Document pmeqZN2wgejqq0b37jNgowoDk
2965073
Possible restriction of PFAS: Food contact materials
Questionnaire PFAS used for food and feed packaging and non-food packaging
Background
The authorities of five EU/EEA Member States are preparing a joint REACH restriction proposal on the manufacture and use of a wide range of per- and polyfluoroalkyl substances (PFAS). A public call for evidence took place which ended in July 2020 and generated some information. Responding to this questionnaire is a second opportunity for stakeholders to
contribute to the restriction process and influence its outcome.
The five countries are basing their proposal on the high persistence of PFAS in the environment. The scope of the proposal is much broader than has previously been associated with PFAS in that PFAS are defined as substances that contain at least one aliphatic -CF2- or -CF3 element. As such, the proposal will include many sectors of industry, and substances not previously considered as PFAS. The restriction proposal is expected to be submitted to the European Chemical Agency (ECHA) in the next two years with the aim of the restriction entering into force in 2025. We are therefore gathering information to ensure the market and potential impacts of a restriction are described as accurately as possible. Specifically, we are gathering information on PFAS that are used in food contact materials and alternatives to PFAS. Some information has already been submitted through an earlier call for evidence in 2020, but further
data is needed.
We would therefore be grateful if you could complete this questionnaire and return to
ERED) 2exoonent.com) and [IEEE 2 crc.co.u.uk) by November 27%" 2020.
Notes
The region under consideration
The restriction will focus on activities linked to the European Union (EU) and European Economic Area (EEA). The EU contains 27 countries: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czechia, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Poland, Portugal, Romania, Slovakia, Slovenia, Spain and Sweden. The EEA contains the EU27 and three further countries: Iceland, Liechtenstein and Norway. The United Kingdom (UK) left the EU in 2020. Please indicate whether any data that supply includes the UK.
Alternatives
We are interested in all alternatives whether they are: e Direct replacements for PFAS (`drop-in' substitutes) * Replacements of a broadly similar nature to PFAS, but requiring changes in technology * Based on different approaches for providing the same service.
Page 1
2965073
Possible restriction of PFAS: Food contact materials
1. Please fill in the following information.
Contact name
Role in organisation Name of organisation Preferred contact phone number Email address
Location of organisation Main activity of organisation (manufacture/import/distribution) Are you willing to be contacted again to further discuss the proposed PFAS restriction?
512e
The Chemours Company
5.1.2e
1007 N Market St, Wilmington, DE 19898
Manufacturer Yes
2. Please briefly describe your or your members' activities that use PFAS (based on the definition of PFAS in the introduction to this questionnaire).
Function
Application and PFAS used (specify food or non-food)
Food and Non-Food
Packaging
Chemours produces fluoropolymer resins, coatings formulations, and fluoroelastomers which are intended for sale to customers who produce the final Food and Non-Food packaging. An example are blown films, also commonly known as tubular films, that are created by extruding plastic through a tubular-shaped die and then stretched and blown with air to create a very thin-walled film. Polyethylenes such as LDPE, LLDPE and HDPE polymers are common resins that are used to create blown films. Common products created from blown films are food and non-food packaging.
These products, as well as other fluoropolymer-enabled packaging takes advantage of fluoropolymers' extremely low permeability and resistance to corrosion and changes in temperature. Fluoropolymers have been used safely and effectively for decades in a wide range of industries, including food and medical packaging. While some chemistries might offer a similar performance to fluoropolymers for a particular parameter or property, it is the unique combination of properties that set fluoropolymers apart and make them vital to the sectors and industries they serve.
Below are just a few of the multitude of examples of fluoropolymer packaging applications:
1. Oxygen and moisture barrier films for pharmaceutical blister packs that maintain the integrity of the medicine and extend its shelf life;
2. Films for septum liners used to store pharmaceuticals sensitive to moisture and oxygen;
3. Bags for storing cellular therapies and other medications that require cryogenic storage temperatures and no chemical contamination;
4. Shrink wrap packaging to prevent the contamination of endoscopic, laparoscopic or catheterbased surgery kits;
5. Bottles, tanks and trays used for storing and transporting high purity chemicals for semiconductor manufacturing;
Page 2
2965073
Possible restriction of PFAS: Food contact materials
6. Integrated circuit packaging with superior dielectric and dissipation performance that ensures the longevity of electronic components by protecting microchips from moisture, heat stress and other environmental challenges.
od we ste, improvingiciency throu
3. Please briefly describe your or your members' activities that use alternatives to PFAS. (see note in the introduction regarding the different types of alternative of interest).
