Document ped0OMKr5OdNyXjbOjkQKvB3a
MAY-13-2003 11:39
WILLIAMS BAILEY LAW FIRM
7136436226 P.02/04
\SBEaTOS USAGE - tii-Aiii uir' nAJ.NU-cuuH'-^ ui^riu^iruini iu 'i-iuMtui ,
" " Briefly," we feel that the highest exposure rates are experienced by
"'c Insulator Group which handles the material on a day-in and day-out
.sis, both maintenance and construction. The next highest group would be
the Brickmasons who apply the loose asbestos fill used in the mag pot
program. Next in the exposure-time-weighted factor would be the persons
who occasionally fabricate asbestos-bearing materials such as transits,
haveg, and the like. The last on the exposure list would be those persons
who occasionally perform demolition of asbestos-bearing insulation within
the plants such as removal to facilitate repairs, etc., and handling loose
material torn off existing lines prior tp sending to the dump grounds.
Presently, we have discontinued all purchasing of asbestos-bearing
insulating pipe covering with exception of certain selected sizes of ICaylo
20* a high temperature pipe covering material, used for temperatures from
I2Q0F to 220QF* Only use we are aware of for this material is certain
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, Lght hydrocarbon plant furnaces tube-turn bends.
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We have made a concerted effort to eliminate the small stocks of
asbestos pipe covering which are scattered throughout the division. I
believe we have accomplished this goal to the tune of about 95% complete
We have also returned all asbestos pipe covering from our supplier (Gulf
Supply) back to the manufacturer*
Presently, we believe^ that only about 2% of the insulatorsf work within
the division is made up of asbestos pipe covering. ($4,Q00 to $5,000 to
eliminate all existing stocks.) u
Insulating materials we are using to replace asbestos are:
1*. Fiberglass - both in "snap-on11 and loose blankets,
' ambient to 350F.
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2. Foamglass - 450 to 800F - also used where temperature^
cycle excessively and for Dowtherm service. 157# more
expensive than asbestos,
f EXHIBIT 1
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MAY-13-2003 11=40
WILLIAMS BAILEY LAW FIRM
7136436226 P.03/04
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3, Carey temp 1500 - ambient to 1500F - expanded pearlite -
fiberglass reinforced. Some problems associated with
application but best available at present. Same cost as
asbestos.
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Several other areas we are working on: 1. Have problems with loose fill insulation, used when setting
mag pots* This generates a terrific amount of dust when
asbestos shorts are used. We have found that "Super 48" by "48 Insulations, Inc,11 mineral wool makes less dust than
asbestos shorts and contains only about 10% asbestos. The
texture is slightly damp or moist feeling, thus Cutting
down on the dust problem. When our brickmasons are using
' this material, they have been wearing respirators, . We
. have been assured by the manufacturers of "Super 48" that
,by October 16 they will be producing an asbestos-free
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ST000281 9
insulation "in bags marked as such. The composition of
. this material is a mineral wool made from copper slag. 2. Fabricating of asbestos-reinforced plastics such as
transite, haveg, micarta, where dusts become a problem in
. operations such as. sawing and grinding. We have no problem
with insulators wearing respirators when this work.is going
on. Saws have been developed with vacuum systems to reduce
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.amount of dust, but we still wear respirators as we still
get quite a bit of residual dust.
' 3, Our foremen have been notified that respirators are to be . worn by the employees when- significant amounts of ^ng^irrtinn
are to be removed when demolition occurs. We have not yet
made it a firm rule to wear respirators in any'situation where dusts of ashes top occur, but I believe this will be only a short time before we do. Due to gathering evidence
MAY-13-2003 11=40
WILLIAMS BAILEY LAW FIRM
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o existing hazards.
7136436226 P 04/04
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The last principal area I wane to cover is that of new construction.
: ' We are currently in the process of changing the -Texas Division
standards which will require the elimination of Kaylo (asbestos-type pipe
covering) from the list of approved material. The Construction Department
is continuing with all new construction in asbestos in which the material
is on the job site, but any other new work will have Che Careytemp 1500
or expanded pearlite installed in lieu of asbestos. This change,took place
about the 5th of October.
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This is a* brief sunsnsiy o where we stand in the Maintenance program
of elimination of asbestos exposure hazards.
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ST0002820
F, E. Crouch
lbs
October 13, 1970
TOTAL P.04