Document pp754gnpxVEng1Y8NMndez1m6
^ CG 03
jo *Td ATE *)
COPE KY-907-D EST WGT 4790*
k&Xe' 7 __:?Ai
< LOT ~)
( TIME )
PROCESSES
APPROVED BY:
( ) KY-907-D <H> FWP 10/07/82
COMTYP JOB NAME: 03KY907DMH
LOCATN CG CODE PQ
LOT
DRY* WEIGHT
DRY CONT
NO. PKG
PKG WGT
TOTAL WEIGHT
ACTUAL USE LBS
' 14 YC-2
14 14^'t C-,2 j /4 YC-hJ
93 93 93 93
EQUIP WENT| ^
I 203
& 205
NAME 1KROLOR* YELLOW-MEDIUM
______ NON-BLEEDING.,, USE I N- i ACCT
LBS 1 CODE 1 LBS
'BEFORE US,
MAKE SURE N-28-D LINE (HYDRO-
JJHLORXC yAC.ID )
ANY IS BLANKED OFF."
RUrcV&O *<9
R IN V-203. SET AGITATOR ON
HIGH SPEE
WEIGH IN DR
PDUR IN SODIUM SILICATE)
I 355
DUMP IN AND STAR 5 MIN CHROME YELLOW)
171X50
LOT
RECORD: START___
FIN
I
I 32-D I YC-2-I
355 3550
ADJUST TO 75* (1275 G) WITH AGITATOR ON LOU SPEED PUMP V-203 THRU HOMOG AT 24O0-260S PSI/INTO V-205
WHEN V-203 MT, WASH COLOR THRU MflffOG^WIJ OF HOT WATER AT 2400-2600 PSI RECORD: V-205 VOL_____* 6 ADJ/TO 60 (2)i0 G)
INSPECT HOMOG STRAINER & CLEAN IF NECESSARY
-205 [ 9 | RUN 1" <514 G) WATER INTO V-
| | AGITATOR
SV MO i PUMP V-205 THRU HOMOG AT 48O0-520
I ! RECORD: TIME START _______ TOTAL MIN
2i
1 NOTE; IF HOMOG PRESSURE FALLS BELOW 48:
1 j 3-WAY VALVE WILL RECIRCULATE SLURRY TO
Ml i WHEN V-205 MT, RUN IN 5* <240 G) WATER
I I THRU HOMOG AT 4800-5200 PSI INTO SV
SP 12 1 SP STEP 1 - SET FORMULA SELECTOR TO POSITION
& i J 1 (V-243) OR POSITION 6 (V-244) CP 13 ! PRESS SV CAM RESET PB - SET 22 TC IN AUTO
i I REMOTE (TEMP IS SET AT 190-1?4*F)
3 14 I RECORD LEVELS (LIQUID ALUM) & SET R/M COUNTER
I AS FOLLOWS; .
I I A. 11 LG
_% PRESET S3
45 GAL
15 | SET STRIKE FLOW CONTROLLERS AS FOLLOWS:
3FC10 (N--27-D CONTROLLER - SULFURIC ACID 60%)
IN MANUAL
0.73 GPM
3FC2 (N-27-D WATER) IN MANUAL LOCAL 9.56 GPM
3FR10 (N-27-D/WATER) RATIO
. 1.31
8FC10 (N-3.2-D CONTROLLER) IN MANUAL .96 GPM
SFC20 (N-32-D WATER) IN MANUAL LOCAL 8.45 GPM
8FC20 (N-32-D WATER) IN REMOTE
8FR10 (N-32-D/WATER) RATIO
LOT - _.
CQMTYP JOB NAME : 03KY9O7DMH PAGE 02
DATE PRINTED: 10/07/82
EQUIP WENT]
i PAGE 2 I
CG 03 KY-907-D
I USE I N- IACCT I LBS. J CODE I LBS
J16 I OPERATOR STEP PB
III
320 117 1 RECORD LEVEL 2LG____% IF BELOW35% FOLLOW SOL'Ni
II
SV {
1 MAKE-UP PROCEDURE FOR N-27-D
I II
SP 118 | ADJUST SV TO 48" <2470 G)
-
III
CP 119 l RECORD PH___ * ADJ TO 11*1-11-3 W/N-7-D (CAUSTIC|
II
1 | SODA SLN) AT 5% <10 PRTS WATER TO 1 PART N-7-D)|
I
I
4|
! SIPHON INTO SV- RECORD: PH____ -
ASSljME 50% I________I 7-D I _____
120 ! OPERATOR STEP PB
111
121 { SP STEP 06/39* AFTER HEAT-UP RECORD: PH
1
SV 122 | SWITCH 3FC20, 8FC10, 8FC20 TO AUTO
SP 123 1 OPERATOR STEP PB
124 } SP STEP 10/43- WHEN 3FC20, 8FC10 & 8FC20 FLOWS
1 1 ARE IN LIMITS, SWITCH 3FC10 TO AUTO & PB
5 125 | SP STEP 11/44- WHEN 3FC10 6 3FC20 FLOWS ARE IN
l I LIMITS, SWITCH 3FC20 TO REMOTE
126 I OPERATOR STEP PB
127 1 DURING STRIKE RECORD:
1 I SP STEP
-
I { V-243/V--244 .