Function | Application and PFAS used (specify food or non-food)
Food and
Non-
Food
Packagin
:
| Chemours produces fluoropolymer resins, coatings formulations, and fluoroelastomers which are
intended for sale to customers who produce the final Food and Non-food packaging.
| guide (`CHEMOURS Section A - Specific and Industrial The attached selection
Uses_Other_Chemical
compares the performance of nor-lurinated
Processes_ Question 9_ Fluoroelastomer PPAS pdf) polymer processing aids = uorinated processing aids and concludes that polymer processing aids based
on fluoroplastics or on fluoroelastomers provide better process stability, higher outputs, and better film
surface quality. The results are summarized in that selection guide as follows:
PPATYPE
[5]
Waxes
Stearates
Silicones
Pure Fluoroplastics
PROS
;
;
+ Very inexpensive
Very inexpensive + Slightly more effective than waxes
+ Strong throughput, torque, and die pressure buildup benefits, especially in high-speed lines
+ High thermal stability (up to 340 C}
CONS
Propensity to bloom and cause defects
Higher cost due to higher concentration dose
Organoleptic issues and deteriorates mechanical properties
* Propensity to bloom and cause defects
+ Higher cost due to higher concentration dose
i
Higher
~
concentration
can
lead
to
Co
die buildup
* Organoleptic issues
+ Limited thermal stability + Higher cost due to higher concentration dose
= Very expensive in pure form
Page 3
2965073
Possible restriction of PFAS: Food contact materials
PPATYPE
PROS
Fluoroplastic PEG blend (PCL blend is not available for fluoroplastics)
+ Lower cost due to lower concentration dose
Will work at higher shear rates, especially
for wire and cable applications
Pure Fluoroelastomers
* Among the most efficient processing additives
High thermal stability (up to 300 C)
CONS
Slightly reduced thermal stability performance compared to pure fluoroplastics (to a maximum of 230 C)
+ High PEG dosing can sometimes negatively impact the printability of films and lead to screw slippage
Very expensive in pure form
Fluoroelastomer blends (Combines fluoroelastomers with a synergistic
interfacial agent (processing agent)
= Lower cost due to lower concentration dose
+ Limited thermal stability (except in the case of fluoroelastomer PCL blends)
Fluoroelastomer PEG blends (A flucroelastomers blend that uses
polyethylene glycol (PEG))
Fluoroelastomer PCL blends? (A flucroelastomers blend that uses
polycaprolactone (PCL)
+ Lower cost due to lower concentration dose
Superior performance in low-shear-rate applications
* Lower cost due to lower concentration dose
High thermal stability compared to pure fluoroelastomers (up to 300 C)
|acks printability issues or potential screw
slippage of PEG blends
+ Slightly reduced thermal stability performance compared to pure fluoroelastomers (to a maximum of 230 C)
High PEG dosing can sometimes negatively impact the printability of films and lead to screw slippage
* None
4. Which specific PFAS do you use (by application), and in what quantities? `Quantity' is ideally expressed as tonnes or kg of PFAS, but if that is not available, quantities of product sold would be useful to provide us with an estimate of the quantity of PFAS used.
PFAS
Quantity of each PFAS used and application (specify food or non-food)
Please name each PFAS you use in this column
Please enter quantity used with units and state application (e.g. inks in food packaging)
5. If you use PFAS substitutes or are aware of them, what are they, what quantity are they used in and what do you use
them for?
PFAS-substitute
Quantity of each PFAS-substitute used and application
Page d
2965073
Possible restriction of PFAS: Food contact materials
Please name each PFAS-substitute you use in this column
Food and Non-Food
Packaging
Please enter quantity used with units and state application (e e.g. inks in food packaging)
Chemours produces fluoropolymer resins, coatings formulations, and fluoroelastomers which are intended for sale to customers who produce the final Food Contact Materials and Articles for repeat-use food-contact applications.
There are currently no viable alternatives to Fluoropolymers. While some chemistries might offer a similar performance to fluoropolymers for a particular parameter or property, it is the unique combination of properties that set fluoropolymers apart and make them vital to the sectors and industries they serve.
6. What are the advantages of using PFAS? Please provide quantitative information if possible. Factors may include cost, efficiency, safety, etc. Data on costs are particularly useful.
