISIPIO pe 2010 vat HDV HDV 2 2 2010 ! oy Be 4 OFFICE AVE TE P20 LEXINGTON AVE TESpe GRAYBAR BUILDING SUITE SUITE 2000 NEW YORK NY 10170 ATTORNEYS AT LAW SUITE 500 190 NORTH INDEPENDENCE MALI WEST & 6,,,,RA,,CE STRLETS PHILADELPHIA PHILADELPHIA PHILADELPHIA PA PA 19106 212 319-6898 215 627-0303 FAX 212 319-6932 FAX 215 627-2551 NEW JERSEY OUTICE 1300 ROUTE 73 SUDE 307 MT LAUREL NJ 08054 78-54 778-75785-545444 - ~ , FAX 856 793-0237 WRITER'S DIRECT DIAL NUMBER 215 351-1912 WWW.LAVIN WWW.LAVIN COM WRITER'S MAIL ADDRESS MGAYLE COM Via Hand Delivery November 22 2010 Jonathan Ruckdeschel The Ruckdeschel Law Firm LLC 5126 Dorsey Hall Drive Suite 201 Ellicott City MD 21042 RE Neff TMS et al Docket No. 24X09000185 Our File No. 8517-2243J Dear Mr. Ruckdeschel Enclosed please find documents identified as Bates numbers IMS 00001 through TMS 01070 produced on behalf of Toyota Motor Sales U.S.A Inc. with respect to the above- referenced matter Very MMG Enclosures co aura A. Cellucci w encls via mail Matthew M. fr, Gy aM D ff Ba " Ee aaa tay * : a Tye weet, ; eRe PLA y, ie aa Bie ee ite i e, ; AAC RS Me eA eC 3 Syed aU Boe. Asie ee le LAS sae Mi RN Say a Baepe aE fits Hy i S, 4 a Naas vt PHA Ste > APe he a pater ae t xe Bh: eT pis a7 is ^' Beal tres he aide woe sip ID sear pen the a 2 os an as w5 e ne et PRELADNO FOREWORD This manual describes the removal installation adjustment and maintenance procedures required for servicing chassis components of TOYOTA CORONA MARK II For Engine and Body of TOYOTA CORONA MARK II please refer to the manuals below 2M & 4M Engine Repair Manual Pub No.98067 6R & 18R Engine Repair Manual Pub No.98080 CORONA MARK || Body Repair Manual Pub No.98079 We hope that this manual will be safficiently utilized in acquiring greater knowledge of the maintenance and servcing Please keep this manual readily available to the service men for reference and guidanace in their work February 1972 TOYOTA MOTOR SALES CO LTD '1972 TOYOTA MOTOR SALES CO LTD TMS NEFF 00005 SECTION INDEX NAME BSBECTION CLUTCH TRANSMISSION 1 2 PROPELLER SHAFT & REAR AXLE | 3 REAR SUSPENSION 4 FRONT SUSPENSION 5| STEERING 6 BRAKE : SST & SERVICE SPECIFICATIONS =8 TMS NEFF 00007 7-56 BRAKE INSPECTION Front Brake Drum Type Inspect the parts removed and if defective replace as necessary 1 Brake drum Inspect the brake drum for damage interior surface wear scores and abnormal wear If a defect is present correct or replace The interior wear limit is 230,6 mm 9.086 The specified inner diameter is 228.6 mm 9.007 To correct the drum always correct with the axle hub attached attached Correcting Brake Drum 1 If there is a line wear or partial wear on the inner wall of the drum grind the inner wall with a brake drum lathe till it is correctly rounded Caution Securely install the brake drum onto the axle hub with four hub nuts to keep the centers of drum and hub in line Note If the inner diameter of the drum exceeds the limit after grinding replace the drum 2 Correct the contact of the brake shoe lining after grinding Fig 7-118 Inspecting Drum Securely tighten the hub nuts Backing plate Inspect the backing plate for damage crack deformation wear and anchor pin wear If defective correct or replace Correct the backing plate edges and shoe surfaces if worn in step shape contacting Tension spring Inspect the tension spring for weakness deformation Adjuster lever and cable cable guide adjusting set screw a Wear of adjuster lever b Wear of adjuster cable guide c Cut and stretch of adjuster cable Cable length limit is 215 mm 8.46 The cable length is 212.5 ~ 213.5 mm 8.37 ~~ 8.41 d Wear and operation of adjusting screw The screw must turn lightly with the fingers If the screw is tight correct or replace Fig 7-119 Correcting Brake Drum Fig 7-120 Checking Backing Plate TMS NEFF 00284 5. Brake Shoe 1 Check the shoe for damage and defor mation 2 Check the lining for wear Lining thickness limit 1.5 mm 0.059 3 If the lining is worn more than the limit replace the lining For the drum which has a larger inner diameter after grinding use an over sized lining 4 Contact between shoe and drum Coat the inner wall of the drum with a thin layer of chalk press the shoe upon the drum and slide Check to see whether as a result chalk powder is evenly attached on the lining If is is uneven correct the contact with the brake shoe grinder BRAKE - Front Brake Drum Type Thickness limit 1.5 mm 0.069 7-57 WHEEL CYLINDER Fig 7-121 Brake Shoe Inspection t Boot wheel cylinder 2 Link wheel cylinder connecting 3 Piston 4 Cup cylinder 50 Spring compression 6 Cylinder 50 Cap bleeder plug 8 Plug bleeder Fig 7-122 Wheel Cylinder Component Parts TMS NEFF 00285