Document q37ZkbQYjQMZqRbjyLLbLd7G5

-s. 4th San Francisco Office 220 Bosh Street San Francisco 4 BECHTEL CORPORATION SUBCONTRACT Date: August 13* 1958 Subcontractor: THE GXLK1N COMPANY* INC, 1207 Whelan Street Corpus Christ!* Tessas Principal Contract: Date: Owner: Reynolds Metals Company Location of Work: Shervin Plant near Gregory* Tesas Los Angeles 5 Contractor's Job No.: 2678 Subcontract No.: 2678FSi4 Issuing OfficeiCorpus Christ!* Texas BECHTEL CORPORATION, herein called ^Contractor," and the above named Subcontractor, herein called Subcontrac tor, hereby agree that the portion of the Principal Contract work below specified shall be performed by Subcontractor in accordance with all the requirements of the Principal Contract applicable thereto and the provisions hereinafter stated, in cluding the General Terms and Conditions printed on pages 3 and 4 hereof, which by this reference are incorporated here in. Subcontractor acknowledges it is familiar with the requirements of the Principal Contract applicable to the work to be performed hereunder: 1. (a) Work to be performed: Subcontractor shall provide all labor* tools* equipment* services* supervision and materials necessary to furnish end Install insulation to the following equipment in Facility 50 at subject job: Buell Mechanical Dust Collectors 50-X*7 and 50*X14$ Dustea Mechanical Dust Collectors 50X*15* 50-X-16* 50*X17* 5Q-X-18; Kiln X, D, Fans 50-TF-23* 50-TF-41, 50-TF-42, 50-TF-43 end 50-TP-44; and Duct Work for above equipment as indicated on the drawings. All work shall be in accordance with the instructions of Contractor^ construction superintendent* drawings* specifications end letters listed below in paragraph 1 (b). Specifications* drawings and letters are by this reference incorporated in this subcontract and become a part hereof. (b) Plans, drawings, specifications: See 'Exhibit "A". 2. Items to be furnished by Contractor: (a) Water* electric power & lights at existing outlets, (b) Sanitary Facilities (c) Area for storage <d) Mesh & Framing (e) Air Tugger Eoist (here) 3. Time of Commencement: nn0~ ,0 1; U J U 4 O Subcontractor shall commence its work when directed to do so by Contractor 29s3 * * * * * construction superintendent, C /Time of Completion: Subcontractor shall prosecute its work with due diligence and in accordance with Contractorcs project schedule. All work shall be completed prior to October l* 1958, .' '* V ':i -. < ....... lato-df - `"Win 1 111`tflilri ' "'A'lMiW niiirci |^|` lirri - r .fc' 4. Con:.pco3aSoas J, ; Lump sunt price of TWENTY NINE THOUSAND, NINE HUNDRED THIRTY FOUR AND NO GENTS ($29,934,00) - Additional Personnel Protection not noted on prints - $1,52 per square foot. This lump sum aisount Is firm and no escalation will bo considered, and invoices totaling in excess of this amount will not be paid unless so authorized by the Purchasing Department and a Change Order to this subcontract, Terms of Payment: At the end of each calendar month Contractor will pay Subcontractor 90% of the value of the work performed and/or materials delivered in that month. The balance will be paid not later than 35 days after final completion and acceptance of the work performed under this Subcontract, 5. Insurance Required: Coverage Workmen's Compensation Public Liability Property Damage Automobile Public Liability Automobile Property Damage Amounts and Limits Statutory Limits $1009000. - $200,000. 50.000. 100,000, 200,000, 25.000, 6. Bonds Reqnired: C Performance end Payment Bond equal to 100% of the value of this Subcontract, . Special Provisions: (a) Evidence of executed certificates of insurance to be in our bends before work conaaences, These certificates to be mailed to Bechtel Corporation, P. O. Bex 2226, Corpus Christ!, Texas. (b) Subcontractor agrees that it understands Paragraphs 4 and 5 of the general terms and conditions of this Subcontract, whereby any work performed out* side of the original scope of this Subcontract shall only be by prior written approval with agreed price end effect on schedule defined. (c) Patents: ,, Subcontractor .oil! hold Contractor and Owner harmless from any cost or damages arising out of alleged or actual patent Infringements of articles or material furnished by Subcontractor under this Subcontract, IN WITNESS WHEREOF, the parties hereto have executed this Subcontract the day and year first above vsrttten. REm&PS METALS COMPANY 9 By <DT& istsan CONTRACTOR: SUBCONTRACTOR: BECHTEL CORPORATION THE GXLM1N COMPANY, INC, 003044 C Datc:^ Name: Address: BECETKL CORPORATION OsGbe& 29, 1958 2be GiXiain Ca&9&&y F.O. Bos 4381 CfcKgms Ch^isfci, sss&p CHANGE ORDER Ouner: S?xyRi(2 &&3l$ &3spsr*y Job: ZS78 Subcontract No_ 2S7S-FS-14 Change Order No Description of Change C&sagGt O&dstf iesg&S &o ffecoard SSjb&I toss! <5?EffiEtfes of this St&ccafccasfc Coaaxwt 129,534.00 .#'A. 3a. I .W.&. & 2 4, 235.20 E*KA* 3 V920 S$?As Mi). 4 3.973.18r*aiv* **" c Fisa! E&Cal $33,$$7*$0 uwiHim irMiii Mi' gmw>mm.r.ariwnn `ji m Sefcfclszsaafc sk&XX ho msds tri&h Sv>bsc&s,3$&5? or bhz t&l'&l s&t&mt of #38e$&?60, tsm cay m& all pacgseas ^assaS sxressioissly sss&s* AXl.oths? tarns aaid esmdit&ojis o2 fcfes $t&eafcEcfc ssssfin sascfcaagGd. Reason for Change jpess-ssrd J?&ssl gstsl ij. c EXHIBIT "A" SPECIFICATIONS 2678-SP-M-1001-Rev.3 2678-SP-M-1002-Rev.0 Requisition 2678-M-42-Rev.2 . " ^ ' ' \ t. 0-9672-01 (Buell Engrg, Co.) 50-M-2019-1 ' 50-S-2025-1 50-S-2026-0 50-S-2028-0 M-42-SK-1-2 s M-42-SK-2-0 M-42-SK-3-0 M-42-SK-4-0 H-42-SK-5-0 M-42-SK-6-0 872- C (Hahn & Clay Co.) 873- C (Hahn & Clay Co.) 874- C (Hahn & Clay Co.) . 875- C (Hahn & Clay Co.) V 876- C (Hahn & Clay Co.) 886-C (Hahn 6 Clay Co.) LETTERS Letter from E.' B. Skeels dated 6-27-58 Letter of Intent from W. J, Stubblefield dated 7-29-58 Gilain*8 letter of Quotation dated 7-21-58 Gilrain's letter of Quotation dated 7-22-58 Gllmin's letter of Quotation dated 7-26-58 c / / / / I l / \ / /V / \ QO CO H ^ *- O M P W. /. <0 >hz v- ; ,r. .; %p 7"77:;^7^%':&r' *. ,.