Function
Advantages of using PFAS (specify food or non-food)
Food and Non-Food
Packaging
Blown films, also commonly known as tubular films, are created by extruding plastic through a tubular-shaped die and then stretched and blown with air to create a very thin-walled film. Polyethylenes such as LDPE, LLDPE and HDPE polymers are common resins that are used to create blown films. Common product created from blown films is consumer packaging. Other types of film include greenhouse films and shrink wrap films. Blown film machines are typically very tall vertical towers that stretch and blow the films into their final form. After the air exits and the film cools, it is rolled through a series of rollers that flatten it into layers. Extrusion line product quality and output can be maintained or increased by utilizing so called polymer processing aids. These aids are formulated with fluoroelastomers embedded into so called polyethylene master batch pellets that are blended with polyethylene pellets at various concentrations in the extrusion process. Examples of the economic benefit of formulating with polymer processing aid at concentrations of 500 ppm to 800 ppm, including further background information on the process, functionality of the polymer processing aid and the benefits have been summarized in an Educational White Paper that is attached
as a reference to this submission (please see: "CHEMOURS_Section A - Specific Uses_Other_Chemical and Industrial Processes_Question 9_Polymer Processing Aids" ) and excerpts are highlighted in this
text.
In the blown film process the polyethylene pellets are melted and sent through an extruder. The fluoroelastomer in the melt reaches the extruder die wall surface and changes the surface dynamics by reducing the coefficient of friction. This enables the material to flow through without the sticking and stopping that causes melt fracture. In addition, the fluoroelastomer creates a slippery surface that reduces torque and back-pressure inside the extruder and the die itself.
The benefits of adding fluoroelastomer containing polymer processing aids to polyethylene for blow film production are summarized in the Educational White Paper as:
Increased product quality
Prevent melt fracture
Improve surface appearance Increase physical strength Improve film gauge thickness control Decreased Die Lip Buildup Less time cleaning
Page 5S
2965073
Possible restriction of PFAS: Food contact materials
Fewer surface imperfections
Less scrap
Increased Output @ Lower back pressure oe Minimize motor load drop *e Increase extruder speed Furthermore, the key finding of an economic evaluation in that Educational White Paper are summarized as follows:
KEY FINDING
Adding 800 ppm of PPA only increased output to 1,680 Ib/h (Case C) compared with 1,650 |b/h with 500 ppm PPA. The increase of 300 ppm decreased profitability by $24,263 (assuming a selling price of $1.10/1b of film and a resin price of $0.80/Ib).
KEY FINDING Adding 500 ppm of PPA and moving to a three-layer coextrusion product would increase profits by over $227,000 a year, or over $250,000 a year for a fivelayer coextrusion product, compared with the base case.
KEY FINDING When the value of the higher uptime that a PPA can provide (because of reduced die lip buildup) is factored in, in addition to the increased output provided by the PPA and moving to a five-layer coextrusion product, the model reveals that the operator can
improve profitability by almost 3 a pound.
7. What are the advantages of using alternatives to PFAS compared to PFAS? Please provide quantitative information if possible. Factors may include cost, efficiency, safety, etc. Data on costs and availability for widespread use in the market are particularly useful. Please note that further detailed information on costs is requested in Question 11.
Function
Advantages of using alternatives to PFAS (specify food or non-food)
All Functions
Chemours produces fluoropolymer resins, coatings formulations, and fluoroelastomers which are intended for sale to customers who produce the final Food Contact Materials and Articles for repeat-use food-contact applications.
There are currently no viable alternatives to Fluoropolymers.
While some chemistries might offer a similar performance to fluoropolymers for a particular parameter or property, it is the unique combination of properties that set fluoropolymers apart and make them vital to the sectors and industries they serve.
Page 6
2965073
Possible restriction of PFAS: Food contact materials
8. How do you predict demand for PFAS on the European market to change over the next 10 years for the following applications in the absence of a Restriction? Please give reasons for your forecasts of change.
Function
Food and Non-Food Packaging
Probable future trend, and reasons (specify food or non-food)
9. What is your or your members' most likely response to a REACH restriction on PFAS? Please add additional rows if you wish to provide data on more than one concentration limit (e.g. if you wish to provide data on a concentration limit that is technically feasible and one that is sufficient to address intentional use).
Ranking of likely responses to a restriction:
1 = most likely, 2 = likely, 3 = potentially, 4 =unlikely, 5 =non-viable
Function
;
Chemical
substitution
Alternative
technique
Discontinue | depPendent
:
operations
PFAs-
OPerations
would not be
affected, i.e.
:
business as usual
Food and Non-Food Packaging
5
5
5
5
Comments/clarifications:
Restrictions on packaging would result in the total loss of Chemours fluoropolymer business in the sector, causing the loss of revenue but most importantly forcing a reduction of our workforce in Europe.
10. Please provide a break-down of the necessary steps and indicative time to complete the necessary changes to your process, justifying the necessary transition period (e.g. time required for R&D, product testing, certification (legal, type testing.), and commercialisation). Please specify food or non-food.
