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Benzene Exposure in Industries Using or Manufacturing Paint in China-A Literature Review, 1956-2005
Hong Liu ab; Youxin Liang a; Stephen Bowes c; Hongzhi Xu cd; Yimei Zhou c; Thomas W. Armstrong c'; Otto Wong a<gh; A. R. Schnatter c; Jinbin Fang a; Laiming Wang a; Liping Nie '; Hua Fu '; Richard Irons 'i a Fudan University School of Public Health, Shanghai, China' Shanghai Chemical Monitoring Station for Environment Protection, Shanghai, China" Exxon Mobil Biomedical Sciences, Inc., Annandale, New Jersey" Division of Biostatistics, Yale University School of Public Health, New Haven, Connecticut' TWA8HR Occupational Hygiene Consulting, Branchburg, New Jersey' Applied Health Sciences, San Mateo, California g University of North Texas Medical Center, Fort Worth, Texas h Chinese University of Hong Kong, Hong Kong, China' Fudan-Cinpathogen Clinical and Molecular Center, Institutes of Biomedical Sciences, Fudan University, Shanghai, China i University of Colorado at Denver and Health Sciences Center, Denver, Colorado First Published on: 01 November 2009
To cite this Article Liu, Hong, Liang, Youxin, Bowes, Stephen, Xu, Hongzhi, Zhou, Yimei, Armstrong, Thomas W., Wong, Otto, Schnatter, A. R., Fang, Jinbin, Wang, Laiming, Nie, Liping, Fu, Hua and Irons, Richard{2009)'Benzene Exposure in Industries Using or Manufacturing Paint in China-A Literature Review, 1956-2005',Journal of Occupational and Environmental Hygiene,6:11 ,659670 To link to this Article: DOl: 10.1080/15459620903249646 URL: http://dx.doi.org/1 0.1080/15459620903249646
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CGU BEN0000371
]ou,nur! of()rnquJfirmal and Fm)inHlmPnftJ! FfygiPnP, fl fl.59-fl70 TSSN: 1545-9624 print I 1545-9632 online Copyright 2009 JOEH, LLC DOl: 10.10R0/15459fl209032491i4fl
Benzene Exposure in Industries Using or Manufacturing
Paint in China-A Literature Review, 1956-2005
Hong Liu,1, 10 Youxin Liang,1 Stephen Bowes,2 Hongzhi Xu,2'3 Yimei Zhou,2 Thomas W. Armstrong, 2-4 Otto Wong,1-5- 7 A.R. Schnatter, 2 Jinbin Fang,1 Laiming Wang,1 Liping Nie,1 Hua Fu,1 and Richard lrons8-9
1Fudan University School of Public Health, Shanghai, China 2 ExxonMobil Biomedical Sciences, Inc., Annandale, New Jersey 3 Yale University School of Public Health, Division of Biostatistics, New Haven, Connecticut 4TWA8HR Occupational Hygiene Consulting, Branchburg, New Jersey 5 Applied Health Sciences, San Mateo, California 6 University of North Texas Medical Center, Fort Worth, Texas 7 Chinese University of Hong Kong, Hong Kong, China 8 Fudan-Cinpathogen Clinical and Molecular Center, Institutes of Biomedical Sciences, Fudan University, Shanghai, China 9 University of Colorado at Denver and Health Sciences Center, Denver, Colorado 10Shanghai Chemical Monitoring Station for Environment Protection, Shanghai, China
A systematic review ufthe Chirucse literature was curulucted
exposure for painting tasks in the reported industries over
from 1956 to 2005. The survey included hath online and
time.
marmal searching, as well as npert disc!lssions aimed at providing insight intofactors affecting benzene exposure levels in paint/coatings indu,,tries. Data extraetedfrom 204 papers included: (7) year of occurrence. (2) type of paint/coatings J!ruducts, (3) tyr!e of' industries where the [Jruducts were used or produced, (4) job titles and work activities, (5) type of lit-
{Supplementctlmaterials are availablefur this article. Go tu the f'Ublisher's online edition of' the Journal of Occupational and Environmental Hygiene for the following fiee supplemental n:suurce: tables detailing benzene concentration for different types ofpainting and other task' in Chinese industry.}
erature searched, (6) working conditions whenever datu were
rl ,;
available, and (7) exposure levels_ }\;fast hen:ene measurements were short-term samples for comparison with the Chinese
Keywords henzene poi:-;oning, coatings, e-xposure assc~:-..ment, industrial hygiene, occupational health, organic solvents
maximum allowable concentration standard. The accuracy
and precision of the ,wmpling and analytical methods were
not reported The distribution of benzene concentrations was tested and found to fit neither nonnal nor logrwnnal distributions. Analysis orvariance (comparisonfor more than two groups) and t-rest (comparison for nvu groups) were curulucled
Address conespondence to Hua Fu, School of Public Health, Fudan University, PO. Box 248, 138 Ylxueyuan Road, Shangai 200012, China; e-mail hln (ill Indan edn en_
on Blom-transf'onned benzene crmcentulfion data. The over-
all median benzene exposure levels were 215, 82, 31, and 6 mg!m3 during the periods 1956-1978, 1979-1989, 19902001, and 2002-2005, re.~pectively. }\dean hen;:ene expnsure
was significantly lower for paint mamifacturing tlwn paint
INTRODUCTION
E xposures ro benzene, toluene, xylene, styrene, and other organic solvents have long been recognized as major
spraying. No significant difference was found among paint
occupational hazards in industries using or manufacturing
types and hen::ene exrwsure for paint applicatinn. Benzene exposure was significanTly higher in workplaces judged to have poor ventilation. No significant differences were found in benzene exposure as a function of industry type. Even though substwltially lower when compared with levels in the
paint/coating~. Yin et at<I) studied 528,729 workers exposed
to benzene or benzene mixtures in China and showed that 2~0,000 (53%) were paint workers. Dosemeci et aJ.12l estimated historical exposure to henzene in China in multiple
[Jil."\'1~ recent benzene exposure m,easureJnenls ,'\uggested that
industries and multiple occupations, involving 672 factories in
many facilities in the paint/coatings indMstries in China still
have benzene concentrations that are above the current China nccupatinnal expnsure limit fnr hen:;:_ene (6 mg/m3 a~ a rime-
weighted average). Benzene concentrations from the present
exercise, while not directly supporting quantitative retrospec-
12 cities in China. The highest benzene exposure was observed
among rubber workers and painters (spray, electrostatic, drip painters, and paint mixers). Paint manufacturing workers were also highly exposed,( 2) averaging benzene levels greater than
tive expo~llre estimnting, pmvide insight rm relative benzene
20 ppm (64 mg/m3 ).