- r'.V.^pcr-i " At tent i on* i.*r.- . -By- Skecl s - a .7.1- a''- ;.Su^Ject* Job72$j8 - FAC .-$0, Inaueltion, : ' ; ^ aA$:V^^r:;.U- 7 >7rr'Voa/` -;v. 7-;.,.AV'lM ' -,::' ' --. '' ', ' '. ..." .-.. Oentlenem > . 7*AA:Ai\.: - 7A' - *vA 5$&ctfu 1 ly furnish the ^following quotation on the furnishing of'necessary labor, materials snd equipment to insulate-, the four. .' i'''.-`>..v-:r"HU) Dustex Collectors, one (l) Mechanical Collector, one (1) Electro. - ; static Collector end f ive (5) I. D. Fans st the Reynolds Metals ` Company,Sherwin Plant near Gregory, Texas*' v-7 7;>r. - V ^ \ V` . s*> V-* * V * ? ' ' ` ^ " .;V V`* ` ' ' ' J . f \ /.i^r^ith... vw v\ ':vr-V.i*ty #At^ tA. hi e'-''lel xce`pa. t*io_1 n_ of. the_ Du. :sa.tex hoppers end all roofs V-entire surf aces, to be insulated .are to be either "boxed" or covered-:v. .. with 6* x 6n. x 10 gage electric,welded wire fabric (road mesh) by >r^4f;5. ,ii.' V; ,. p others. ..On"areas -such as the electrostatic collector, where the-. '7-; ^ v columns extend', further from the - sides than the stiffeners additional.^f-j- y\-supports, and spacers such as. Universal high chair bolsters will be:.',--A-;?V- '&V, required :tp .form a rigid backing for the insulation* . Number: of supports ertd spacers to be determined from, the size of the area *r`-'f -f^^being ^covered. ! 7 v-/ 7-, .y.'- . ' v-:^/.> ' -7 / ' ' \ ' -a;-' .-: -7,7. ! 1 . ,#-^4-}then propose to tie on.with.,1b ga* wire 21$* x 96n, x ^#^ipt::th!ck"fea 1 dwin^Mi 11 Type 2B 'blanket- having- t^-Hex Chix *w|re . :- v- side, end 3/8" hi-rib lath on the other. The hi-rib lath to face ' : out v^iich would give additional strenght to the insulstion and >W an excellent base for the finish.- These blankets will be-in ex- . \ ; . cess of 8 lb* density. We have approximately h,8D0 square feetv: in stock to begin the work. All external corners & edges will be :. reinforced with expand raetsl leth corner bead. We will then apply * ,; . one trowel "coat of approximately thick Bsldwin-Hill No. 1 insulating cement, one layer of iM hex galvanized chix wire and finish coat thick when wet of Flintkots C-13A Weatherproofing. * A*-- The Dustex hoppers will be insulated with 1J" thick Jtsy 1 o'' ' C `Insulating blocks, secured with criss-cross wiring, corner beads r-v and finished as per above. a.a^'a ' ;a:a:. . 003051-7* .5 - ; On roof areas where walking is required to get to_ access d'dorsi^-;"*..:;;3 > etc* H". "Keylo" blocks will also be applied. All other'ereas `-.will ^^^5-i;recelve;blanHets.';;:;^ y-7- 7;/ o vv -a Vr*n. h Qi&kUi s M P A N Y X The BechlteT Corporation July /.T , 195? Page 2 ,,: j;--|i / ` ^,7'A1 1 personal protection will be 1*" "Ksyi o,? blocks end finished ^as above. f?.. ';l By applying insulation as recommended above we feel it will be '^i'%Y^f^-'very possible to lmproye-"on your estimated completion schedule.- . ' hy .yOur price for the shove will be Twenty-Nine Thousand Nine' '': ^^'S^'l^liundred ThIrjby-Four Dollars and No Cents (f 29,931? .00) " Unit ^ifeSMprtce for' any additional Personnel Protection not. noted on prints :%)<';.'^Company of New York. By separate letter from their local agent .... v.-V/: bond coverage Is assured. ' -h'- As discussed end agreed, The Gilmin Company, Inc. will be :;v.;:-'o'.snowcd to raske use of the sir tugger at the structure, but will -^furnish the operator. Should we require any,welding to be done :: / Bechtel Corporation will furnish us with the welder and machine and beck charge The Gilmin Company, Inc. for cost of same. X With sufficient materials on hand to insulate approximately 3& of the total Job and sufficient materials to epply'the entire finish coats there would be no delay due to material delivery. y; y;y; We thenk you for the opportunity of submitting the above. (; !-% V. v-'.Vi '<11" U Yours very truly, ..i COMPANY, INC. lS|^:^.Sf'CJL/bf c m*Mw* >;7-:' .COM ` ; ^.^V. V . ,-:;i'.\.. <s- ,v ?. .? v , ;\vi: 'V ' -"'r<?r; - "r/--' 'r./'; '' ->;r'' '"-?' "V. .v' ;-"*:- *y?/.A-V/ ":' `Vv%v>". "v. :i ..,,.. ..... ., 'h *</* yst. j. .,* ' .. >... .-- ; - ; " .Am,-. . . .- - V ' . ;W< ... ; v> * ...' ;.-v- :; -/Ar. .i . - .-1 _ /v V;i * s v V'/ v*'-">-vV ''..v -* s- ` ' v. ./.'.> *'& V.' :-T:a %: ; -/j :;fe^aaa .via 33 & ^ F't h e UiltHUt C^JM .P^Y ' ' *">** * *"...-. * ' , .- P# .0. Box '2226 h''$!r 'Corpus `Christ i * Texes ' *>*<' Sr --A - H.'.flattjn 1 ^,.'':>".v , ". >!& 1yts-i-^> ' - '- 5 . \.t ~r 2>'#i V;y .;1 ** -- I ' '. ;-'->--,:>i!+` <!;-. ' . ./ *'. . . ,\ ( V /y,- OL>H .V s^'> 1 ' - : ' i * v y vv 07^,'. ;^.v :* 3 *.........:.'-''^.-;i>,tL;^ `,'<-. ^ 1 - '*V?^.5.. J^ . r :f` ^. y/ -t **" v ''';'vV\!,-i/ '^Lr **$ . >. .. -.'?.:. ' . . vV^V: % ii -' < c-. J'Z'h' ` !"?/ '. :-IV a* nnnnrin' J/- h; C Bechtel Corporation ENGINEERS-CONSTRUCTORS ' Vj i; TWO TWENTY BUSH STREET SAN FRANCISCO 4, CALIFORNIA J &\ ,vv Rr .. .if v KflYY S.,v Please address reply to: P. Q, Box 222(5 R 't Corpus Christi, Texas ;J July 29, 1958 y'R: . V. ' '.t:5.--- r < Y-f-' V R J. , f- ^hlV v*,vA' '* ** *' ` " ' . -'Cmu(jj': I.ic't.VV3v t'*' ' v, The Gilpin Company, Ino. 1207 Whelan Street h , Corpus Christ!, Texas it ' lintVilQU\"'Hr. C. J/Lopp SUBJECT: `Reynolds Metals Cccapany , Shervin Pleat Expansion No* 4 Bechtel Corporation Job 2078 Facility 50 - Doan Collector IxTsalalisi Letter of Intent c ;Gentlemen: ' .1-. . This letter is your authority to proceed with the insulation of the oIl?tting equipment in Facility 50. Buell Mechanical Duct Collector 50-X-7 ^ j.. ..:%y\ ' Buell Electrostatic Dust Collector 30-X-14 Dustcx Mechanical Duet Collector 5G-X-15 't'-'i'A-- . fJY ;.. >' l/'Bustex Meclianicel Dust Collector Y: Dustcx HeeuaalcaX Dust Collector Y- i V'-. t. Dusfcex Mechanical Duct Collector 50-X-16 50-4-17 50-h-lG j: a:- Kiln I* D Fen 5C-TF-23 R Kiln I. D. Fan ";;v ;;v:r'.. -v.