Document pmnzpoDweZYDdJkNpZ7O8Q977
884
CHAPTER 40
- - i 1953 Guide
be restricted. Improper selection of motors with regard to temperature
ratings'may result in. high motor operating temperatures and accompany-5
ing reduction in motor life..
, ~
In- general, the electrical insulation is the portion of the motor niost' susceptible to1 injury from high operating temperatures. Of the several5 types of insulation which are available, the most common type, specified as- Class A by the National Electrical Manufacturers Association, consists of cotton, felt, paper or similar organic materials, and permits a 55 C rise in temperature over a 40-C ambient temperature for totally enclosed1 motors. Class B insulation consists of mica, asbestos, fiber glass, or simi-; lar inorganic materials, and permits a 75`C rise in temperature over the 40 C ambient for totally enclosed motors. Other types of insulation, such as silicone resin, are available and permit much higher operating temperatures.
The mechanical construction of the different types of motor enclosures, and the rise in temperature with Class A insulation for each type, are enu merated in the glossary at the end of this chapter. Since the difference between the hottest spot and the maximum observable temperature, as measured by a thermometer, is greater for ah open machine than for an en closed machine, the permissible temperature rise is 50 C for an open motor.
FUNCTIONS OF CONTROL EQUIPMENT FOR MOTORS
In general, control equipment for all types of motors should provide (1) means of disconnecting the motor from the power supply, (2) means for starting the motor, (3) overload protection for the motor, (4) protec
tion against low voltage, and (5) means for varying the motor speed.
Full voltage starting for motors is preferable because of its lower first
cost and simplicity of control. Except for d-c machines, most motors are
mechanically and electrically designed for full voltage starting. The
starting inrush current, however, is limited in many cases by regulations
of power companies because of the voltage fluctuations which may be
caused by heavy current surges. It is therefore often necessary to reduce
the starting current below that obtained by across-the-line.starting. The
power supplier should be consulted to determine the allowable inrush cur
rent for.any-given location.
-
The choice between full voltage and reduced voltage starting is governed
almost entirely by inrush current limitations. The starting torque of all motors varies with the starting current, and it is therefore necessary to insure that the motor is supplied with sufficient current to develop enough torque to accelerate the load.
In present practice overload protection of motors is obtained by use of thermal overload inverse time limit type protection. The usual setting
of such protection devices is not to exceed 125 percent of rated full load current for open 40 C rise motors, and not to exceed. 115 percent of rated
full load current for all other motors, the element tripping after a definite interval of time;. The National Electrical Code requires the addition of
fuses or circuit breakers to protect the overload elements from severe short circuit currents.
Two types of protection are available against low voltage at the motor terminals. One type, called low voltage release, permits the motor fine contactor to. drop out on low voltage and to close again when the voltage returns to normal, thereby restarting the motor when the abnormal condi tion is. ended. The second type, called low voltage protection, causes the motor line contactor to drop, out on low voltage, but prevents restarting
Motors and Motor Controls
885
when the voltage returns to normal except by the -action -oft an operator. This latter type of protection is desirable where it is necessary-for the operator to make initial starting adjustments on the machine.
Manual control for an alternating or a direct current motor is usually located near the motor. When so located an operator must be present to start and stop or change the speed of the motor by operating the control mechanism. Manual control is sometimes employed only as a device to give overload protection, and another device is employed to start and stop the. motor. Manual control is, used particularly on small motors which operate unit heaters, small blowers, and room coolers in an air conditioning system. In other cases manual control in the form of drums, when used with multi-speed motors, is Used only as a speed setting device, while the starting and stopping functions operate automatically through thermostats
and pressure switches, Because of the increasing" complexity of air. conditioning systems, the
equipment is operated preferably by automatic control, and less dependence
is placed on manual operation and regulation.
Automatic control of motor starters may be accomplished by the use of remote push button stations, by a thermostat, float switch, 'pressure regulator, or other similar pilot devices.. An added advantage of auto matic control is that the main wiring for the starter may Be installed near the motor, while the starter may be operated by a remote control device.
GLOSSARY
General Definitions
NEMA iS the abbreviation for the National Electrical Manufacturers Association. AEIC is the abbreviation for the Association of Edison Illuminating Companies. EEI is the abbreviation -for the Edison Electric Institute. .
Speed Regulation (d-c motors) is' the change in speed between no-load and fullload, expressed in percent of full-load speed; for example, a motor having a no-load
speed of 1200 rpm and a full-load speed of 1140 rpm would have a speed regulation of
5.26 percent. Slip (a-c induction motors) is the difference between the motor speed and- syn
chronous speed expressed in percent of synchronous speed, e.g., a 1200 rpm motor
operating at 1140 rpm would have a slip of 5 percent.
Torque is an expression of the turning effort developed by the motor at the shaft, and is usually expressed in ounce-feet for fractional horsepower motors, and in pound-
feet for motors of larger ratings.
,
Primary is the term usually applied to the high voltage or line side of a transformer
or motor. In the case of the wound rotor motor the primary is the stator winding.
Secondary is the term usually applied to the low voltage or load side of a trans former or motor. In the case of the wound rotor motor the secondary is the rotor
winding.
NEMA Classification of Motor Enclosures
Open motors (40 C rise, rated load, 50 C rise, service factor load) are self-ventilated machines having no restriction to ventilation other than that necessitated by me
chanical construction. Protected motors (50 C rise) have all ventilating openings in the frame protected
by perforated covers. Semi-Protected motors (50 C rise) have the ventilating openings in the top half
of the frame only protected by perforated covers. ;
Drip Proof motors (50 C rise) are so constructed that drops of liquid or solid par ticles falling on the machine at any angle not greater than 15 deg from the vertical, cannot enter the machine either'directly or by striking and running along a hori
zontal or inclined surface. Splash Proof motors (50 C rise) are so constructed that drops of liquid or solid
particles falling on the machine or coming toward it in a straight line at any angle