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, -/ Oi Monday, 'March ]8, I met with Mr. J. Jeram,' Pittsburgh District
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. J&nager of Pittsburgh Testing laboriory whoso address is'850 Poplar Street,
'Pittsburgh 20, Pennsylvania* Also present in the meeting was Mr. William
1 Walters, head of the Chemical Division of FTL* Otur meeting was for the pur
pose of discussing the method for determination of lead extracted from glased >-ceramic 'surfaces developed by our group in cooperation with lettering Labora-
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'.'tories and our desire for them to arrange to run these tests in the future.
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Meedless to say they are quite interested in the matter and feel-that
' they are quite competent to handle it; ` I left a `copy of the procedure ,,with
- them for review. They would like for us'to, send them thrse sets of samples
containing one half dozen teacups in each set so that two sets can be run
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in' triplicate for comparison purposes. They would like for on set to re
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present a very high*lead release such as Cerahsbotqne. The other two' samples
rwould represent approximately the high'and jlow to be expected in the general
jvrjm of'production of the rep^table^ dinnerwsre manufacturers* Thsy expressed
1fthe opinion that obey would like to have something already run by Mattering
recently released by .Kettering aod -the report, on the Lofton ware and Cerama-
stone refire. Lets take these ,,one ~at a time.
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, 1. Methods. We,did not^question the details of the preparation of so
lutions and the method of determining lead released,by the dithi2one process
/ Our interest was directed toward the steps which we have adopted for preparir a solution to be subjected,to the'dithizone for testing. -
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The method dce3 not state specifically,the quantity of calyoni to bo used'in the rinse material. It says one^^spoonful pe*' gallon oul does not 'state whether thisklevel, rounded or heaping. This should be state , I belief -in grams per gallon so that we have a specific amount.
' O11 Page 1 of the long method, Section 2, Line 2, 60F should be changed X o 60C The sams error occurs in the report on the Lefton and Cer&mastone, Page 2, top of Column 2. '
. With regard to the screening method, there Is no specific statement with
regard to how and where to obtain the kit.
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, We feel that Note B on Page 6 of the long method should be removed. We
have not'yet,set: a zone of .tolerance.arid,-in any event, this is not of concern
to ASTM,' They are concerned only with how the precedure is established and the
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lead leaching is determined. They are.not concerned with what we do with those
-'results after /they are determined.
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/ -i \ ' It is our opinion that with a tough test stich as this that does not actually ^
reflect use conditions, a :sons of ,1 to 2 pjmt: is -rn'inecessarily restrictive. We feel
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, , that the 40,50 and 90 ppm materials should properly be eliminated. Node of the m
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.-""ware-produced by the reputable manufacturers comes close to such a range. For
/ Vlthis reason we favor a zone of 7 to 10 ppa as being adequate for the protec
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- tion of the public interest and reasonable for the industry.
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..2, Lefton and Ceramastone refire. The committee recognizes the fact that
- ; ' /the results obtained on the Lefton ware indicate that definite action should be
* ` taken to keep such material off the market. On th other hand, they also recog-
1 / ^ nize the'"fact that If this information is not released and U3ed with a degree
2 wisdom hot"nreviouslv evident, that the' effect could be to bocmerane on. all
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** Mr, Don G, Fowler *7;
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- Page, 3 March 21, 1963
. questioned Mr. Merwin with regard to the details of the refiring procedure ..
which he used*' Me . Merwin stated that the cups were placed in a laboratory `
globar kiln whose temperature'was programmed with a cone 5 cam. The maxi- v
. mum temperature reached was V1840F-. The cups were placed in a relatively
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triangular pattemiwith the thermocouple between them. The time at the peak
. temperature was' one `hour'.' Mr^-MSrwin stated that the appearance of the cups
*; before' refire was mat'as was thdir '-appearance after, refire.
; t In questioning the reasons .why we did not have a drastic reduction in lead 1 "release obtained during TPemco*s'test, several points were brought cut, Pemco^s
,test was run at slightly higher temperature, 1860F. While this was not a large
", -differnce,' some phase changs taking place in ceramic melts take placevatpity-. - Jcritical temperatures. 'This could be a 'factor. Mr. Thiemeckc brought up what ` perhaps is a more likely-point in pointing out that regardless of the use of
.the cone'5 call, the schedule of the lab furnace would not 'be directly compar ..`able with a production furnace where the warm-up period, the soaking period
',,'at maximum temperature and '.the cooling off period would be three to four times
;a3 long as that involved in the laboratory furnace. Therefore, the time-te - iperature factor would be much less in the lab furnace than would be expected in ' a commercial, run. For this reason even if 1840 is a suitable temperature for ' a production run, that could not necessarily be the conclusion as applied to
the laboratory run since time and temperature are both important factors in ' the heat work which is to be done, For this reason it would be expected that in r'/a commercial kiln operation a given amount of heat work could be accomplished at ; a lower- temperature than could be expected in a laboratory 'din w'th a shorter IT
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'We believe that wo do not dare allow this Cersmastone refire Question to lstop-at-sthis point for the reasons given above. We suggest that this test bo
---fcepeted starting with new samples if available.
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&> '3 'Sampling. 'We discussed a matter brought up by Pittsburgh Testing Lab
oratories with regard to the question of who is going to do the sampling when
-'this matter of testingbecccr^t, regular procedure. The reason few the question , ' "is' obvious. In our discussion today we are in agreement that the reputable
r- s ' k idinnerware manufacturers have too much at stake to send phony samples for test " " \ ing. We are'not so certain about 4thhee. fringe group who are most likely to be 7 '%i sthe offenders'1in ary event. We simply discussed this matter and put it in the ' " '^.repopd'hsre tlkt we'have considered it and leave it for future di3cus3ion and
, - detenrdnation. Certainly the Public Health Services are going to have to be
r 1' ^considered'in this;matter.
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Mr. Don G. Fowler' \
Pags 4 March 21, 1963
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/r.cng the questions to be discussed would be: `
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1. The comprehensive report^for Dr* Einert. , `.
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2. Further discussion'of'tolerance.
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3* Further discussion of backstan^l
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`4* Review of results at' PTL a n d `comparison with `Kettering
Laboratory, results.^
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5* Discussion of hew ware tV'be^suhmittedf to Fill shall be ,
sampled 'and by whom. . . .
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- 6. Frequency of testing.,; >. ,,*/ I - < -
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7. Soma general''discussion'of ,what our relations with state
, and federal health-agencies,should,be and ;how- they should :
.i f be handled.
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. What to do about high'release imports.' :-
There may be other max-terstdeveloping in the meantime but this osoen*
tially covers the developments of the last tvo days, t
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I was pleased to have the'opportunity for a brief discussion or. the telephone yesterday and I hope`that you car. get some prompt action on tho matter of samples for PTL.
Sincerely,
' HAMMOND:.LEAD PROD! > im:.
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-j/ S. Nordyke ice President., Saies
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VT * cci * *Hr, Syron }j, Merwin - hall China Company
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