Document pmgNNQkbvOZkykQdjmLB1zeD6

FILE NAME: Copeland (COP) DATE: 1988 DOC#: COP017 DOCUMENT DESCRIPTION: Specifications from Reinz Dichtungen - Gaskets - Joints REfNZ-Dici' 11Jngs-GT.bh Copeland Corp. 1675 W., Campbell Rd. S idney, OHIO 45365-0669 U.S.A. A ttn : John G ephart, Product Engineering - 406 2 7 .0 1 .88/VAI-Rp/Th REINZ-AFM 30 Non-Asbestos Sealing Material For Refrigeration Compressors Dear S i r , You are using to a wide extend gaskets cut by In d u s tr y Products of REINZ-Thermolit-K. As we know, you are about to study th e use of non-asbestos m a te r ia l on your compressors. We a r e , since a couple of months ago, about to make t e s t s f o r t h a t a p p l i c a t i o n and the t e s t r e s u l t s are now a v a i l a b l e . Enclosed please f i n d a complete f o l d e r w ith th e in fo r m a tio n which is on hand now. The f i g u r e s show compared w ith t h a t of T h e rm o lit-K t h a t REINZ-AFM 30 has q u i t e good c a r a c t e r i s t i e s . We know as w ell t h a t In d u s tr y Products have a lre a d y ordered a few sam p le sheets of AFM 30 and maybe you have gaskets of non-asbestos mate r i a l s of REINZ o r i g i n a lre a d y under t e s t . I f f u r t h e r to the in fo r m a tio n re c e iv e d w ith our f o l d e r you have any more q u e s tio n s , please con ta ct us. R cIW Z-D ichtungs-G m bH COP 0556 REINZ-AFM 30 22. 01.88 VAI/PM/EMM Asbestos-free gasketing material for use in refrigeration compressors INDEX 1 Leaflet AFM materials 2 Technical Data Sheet AFM 30 3 AFM 30, sample of material DIN A4, 0.5 mm thick 4 Test results of the REINZ material test on extraction value of r e fr i gerants/chlori de/tri chioroethylene 5 a) deformation characteristics b) deformation characteristics 6 Results of the stress resistance test 7 Results of the leakage test 8 Helium Leakage Thermolit-K 9 Helium Leakage AFM 30 10 Possible thickness gradations and tolerances 11 DVGW Release DIN 3535 REINZ-Dichtungs-Gm bH Reinzstrasse 3 - 7 D -7 9 1 0 Neu-UlmTelephone 0 7 31 / 7 0 4 6 - 0 Teletex 7 3 1 1 06=ReinzNU Telex (1 7 )7 3 1 1 0 6 Telefax 0 7 3 1 /7 1 9 0 8 9 COP 0557 Asbestos-Free Gasket Materials and Gaskets Gaskets the Asbestos-Free Future Asbestos, for decades a constituent of many products, shall be used increasingly less in the future. Growing concern for the environment and more severe work safety regulations specify today's need for asbestos-free gaskets: A new requirement for gaskets - a challenge for manufacturers. We have followed suit and concentrated our efforts in research and development. To our customers' benefit. Because quality is our primary objective in asbestos-free products too. Today REIN2 offers a wide range of asbestos-free gasket materials and gaskets for many applications. Also special gaskets, e. g. gasket rings with metallic eyelet or with PTFE shield, are available in asbestos-free versions. The REINZ product range of asbestos-free materials (AFM) enables one to find the proper gasket material suitable for a specific application. More than with conventional gasket materials, the structural design of the gasketed joint is of essential significance in selecting the proper material from asbestos-free products. The gasket design itself will be based on individual installation and operating conditions. Asbestos-free REINZ gasket materials and gaskets prove that asbestos replacement does not have to compromise at the expense of safety and reliability. Some of the new materials even out-perform conventional asbestos containing products: - their gas sealability is often better by far, - their chemical resistance is better generally. - the tendency to corrode sealing faces is minimized by a low content in soluble chlorides. REINZ application engineers are at your service to help you in selecting the proper gasket material. They will work out a solution to your specific gasketing problem - naturally asbestos-free. ; f ' f t t C ;"vQ k i V? v /=**. r pm , IW- wSJ WQ ri 'V' fV* '. t \ tC i ? TL W r."i OC?l : v i L t e i r . :T\ A- a fv.p i i Vj- , '--T R E IN Z -A F M 10 M aterial Structure and Properties: This