Journal of Occupational and Environmental Hygiene November 2009
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CGU BEN0000372
Early paints and coatings were unique combinations of natural oils and resins that generated relatively little environmental impact. This type of paint was still used in China during the 1950s through early 1970s. Since the late 1980s, the types of paint and coatings used in China have grown and can be categorized into three broad types: (I) oil-based, (2) water-based, and (3) powder coatings. Oil-based coatings include oleoresin, natural resin, phenol resin, and bituminous coatings. More stringent environmental regulation and rapid development of material sciences resulted in increasing use of less toxic, even "zero VOC" products (e.g., powder coatings, UV curing coatings, and some colloidal coatings). The ratio of production of oil-based to synthetic resin coatings in China has been falling since the early 1980s(3 '
This report presents the result of a systematic review of the Chinese literature from 1956 to 2005. The objective was to summarize the Chinese literature on benzene exposure in industries using or manufacturing paint/coatings in China for the period 1956-2005. The temporal trends of benzene exposure levels in the paint/coatings industries in China were analyzed, and some factors affecting worker exposure were identified. These factors provide insight for a subsequent relative ranking of exposures in this industry.
Industry group: construction, transport, vehicle/ship/aircraft manufacturing, sport equipment, handicraft/toy manufacturing, machinery equipment manufacturing
Workplace ventilation information, if provided by the report author
Paint type: nitrocellulose, alkyd resin, amino resin phenolic resin, polyester paint
Paint solvent type: benzene, toluene, xylene, gasoline as specified by the report author
Type of report: C:ase reports included articles that were initially published following the occurrence of a benzene poisoning case(s); industrial hygiene (IH) surveys including benzene monitoring data and any related benzene poisoning and/or suspected cases found during the survey; other reports included articles of relevance, such as toxicological investigations, summary reports, or short communications
Number of benzene poisoning cases reported, if any Location (city) of the study.
Analysis The mithmetic means and medians for the reported data
were calculated, and the association between average benzene concentration of the exposure and other factors listed above were assessed as follows:
METHODS
Where only a range of benzene concentrations was pro-
Literature Search
vided hy the authors, the arithmetic mean of minimum and
Computerized scatchcs were can;cd out using the Chinese
maximum reported values was taken as the average. If only
Biomedical Literature Datahase, China National Knowledge
a maximum value was provided, the analysis was based
Infrastructure, and the Super Star Reader Database, which
on arithmetic mean of the maximum and zero. If only the
covered the period between 1978 and 2005. Key words used in
minimum was given, then that observation was regarded as
these searches included the Chinese equivalents of the follow-
missing.
ing technical terms: paint/coatings manufacturing, paint/ coat-
The distribution of benzene concentrations was tested and
rl ,;
ings application (spray, brush, immersion), oil-based coatings,
found to fit neither normal nor lognormal distribution. Data
water-based coatings, paint/coatings thinners, benzene and or-
subsets for paint application (spray, bmsh, immersion, mix)
ganic solvents exposure, benzene poisoning (aplastic anemia,
and for paint making were neither normal nor log-normal.
leukemia), industt-ial hygiene, and occupational health.
Because the data were highly skewed, the medians instead of
Additional searches of print references for pre-1978 data supplemented the online searches, particularly for information describing the development of production technology and chemical compositions. This included reviews of conference proceedings. which partially covered publications before 1978 (a few articles covering years between 1956 and 1978), and professional inquiries regatding the historical development of industrial technologies in the paint/coatings industry with experts at universities and industrial institutions.
From each publication, the following information was extracted, as available:
the means in each suhgroup were hetter indicators of centTal tendency of original data. For rhe same reason, rank-based transformations (below) were performed so that parametric statistics such as t-test and analysis of variance (ANOVA) could be used to compare different transformed group~. Rank-based nonparametric statistics for original data were used to confirm the results. Because the data were neither normal nor log-normal. parametric analysis techniques such as t-tesl and ANOVA were not applicable without transformation. To transform the data into normal distribution, they were ranked in orders. Then the tank of the i-th data point was changed into a
Benzene concentration in mr measurements: number of samples; minimum, average, and maximum benzene concentration; year and type of sampling; analytical method
Work task: spray painting, brush painting, immersion painting, paint mixing, paint manufactm-ing, other
normal score that corresponded to the i-th data point had
the data set been normally distributed. The algorithm for the transformation141 was:
_ -1 -Yi- <P
(~I"; 0.375)
+11 0.25
("1)
660 Journal of Occupational and Environmental Hygiene November 2009
CGU BEN0000373
20
18
16
14 .1!!