Function
Necessary transition | List the steps to be | Comments on how far advanced
period (months)
undertaken
this process is, and likelihood of
success
Comments/clarifications: Chemours interprets these questions as best answered by downstream users of our products.
11. Can you provide estimates of the costs that might be incurred by your company or members from a potential REACH restriction of PFAS for your business? Please specify food or non-food.
Funcitiioon
One-off costs (e.g. R&D and investments)
Annual recurring costs (e.g. production costs and testing costs)
Other (please specify)
Please provide supporting information on the types of costs you would incur
Page 7
2965073
Possible restriction of PFAS: Food contact materials
Chemours interprets these questions as best answered by downstream users of our products. Overall, restrictions on kitchenware would result in the total loss of Chemours fluoropolymer business in the sector, causing the loss of revenue but most importantly forcing a reduction of our workforce in Europe.
12. Can you provide a brief explanation of other potential impacts to your company, members and/or your customers from a potential REACH restriction? For example: non-compliance with specific legislation; cleaning requirements, durability of equipment, changes in energy efficiency, etc.
Restrictions on packaging would result in the total loss of Chemours fluoropolymer business in the sector, causing the loss of revenue but most importantly forcing a reduction of our workforce in Europe.
13. Do you have any other relevant information related to a restriction on the use of these PFAS? Fluoropolymers are critical to modern life
Fluoropolymers have a unique combination of properties that no other chemistry contains. Fluoropolymers are a critical chemistry for a number of sectors and industries in the EU and across the globe. Their unique combination of properties makes them durable, efficient, reliable, versatile, and ultimately fundamental to the products they enable. Their properties include fire resistance, weather resistance, temperature resistance, chemical resistance, non-wetting and non-sticking properties, and high-performance dielectric properties. There are currently no viable alternatives to Fluoropolymers While some chemistries might offer a similar performance to fluoropolymers for a particular parameter or property, it is the unique combination of properties that set fluoropolymers apart and make them vital to the sectors and industries they serve. Further information on benefits and typical applications for fluoropolymers in the food processing industry are shown below (excerpted from Chemours Brochure: "An Introduction to ChemoursTM Fluoropolymers". Please contact us if you would like to receive a copy):
Page 8
Possible restriction of PFAS: Food contact materials
Food Processing Benefits
Ihe non-stick | erformanc
food pr profitably
Components and linings made with
on" PTFE help
LO cul maintenance
, Increase uptime, INCrease
throughput, safeguard oauct purity,
allow use of
same equipment over a wide
range of food produc fe
(multipurg
> plant o ration) he key propert
fluoropolymers in the food processing industry are
= Corros
more unive
stance over a wide temperature
range
and more economical than exotic metal
10M WwW 1 foods ontamination. No
rvatives
= [Extremely low extractablaensd reactivity plus high
purity
= [FDA/European Directive npliant
= Appr
r potable drinking water applications
= NNoonr--ssttiicckk, easy easyrel ree lea asse.e Equiinpmmeenntt ssuurrff::
ean and remain
n longer
> ale Bc
aning (mee 5 EHEDG C
downtime
ability
= Resists onset of biological film formation
= Reduce
iemical usage for cleaning
= Excellent steam and chemical sterilization performance (CIE SIP)
of fluoropolyn it light tubesJ
mination in foo
Typical Applications
= Conveyor belts = Baking liners
= Industrial bakeware
= Non-stick metal coati
kets, packing, valve se
5, fittings, pumps
Sight gl
5, flow met
= Pipes, columns, tar = Expansion joints, bellows = Ho , tubing = Filters, strainers
= Dispenser
nlainers
= Shatterproof lamps
Saint
glass fi
bain CHEMFAB PTHE-cq ated yor belt for food
processing
2965073
Shatterproof lamp with PFA
ows for bottling
Teflon" non-stick coatings
em for bakeware and cookware
Page 9
2965073
Possible restriction of PFAS: Food contact materials
"Stringent EU regulations are in place to safeguard consumer safety and are updated on a regular basis to reflect the latest scientific evidence and meet changing marketing trends and consumer habits." For further information, please see: https://www.plasticseurope.org/en/focus-areas/health-and-safety/food-contact.