material is an asbestos-free alternative to the performance proven cylinder head gasket material REINZ-WHS. REINZ-AFM 10 consists of a pegged steel core with an asbestos-free paper sheet rolled onto both sides. Subsequent to gasket manufacturing operations, i. e. blanking and providing grommets, the gasket is treated with a silicone impregnation where the crosslinked impregnant acts among others as a binder. Compared with rubber-bonded cylinder head gasket materials. REINZ-AFM 10 exhibits higher temperature resistance - a fact which is of more significance in asbes tos-free than in asbestos containing material formulations. Because the material withstands high temperatures it offers also good stress resistance thus permitting a non-retorque design of cylinder head gaskets made from AFM 10. At the same time, however, AFM 10 offers compressi bility and recovery characteristics which assure safe sealing of coolants and lubri cants even under locally reduced unit loads. Application: Primarily for cylinder head gaskets in gasoline and diesel engines with high specific output and for gasketed joints under severe stress. Technical Data (Sample Thickness 1.3 mm) Compressibility and Recovery acc. to ASTM F36. Proc. A Compressibility 8-12% Recovery 50% Swelling acc. toASTM F146 inASTM-Oil No. 3 5 h,150C, Thick ness Increased 5% Swelling in Water/ Antifreeze 1:1 24 h, 100C, Thick ness Increase S 5 % Max. Unit Load at 3 0 0 C Max. Operating Temperature above 100 N/mm2 500C Further Information: c. f. Technical Data Sheet No. 127 Nominal Thicknesses: 1.10 mm 1.30mm 1.40 mm 1.50 mm 1.60 mm 1.70 mm 1.75 mm 1.90 mm COP 0559 REINZ-AFM 5 Material Structure and Properties: The core of AFM 5 is a pegged steel sheet with steel wire netting applied to both sides. An asbestos-free soft material compound consisting of non-fibrous fillers and nitrile rubber is applied to penetrate the metallic laminate. This material concept does, therefore, not embody the usual asbestos substitution. Instead, the elastic properties inherent in asbestos fibres are obtained from a special laminate of various metallic layers. The material features especially high tem perature and stress resistance. The relaxation characteristics of AFM 5 are better than those of the current asbestos containing gasket materials. The material is, therefore, particularly advantageous in non-retorque gasket designs. Application: Due to its high temperature and stress resistance, AFM 5 is very suitable for use on gasketed joints under high mechanical and thermal stress. The material is used primarily for gaskets in exhaust systems. On account of the sophisticated material structure and manufacturing processes, AFM 5 is used as a cylinder head gasket material whenever materials with single layered core will no longer provide ade quate stress and temperature resistance. Material Structure REINZ-AFM 5 Technical Data (Sample Thickness 1.2 mm) Stress Resistance acc. to DIN 52 913, 16 h, 300 C ~45N /m m 2 Compressibility and Recovery acc. to ASTM F 36, Proc. A Compressibility 6 -1 2 % Recovery 55% Swelling Maximum Unit Load at 300 C Maximum Operating Temp. acc.toASTMF146 inASTM-Oil No.3 5 h, 150C Thickness lncreaseS5 % above 100N/mm2 Swelling in Water/ Antifreeze1:1 24h, 100C Thickness Increase 3 % 600 C Further Information: c. f. Technical Data Sheet No. 123 Nominal Thicknesses: 1.00mm 1.20 mm 1.30mm 1.40 mm 1.50mm 1.80 mm rial so REINZ-AFM 20 Material Structure and Properties: Application: AFM 20 is an asbestos-free alternative The material is suitable for cylinder head to the widely used gasket materials gaskets used in internal combustion engines ads. REINZ-RST and REINZ-CAM 21. and other gasketed joints under high It consists of a perforated steel sheet core thermal and mechanical stress. AFM 20 is both sides of which are provided with an mostly used whenever a material is needed asbestos-free soft material blend. for normal conditions, i. e. moderate to higher service. Mineral substances, aramid fibres and high- grade elastomers used as binder result in a denser structure than what is typical for asbestos fibres. rting Technical Data (Sample Thickness 1.5 mm) re Stress Resistance acc. to DIN 52913. 