5c. 12 a:(I)
0... 10
.(cI) E8
z::I
6
4
2
0 ,~~,q~, ,~#,~~~*,~~,~~,~~ ""~' ,~~ "~"' "~"' ,~~ ,~~ ,~~ ,~_q, ,~~ ,~~ ,~_'l) ~,~ ~"q) ~rpi ~rpi ~rpi
Publication Year FIGURE 1. The distribution of reported articles by years: CR-ease report initially published following the occurrence of a benzene poisoning case, IH-industrial hygiene survey, Oth-other report including toxicology, summary reports, or short communications.
where r, is the rank of the i-th observation and n is the number of nonmissing ohsnvations; <P- 1 is the prohit function,
The criterion for statistical significance was set at p < 0.05. A11 analyses were performed using the statistical software SAS
or the inverse of the standard cumulative normal function.
9.L3.
The transformed data were then normally distributed with
mean = 0 and standard deviation = 1. The subset of paint
RESULTS
application and paint-making data after transformation were
rl
,;
both normaL As a result, t-test and ANOVA could be ap-
Search Results
plied to the transformed data in subsequent analysis. However. the numbers in the tables from the subsequent results secLion are presented as observed values for the ease of interpretation.
The literature search resulted in 204 papers of benzene poisoning case reports, industrial hygiene surveys, and other reports (toxicological studies and article reviews) published in 51 Chinese refereed medical journals or other sources (includ-
ing four conference proceedings) from 1956 to 2005 (Figure
ANOVA (comparison for more than two groups) and t-
1). In China, according to the National Diagnostic Criteria of
test (comparison for two gmups) were conducted on the
Occupational Renzene Poisoning,(SJ ben7,ene poisoning was
Blom-transformed14J benzene concentration data. Because
classified as observation ca,~e, acute poisoning (mild and se-
paint-making activities had a generally lower mean ben-
vere), and chmnic poisoning (mild and severe) depending
zene concentration than other activities, most analyses were
on the exposure history, clinical symptoms and signs, and
done for paint-using industries and paint-making industries
the feature of hematological ksts. However, the information
separately except for the AKOVA for job activities, where
reported in the literature was often limited to case classification
paint-making and the subcategories of paint-using activities
(e.g., observation, acute benzene poisoning, chronic benzene
were analyzed together. The pair-wise comparisons within
poisoning) without elaboration on clinical signs or exposure
groups after ANOVA were adjusted for multiple compar-
history
isons. ANOVA and t-test results from the transformed data
The collected data covered 24 provinces, municipalities,
were verified by Kruskal-Wallis (nonparamettic counterpatt
and autonomous regions, representing 77% of the 31 adminis-
for ANOVA) and \Vilcoxrm (nonparametric counterpart for
trative regions in China. About half the reported papns were
t-test) tests for untransformed data. Results using these
from the most developed industrial areas in the coastal regions,
alternate tests were consistent.
including Guangdong, Jiangsu, Zhejiang, Shandong, Liaoning
Journal of Occupational and Environmental Hygiene November 2009
661
CGU BEN0000374
provinces, and Shanghai municipality; one-quarter from the
the authors of the source reports did not provide informa-
Central and South China regions; and the remaining quarter
tion on task frequency or duration that could have enabled
from Northeast, North, Northwest, and Southwest regions_
estimation of full-shift exposure_ Available information was
This distribution by geographical location was expected, as
tabulated.
it was primarily dependent on the status of economic development and industrialization.
The distribution ofinformation sources was associated with
Benzene Exposure Trend The 204 reports yielded 428 data sets. Five sets of data
the economic development during the time period covered. The number of published articles increased with the development
showed extremely high benzene concentrations (above 20.000 mg/m3) that the authors reported were based primarily on
of economic reform in the late 19SOs and peaked between
simulation tests to replicate certain acute poisoning episodes.
the mid-1990s and early 2000 when demand for paint and
These were excluded from subsequent statistical analysis. Re-
coatings was high in the shipbuilding, automobile, machinery,
household electric appliances, toys, and house reconstruction industries_
The majority of the literature (n = 180) covered industries
where paint and coatings were used, including shipbuilding,
ports of accidental or emergency benzene exposures were abo excluded from subsequent analysis_ The final analysis was based on 407 sets ofbenzene concentration values representing more than 5500 reported air samples (Pigure 2). These data showed a skewed distribution as illustrated in Figures 3A
automobile. fumiture, household electric appliances, machinery, toys, arts/crafts, stationery, sports equipment, and house decorating. Fewer articles (n = 24) reported benzene exposure
and 3B. When Blom-transformed, the data and subsets were normally distributed and could be subjected to parametric statistical analysis.
in the paint or coatings manufacturing industry. Most of the air sampling approaches represented relatively
To assess the benzene concentration trend over time, 317 data sets that included both workplace air benzene concentra-
short-term samples, typically from workers' breathing zones. There were three common sampling and analytical methods used for the measurement of benzene in workplace air in China_
tions and the year of measurement were usable. The pattern of benzene exposure was examined in fourtime periods, based on economic development stages: (1) 1956-1978 (pre-economic
The earliest employed an impinger with solvent through which the air was bubbled, followed by a colorimetric analysis_ The
reform): (2) 1'J7'J-1'J8'J (open policy and the beginning of economic growth); (3) 1990-200 I (further industt;al develop-
next method employed glass syringe grab sampling, with gas chromatographic analysis, which was the method used for most ol lhe dala reported in the reviewed literature. This glass syringe collection method may have continued well into the 1990s.
ment and growth); and (4) 2002-2005 (after passage of the Occupational Disease Prevention and Control Act in 2002 and implementation of new occupational exposure limit LOEL] for benzene). Descr-iptive statistics for these periods are listed in Table II.