- -i, KillJ lt 2# Fan ' 50-VF-41 50-ir-42 : ' v. ...'; - '*?> ' Kiln 1. I>. Fan- 5C-1T-43 Kiln . D. Fan 30-IF-44 Duct Work for above equipMcnt as indicated oa the uravrin-LS. M.-v ': f ' v 7'i- ' Vyipj * 2he above work is covered by the Bechtel Specifications and Drawings listed below which wra u3od by you in the preparation of your written iirap sun blu in the amount of 229,934.00. Before proceeding with this work, we will iequine copies of your c insurants policies and a par foiTa&nce and payment bond equal to 10(74 of c-vu value of this subcouLraut. *'' i. .V--U f**v-,-;* 876*0 (Hahn'& CUj Co.7 /hr ^- v-v.o-vr-v^vv.,ii'*v-^..7$.e.S'^-c:w(r,S.va-V ,b,'--a."--&:s,-cV>0*':'1./*,:y-,,^C. o^:*W:) v^-. ,' -lY'/ --:-'\: \'.::-*'-ft ' ::/: ,-rV;/.&*tp *./".' ('s.k'x-S ........... ^ v - v--: -v-- '"-t;:;-"" "" "" "^ ' x-- r ..'v1:':.>y--'>-. - -4v;i v v., V'>`v ` *'y-ym -AAA . ._ 'v.'' ..' "' '' ..' 7- -V ' ..`.V. v -'- ' -. . ' . . '' ' ' * ' " . . ?" :- -.* >.v--. . ' ,- V, - --0: : - ''.*'.. v\-.>...v A--' ` ' < ' * .. v {%'. '/ A ' -.' . . - >. !>* ` a*pJ -*s|iS -'*1 . V.: ' ,?>? -- COST CODE; a^i-^Xv:'-;'T*^l*'5i -;.. iy-- '' V ** jfy< ^M-4X-4- & ftgoU?REPfeF6Rs3:4l^^^ MATERIAL RCO'O AT^^iO?, "''T/r:.y^-..-.V/. * SITE ; ROT H,ATiR ^,'TRAR^ S^k^S^CTiOW^* EQ*D NOT REQ'D X i Tf3 FURHI5H ^ND ^0ELtVR ^ TO: Sechtgl Corporation c/o -Re&tOlc(a Wt^s^ioB^kay^^^ IS?7C?F : W*r# 'V'-Hs4v>7 *r 1 ITEM '^'OOAN^ NO. ^'ANO UNIT ^DESCRIPTION "5` ^'*s''-> *SS # ,.C-' _.,v.>, S'V :i. ' i ''.'' ' ' .'*`&L-. ` '-'^- \ '' "' ,f. . '.".'`A'. ' ' -. .. V '''- `r -'`3.: v.C-'rf'^v^: '^Ift^reOTilfiitiorv'covers , the'furnishing and installation Of fe sm3s insnlatiori for nininc and eQuinaieht ner attached specifics;- ^&2 /IIP tions and schedules and'as described belov." t<?*;*: H .*>:%; v! : -Q- #iiis ' * V-?3* *''./ '* ' fc' ^irnfgh add install theinial insulation on'hev:niplng lnv:r-1 '?T * 'S. " y,-j '.>,; v, '`':y}f^'-`'-:\ ' ~:'~'-..-: ''\'''' r '' >. ' ''"*f..''? 1; [i 3$gi * ; V\C fi/'^f)rrifln('ia vith attached specification 26Y8-SP-M-l06l'*-- and' as further described in this requisition. '"- ' tS vr&at ..v:~'T ^^^..-V;-v,'- s/A-':C;' ;; 1 jV ^v .s^tf- i >g4 -- '>V'>$**!C*''V. t'> V''yv '*. . '. .* * :.* :`>^/'*.i%*'?.\ '' ',*>vv:;r''?!-;,-/?"\^*** s,, .* V'J- - ` 'i:~*' >**^ :'"..^ ,V.t*4''*-V**;k ?',** *^ *' .':. i $*& t'iiU A-&.N.<i,*:h-f wmm 'F-amish and install thenflai' insulation' oh nev tafthi and '.W- - ;*?'. vesseis;in acr*brHance vith attached specification <2678-SPr?`J ip1 _r. ' t . s t`_ ;: fciOOl and .. *.' .,'. ;'" > **. as 'further ds'scriSd tn .'.' "''* v-',r .; ,,.' ".. `i, tHiis:'rkqhisitiori^-:'-'^^; M ? -^STf iVVf*- ' '*!* m?Mm <*?>. &*? \ -.;!- .- ii Furnish "and install, 'or -repair.-' thermal insulation'oh exist l ^i; >ii -;r' . -J [;r !?':'/ - .r:^`:'^v;' - '-tnjy irV-nlnff. tanWfl and `pressure vessels in accordance with * Ivr'HErt'ifh.. r&j '. " ' -''^'-.i.' i ' . ' ' '*.>>?.'.-?`i t-V^'.'- .' :>f \ ' --n.'.% '., '>' '<' 'j.-,-' *y ' '' `"'fr'J." htthched'hTv*cificati6nv'2678-.SP-M-i001 'and as. further efe-" :i ~--y,`'$y^r1. - < 3h& 'vK m: sSisf-'fc# :vAwSir^rr** 'fscriWci'i'h-tbib requisition.' '; '. '*:'u v/^-t5 p^V <_>.'; * A'.*'-".. :>fp :. -'/-/} ': .-*M \}1'+^ti,i/'?J'".'i-.'-A:)'A-jo-'y'1?'*s-s\;, -.4&L : i.t>-/;`C. v'^i^.'^.t:- - - '; 'r '' '- r-m7^7- ztfk&m* V T#>- A ITEM NO. QUAN. ANO UNIT REQUISITION DESCRIPTION m. : %.ir. Yi , _ X&h' ;->S K V-'C&U'?}$. TnftulAtlon on steam traced instrument piping: v A A laver of 1/8" thick asbestos paper between steam and instrument piping, secured with tape and wire, and a x-Ai. ! A . ,' H'/iri-f./- - "ir X laver of J-M Aerolag Duct Insulation (or approved equal) .',A A A' Ax" . '.kif yt' * '; -i. ; - <; V f'-. AAry" AAV * v*Vc,''.*.r*-rj . A .y V. A-V. A ,#AA- : -A ;.-v: ' ... 1" thick.-l#^density wrapped around both pipes and stapled in place and finished with J-M Flexstone (or approved .. *vr emiall with final cover of Revnolds aluminum jacket. Finish bends and terminus ends with Glasfab and Insulkote (nr approved equall. Where several lines are together or too close to insulate separately, they shall be insulated together, but in all cases instrument piping & steam trad ig shall be separated bv at least 1/8" at all points. Vendor V,'; . 1' C< ... -rK' >* *i. *> At*t c'v : : / .` X;:. . shall ouote a price per lineal foot for this work. Work shall b* performed as directed bv Purchaser's Field re- prpflpnt-Af-fvA, ppr Speri ca tf on SP-M-1001. Fieure 19. 'AA. a-;- ' . . AA -.AA * V-? `-'yf'.,-" ' 1 *7^' 'A A 5 r... ':A l - Furnish and install thermal insulation on Kiln Ko. 7. Buell ;T.;, i.Av. r A'-'AA -- i*r ;.r mechanical dust collector in accordance with attached Speci ". =iA-. ". fication 267S-SP-M-IOOI, dvg. M-U2-SK-U and the following 7 ** * V- < i, ' -t* /. reference drawings: ' A 'i'A-' r- a. Insulation Framing: pO-S-2028 : 1A 'A-jv, i A Yr >: ' . .. ; b. Kiln Head House: c. Kiln Head House: 50-M-2019 50-S-2025 A...... \. A;?frig d. Collector Platforms: 50-S-2026 '' ' ei Buell Outline: C-9672-01 na 1/ u J UoS A tA A iA A 0 NO. DATE - REVISIONS > - Ac- JOB Nt>- 2678 ' req'n no. - 'i *. .avVa/. . R; EVV.; M-4i ' T<. "l 9HEET 1Mi-.OF APR ROV/tLS -?< J c A ITEM NO. QUAH. ANO UNIT 'V/A.'" V'. REQUISITION DESCRIPTION N; 'SCOPE OF WORK: ' ' '- '' ' '**' & - 1. The Shervin Plant of the Reynolds Aluminum Co. is an ; ;..ii- -A' yV . " ' rt`. ; existing installation located near Corpus Christi, % AA;?AA1<V' .;! :t:Texas. -' The plant includes complete facilities for re- ' M 1v AvVA.'' '& ''A. X A< '.;ceivinR Bauxite ore from ocean going vessels and processing to produce alumina suitable for smelting. An vuiill ;'V( 7S#fcx- 0 ' .'