16 h, 300 C Compressibility and Recovery acc. to ASTM F 36, Proc. A Swelling Maximum Unit Load at 300 C Maximum Operating Temp. ~ 39 N/mm2 Compressibility 6 -1 2 % Recovery 55 % acc.toASTM F146 above inASTM-Oil No.3 100N/mm2 5 h, 150 C Thickness Increase 1 0 % 400 C Swelling in Water/ Antifreeze 1:1 24h,100C Thickness lncrease5 % Further Information: c. f.Technical Data Sheet No. 125 Nominal Thicknesses: 0.75 mm 0.85 mm 1.00 mm 1.10mm 1.20mm 1.30 mm 1.40 mm 1.50 mm 1.60 mm 1.80 mm COP 0560 7f AFM 5 are t asbestos e material is, jeous in d stress die for use nechanical il is used systems. 1 material ocesses, id gasket th single ide adeasistance. Maximum Operating Temp. 600 C I I der head j ition engines i high | AFM 20 is al is needed rate to ; Maximum ! Operating Temp. 400 C ! Omm Asbestos-Free Soft Gasket Materials REIIMZ-AFM 30 M aterial Structure and Properties-. This high-grade material contains aramid fibres which are processed under elevated pressure and temperature with fillers and nitrile rubber as binder. AFM 30 exhibits a good stress resistance. Moreover, the material features a very high gas sealability. Its maximum gas sealability is by far better than specified DIN require ments for CAF materials. Application: AFM 30 is designed for use in compressors, pipe lines, apparatus and combustion engines to seal off most transmission, hydraulic, refrigeration and motor oils as well as fuels, blends of water/antifreeze and corrosion inhibitors as well as alkalies and solvents. Technical Data (Sample Thickness 2.0mm) Stress Resistance acc. to DIN 52913, 16h.300C ~ 2 0 N/mm2 Compressibility and Recovery acc. to ASTM F 36, Prbc. A Compressibility 7-15% Recovery 50% Resistance to Media: AFM 30 has a good chemical resistance. In acid resistance the material exceeds the performance of asbestos containing materials. Upon ASTM immersion tests, procedure F 146, the material shows a very good resistance against oils and fuels. Swelling is less than 10 %. Approvals: The ,,Bundesanstalt fr Materialprfung (BAM)" - German Federal Institute for Material Testing - has approved AFM 30 for use in flanges of copper, copper alloys or steel at oxygen pressures of up to 100 bar and an operating temperature of 75 C. The material has been tested by DVGWLaboratories (Deutscher Verein des Gasund Wasserfaches - German Association for Gas and Water Engineering) on the basis of DIN 3535, Section 6, and has been approved for use on gas fittings, gas appliances and gas pipes. Sealability against Nitrogen acc.toDIN3535, Sec. 6 FA Maximum Operating Pressure Maximum Operating Temp.* 0.1 cm3/min 100 bar 400 C Further Information: c. f. Technical Data Sheet No. 271 Nominal Thicknesses: 0.30 mm 0.50 mm 0.75 mm 1.00 mm 1.50 mm 2.00 mm 3.00 mm REINZ-AFM 31 M aterial Structure and Properties: AFM 31 is an asbestos-free soft gasket material composed of aramid fibres, fillers and nitrile rubber as binder. The material features high compressibility and flexibility which guarantees efficient sealing even under locally low unit loads. In gas seala bility the material exceeds asbestos con taining materials. Application: Internal combustion engines, transmissions, axles, compressors, pipe lines and appara tus where low unit loads prevail. Resistance to Media: AFM 31 is resistant to motor, transmission, refrigeration oil, fuels and solvents. Technical Data (Sample Thickness 2.0 mm) Compressibility and Recovery acc. to ASTM F 36, Proc. A Compressibility 14-23% Recovery 50 % Swelling acc. to ASTM F 146 in ASTM-Oil No. 3 5 h, 150 C Thickness Increase 10% in ASTM-Fuel B 5 h, RT Thickness Increase 15% Sealability against Nitrogen acc. to DIN 3535, Sec. 6 FA 0.1 cm3/min Maximum Operating Pressure 80 bar Maximum Operating Temp.' 400 C Further Information: c. f. Technical Data Sheet No. 272 Nominal Thicknesses: 0.30 mm 0.50mm 0.75 mm 1.00mm 1.50 mm 2.00mm 3.00 mm The maximum operating temperature depends on media and installation conditions. The value indicated represents a limit. Whenever there is doubt, contact us and let us know exact operating