The most recent method used a single-section charcoal
Substantial differences were found between the median and
tube with a 20-min sampling period at a normal flow rate of
mean of each group. The skewness of the data suggested that
200 mL/min, also with gas chromatographic analysis (Table
lhe median was a beller measure lo assess Lmlransformed daLa_
rl ,;
I). Information was not available to compare the accuracy,
To compare the benzene level of each subgroup, ANOVA
precision, limit of quantification, and interferences for the~e
for rank-based Blum-transformed concentration and nonpara-
different methods. (6)
metric Ktu~kal-Wallis test for untransfonned concentrations
Data extracted from the search results were tabulated, trans-
were conducted. Pair-wise comparisons were conducted for
lated. and sorted by task for spray painting, brush painting, immersion painting, paint mixing, and paint making in the
transformed benzene concentration (paint using) with adjustment for multiple comparisons using Tukcy's method (same
online supplemental Appendix Tables A-I through A-VI, respectively. \Vhcrc the source reports identified air sampling results fm- two tasks, the data were included in both tables.
for all other ANOVA unless otherwise specified). The average benzene level was significantly higher in Petiod l ( 1956--1978) than three other later periods; the level in Period 2 (1979-
In many cases, the source reports did not include details related to sampling and analysis, sample number, or factors
1989) was significantly higher than Period 3 ( 1990---200 I) and Period 4 (2002-2005)_ Periods 3 and 4 were nul significantly
that could potentially influence benzene exposure, such as ventilation, task, paint type, or industry type. In most cases,
different. Generally, the mean exposure levels over the 1956-2005 periods suggested a downward trend_
TABLE I. Summary of Sampling and Analytical Methods by Time Period
Period
Sampler
Flow Rate (mL/min)
Sampling Time (min)
19"i0s-1960s 1970s-1980s l990s-present
Tmpinger Glass ~yringe Charcoal tube
200 100 mL (volume) 200
10 1 15-20
662 Journal of Occupational and Environmental Hygiene November 2009
Analytical Method
Colm;metry Gas chromatography Gas chromatography
CGU_BEN0000375
0D
1
E
rc::i
0 ()
r~:: l1;l r::
.~c
0.1
D DD
00 D
O.GI
1950
1960
1970
1980
1990
Year of Sampling
2000
2010
FIGURE 2. Average benzene concentration measurements in China for period 1956-2005. Average benzene concentrations from 266 paintusing reports (includes spray, brush, immersion painting, and paint mixing) and from 59 paint manufacturing reports. The average benzene level was significantly higher for paint-using industries as a whole than for paint manufacturing as determined by the Wilcoxon test.
PERCENT 40
-
PERCENT 80_,---------------------------------------------:,--
70-
30 60-
,--
rl ,;
20 -
5040
30
10 -
,-
nnn .nnr~11
0 0 50 100 150 200 250 300 350 400 450 500 550 600 benzene concentration
(A)
20
-
10
n~~~~ ,----
0~~~~~~~~~~~~~~~~~~-=~~-
0 50 100 150 200 250 300 350 400 450 500 550 600 benzene concentration
(B)
FIGURE 3. (A) Paint-using frequency distribution histogram. Untransformed average benzene concentration (concentration in mg/m3 ). The
column corresponding to "0" concentration represents observed concentrations below 25 mg/ml. (B) Paint-making frequency distribution histogram. Untransformed average benzene concentration (concentration in mg/m3). The column corresponding to "0" concentration represents observed concentrations below 25 mg/m3 .
Journal of Occupational and Environmental Hygiene November 2009
663
CGU BEN0000376
TABLE II. China Benzene OELs and Mean Benzene Concentration (mg/m3 ) for Different Historical Periods
Period Description
OEL (mglm3 )
Mean N Std. Dev. Median !VIaximum Minimum
1956-1978
50 (MAC)
336.84 47
503.77
215.00
3212.30
15.00
2 1979-1989
40 (MAC)
191.77 75
309.87
82.4
1827.50
0.00
3 1990-2001
40 (MAC)
125.5 158
344.59
31.33
3373.50
0.00
4
2001-2005 6 (PC-TWA) 10 (PC-STEL) 81.73 37
187.46
6.46
991.50
0.00
The benzene exposure level for the four historical periods "\\'ere -compared using ANOVA. on tran~fonned data_ The. mean concentrations of these periods were 'ignificanlly dirrerenl (p < 0.0001). The resull wa' confirmed by Kru,kal-Walli' Lesl. and pair-wise comparisons belween group' were adjusted ror mLtiLiple comparisons using Tukcy's n1cthod_ The China OEL prior to 2002 was a maxin1um allowable concentration without averaging time, and compliance was assessed by shmt-term sample. The OEL trom 2001-2005 was 6 mg/m3 permissible concentration S-hour TWA; 10 mg/m3 permissible concentration as a shmt-tenn exposure limit. N refers to number of source data sets and does not add to 407 due to missing data from source reports. The average benzene level was significantly higher in Period l (1956-1978) than three other later periods. the level in Period 2 (1979-1989) was significantly higher than Periods 3 (1990-2001) and 4 (2002-2005). Periods 3 and 4 were not significantly different.
Report Type and Benzene Poisoning Cases
in industrial hygiene surveys and other reports. while Lhe mean
Sixty-fom articles reponed 527 cases of benzene poisoning
concentrations in the latter two did not differ significantly. Data
at vatious stages of sevetity. Of those. 15 articles that were identified as "case reports" covered 120 cases of benzene
on mean benzene concentration for reports of benzene poisoning ca~es vs. nonpoisoning cases are sununarized in Table
poisoning (23%); 25 articles that were identified as "IH sur-
TV. Results were based on a t-test fm the Blum-transformed
veys" covered 297 cases of "benzene poisoning" and/or "sus-
concentrations and Wilcoxon test for untransfonned concen-
pected benzene poisoning" (56%); and 4 articles that were
trations. The p-valuc in Table IV is the result of t-tcst. Mean
identified as ''others," which described the toxicity, occupa-
benzene concentration was significantly higher in reports of
tional exposure, and health effects of benzene in paint/coatings
benzene poisoning than in other reports.
industry covered 110 cases of related "benzene poisoning" (21%).