PH RANGE
TIME
If
13/46 <30 MIN)
_____ 9-0-10-0 _________
14/47 <60 MIN)
____ 9-0-10-0 _________
15/48 <2 HRS)
___ _ 9-0-10-0__________
16/49 <3 HRS)
____ 9-0-10-0__________
1 7/5 <FINAL)
_____ 7-5-8-5 _________
NOTE: IF PH NOT IN RANGE, NOTIFY SUPV 6 NOTE
IN LOG- IF FINAL PH >8-5, ADJ TO 7.5-8-5.
i 1 Jt RECORD: pH _ 128 1 SIFT IN <BLANC FIXE N>
ASSUME 77% 1
1 27-D 1
i ~55 1 128-A1 55
385"T29"T'"a DD_27*""<208~G) '5a t Ir "t 5" V-385 6 130 1 ADD $. STIR FOR 2 MIN FOR S 57
"7~"~
T"
ASSUME 50% 1 90 1 7-D 1 45
131 ! DURING STRIKE CHECK LEVEL IN V-387387 132 ! IF LOW LEVEL LIGHT IS NOT LIT, GO TO S-35
7 133 1 IF LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING 1 1 THAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE 134 | IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW 1 1 STEARATE MAKE-UP PROCEDURE-
1 1 1 J I I
135 | RUN IN 32* <317 GAL)- DO NOT MAKE UP THIS 1 ! SOLUTION MORE THAN 30 MINUTES IN ADVANCE-
| )
1 IDELAY BETWEEN END OF STEP 41 HEAT-UP AND
|
1 I START OF STEP- 48 HOMOGENIZATION SHOULD BE
[
:
I I LESS THAN 30 MINUTES388 136 | TURN ON STEAM & AGITATOR
1 1
8 137 I ADJUST TO 42* <403 GAL) AT 173-182*F
|
138 1 SET BADGER METER FOR 550*
I
139 1 PUMP IN FROM V-387 THRU UNDRSURFCE DISTRIBUTORSL 45 1 169-A1 450
1 j AS FAST AS POSSIBLE <ISOBUTYL STEARATE, BUTYL | 50 i 155-A1 50
1 I STEARATE & EMCOL P-10-59)
1 50 1 160-A1 50
14 1 SHUT OFF PUMP
I
141 1 STIR 30 MIN AT 178-182*F FOR S 48
1
142 | DO NOT SHUT OFF AGITATOR
|I1
I s.
DUP050102688
LOfT __l_____CdMTYP JOB NAME:
03KY9G7DMH PACE 03
DATE PRINTED:j6/67/82
EQUIP MENT!
j PAGE 3 CG 03 KY-907-D
1 USE ! LBS
if'-" 143" "wHEN"s2s"EpMPLiTE_iiEAT~SV--To""79Q--20~DiG""F^IN"'^ ] "
&I
5 TO 1 MIN
1
SP 144 CLOSE WATER LINE & DISCHARGE VALVES AT STEARATE 1
9J } 45
PUMP OPEN V-38S DISCHARGE VALVES TO STEARATE PUMP
I |
1 INLET
'
1
146 OPEN WATER VALVE AT STEARATE PUMP 6 RUN WATER 1
i THRU HOMOG AT 2960-310 PSI TO SEWER
1
SV i 47 WHILE HOMOG WATER AT 2900-3106 PSI, OPEN HOMOG I
6
DISCHARGE VALVE TO SV AND CLOSE VALVE TO
1
SP SEWER
1
9 I 48 IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,1
CONT
TURN ON PUMP & HOMOG V-388 TO SV AT 2900-31661
I ' PSI* MAINTAIN SV AT 198-206*F.