^'XA\'.-A* & > A'' " v* *. AA;Aa:|^ T.r if A-' :. / . . .A' ,i *.av?; '"^expansion of this plant 1b `lrf progress which 'shall be / ' v. v' .. . ' v*' -v ' "'referred to In 'all correspondence etc. as "Rherwln . f Plnnt-TTM-tATCo. k*'1 The insulation called for on this ; ' reouisiiion shall include, but not be limited, to 'all new insulation required to complete this expansion pro* , j. ^v'',? ' A.- "dr' v* a* XAAA ' aA-a :-A lect. ' 'r' ' A : AA' v. \ ' a. ^ a-; o. .' * V.U * . jVv.1 * . *.*,, * * 2. Piping to bA iriRnl ft+ed vin Tvs -lnd-t^n+^n nrT+.h# "Pi^inc ?\-yS .*. ' ' '-'find Instrument Diagrams", which take'precedence over - any other drawingsand will be shown on the construe- j ,i *.*.* * ' ; tion drawings where ^required for reference. These r* '# i - if : A \:j*& AA/AxA:'- 'k& * .a^Va drawings will be furnished to the successful bidder in sufficient time for bim to make'material takeoffs * ... i. vr;v and schedule bis work ' , *: * /. ''.v-.-'i A A-'av^A * ' Equipment tanks and vessels to be insulated will be ` ; Jr T... .*y t' A A a w 4 A A A r.0 0 ''.A.. i , , -... . . . indicated on the attached "Equipment List" drawing' M-H2-SK-1. The successful! bidder will be given eauiument drawings shoving the scone of insulation required .' 1 - *4m- A. iJj v/s.l oN 8 - V- JOB NO. ; 2678 : -. REQ'N NO. GG (b- ' f A y- M-kS AA % SHEET APP OVALS; ,....; 'O.'.'. " .4 , '"-rf ii'j/'iS --- 't ^,v ^ .... REV .4 HEEY mm %; y. r ITEM A NO. QUAN. AND UNIT . 'A' . REQUISITION DESCRIPTION or win he otherwise directed bv the Purchaser in suf- ' '! i ' ' AvA.l; Am** ''? '< ' $*?$k A ; Vt>, ** '4\ -. <' o-j: v fiMerit time for him to make material takeoffs and schedule his work. : ;'V A7 A'A. *.' .- .:": # AA-vfc; ; U.' " Installation of new insulation, or-repair to existing * X"'i ' * * A;. `if%. , ;A * a V'\'5 AA vAf:, ` !, 'v tit A Aj*1, :H. A - k?> xfi *J. A'A ..-.-.j/ *' " insulation on exlstint? piping. equipment, tanks and " vessels will be performed as re'duJ.red upon written re- i;' oiiest bv `the' Purchaser A v"'"' ' r'' *' ' 'r-* ' A' $8t: AVvif-V.-?v.v: ^ 5. . ' V: To assist the bidder to estimate the scone of work involved,'- a preliminary estimate of lineal feet of pipe 'A; --'AA 1, - . ;` > ..* '* 'HV.' 7 A} ;!>*:<*' ',. : * `. "'\V A':vi- - - to be insulated and souare feet of tank, vessel.ductv' and eaulnment to be insulated has been prepared. See ' a ;V: d e' :V \ " ''drqvl nff M-li.P-SK-1 end 'lA?rn'-P rittnehed . *?'' ** %.,'i4 -V-A ..> X*$7-' A 6. 'Bidders are reo'd.to visit the site to familarize them- ;.SA A-. .V- selves with the nature of the equipment, working spaces . Ap* AV Av A/ X u.. ' c--;' ; f storsor spaces etc. before placing bids. v A- " ........... , ' jr v V r , ' ;l ..; , ' A," SoVlCDlJLE OP WORK: " "" A A, ' .' - :' *A Bidders attention Is called to nar.R-2h of specification v- .. ; . -- M-lffl et.+.nched . Te assist In -prer.-arlnf hids a. "PRET.-IMT7JAF cA A A ..../'rs: * AAi^Ss _0AT INSULATION SCHEDULE" drawing H-U2-SK-l has been prepared to indicate the approximate schedule of work required. %aA This schedule Is fen est.imstlnc PUPPOSes onlv. t The SUC - * ^ ' , Q0.30.GJ JOB NO. 2678 REQ N NO... re\ A:;,m-42 v-A !M>)A AA'. 2* ..REVISIONS .APPROVALS^rtW>< HillMlA|ihl>1*V itfl ,V8HEET ttitwittaifikaift A ITEM NO. QUAN. AND UNIT V REQUISITION DESCRIPTION i cessful bidder shall prepare his own schedule based on in- formation received from the purchaser's construction re- ZA A '* *iC presentative on the Jobsite. y. A- i.'j. .<+>. ' AA ; c. A' 1 METHOD OF PAYMENT: A 1. For item 1. pavraent shall be made on a unit orice per A :AAV >>. * VA- lineal foot, for each nine diameter and thickness. and V,: . A ; : \\ .> for* Apnb tvnp of avt^rnal f*nvpr1ni7. TM s includes all II v.-:. : I A vfi %4e|kA new (not previously insulated) piping, valves and ' ' -^fittings thihr 2U" diameter. Pipe'diameter ever 2hn sVUlXl- r ' v'sylall be classed as a pressure vessel and payment >4' . T** /A made on a square foot basis. AV-'Aa ,AA.lA -AV- > *-:-5 i-iT; vv I " .4'.y?fA.5 : Yx.i'k' . *tv -v;. 2. For item 2, pavment shall be made on a square foot A " basis for each thickness and for each tvre of external covering. ' - uA J ' - ; ' IT. ' 7. For item A pavraent shall be made on a labor and mat- A; A A.: erial basis.. 1 ; A.1 '.j U. The quantities involved shall be established bv actual ' field measurements in accordance with the Contractor's r. specification GF-M-1002 "Spcclfication for , Ac-> Measuring Thermal Insulation for Payment". ... f' A A .A ;A JA 0 NO. aim 1 A; ^DATE REVISIONS -' nn< UUi JUG 2; ------; JOB NO. 2678 ` * A; req'n no. REV. A A HA 2 ..:A.VaA 'U. : v SHEET OP <5> SHEETS APPROVALS It c ITEM QUAN. A NO. AND UNIT REQUISITION DESCRIPTION fpf 'KA'A , `` ''-'ft''' INFORMATION required WITH BIDS: -A 1.' Comrlete^descritvtive data of materials to be furnished and method of application if not in exact accordance m Vi AA':f'/' ; ** * A % with the attached specification SP-M-1001. * i-* * v t" ; ''J'a - /I i V A -;A til A.. . . >V-' 4ft ;; A\'J' i s"v* ; f v r A. $: M- " 'rAA;4A . AAA *V 2. A C01JPLE7TE table of prices by line size and thickness "'Aand external cover, 1/2" to ^2" -diameter. 1" through A-1/2" thickness. . 1 .'A . <. \> : ittit A: "A 'A COMPLETE table of prices per square foot by thicknes 3 A A ' ";s and external cover. AA- ' ': Ah' U A A COMPLETE schedule Tor payment based on labor and , -t.AvA-nji..-. si ;$$*. A :$0>- A :fl; '!Wh- 'A-vA ' >v ' 'Vt V.*; ' mp+.^-Hsi p1nq ow-hpnd pnd profit. A --A v E \\A :. ' WAiffi/u'CT Subcontractor, warrants that it will perform all work under tliia subcontract to the best of its ability, within the limitations imposed tv Specification 2o7c-3P-M-1001, and - . ir-ih A* ' (> A-A' -- i A3& 7. ' .1 that it will make all- reasonabl?