The regional and year distributions of reported benzene
Benzene Workplace Air Concentrations by Work Activity for Industries Using or Manufacturing Paint
poisoning cases were consistent with the number of papers
One hundred eighty articles identified job activities asso-
heing reported and the amount of paint and coatings produced
ciated with benzene air concentrations in paint use or paint
in the specific areas during the same periods. For example,
manufacturing. A total of 330 samples of benzene exposure
more than 70% of the total cases were reported from East China
levels were associated with five main work activities: (1) brush
and Central South China; both having similar proportions of
painting, (2) spray painting, (3) paint mixing, (4) immersion
the total annual production of 1.8-2.0 million tuns of China
painting. and (5) work processes in paint manufacturing. As
rl ,;
manufactured-paint and coatings produced and used in 1999-
shown in Table V, for all years, benzene air concenLrations by
2001.(7,&)
work activity can be characterized generally as: brush painting
Pair-wise comparisons were conducted on transfom"Led data
> spray painting> paint making. Pair-wise comparisons were
for report type and whether benzene poisoning was reported
conducted on transfonned data for job/task type.
for the paint-using groups. Paint making was not analyzed due
lVIean benzene concentration was significantly lower in
to too few observations. JVIcan benzene concentration for dif-
paint manufacturing than spray painting, but the rest of the
ferent repotttypes was summari7.ed in Table ITT. Mean ben7ene
categories did not show a significant difference. The benzene
concentration in case reports was significantly higher than thac
air concentrations fur the paint-using industry as a whole
TABLE Ill. Mean Benzene Concentration (mg/m3 ) for Different Types of Reports (Paint-Using)
Description
Mean
N
Std. Dev.
Median
Maximum
l\llinimum
Case report IH investigation Other
291.91 163.72
94.11
43 213
73
369.62 387.66 181.56
171.50 50.20 31.58
1758.10 3373.50 1035.00
1.00 000 0.00
The benzene ail" concentrations for different report types were con1pared using ..!\NOVA on transforn1ed data. The n1ean benzene air concentrations of these report types were significantly different (p = 0.01 131. Mean benzene air concentration for case reports was significantly higher than for industrial hygiene survey and other reports as dctcnnincd by pair-vvisc colTiparison, while the mean concentrations in the latter two did nut differ s-ignificantly. The result was cunfinncd by Kruskal-Wallis test, and pair-wise comparisons between groups were adjusted for multiple comparisons using Tukey's method. N refers to number of source data sets and does not add to 407 due to missing data from o;;ouree reports_
664 Journal of Occupational and Environmental Hygiene November 2009
CGU BEN0000377
TABLE IV. Mean Benzene Concentration (mg/m3 ) for Benzene Poisoning and Nonpoisoning Cases (Paint Using)
Benzene poisoning cases reported?
IVIean
N
Std. Dev.
Median
Maximum
Minimum
No
110.43
256
257.84
37.05
3212.30
0.00
Yes
356.48 73 535_34
151.10
3373.50
1.00
Thr Iut=an bt=uzene exposure levels fur benzene poisoning and nunbenzene poisoning cases were significantly ilitferent a:i detenuinetl by V\-7ilcuxun test (p < 0.0001'1. The result was confirmed by ttcst on transformed data. N refers to number of source data sets and docs not add to 407 due to missing data from source repuTtS.
(including spray painting, brush painting. paint mixing. and immersion painting) were significantly higher than lhose from the paint manufacturing industry using Wilcoxon test (Figure 2).
Benzene Workplace Air Concentrations by Type of Paint! Coatings Used or Produced
Forty-one articles identified the type of paint/coatings that were used or produced at work, which consisTed of nirrocellulose paint (20 articles), alkyd resin paint (9), amino resin paint (7), phenolic resin paint (2), and polyester paint (3). These articles reported 128 ~ets of air samples (Table Vl). ANOVA
for transformed concentrations showed that no significant dif ferences were found among paint Lypes. (Painl making was nol analyzed, and phenolic paint was not included in the analysis, both due to too few observations.)
Comparison of Benzene Air Concentrations by Reported Effectiveness of Workplace Ventilation
Seventy-seven articles provided information about the sta tus of ventilation aT lhe workplace. "Poor ventilaTion" (P) denoted that adequate mechanical ventilation facility was not present, but included simple electric fans (e.g., floor fans) or "natural" ventilation. These accounted fur must of the articles;
TABLE V. Mean Benzene Concentration (mg/m3) for Different Job Activities
Job Activity
Historical Period
Mean
N
Median
Maximum
Minimum
Spray
1956-1978
509.95 20 280.30
3212.30
1979-1989
201.42
46
88.46
1827.50
1990-2001
79.76
102
24.78
1758.10
2002-2005
101.72
27
8.15
991.50
All years
156.65
195
43.90
3212.30
rl ,;
Brush
1956--1978
220.00
3 200.00
285.00
197Y-19tl9
194.87
14
51.70
885.00
1990-2001
319.20 18 119.05
3373.50
2002-2005
29.43
7
5.33
153.20
All years
222.37
42
58.20
3373.50
Mixing
1990--2001
59.45
12
56.44
139.40
2002-2005
23.82
3
9.37
56.70
All years
52.33
15
53.58
139.40
Immersion
1956-1978
106.80
1 106.80
106.80
1979-1989
115.5(i 8 52.70
461.80
1990-2001
129.79 7 17.13
540.00
All years
121.24
16
27.38
540.00
Paint manufacturing
1956--197!)