1
149 WHILE HOMOG V-388 TO SV, SHUT OFF WATER VALVE 1
1 AT STEARATE PUMP ASAP
1
1 50 WHEN HOMOG COMPLETE, RINSE IN V-388 WITH HOT |
i WATER FROM HOT WATER MIXER
1
.151 WHEN S56 COMPLETE TURN OFF HOMOG & STER.ATE PUMP 1
152 I STIR 5 MIN AT 1?S-200*F
I
153 SHUT OFF STEAM
1
154 WHEN 553 COMPLETE, OPERATOR PB
1
155 SP STEP 23/53 RECORD PH_________(3*3-3,7)
|
156 IF NECESSARY, ADJ PH TO 3*3-3-7 (DOWNWARD ONLY)|
1 6 RECORD; PH_____*
1
1 NOTE; USE LIQUID ALUM, N-115-D, ADD TO SV VIA 1
1*
BADGER METER* STIR 5 MIN AFTER EACH
1
11 57
ADDITION*
ASSUME 503 1 ___
RUN IN N-7-D FROM S-3G IN 16-12 MIN 6 STIR 5MIN1
158 RECORD: PH_____* (4*2-4.4) t, IF NECESSARY, ADJ 1
I TO PH 4.2-4*4 6 RECORD: PH______ ASSUME 56% 1__
1 (DILUTE 16 PARTS TO 1 WITH WATER) ASSUME 78% |_
1 SIPHON N-7-D INTO SV
1
159 OPERATOR STEP PB
'
1
16 OPERATOR STEP PB
|
161 SP STEP 66 - BATCH COMPLETE
1
N- i ACCT CODE LBS
115-D
___
I
1 7-D
1 27-D I____
I 1
! START
FINISH
OPERATOR
TIME SP STEP TIME SP STEP
I
DUP050102689
PRODUCT NAME'- KROLOR YELLOW - MEDIUM
XC,03 CODE KY-907-D
; LOT K2K07
PKG_____
NON-BLEEDINC PROCESSES: KY-907-D <M>
5/14/82 APPROVED B?' FWP 12/19/82
TYPED BY KLW MAKING NOTES __________ ___
EST . WT* 478* LBS*
JOB NAME: 3KY907DPH
INSTRUCTIONS
` PRESSING =
RECORD
VAT
I 1 I I I 1 PRESSLOAD
DATE -
I
I | STARTED
I 1ST I 2ND!
TIME
I
i
1 ' ! CAKES USED
RELEASED BY I
1
i WATER ON
PRESS
I 2 1/22.U 23 J 24 I 95 j HRS. WASHED
I
NO. OF CAKES I 46 |I46J! 46 4 52 I
1 M MHOS
PRESS WITH
v r GITATTON
I HRS. WASHED
WASH-TO 50 M MHOS - 135-145 F WATER I M MHOS
TEST AFTER 3 HOURS
| HRS. WASHED
LOAD ON 8 CARS
I M MHOS
!
_____ ___________ _____,I CAKE CONDITION!
|
___________ ____________________ ______ NO CARS LOADED!
i
____ ___________________________________ EXPLAIN LOSSES_________ .________
3RD! I
4THJ
5TH
SAMPLES DELIVER TO
---------- " "" | "SAMPLED BY""*" I RELEASED BY -
' Ct,
- DRYING =
DRY 24 HOURS* AT 18 F
i LUMP: - OK - WET - SALTS - CONTAMINATD
NOTE: DRY ON FIRST STAGE ONLY.
f_______.
RE-SET ON FIRST STAGE TIL DRY. . |__________ ______________ _________________________
ZZZZZ___ZZZZZZiZZZZZI ADBlTiBNAL^DRYING"HOURSr'REOUIRlD'
zzzz"zrzrzzzzzzzzz: i ~~
""'"'~"nb~dr ums""'
SAMPLES
I NO CARS PULLED
LUMP WGT
DELIVER TO
I SAMPLED BY
) RELEASED BY
* -GRINDING
MILL 939 HSP 3/32"RP SCREEN 3500 RPMI SCREEN
MAX. TEMP.
170 F
I MAX. TEMP.
ZZ.-
_ZZZZZZZZZZZZ i ex pl ain To s s es
I s ampl e~u 7o "mix in g "T~1n v ~Z"'2'~pt '"c an s '' i ZZZZZZIZ
IF PACKED IN BAGS SAMPLE AS FOLLOWS:!__________ _________
FIRST BAG: 1 ENV. '
! DATE MIXED
40TH BAG: 1 ENV. & 2 PINT CANS
!__________ _____ _
LAST BAG: 1 ENV.
'
1 SAMPLED BY
- DELIVER TO CTL
I RELEASED BY
RPM F
...
DU P050102690