/- necessary corrections and rcrair3 resultin': from defective workmanship or mate' rials which are brought to its attention, in writing. . . within one veer after the date of installation of the ` ? defective work. .. \ cA A ,,A "A ;A 0 NO. DATE ' REVISIONS! 0 )bUbd JOB NO. 2678 REO N NO. REV. A"r'K-42-:-:c--^-vte SHEET jt, Or_.^5; SHEETI APPROVALS -l<s { ! I 1 \ 1i ! -1 "I1A i tft con 1 I 1 M! 1 J1 r o< Vft -}ts ; CN J 1 2. 1 I ! 1 ! ! 1 .1 1 ;i f- j1 11 1 )l i0 ii 1 ! 1 1 ii *ii i! ii 1 1 iii 1< 1 1 .1 & 1 1 i 1 1 1 1 1 1 1 I 1 1 i A D_2i r*JM" ;-- f 1 1 1 1 i i in \ji ift 1 1 1 ! I r0O & ! 1 r I 1 ! i i l 1 i ,1 1 1 t-CI0l1 1 ! i s *** I 5 :(<n cm 1 i4h . CN > 1 <2 L> \d u T .1 1 11 1$ i1 * 1 1 1 i1! 1I 1 I -i l Ii 1 1 0 Ift 11 1 1 ! itnfj i i ill ill 1 1 1 1 i l C0N^ i.ll 1 1 l 1 L> i ! i i i! M 1 i` I i 1 1 i j ii i 111 i 1 r !( L r ! if> 1 I'll 1 i 11 r 1- i T " <' . 1 1 iI 1 !i1 I * i.'; 1|N i H^ 1 1 ! ! 1 i .1 -i 1 i 1 1 1 ! ! ill 1 >rrs l; 1 ! 1 1 1 1 ! 1 ii 1 1 ij 1 ! ! i; h- 1 I. I i. l- .1 I i l- i 1 a 1 1 1 1 1. T. ` it e. A CM 1 Pi 1 1I ! 1 ! 1 1 i v0A1 -_i<N l & 4- .J I .o s o' O rI*D* tfi Ji dD <CWNN P to oA <* if) 2 mO r~ CM CM ! 1 111 1 ! 111 M eMni' :-- V1 CM COv \JA v3 00 `o CS 1 ! 11 11 ! to in K CN <n in tn S O $ ih i i 1 1 1 k `o <5 O CM N~ cm CM CM CM m rT LO-'D <0 o o. V BECHTEL CORPORATION IN SUL AT IOW ESTIMATE: JOB No 2>7<S DWG NO. SCAL REV. TT Durr 4 H y. PA tos> SO Kl . n ** POWER DIVISION i2VfjOLt;5 METALSn f . ENGINEERING Co. PLANT . M-42T^2.^ M **v3 .> s .FAC I L1TY ,.24 APR. WAY JUU. JUU AUG. 5&R OCT. %opToTA 4 2 20 ..fcA 4* * .is, 33 (T-2S 15 3L . A;-.-.. - o 42 HtrV-9) * 42 V^v-g) .2 8 8 45 a 2`- C ts m ^2-1 -- * 45 . (ba^t) 2 . ,.;V.:-V,V;.V. 1 I O i; . : . vv:!> X '. .Xtr. 12 17 2o 2.1 22 8 10 loo . x- ' - i'V5i-rv KlOTE*' This i& 41 preliminary schedule for egH-imafiru^ purposes on fy. ....-- . The Soc^5S-ful bidder shail prepare his ewun. e>oh edole based On. jr\fe>rmo+fon reC^Iucd frorn porch*jeer's Con.pfrocHe>n> ';...'/;V repfes cnba-VWe on fhe Job5'i+c# '. ' n'n!^ ^ oV ^ UUOHJW ' / BECHTEL CORPORATION INSULATION schedule JOB No 2G78 DWG NO. SCALI REV. POWER DIVISION 4; uuiT Exfau&iou ,:, M-42 ' S>!c-3 X ;o iilliPSiiSfiENGINEERING ey>oolps Wettal^ Co ' - S?4&tz.vuiw bu^rr .9 - -U A. GENERAL > 1. All payments shall be on a unit price basis in accordance with subcontract V; - terms and conditions. Measurement"procedures specified herein shall be .con- >sidered as part of the subcontract conditions unless otherwise specified in ,,'V.'writing. " . , :'^si^The quantities of insulation applied shall be determined by actual measure-' * ment, and shall not be calculated from drawings or Judged by visual gauging. ' ^5'V fA'representative of each interested party shall be present when measurements * - . ^ ^ are made. 'V.:' / J. .. . ..x``, i5 ' ,t vw- ; '/4i ' '^Measurements shall be recorded on forms (sample copy attached). .^Certified - ; cpies the record shall be given to all interested parties, and all copies' Ar l/ty'shall be slgned'by the persons Reasuring.i^^v.7'" 4&M& for payment for patching, repair and replacement due to damage for-; which Bechtel Corporation is responsible shall, be negotiated with Bechtel - i field supervision. * O-aV*'.. v/<V :.W:' 5'* The attached drawing M-10C2-SK-1, outlining method of measurement, shall be j used as a guide in conjunction with this set of rules. j B. PIPING AND FITriNGS^ . : | . 1. ' -Measurements shall be made through all-insulated or uninsulated fittings in insulated lines. The length of bent piping shall be measured separately J' j . ..V. along the outside radius of insulation between tangent points. ..j V/ Hangers, shoe type supports, guides, anchors/bracketsT'etc/, which attach *'r] .to the insulated line, shall be considered as normal piping practice and the, j - f unit price of line insulation will include same. 'j '3. ? Each flange on fittings shall be counted as a flange and not as part of its ' 4mCfT.; >: ---V'v7 v- . i-, ^ ^ . J ^,^J/A11 fittings that connect two of more different sixes of pipe shall be count-; : j ^ ed as part of the largest size involved. Bosses shall be considered fittings i-'and' shall be priced at 2 x unit price for'size of boss. * i V -V ; Item Factor " -.''-.(a) Pipe Bends over 1-1/2 diameters 2 x length -V (b) Flanges (Pair) 2 (c) Fittings, including tees, reducers, valve bodies, traps, std. elle, unions, arid end ` cans __________________________________________ _________ 2- 0030G7 A cA A .... A DATE '/&/s ie>S>02X? t=OD2. 1, ^ 3S3? JO& WO. fr^ 2678 BECHTtL COPP02ATIOVJ SPECIFICATION FOR MEASURING THERliAL INSULATION FOR PAYMENT SPtCitiCATiOW etv. SP-M-1002..iJ^| _.j^ttSW?tfJK)4v/SP.M-1002 ^sj-^cvi Brv *vQ^ . -. ^ KV>------ ^o FbfZ. &AJZ?T&OCT/0*Jv_ _ ___________________________________________________ * REV. DESCRIPTION ENG foR CK SUPV M ATL APPROVALS lOATE , rr A. SCOPS ` 7;:v ,.;V - .1. This specification covers the furnishing and application of thermal insulation to piping, vessels, tanks and equipment. } ) Ti 1 / 2. The type, thickness, and method of application of insulation shall be r v ' fr : in accordance vith this specification and the attached drawings and tr :''- - tables. Mi&M B. : GENERAL ' " V' f ' V -7 7W;W$:frij' /vl* Materials, facilities, and work furnished by Bechtel Corporation, here inafter termed "Contractor." '* Mifsiu a. The Contractor will furnish at the Jobsite all necessary water, ti */aft'' , o V';,, electric current at 110 and 220 volt single phase, 60 cycles. . 