267.00
2 267.00
344.00
1979-1989
45.78
10
%.21
127.50
1990-2001
14.05
50
12.06
82.00
All years
27.32
62
15.08
344.00
20.30 0.00 0.00 0.00 0.00
175.00 0.00 000 1.25 0.00 1.00 5.38 1.00
106.80 2.15 1.15 1.15
lSJO.OO 1:1.22
1.00 1.00
Benzene exposme levels for different job activities were summarized. The exposme levels were broken down for different historical periods within each job category. Con1parison bet\veen groups \Vas. conducted for .All years data, not by historical period subgroups. The mean benzene exposure levels (all years) for
each job activity were significantly different as detennined by ANOVA on transformed data (p = 0.0111). The result was confirmed by Kruskal-Wallis test, and
pair-wise con1paris.uns between groups were adjusted for nlltltiplc cu1nparisuns using Tukcy's method. Mean benzene concentration was significantly luwcT in paint manufacturing than spray painting, but the rest of the categories did not show a significant difference. N refers to number of source data sets and does not
add to 407 due to missing data fTom source reports_
Journal of Occupational and Environmental Hygiene November 2009
665
CGU BEN0000378
TABLE VI. Mean Benzene Concentration (mg/m3) for Different Types of Paint
Paint Type
Mean
N
Std. Dev.
Median
Maximum
Minimum
Nitrocellulose Alkyd resin Amino resin Polyester
215.76 25.g!) 28.43 15.82
29 14
4 9
315.64 22.53 11.01 23.35
59.30 21.93 24.55
5.10
965.00 g6.92 44.61 56.80
0.00 0.00 20.00 0.38
The mean benzene exposure levels for different types of paint were not significantly different as determined by ANOVA on transformed data (p = 0.3537). The result was confirmed hy Kntskai-Wallis test. N refen; to numher of source data sets and does not add to 407 due to missing data from source reports.
78% (60177). "Good ventilation" (G), indicating that adequate mechanical venLilaLion syslem (e.g., air exhausl hood and mechanical fan) was present, accounted for only 22% ( 17/77) of the articles. Summary data are shown in Table VII. At-test was conducted on transformed data for reported workplace ventilation effectiveness. Mean benzene concentration was significantly lower for reports with good ventilation effectiveness for the paint-using groups.
Industry Type and Benzene Exposure
Ninety articles identified the specific type of industries in which paint or coating~ were used. According to the Classification Standard of National Economy, (9 l the relevant indusuies and/or occupations were grouped into four categories with standard codes as: ( 1) consttuction, including civil engineering and household reconstruction; (2) transport vehicle manufacturing, including shipbuilding, aircraft, automobile, and locomotive vehicles; (3) stationery, sports equipment. handicrafts, and toy manufacturing; and (4) machinery equipment manufacmring, including electric engines, valves, lathes, abrasion wheels, plus paint making (Table VIII). ANOVA and KruskalWallis tests both indicated that no significant differences were
found among industry types and benzene concentration for the painL-using groups. (PainL making was nOL analyzed.)
DISCUSSION
Trend of Benzene Workplace Air Concentrations in Paint/Coatings Industry in China
This report summarizes occupational benzene exposure dala from the Chinese literature for the period 1956-2005. Four hundred twenty-eight data sets were extracted from 204 reports in 51 Chinese journals. (The total numbers in each analysis would not add to 428 due to missing values or exclusion.) After data transformation, ANOVA was used to detect associations between benzene exposure and several workplace factors. The published benzene exposure data ranged from undetectable to very high henzene concentrations (over 100 times the China occupational exposure limit for each historical period). In general, the mean benzene concentration for each historical period followed a downward trend, though the last two periods had simila.- mean concentrations.
It was neither the intem nor design of this report to assess compliance with the China OEL. However, it was interesting
rl ,;
TABLE VII. Mean Benzene Concentration (mg/m3) for Different Workplace Ventilation Effectiveness
Workplace Ventilation
Job Activity
Mean
N
Median
Maximum
Minimum
Poor Good
Spray Brush Mixing Immersion Paint manufacture (unspecified) Total Spray Brush Mixing Immersion Paint manufacture Total
226.68 465.57
36.43 203.12
31.51 250.99 192.53
82.82
105.50 9.63
613.62 113.91
::\0 II
8 3 20 7 79 21 0 4 3 2 30
Tl.51 90.10 26.05 68.20 17.60 130.32 49.50
6.21
111.65 5.60
613.62 18.61
::\212.::\0 3373.50
120.06 540.00 127.50 800.00 3373.50 991.50
139.40 20.20
1180.00 1180.00
000 1.25 1.00 1.15 12 06 7.00 0.00 0.01
59.30 3.10
47.23 0.01
Mean benzene concentrations for workplaces were sorted by reported ventilization effectiveness and job activity. Con1.parison between groups \Vas conducted for Tnwl data, not by job activity subgroups. Benzene concentrations for poor ventilation (total) were significantly different from those for good ventilation (total) as determined by Wilcoxon test (p = 0.0439). The result was confirmed by t-test on transformed data. N refers to number of somce data <cts and dues not add to 407 due to nllssing data from source reports. VVorkplace ventilation as reported by authors of the source reports: '~Poor ventilation" included simple electric fans (e.g., ffonr fans) or 'natural" ventilation~ "Good ventilation'~ indieated that adequate mechanieal ventilation systetn (e.g., air exhaust hood and mechanical fan).