"Commission Regulation (EC) No 1935/2004 (https://eur-lex.europa.eu/legal content/EN/ALL/?uri=CELEX%3A32004R1935) provides a harmonized legal EU framework. It sets out the general principles of safety and inertness for all Food Contact Materials (FCMs). The principles set out in Regulation (EC) No 1935/2004 require that materials do not:
e Release their constituents into food at levels harmful to human health
e Change food composition, taste and odor in an unacceptable way
Moreover, the framework provides:
e for special rules on active and intelligent materials (they are by their design not inert)
e powers to enact additional EU measures for specific materials (e.g. for plastics)
e the procedure to perform safety assessments of substances used to manufacture FCMs involving the European Food Safety Authority
* rules on labelling including an indication for use (e.g. as a coffee machine, a wine bottle, or a soup spoon) or by reproducing the appropriate symbol. For more information, please refer to the following document on Symbols for labelling food contact materials.
e for compliance documentation and traceability
Commission Regulation on Good Manufacturing Practices, Commission Regulation (EC) No 2023/2006 (https://eurlex.europa.eu/legal-content/GA/TXT/?uri=CELEX:32006R2023) ensures that the manufacturing process is well controlled so that the specifications for FCMs remain in conformity with the legislation:
* premises fit for purpose and staff awareness of critical production stages
documented quality assurance and quality control systems maintained at the premises, and
e selection of suitable starting materials for the manufacturing process with a view to the safety and inertness
of the final articles
Good manufacturing rules apply to all stages in the manufacturing chain of food contact materials, although the production of starting materials is covered by other legislation.
The most comprehensive specific EU measure is Commission Regulation (EU) No 10/2011 https://eurlex.europa.eu/legal-content/EN/TXT/PDF/?uri=CELEX:32011R0010&from=EN on plastic materials and articles also known as the Plastics Implementing Measure (PIM) sets out rules on the composition of plastic FCMs and establishes a Union List of substances that are permitted for use in the manufacture of plastic FCMs. The Regulation also specifies restrictions on the use of these substances and sets out rules to determine the compliance of plastic materials and
articles.
An important mechanism to ensure the safety of plastic materials is the use of migration limits. These limits specify the maximum amount of substances allowed to migrate to food. For the substances on the Union list the Regulation sets out 'Specific Migration Limits' (SML). These are established by EFSA (European Food Safety Authority) on the basis of toxicity data of each specific substance. To ensure the overall quality of the plastic, the overall migration to a food
Page 10
2965073
Possible restriction of PFAS: Food contact materials
of all substances together may not exceed the Overall Migration Limit (OML) of 60mg/kg food, or 10 mg/dm? of the
contact material.
The Regulation sets out detailed migration testing rules. Although migration testing in the food prevails, migration is usually tested using 'simulants'. These simulants found in (EU) No 10/2011, Annex Ill, Table 1, are representative for a food category, e.g. Acetic acid 3 % (w/v) is assigned for acidic foods. The migration testing is done under standardized time/temperature conditions, representative for a certain food use, and covers the maximum shelf life of packed food. To ensure the safety, quality and compliance of plastic materials, adequate data on the composition of (intermediate) materials has to be communicated via the manufacturing chain, up to but not including the retail stage. For this purpose, a `Declaration of Compliance' (DoC) needs to be provided. The DoC is based on supporting documentation which documents the reasoning on the safety of a plastic food contact material, and which must be provided to enforcement Authorities on their request." (see: https://ec.europa.eu/food/safety/chemical_safety/food_contact_materials/legislation_en). Please note, coating uses are not covered under the Plastics Implementing Measure (PIM), but are instead covered under the member state specific regulations in Germany BfR (https://bfr.ble.de/kse/faces/resources/pdf/510-english.pdf) and the Netherlands (VGB) (http://www.adfopack.nl/assets/dutch-packagings-and-consumer-articles-regulation-from-january-2017-
. (20122016).pdf)
It is our understanding that, according to Commission Regulation (EC) No 1935/2004 (https://eur-lex.europa.eu/legalcontent/EN/ALL/?uri=CELEX%3A32004R1935), Food Contact Materials and Articles are defined as materials and articles, which, in their finished state a) are intended to be brought into contact with food; or b) are already in contact with food and were intended for that purpose; or c) can be reasonably expected to be brought into contact with food
or to transfer their constituents to food under normal or foreseeable conditions of use.
Chemours produces fluoropolymer resins, coatings formulations, and fluoroelastomers which are intended for sale to customers who produce the final Food Contact Materials and Articles for repeat-use food-contact applications. Possible end-uses include consumer cookware and industrial food processing equipment, polymer processing aids for polyolefin film manufacturing or blow-molded articles, and general articles such as flowmeters, tubing, gaskets, seals, pipes in fluid handling systems, conveyor belts and similar items for use in industrial food processing and industrial food manufacturing facilities.
----------END OF QUESTIONNAIRE-------
Page 11