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u Pont de Nemours &Company
IN COR PO RATED
Wil mingt on 98, Del aware
ORGAN IC CH EM ICALS D EP ARTM E N T PETROLEUM CH EM ICALS DIVISION
cc: In turni Mr. Mr.
M. inning H. Simpson
January 12, 1949
toi d r . s. L. pjunrar FROM; 3. O r , CHASE
We recently encountered a dusty atmosphere in the cleaning of a tank where lead
in-air analyses showed as high as 15 micrograss per cubic foot. This is interesting
and significant to me, and I believe that it will be, also, to you and Dr. Kehoe. It is the first time a measure of the lead content has been available when dusty con ditions prevail.
While it has always been recognized that lead salts could be present in dusty atmospheres, and while it has always been, and is now our recommendation to take pre cautions against such hazards, either through the use of a dust respirator or by keep ing the surfaces of the tank wetted down, nevertheless, this case is of considerable interest to me, and there are several questions in my mind.
I reviewed this case by telephone with our representative. It was apparent that the tank had been thoroughly cleaned so far as sludge and scale that had been in contact with sludge was concerned. There were no indications of a leaky bottom which could give rise to TEL vapors. All swing lines, etc., had been drained, eliminating such facilities as a source of TEL vapors. There were no hollow roof supports which could contain sludge or TEL. So far as could be determined, the high lead in airanalyses could come only from lead salts in the dusty atmosphere or from the volatil ization of lead salts during hot work. However, the latter does not appear to be the source of the high readings.
At my request, two samples of scale that had fallen from the side-walls and roof
of the tank were collected on November 22, and a sample of floor sweepings was collected
on November 26. We are mailing these samples directly to Dr. Kehoe, and would like to hare them analyzed and the following questions answered:
1. The amount of organic lead present in the form of TEL and decomposition products of TEL.
2. The amount of inorganic lead present.
In addition to results obtained from analysis as requested above, I would like your opinion and Dr. Kehoe's as to whether or not the high readings as shown on the lead in air analyzer could be the result of metallic compounds other than lead. For example, could the metallic fumes from welding operations give readings with the lead in air analyzer, even though no lead was present!
For your information, and Dr. Kehoe's, the tank was cleaned in order to allow for cutting new manholes, installing intank mixers, and anchoring the roof supports. The
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following is a chronological order of events as they took place:
August 26, 1948
Start of cleaning operations. Work continued intermittently until October 24, 1948, Work delayed on account of strikes.
October 25 1948
Thorough visual inspection made of tank. It was pronounced clean.
Lead in Air Analysis Recheck
9:45 A. M.
3f mc./cu.ft. 1+ ac./cu.ft.
Tank pronounced free of lead hazard for cold work only,
October 25 1948 to
November 17 1948
Work of Installing manholes and intank mixers delayed on
account of oil workers1 strike.
November 18, 1948
Surfaces prepared and okay given for welding. Ho hot work done on this date.
November 19, 1948
Workmen in tank doing hot work. Tank Atmosphere dusty. Temperature 69 3?. Wind - Calm
Lead in Air Analysis
1C:30 A. M. 15 mc./cu.ft.
Men removed from job.
Lead in Air Analysis
3:00 P. M.
1 mc./cu.ft.
Customer advised to remove all loose scale that had fallen from side-wall and roof of tank since completion of cleaning on October 24.
November 22, 1948
Loose scale removed by crew wearing full protective equipment
Lead in Air Analysis
3:30 P. M.
1 mc./cu.ft.
Temperature - 71 F, Wind - Calm
November 23, 1948
Crew in tank all day. Temperature - 72 F. Wind - Gala
Lead in Air Analysis
10:00 A. M. 10:30 A. M.
4 mc/cu.ft.
6 mc/cu.ft.
Temperature -- 73 F. Lead in Air Analysis
12:25 P. M.
5 mc./cu.ft.
Temperature - 72 F.
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Lead in Air Analysis
4:00 P. M.
8 mc./cu.ft.
Since lead content was in critical zone, crew was pulled off
November 26, 1948
Three men in. tank for three hours Temperature 60 F. High wind
lead in Air Analysis
4:00 P. M.
1 mc./cu.ft.
While it is recognized that the results of lead in air analyses may be from the presence of organic lead compounds in the tank, this case is significant and indicates that ve should in all cases where dusty conditions prevail continue our recommendations covering the use of dust respirators or the wetting down of all surfaces.
The samples have gone forward as of this date to Dr. Kehoe, and are numbered and labeled as follows:
49-2
Sample collected by the crew at completion of sweeping on Nov. 22, 1948
49-1
Sample collected by the tank crew at completion of sweeping on Hov. 22, 1948
49-3
Sample collected by Hiley on Nov. 26, 1948
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ICTRCLSOM CHEMICALS DIVISION
P. S. We would also like advice from Dr. Fehoe as to whether or not the lead content
of these samples, which are side-wall scale, is of the same order of magnitude
as that normally found, or higher.
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