1 These utilities will be furnished at existing outlets only. Any extension shall be furnished by the Subcontractor at his own expense. '%W$- '> b. The Contractor will provide the Subcontractor vith necessary working ; \ space and material storage space at the Jobsite, but will not fur- *; " nish a warehouse or other means of protection from the elements. ^ The location of this space will be designated by the Contractor's construction superintendent. c. The Contractor will properly prepare and thoroughly clean all sur faces to remove oil, grease, loose scale and dirt, before application v ... of insulation materials. ; 2. Materials and work to be furnished by Subcontractor. a. The Subcontractor shall furnish all labor, tools, implements,-ve- <** * hides, facilities and materials for the complete installation of -v,- i all insulation, unless specifically stated in this specification as 'V. being furnished by Contractor* . 7: fJlv..! ? O'-.. ilfe-7 m i-v b. The Subcontractor shall be responsible for unloading all materials 7 - from the cars or trucks and do all the necessary handling of such i- materials. -7 y and install The Subcontractor shall furnishAall required non-structural supports k which are not part of the shop fabrication for holding insulation 7 . ", on the equipment and piping. v'- d. The Subcontractor shall furnish and erect at his own expense and risk, all scaffolding that he may require. A 4 rf 'V-5 y/1 I. J7-'. A/ ____ ftddt. rl. Dui.-P&ra+T.h.. co Hive- r PAGG -lg A PAT6^fV Issued for Construction BECHTfcl COCPOSATIOW SPECIFICATION FOR FURNISHING AND .. 7. 7 .. INSTALLING THERMAL INSULATION ' V'' ' 003071 ifh JOb w iknLrr 2678 SPtCtElCAUOW SP-M-1001 ;$m . At &< l. t* * . *. tj: -J : H{ J.'J-V-S-. ! < ' 'V :WPi i&tfcV. feC- :hK' The Subcontractor shall furnish and Install all neeesaarys^el^flash-', ''ii'ifty'i *' `'"I \k ing. Aluminum Jacketing, vhei* required, will be fum1shed in *tan' ^ d&rd Bill-run colls by Reynolds Metals Company for Installation yV|v' ' the Subcontractor Accessories for aluminum Jacketing shall `_,bs.:;^ur'^ mm Vffi:>?& aisbed,byr the Subcontractor* ........... lv: sf,`;^1he Subcontractor shall protect the insulation'a'gains't. injury S|pall'stages of application, until the final, weatherproof coat' Is; '^plieU^ * **-' lAny insulation so damaged shall be replaced. to, ttoa satisfaction7;of theJ ' Contractor* In addition, he shall handle and^apply insulation In^a;^" S;manner resulting in the minimum of debris^imd^keep his workfare* .ST*..liced The Subcontractor shall clean all splatter fromequipment;'Md^iw!^hine^:^'.- ake a dally clean-up of the .area .to remora ;Vrtppe^>:-:eaj^ons, v^. ther large debris . ''f'p-vvtiv':-h*.`. The' Subcontractor .shall plan and schedule his vbrk as directed , ... Contractor and .be'coordinated vith the work of 'the /otherOcxefts *;|vrln:T^^|^ -,S particular he should schedule Insulation sufficiently injulvance of1'^ Orf-UV -Vi---,.:,' :**.; 5:&}'rMa required painting to allow the insulation and its finish 4to completely It vill be the Subcontractor's responsibility to furnish Is'-Job ': j -..' >>- vi11 be satisfactory in all respects, and if. the Subcontractor. ( ;o&* this vork believes, that any of the. requirements of Uiis:spectfication:;^M\ do not pensit .hla to fulfill such'wpohqibiilty,'he must submit -':}''^W:' his bid reccsawndation of changes for approval. ;Failure to meet this-'-.xf|:' requirement vill not relieve the Subcontractor of such responsibilities* '^ . .i i'rj:' ....................' '' ^Wikscution application fiSi 'Piping 1 . " a* . All lines 24** in 0*9.'and under (Reference Pig. 1 and Pig. 2/<jSheet,ll) Shall be covered vith sectional or segmental pipe ljulatipn it .,,.v lengths, and shall be Owens Illinois wKaylow ...v ' <x * :r.v. & M -; .vr;'.' ms*' fV. * C 'v*$i staggered and longitudinal Joints shall be V50 off from normal center-./^ line except vhe^e hangers or supports require otherwise, Ragged'- OTmm open Joints shall be filled, vithout "overspread" onto t^e surface_ S ; A- ** *-iZr%>J- of the pipe Insulation, vith monolithic insulation vbich(DahalV' be Johns-Manville No. 352, or approved be secured in the following mannert Lines 8" and smaller ; . . Lines 10" to l6" Lines 18" and larger - ' . ..,.V - Minimum of k ties per joint.-"IV iron wire galV.r^4|^& , : ,f' ,Z~. ' ' .-. 4 ties per Joint * 14 ga*. galv* iron vire'^M^fe^ v- ' k bands per Joint '*"*X/2n. ,it< ^020^'Cerrard/^!^ H",* ` <? s-` :'.' - it* *>:* v. c: K ' . AAllll l1in4nes aovmehr 92h4*" <in Sdi4aAmMeatte*i*r AsmhaIIll >bye ccoovveerreedd *wrlitthh tthhee''ssaamee typet7M...sr' insulation,'end secured in'the sane manner as is specified'in. the-^J)i^ St`previous paragraph,Except that block insulation may' be used^aitere^l^&l fit the pipe to which it is'applied* A metal stop or. Msupport sVha1a1ll Ubae^ 'p%Mr>o%wv4id(Iae4d ha4>t ftthl*e Vb/o\^ttfoamh' A6^*f~;`a*nll vpi4iWpHe ''i'lii^ffi? L'>7'Ss''j insulation on rertical lines in sines .4" and ;over and where' lengths involved exceed lO feet* These stops shall be' furnished in place .;,r; ^ . Final covering for pipe lines except those in powerhouse areashall ^vv;':V-:V:.be 50-pound asphalt.saturated asbestos felt, Johns-Kanville double- -y; coated "Flexstone" roofing felt or approved equal.^It shall be cut ^^/' ..,v,...v..A.j(VVi*,'.. to fit with a lap of approximately 3" both at longitudinal and end . 1P* sad applied with laps "away from the weather*" - The: roofing Jacket shall be secured in -place with l/2* x *020"k30V stainless - r steel bands on approximate 12" centers* .(Reference Fig. 4, 'Sheet 12) fJf^ '&;..$?'''V it!- " -' : ^faujldiwq - f.";-Final covering for pipe lines inside the powerhouse^Tln Facility 116) shall be 6 os* white canvas secural with paste* ^Fihhl covering for < * Pipe lines outside the poverhouae*ahd up to plot limits of Facility 110 shall be Reynolds Ifetals Company- .020* x~3S half-bard mill tn->M,W:i flat aluminum,-r:^ufhished-^jby Reynolds'Metals Company, and ;iSp^-v^ which will be machine rolled to fit .OB of pipe insulation by the Subcontractor*^' Before applying the aluminum jacketing, the pipe mmm ^. insulation shall be wrapped with "Sisalkraft", type paper, lapped 3%gSfc .