conditions. COP 0561 REINZ-AFM 32 Material Structure and Properties; AFM 32 contains ararhid fibres which are processed with fillers and nitrile rubber as a binder to form a high quality gasket material. The material features very good stress resistance and tensile strength. It therefore fully complies with respective requirements for asbestos containing materials. Application: For gasketed joints in compressors, pipe lines, apparatus, transmissions and internal combustion engines where compressive stresses are relatively high. Resistance to Media; Compared with AFM 30, this material offers even higher resistance in contact with transmission, hydraulic, refrigeration and motor oils as well as with fuels, blends from water with antifreeze and corrosion inhibitors, alkalies and solvents. Technical Data (Sample Thickness 2.0 mm) Stress Resistance acc. to DIN 52913, 16 h, 300 C ~ 2 5N /m m !! Compressibility and Recovery acc. to ASTM F 36, Proc. A Compressibility 6-12% Recovery 50% Sealabillty against Nitrogen acc. toDIN3535, Sec. 6 FA Maximum Operating Pressure Maximum Operating Temp.' 0 .2 cmVmin 150 bar 400 C Further Information: c. f.Technical Data Sheet No. 273 Nominal Thicknesses: 0.30 mm 0.50 mm 0.75 mm 1.00 mm 1.50 mm 2.00 mm 3.00 mm REINZ-AFM 35 Material Structure and Properties: Application: The major constituent of conventional CAF Gasketed joints where components are gaskets, asbestos, has been replaced in this easily deformed at relatively low unit loads, material formulation by man-made fibres e.g. on valve covers, oil pans, covers. which are bonded with nitrile rubber. The material features an even higher compres Resistance to Media: sibility and flexibility than AFM 31. AFM 35 is resistant to refrigeration, motor, il transmission and hydraulic fuels, blends of water/antifreeze and corrosion inhibitors, to water and air. Technical Data (Sample Thickness 2.0 mm) Compressibility and Recovery acc. to ASTM F 36, Proc. A Compressibility 15-25% Recovery S55 % Swelling acc. to ASTM F 146 in ASTM-Oil No. 3 5 h, 150 C Thickness Increase 15% in ASTM-Fuel B 5 h, RT Thickness Increase 30% Sealability against Nitrogen acc.to DIN 3535, Sec. 6 FA Maximum Operating Pressure Maximum Operating Temp.' 0.1 crrp/min 70 bar 400 C Further Information: c. f. Technical Data Sheet No. 274 Nominal Thicknesses: 0.30mm 0.50 mm 0.75 mm 1.00 mm 1.50mm 2.00 mm 3.00mm The maximum operating temperature depends on media and installation conditions. The value indicated represents a limit. Whenever there is doubt, contact us and let us know exact operating conditions. COP 0562 O t h e r Miscellanc ?L'S / i* * i ^!*"V>P/ ""*'. ;t *!"f' -"S ` t Gasket Materials and t a s s k e t s REINZ-CHEMOTHERM Material Structure: REINZ-CHEMOTHERM is a gasket material laminate composed of a core with graphite foil applied to both sides. As a core material, rust and acid resistant steel or non-ferrous metals as well as stress resis tant and gas-tight non-metallic materials may be used. The laminate with plain core (preferably stainless steel 1.4541) and graphite foil on both sides is available as "REINZ-CHEMOTHERM GB". The laminate with pegged steel core and graphite foil on both sides is sold under the name "REINZ-CHEMOTHERM SP" . Application: To seal critical joints In nuclear engineering, cryogenics and for all gasketed joints under cycling thermal and mechanical stresses. Resistance to Media: Graphite foil withstands practically most organic and inorganic substances, liquid or in gaseous state except for strongly oxidizing chemicals and molten alkali metals and alkaline earth metals. Technical Data (for Graphite Foil only) Stress Resistance acc. to DIN 52913 --49 N/mm2 Compressibility and Recovery acc. to ASTM F 36, Proc. A Compressibility 3 8 -5 0 % Recovery s=10% Sealability against Nitrogen acc. to DIN 3535, Sec. 6 GR < 0 .2 crrfymin Maximum Operating Pressure 700 bar Maximum Operating Temp. - 2 4 0 upto + 5 5 0 C -2 4 0 upto + 2000 C* Approvals and Further Information: c. f. Technical Data Sheet No. 641 in absence of oxidizing atmosphere Designation REINZOLOID FS 53 REINZ-BS 6 9 ,7 2 .7 9 REINZ-Rubber-Cork