666 Journal of Occupational and Environmental Hygiene November 2009
CGU BEN0000379
TABLE VIII. Mean Benzene Concentration (mgfm3 ) for Different Types of Industry
Industry
Historical Period
Mean
N
Median
Maximum
Minimum
Construction Vehicle Craft Machinery Paint making
1956--1978 1979-19S9 1990--2001 2002-2005 All years 1979--1989 1990--2001 2002-2005 All years 1956-1978 1979--1989 1990--2001 2002-2005 All years 1956--1978 1979--1989 1990--2001 2002-2005 All years 1956-1978 1979--1989 1990--2001 All years
151.26 326.53
53.86 195.84 129.92 167.07
18.63 131.18 157.27 49.21 78.74
36.37 7R.99 423.75 184.73 22.55 37.50 142.70 267.00 45.78 14.05 27.32
0 5 18 15 38 9 16 5 30 3 2 19 4 28 11 29 35
76 2
10 50 62
52.40 110.81
5.38 51.00 115.00 22.50
5.33 35.09 165.00 49.21 54.50 26.34 56.90 285.00 97.00 15.73 37.50 37.15 267.00 36.21 12.06 15.08
600.00 3373.50
406.05 3373.50
243.60 1758.10
44.61 1758.10
200.00 68.20
300.00 8Y.61
300.00 1225.00 1104.70
171.66 37.50 1225.00 344.00 127.50 82.00 344.00
6.50 1.35 0.38 0.38 8.57 0.81 0.00 0.00 106.80 30.21 0.98 3.20 0.98 20.30 2.15 0.01 37.50 0.01 190.00 13.22 1.00 1.00
The benzene exp0sure levels frmn ditferent types of industry were sun1n1arized. 'The expu~ure levels broken down for ditferent historical periods "\Vi thin each industry were also shown There was no significant differences among the mean benzene exposure levels (all years) for these indusu-ies (not including paint making) as determined by ANOVA on transformed data (p = 0.9518). Tite re,ult was confirmed by Kruskal-Wallis test.~ refers to number of source data sets and does not add to 407 due tu missing data frotn source reports. Construction includes civil engineering and household reconstruction; Vehicle includes transport vehicle Inanufacturing, including shipbuilding, aircraft, autotnobile, and locotnotive vehtcle~. Crafts include~ stationery~ ~ports equtpment, handicrafts., and toy manufacturing. Mochinc1y includes equipment manufacturing, including electric engines, valveso lathes, abrasion wheels.
to observe from Table II that mean benzene air concentrations
coatings were derived from these primary categories. Infor-
rl ,;
were higher than the national OELs in effect at the time for
mation about the precise type of paint/coatings reported in the
each historical period. Even for the most recent time period,
literature was limited. In this report, no significant differences
mean exposure was 81.73 mg/m3 exceeding the current OEL (6 mg/m3 time-weighted average, TWA) and the old OEL of
were found among paint types and benzene concentration fur the paint-using groups.
50 mg/m3 in effect from the 1950s until the late 1970s. (Until 2002, the OELs in China were defined as maximum allowable
Status of Ventilation
concenttations in workplace air.)<10l
The overall benzene levels at workplaces subjectively char-
acterized as having good ventilation effectiveness were as-
Factors Affecting Benzene Exposure Levels Job Activities
The job activity seemed to be an important determinant affecting benzene exposme level in the paint/coatings industry. As shown in Table V, benzene exposure levels by work activity were characterized as: brush painting> spray painting> paint making. Paint-making exposures were significantly lower than spray painting exposures.
sociated with lower benzene air concentrations than those with poor ventilation effectiveness. As suggested from Table VII, exposures above the OEL were commonly reported even for facilities with ventilation effectiveness judged "good" by the authors of the reports. Reliable prevention of overexposure to benzene in the painting industry can require costly ar1d carefully designed and maintained ventilation systems,\12! which was not commonly implemented until the passage of the Occupational Disease Prevention and Control Act in 2002.
Type of Paint/Coatings As shown in Table IX, 17 categories of paint/coatings have
been commonly used in China nationwide since the early 1980s.Cl I) Meanwhile, a variety of new products of paint/
Type of Industries using Paint/Coatings There were no significant differences in mean benzene con-
centration by industry type or type of paint or coming. However, there was large dispersion in the data, and all industries
Journal of Occupational and Environmental Hygiene November 2009
667
CGU BEN0000380
TABLE IX. Categories of Coatings in China
Coating Type
Benzene Potential?
Solventsffhinners Commonly Used(ll,lli-IY)
Oil-based coatings
Yes 200 solvency gasoline (petroleum distillaLe with a boiling range of
140--200C) containing certain amount of aromatic hydrocarbons;
mainly but not purely xylene and toluene
Natural resin coatings
No Combination of natural oils and resins such as shellac
Phenolic resin coatings
Yes Solid phenolic resin is soluble in most polar organic solvents and
aromatic-oxygenated solvent mixtures
Bituminous coatings
Yes (1) 200 solvency gasoline containing certain amount of aromatic
hydrocarbons, mainly but not purdy xylene and toluene; and (2) "heavy
benzene"+ kerosene
Alkyd resin coatings
Yes 200 solvency gasoline containing certain amount of aromatic
hydrocarbons, mainly but not purely xylene and toluene
Amino resin coatings
Yes Xylene, butyl alcohol, ethyl acetate in proportion of 80: I 0: I 0
Nitro-cellulose coatings
Yes "Xiangiiaoshui," a solvent may contain as high as 20-40% benzene
Cellulosic coating
No
Vinyl per-chloride coatings
Yes Esters, ketones, and solvents containing benzene, toluene, m- xylene
Alkene-based resin coatings
Uncertain
Epoxy resin coatings
No Cyclohexanone, xylene, butyl alcohol
Polyester coatings
Yes Likely to be naphtha or mineral spirits
Acrylic resin coatings
Yes 1\1ost acrylics require strong ~olvent~; esters, alcohol~, and benzene,
toluene, or xylene are commonly used
Polyurethane coatings
No xylene, butyl acetate, cyclohexanone
Elemental organic coatings
No
Rubber coatings
Yes
Other types of coatings
Varies
had reported exposure measurements substantially higher than
The computer and manual literature searches yielded 204
the OEL.