^'/and fastened with glue or plastic covered staples# ; The aluminws^'^^^^^. 'jacketing shall then be installed with approximately 3" laps at longVH$$ Itudlnal and circumferential joints* -The jacket shall be secured inj^jpf place with l/2" x *020" 33 aluminum bands spaced on 12" centers* ~ J**6* vertical lines shall be supported with two *Z" clips pef"'1-^^ of jacket* The laps in metal shall be placed or located in. such a manner as to be "away from the weather" and where least con-^^p^ _ _ ^ spicuous. (Reference Fig. 4, Sheet 12) p ' " No insulation shall be applied to any piping prior to completion ofS|||& hydrostatic testing without the written consent of Contractor * * .*> ' .* < ' .'/ .''/v '''"v- v'-.' - -v h. Thickness of pipe insulation shall be] in accordance with Table X, ;' Sheet 9, of this specification, i? V: * .i 'K1'. *_ '^.'.2* Valves and Fittings - ^>v ".; v;''; r. '*t' a. Special pattern slurry valves shall not be insulated i-.-i. Flanges, valves, and unions shall be Insulated only in steam linies. vf within the powerhouse area (Fac. 110), except when required for pe'r^%^; sbunel protection* Such valves and fittings shall be insulated witb^1'1"' * sf v ;*: . -p :; $> . - $ VvX *.%, :v.i.-v_. . >"*.V P*.;)* :>;' ..'{.. j.'- ? '^ / '"1 -'. ' '- ; '.v .<' /X;* - ; ' -, ** v?--' ^.-v'i'X' v.'ir '' - '. .. -.'sS?.<*. .vvv u* V>: \V>, 'i'Vv ..*' V % v j* . * V. s V,f ;s> ; ,Veld ells, `2M vpipe; siie and larger," shall be. inflated-.yith .prefah^V^.v> ^**cated coverSraade in ..two half-sections..frcatt.insnlatioh rateriaV'i Xi;-X'X of the sams type and thickness as the adjacent pipe insulation. These ell covers are to be .of proper length to extend 1" onto .the --j____ &_______ ____j __ /-.n i.Vi_ -4-a .*~j____ a -- ' .'X?- jjt.'r r Pip sizes IV1 end larger. -The wire loops are to be neatly counter- ^^fw^ _Bunx flush with the surface .of.the insulation. ,-The surface' * " weld ell cover. shall be'reinforced with, galvanised irony ` (min.), 1"-hex mesh heatly fitted and'securely laced, and covered'^ ; ' v>' ..v'''Vl*:'<. ,m4 r :: t*i;ift&i ' Weld tees, caps'and reducers shall be insulated and finished with Bame Jnaterial as the adjacent pipe insulation,' exceptthat these^X/y^f ^"tt^ngs ^ alurainum Jacketed lines shall be finished vith; l/^" .wet'-|^f^ Johns-Manville Insulkote-ET, or equal, reinforced with gal- vvanized iron, 20 @a. (min.), I1* hex mesh, neatly fitted and .secure3^ laced. ;.v. - ? rs-y.;, ';' ' ` ' * v -v/-''*" :; ^ ; V e. Weld ells and screwed fittings 1-1/2" pipe size and smaller'Shall - c Bi^a&fegrac. 3P-M-100V i ncv. : 'D # 'A * i;-&- ... \:<Cy v* ..'._ .;. .. , ., ,;;, - .. y. ~ {V"' .' .''-^ V;'v4.. \--' ,.v : ,. ,; >. r.-v , ^v- ; :; - *; "'<* f, gE*xwpan4s/iomn j4oni^nwtfsa ashliaallll Hbe* installed nas required,. aann^d constructed *\ accordance with Fig. 9 ad Fig. 10, Sheet 1*. - 'In straight of pipe 9 Intervals between joints shall not exceed 50* for pipe ' operating at temperature in excess of 500T* and 100* for pipe i^fl^^t^^operating at temperature up to 50Q?F. ., . ... .... -4 - ^ /' ;'* *;?'*. - y .. ......V `:tv .*\- Vessels requiring insulation shall be insulated with1block'type insulation, which shall be Baldwln-Hlll "Kono-Block, Richer "Super Temp," Owens-Illinois "Kaylo" or ..For vessel shell diameters up throng 10', the blocks shall be *'5& mitered to. fit the vessel to which they are $o be *Kpliedl>::pi^i; ^ i However, for vessels diameter 2VVQD and smaller, molded sectional 4\v<-v pipe insulation or curved segaents may be used on vessel shell.'^v^ ' ' For vessels larger than 10' OD, flat'rectangular blocks 12w vide' /-v ; x 36" long shall be .used. 4~-;... 'v-^` ' VV-IU-* >!/?' ..- v4 .>: W:, n*.fv Pm&- b. Blocks shall be securely cemented to the vessel with B&ldvin-HiU -."Bondtite," or equal, with staggered joints, starting at bottom of >^^rtlco^..,Ve8S*l or end of horisontal vessels, with alternate'half-^:^^. ^ full'length blocks or'lags^For. vessels with single \P^K ! layer construction, insulation shall be"secured with 3A" x .020 S.s^p^ ~ %v > 1$ vSignode or Gerrard type bands with-seals, machine stretched and fastened on approximately 9" centers. In cases vfaere two layers,of y ?*^^7^'blocks are required on either vertical or horizontal vessels, ^he r - ' ^ lintnier ^layye1r,, .orf blocks snhaill be secured witnh ^3//ak~" x. .w02u0-" a8..Sb...,boaenuadoss spaced on approximately 12" eenters, and outer layer shall be(;se-' with 3/H" x .020 S.S. bands,' with seals, on 9" centers.;;''Band8'4'-g" , are not to be tightened and fastened beyond a point of removing "slack* fJ<?:v course pf blocks. (Reference Fig. ll and Fig. 12, Sheet 1$) '*'**>& c . Approximately 1" space is to be left for e^ansion under thei tc+4irycoiuYMm---'-^M ''^''ferential angle support rings, if;provided. This l" spaee shall be'^ ' packed with loose mineral wool. If support rings are not provided, expansion joints shall be constructed- on 9* vertical centers to prevent buckling or pulling apart of the insulation during operation. Openings through insulation resulting from support rings or expansion -H-' joints shall be flashed with 2k ga. stainless steel. r (Reference 4M3? 13, sheevl5) 'urs'*<: ` - . `K- d. Where required, the vessel heads shall be insulated with reotang- V ular 6" vide blocks, neatly fitted, of the same material as was .y v specified for vessel sides. Insulation on top heads shall be cemented to vessel with Baldwln-Hlll "Bondtite," or approved equal, ii.4, -,v ( * : 'v-Bt <*>t>*i-. *,vV-f?ji-'v;AvC:-; -I:?, -.i:`;:.-r:.-/-:v/fe..y.' ; - ga.lv. I.r_o_n_ ' '-r;_> "'* V:vx;' cured'by 14 gage^virc fastened to studs or lugs tack v '"' voided on a 18" square pitch (maximum). (Reference Pig. 14 and JR W A'^^Pig 15, Sheet 16). Insulation on bottom heads shall be similarly Vr'.