RGC 749 REINZ-Rubber-Cork RGC 210. RGC 257, RGC275 REI NZ-ArmstrongRubber-Cork DC 113.DK 153 REINZ-ArmstrongAccopac CS 301, CN 705 REINZ Metal Gaskets REINZ Spiral Wound Gaskets REINZ ScreenPrinted Gaskets REINZOPLAST Material Impregnated gasket material on cellulose basis Elastomer bonded cellulose fibres BS 69 BS 72,79 Rubber cork with chloroprene rubber as binder Rubber cork with nitrile rubber as binder RGC 210 RGC 257 RGC 275 Rubber cork with chloroprene rubber as binder DC 113 DK 153 Cellulose cork with styrene butadiene resp. nitrile rubber binder Ring-joints, lens-shaped, welded ring gaskets acc. to DIN, ANSI, API of stainless steel or other materials, filler ribbon of PTFE or graphite Sealant of various polymers on substrate or as "pure print" Spreadable, non-hardening PU sealant Applicable up to bar C 10 120 180 150 120 40 135 20 120 40 . 135 40 120 10 120 25 120 350 850 250 300 250 600 300 200 300 Form of Delivery Sheets Gaskets Rolls X X X Data Sheet No. 631 661 312 X X X X 321 X X X X X X 331 X X X 521 911-918 X X 921-927 Special Leaflet Special Leaflet HEINZ Precision Gasketing Worldwide REINZ-Dichtungs-Gm bH Reinzstrae 3 -7 D-7910 Neu-Ulm Telephone (07 31) 7 0 4 6 - 0 Telex (17) 731106 Material Application Form of delivery Technical Data Sheet 2 7 1 REINZ-AFM 30 REINZ-AFM 30 is an asbestos free, oil and solvent resistant gasket material. I t contains aramid fibres and other, high temperature resistant, asbestos substitutes which are processed with synthetic binders under elevated pressure and temperature. in compressors, pipe lines, apparatus, combustion engines. To seal off a large number of trans mission, hydraulic, refrigeration and motor oils as well as fuels, blends of water/antifreeze and corrosion inhibitors, alkalies and solvents. REINZ-AFM 30 has been approved by the "Bundesan s ta lt fr Materialprfung (BAM)" - German Federal In stitute for Material Testing - for use in flanges of oxygen carrying steel pipes with an internal pressure of up to 100 bar and an operating temperature of up to 75 C. Gaskets according to drawing, dimensions given or other agreement'. Sheets 1500 x 1500 mm (standard size) Nominal thicknesses 0.25 mm 0.30mm 0.50 mm 0.75 mm 1.00 mm 1.50 mm 2.00 mm 3.00 mm Other material thicknesses upon agreement. Tolerances acc. to DIN 3754 Surfaces The material is also available with graphite coating on one or on both sides. REINZ-Dichtungs'GmbH Reinzstrasse 3 - 7 D -7 9 1 0 Neu-Ulm Telephone 07 3 1 / 7 0 4 6 -0 Teletex 73 1 1 0 6 =R ein zN U Telex (1 7)731106 Telefax 07 31/71 9 0 8 9 COP 0564 Technical Data (Thickness of specimen 2.0 mm) Density g/cm3 1.7 - 1.9 Ignition loss acc. to DIN 52 911 % 36 Tensile strength acc. to ASTM F 1C4 acc. to DIN 52 910 (conditioning acc. to DIN 52 913) across grain across grain N/mm2 > 10 N/mm2 7 Stress resistance acc. to DIN 52 913 16 h, 300 C N/mm2 v20 Compressibility and recovery acc. to ASTM F 35, procedure A compressibil ity recovery ot rO 7 - 15 o/ IO > 50 Seal ability against nitrogen acc. to DIN 3535, section 6FA cm3/mi n 5 0 .1 Swelling acc. to ASTM F 146 in ASTM-Oil No. 3 5 h, 150 C thickness increase weight increase in ASTM Fuel B, 5 h, 20 C thickness increase weight increase 10 10 /.) 10 % 10 Minimum unit load acc. to REINZ Test Method 503, TDS 734 To seal nitrogen (leakage rate approx. 0.2 cm3/min) at internal pressures of required minimum unit load bar N/mm2 5 10 20 40 19 25 27 30 Maximum operating temperature Maximum operating pressure C 400 bar 100 REINZ-AFM 30 complies with: DIN 3535, part 6 FA (DVGW-Reg. No. 86.01 e 070) The data quoted above have been compiled to our best knowledge. The technical data quoted are valid for material as delivered without any additional treatment. In view of the m u ltip lic ity of operating and installation conditions they can serve only as a general guide lin e . They, therefore, cannot serve as the basis fo r any warranty claims. The maximum operating tempera ture depends on media and operating conditions. Whenever in doubt, please check with us and le t us have the exact operating requirements. Edition 10/87 supersedes a ll prior editions COP 0565