papers of benzene poisoning case repmts, industrial hygiene
surveys, and other reports (toxicological studies and article
Solvent Composition
reviews) published in 51 Chinese medical journals or other
The decreasing OELs for benzene during the period of this
sources from 1956 to 2005_
rl ,;
review, and recognition of the health impact of benzene, led to
The collected data covered 24 provinces, municipalities,
the current controls on benzene in solvents in China. Benzene
and autonomous regions representing 77% of the '11 admin-
content in adhesives and coatings have been regulated as less
istrative regions in China.
than 0.5% (i.e., <5g/kg) since 2001.<131
Available exposure data were translated from Chinese, tab-
ulated, and summarized, and additional information on the
Outlook
paint/coatings industry in China (online Appendix Tables
Several actions in China offer hope for future reduction in
A-VII through A-IX) were identified to improve the under-
benzene exposure in the painting industry including:
standing of histm;cal exposures involving paint/coatings in
More stringent environmental regulations set for paint/ coat-
China.
ings products. such as VOCs ::::200 giL and benzene _::::0.5%(!3)
Adoption of an indoor air quality limit for benzene of 0_11 mg/m3(14l
Some of the limitations associated with the published information and the analyses currently presented include:
Improvement of occupational health services after the passage of the Occupational Disease Prevention and Control Act in 2002 and the 1educed occupational exposure limits for benzene (personal exposure ::::6 mg/m3 T\VA and ::::10 rng/rn 3 STRT ,).<lUJ
Strengths and Limitations of This Review ~trengths of this review included:
Consistent with industrial hygiene practice in China, most of the literature data represented short-term (1-min grab) personal breathing zone or area (often unspecified which) samples from the work environment (Table I)_ Construction of a task TWA lO estimate full-shift exposure was not undertaken as part of this review, in part, because the literature reports generally did not provide task duration and task frequency information_
668 Journal of Occupational and Environmental Hygiene November 2009
CGU BEN0000381
The relative accuracy and precision of the sampling and
measurements by charcoal tube against the STEL, rather that1
analytical methods used over the years in China has not
TWA measurements. Even though substantially lower when
been established_
cmnpared with levels in the past, recent benzene concen-
The current analysis relied predominately on two types of
tration measurements suggested that many facilities in the
data; industrial hygiene surveys, and case reports. Case
paint/coatings industries in China still have benzene task con-
reports had higher average concentrations than III surveys
centrations above the current China OEL for benzene (STEL
(Table III). It was uncommon for the purpose of the indus-
or TWA).
trial hygiene surveys to be reported-they were commis-
The information presented here is not adequate by itself for
sioned for a vatiety of reasons and were not necessarily
quantitative estimation oflong-term average benzene exposure
targeted at the ~ituations with hen7ene poisoning or high
hecause most nf the data were short-tenn samples, and infor-
benzene exposures.
mation on task duration and frequency was not provided by
the authors of the source reports. Without information on the
SUMMARY AND CONCLUSIONS
accuracy and precision of the Chinese sampling and analytical
methods, comparison with Western data is problematic. With
T he objective of this review was to summarize the Chinese literature on benzene exposure in industries using or
these limitations, the data do allow identification of primary correlates of exposure that can be potentially useful in relative
manufacturing paint/coatings in China for the period 1956-
ranking of exposure in this industry
2005.
The literature survey included both online and manual
searching and 1csultcd in 204 papers of benzene poisoning case reports, industrial hygiene surveys, and other reports
ACKNOWLEDGMENTS
(toxicological studies and article reviews) published in 51 Chinese medical journals or other sources. The collected data
W e are indebted to the Benzene Health Research Consortium for sponsoring the Shanghai Health Studies,
covered 24 provinces, municipalities, and autonomous re-
as well as Jerry Rice, chair of Scientific Review Panel, and
gions, representing 77% of the 31 administrative regions in
his associates for their reviews and comments on the draft of
China.
the manuscript. The authors are grateful to Xipeng lin and
Most of the reports included air sampling approaches that
Xueshat1 Feng at Fudan University School of Public Health,
represented relatively short-term samples, typically from work-
at1d Shixing Yang at Shanghai Municipal Institute of Public
ers' brealhing zones, for comparison wilh lhe Chinese max-
Health Supervision for advising on indust1ial exposure assess-
imum allowable concentration standard. The accuracy and
rnenL and/or slalisLi~.:al analysis_ \Ve also lhank Limin Wu al the
precision of the sampling and analytical methods were not
Department of Macromolecular Sciences ofFudan University,
reported. The final analysis was based on 407 sets of benzene
Guangli Xiu at the College of Resource & Environmental
concentration values representing more than 5500 reported
Engineering, East China University of Sciences and Tech-
air samples. These data showed a skewed distribution and
nology, and experts at China Coatings Industry Association
rl ,;
was transformed for subsequent analysis. The published ben-
for their information sharing on technological developments
zene exposure data ranged from undete~.:table to very high
and environment protection relevant to the coatings indust1-y
benzene concentrations (over 100 times the China occupa-
in China_
tional exposure limit for each of four historical periods). In
generaL the mean benzene concentration for each historical period followed a downward trend, though the last two periods
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[In Chinesel
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670 Journal of Occupational and Environmental Hygiene November 2009
CGU BEN0000383