-vl^- i 4 .... applied and then secured by 14 gageyvire fastened to l/2" studs v.jy\. 'J i.`ji*, ' taek-velded on 12" square pitch. ; Jgalv. iron for removal of bolts . Teminus of Insulation shall be beveled : --and sealed vith Eagle-: ... . .................................................... Manufacturer*# nameplates shall n^'be^owredi'^Miiit^tiWjihall^A^^^ 1)0 on ^5 ehgle to the nameplate edge and the insulation properly Jlli ^ 8ea^ei vith Eagle-Picher ^Stalastic" or approved equal. :;^S:-^^gV After the blocks have been ..applied ondVsecured -'** piac^flare sfiall'^S^ t ;-^^f^in :;be exercised to be certain that any''p^nVioints^'bther'^than'.'ejo*"-^^^ Joints, are filled with. insulating cement/ vhich,shall, be H* 352,: or approved .equal ......... **............ V i-Q'*'**- v 'A.` 'a';.-. S: >'.-* >iv-yV.S. ' ''' ' '. After the operations described in the foregoing paragraphs .,;-iTv , a^V;- vV comp- leted- , the i*nsu-la-ti-ng -b-locks s.h.a.ll.be covered- v-i-t---h- * a l/bn..thic:-kr)4l ^t- ness of Johns-Manvllle Ho. 352 or approved equal, to give a dry " . S'9, v$V$j . 4* thickness of not less than 1/8". This cement coat shall betroweled to a neat,'smooth, finish. Vessels shall then he finished vith a;^|a| layer of galvanized 20 ga (min.), I" hex mesh neatly 'fitted'.J^|^;' . 1 -Jr. -vr^-'V rv . X \i\ ' ^ ,< and securely laced and covered by a light coat of Johns-Manvilla Insulkote-ET or equal, and followed by a l/b", vet coat of. Instil-' . ' Vkr^.* kote-ET or equal. (Reference Pig. 12 and Pig. 13, Sheet 15)#^^?^^^ Vessels not exposed to veather in facility 110 only shall be. .. cv 7-TIV-.V> '* ' fir iJ'.-u-'-^i' : c ... -?* * ' .*>'* ; Thickness of vessel insulation shall, be in accordance vith Table XI, Sheet 10a ; ^ ?- 4. Vv Tanks ; '.'.a; t,,V. . . v.v\\7 v,,v V a. For tanks 10* diameter and under the:"material and method of applica*?^ tion shall be .the same as specified for vessels. h. Tanks over 10* diameter shall be inhulated vith flat rectangular ^4....* blocks, 12": vide by 36" long, vhich shall be Ealdvin-Hill "Mono^.^l^^V^ Block," or Eagle-Picher Super Temp, Ovens-Illinois "Knylo," or approved equal. Blocks shall be cemented to the tank vith Baldwin-^X-T Hill "Bondtite," or equal, vith staggered joints, starting at bottom o^ tank side. Blocks shall be secured between vertical tie bars vith stainless steel bands in the same manner as. was specified for\ -t. X 'vessels (Reference Pig. 16 and Fig. 17, Sheet 1?). V -H .-V-v - .y.i* V .I . 7 " '] a', ><:, c Tank roofs that require insulation shall be insulated vith the same ..,JN.t , ..^.Material as vas-specified for-tenk sides/'cenfinted'to'tajik-^pp'vithCrJ;^^- ` * 'H' ' Baldvin-HiiU. `'Bondtite/V^ or approved equal, and secured by 5LV ga. : - ^fr -1' ist ->< ca *7^' V ^r1? . >> \>( :# d. Approximately l^. space is to be left for expansion under'dlaw^ 7 , ferential angled support rings, if provided,' Kii? space* shalljbe^^^f'^^'' ^ 'packed with loose mineral wool. *If support rings are 'ho'Vj^^ddedi^y^.^ 7':,expansion jointsfehall be 'Constructed on\9' ..vertical- cetitera^to prevent buckling or pulling apart of the insulation during operation. :-;!',: Stainless stee! 2^ ga.. flashing shall be provided at the.edge of^tank roofs to preventroof run-off from creeping behind insulation 'on ,T/ ^ .vertical wal^s tof ;t^nlx,(ReferenceTFig. ^17>' aiee't 17). y- e. ' After blocks have been applied and secured, care shall be exerciiBed^&:! .%&'? - ` to be certain any open joints, other .than expansion Joints, ,arev -? ,r$^v37 'fei? -W;-r/ \ completed, the insulating blocks shall be covered with a ,.l/^\thick-T^j^'" ri ness of. Johns-Manville No. 352 Or approved equal,- to givea V ,. .. . ..<. -'. . i..Y. . - i; x* :V? *.' ^ , SSyKT^'v / frOTwwr6* r . \\ .*-;v .l. *1. * >> t* ^>jr ^ *.-r V .; - ; ',7 7 . ' -*' %r<;-" *v *' N . ># ;r ;v:v; ^ . ;v Spec. 8?-M^1001 prv. '-`0 ,*>: i.t it (Eluding Dust Collectors) *0 iWv<? AfVar oah^<i\o >?./ V-/^;-r e^all Ka PWflf ' ^ 'V ;tlt ..7 i*x* ( iV?". be`beveled at -<5^t?5;Jf;;.eif-:*Thickness of equipment insulation " ' " '. ' ; - '^..; .t:' ' ' ..' ' ^'V>- :'^ HY:- VY16V'':>Buell Mechanical- Dust Collector '(50-X-7) o-''Y'Y .,, .S',rv'^,'-?",'.w-, _____, . y- a` . -________ .,, t.' .*______ .,_ ,jm . , .......... ., ___. ._'-y--o. -* ~y-z.nA4*- ' *^.v > .'#aJ >: , `OlV%cW*}R: X 5j V `y vis V . - V. Insulation shall consist of Baldwln-Hlll type 2-B,Blankets,''i^S$rpw:^^r; thick, density in excess of 81bs*/cu. ft;J' Blankets *are'X;i^^-^v * have *H- kex-chix wire on one side and 3/8" fai-rib ^th - -i ot^er with the lath facing out.'/All external corners 'and c^ - >.,<* . 'Vf C ^;^.tWeatherproofing shall consist 'Y'Y^chix wire and one 1/4" thick Weatherproofing. - ' ' r-'ri5 i^pg#tsp-^iooi^ * .t **> ' .* *. .' " ' - > v . . *v' *. .> 1* ' ' -,* . 1 *wt, , > >V' - - Aj--TT. v*.v i -'<"->:';?vt'.;^s! '' '?'*/'' .V . ^SV-*>`*vv^r -V* -r-. - - ' 7^-/ .; -r'; -. .:.;x.'V,- . .' * V'- ".',:l\'" " '4.'' .} ' ,-'. - v, ' '., '. . `'''-<7'''^v,':,v;...-t :'~i^:.' ,: \,. ':: : " ' 1 ' . :.. '. ._ .'< V '.'*-< /;.*'- 'r> v-', .' v- ',... K-s'\i`v~- ;-.'V . -'V ...... : .-kh- wr.i- V- ', : .U'-: P-' V.`v-AV'.;;-... ;.r :'-- ir-NM''a0-;,'<V'Uv..V;v.^^jV^^f '*>'4 /A \L^' sL*J.sW* ' '& A*? *** y.:-V?V . ,: - dfcTf! />s'>v;.''.'" ,, e. .. - . ,. A ''&'*.v:-V?' . . - /'. '*1 '''' ; T -SV: v ; V *' ,J` ' . ^A'; ^ r^kI ' ^JSv$vM t $&&Z-'&*xi:A v,.-Si?a^'i.-. . * 'A *1 V . -: <&- c4 -:4L 'iP-l* ?5fg' ** I .- t.r*' - -: ' W!7 ,,:,^n 4M044~^y -^'A\ t Isi 1K.M, `A\ '*"----------' *^r *A'j;^vV* **' -* -. V. .;>o' r^T^T IV ; ,, >:'.. ,./-- ' ,4^V<C'V t,'/:' " ' . - v;-/v.' /J f=f -. : xv^v-- ^^.:V^'.:^v V'>.:- - ' ' ' -SUM-L PHTTl MG^KJ^OLMlOM IgPfcC.NO. 2C>7S -M - lOC>|;^-,^ttcv^ O ^ { u-\V. - -W#