Document peO6b340Vk1YZdq42vbN9mQzj
S.V,
4PR 1 3 198:1 C. V / 901j 903
D.V,
DATE PRINTED: 4/14/81
G 32 , CODE RC-14-A
PKG___
-jMfehJZ L~__J*g
{' BftTE >
(LOT NUMBER)
ESTIMATED W.GT
2997 LBS,
PROCESSES < >RC-14-A (G> < )ALTERNATE ( ) (> (> TYPED BY: JMH
STANDARD HRS. ___________
APPROVED BY
TIME
_M
PREPARATION NOTES: _____________
EQUIP. MENT
--~ I'
I USE
NAME: "WATCHUNG* RED B
I LBS
<------
DO NOT START IP PRESS WILL NOT BE
\'
AVAILABLE WITHIN 3 HRS AFTER MAKING. I
MAKING SUPV TO REVIEW WITH P.R. SUPV
& RECORD: PRESS WILL BE READY:
__________M____ ;_/______P.R. SUPV______
START MAKING______,,_M______ /_______
MAKING SUPV__,,,,._____
NOTIFY PRESS ROOM $, ROPE OFF AREA UNDER V-922
N-CODE
ac c t
LBS
S ' PJREfN I 1 1I
TSrP \J<A ' i
CESSARY,"CLEAN, DRESS SPARKLER & PRE- j
WITH 15* (FILTER AID)
I
BTAIN FOR S11 (RED 2B ACID DUPONT)
|
OBTAIN FOR S35(BGN CYANAMID)
|
TALL DV & CV RECORDER 1 CONTROLLER CHART!
.I
10 (10OG) WATER INTO V-HW& & HEAT TO I
~J,m DEG F 1 2-3 MIN (DRESINATE X) MIN & RECORD: PHJU1_(?.5~10.5)
20 MIN OR LONGER TO DISSOLVE FOR S45
| j I I
! 1 777--A i 740-D I 253-C
125 530-A
125
\ysr\
u.v 35" <722G) WATER INTO V-922
I ,I
EIGH IN V-92A RUN INilj_*,
II
(CAUSTIC SOLUTION'!
|I
TURN ON AGITATOR &STEAM &DUMP IN FROM S2 |
|
LOT *100%
% }. |
___US.__
____________ -_______________________ l,,_______1
__________I________ I
DUMP IN (ACTIVATED CARBON)
} 25
... MP IN
^ | 10
HE>T TO 212-214 DEG F RECORD: HT__i^l_DEG FI
C_^l &__.DEG F WATCH FOAM.
I
RECORD: BY._i:__( + ) IF NECESSARY ADJ TO +BY |
ASSUME 50%
f,
7-D | 216 {
740-C 11107 I !
113-A i 777-A I 10
7-D
DUP050098168
MAKING INSTRUCTIONS:BATCH UNIT
EQUIP I MENT |
i j PACE 2 OF 3 CG 32 CODE RC-14-A
I USE CG) I LBS
922 UJ^Srm 3 MIN At 25 2-214 DEG F THEN SHUT OFF I
3 CGNT
| | STEAM. WATCH FOAM. RECORD: SPARKLER
[
I ^PRESSURE _5-L_PSI, IF NOT ZERO NOTIFY,SUPVR'I
FT | CIRCULATE 15 MIN OR LONGER THRU SPARKLER I
I UNTIL SOL'N IS CLEAR. MAINTAIN AT 190-195 FI
j FOR S20. RECORD: START___i
I TOTAL MIN__;6l____ , CLARltY.^/^___ __
|
l HT,,_/St DEG F, REC_A._,,DEG F
I
1
T MEASURE flM.JMirS IN V-928 FOR S30 I (HYDROCHLORIC ACID) MjgL*u..___ r*&&&--%
N-CODi ACCT LBS
28-D 533
liP>KRUN 6tt, <669G> WATER INTO V-_JO/ ia i Wh e n s i7 c o mp l e t e , p u mp 'in v-922 t h r u
. | SPARKLER, MAINTAIN V-922 At 190-195 F.
I RECORD: START.,yj,, TOTAL MIN.^ill.TM
i'UN 90* (2600G > WATER INTO V-904
I DUMP IN AND STIR TO SMOOTH SLURRY
I Jc (LIME HYDRATED)
IJMSAJ ADD AND STIR FOR S39
ASSUME 50%
* ;J V____________ ________ _____ _____________ _
MISC I2?| WEIGH IN PT FOR S32 (SODIUM NITRITE)
7 I f I
MJft,,v
.%
922/CVI^ri WHEN S26 COMPLETE, STOP PUMP & INSERT V-922I
f J^FOOT PLUG
|
L25 I RUN IN 10" (209G) WATER & HEAT TO 190-195 FI
1 CIRCULATE 15 MIN THRU SPARKLER PUMP V-922 1
I THRU SPARKLER INTO CV
|
525 52
542-A 7-D
525 26
725-A 352
N IN 5" (104G) WATER fc HEAT TO 190-195 F
CIRCULATE 15 MIN THRU SPARKLER
PUMP V-922 THRU SPARKLER INTO CV
MT BLOW OUT SPARKLER INTO CV
IN (-IGEPAL CO-630.)
X 60
EAT TO 165-170 DEG F
I
IN N--28-D FROM SIS IN 12-15 MIN
|
ADJ TO 43" (4080G) AT 32-38 DEG F USING I
NO (ICE)
150X330
RD: HAND____STICK_______________ *
[
IN N-725-D FROM S23 AFAP (5-10 MIN)
|
STIR 20 MIN AT 32-38 DEG F- MAINTAINING
|
+CR, +KI. RECORD; CR,,,,:*L_..(+) KI ,,.._( + > |
NOTE: (1) IFCR-,KT~ADD 20* "ASIS"
I
INCREMENTS
ASSUME 32%
|
RECORD: OR_______.(+> KI____ _____(+)
|
I4 (2) IF CR+, KI- ADD 20* "AS IS" INCREMENTS f
ASSUME33%
|
RECORD: CR_____...( + ) KI__________ ( + )
|
979-A
6
57-A /6-roo
28-D 725-A
DUP050098169
MAKING INSTRUCTIONS:BATCH UNIT
:: PAGE 3 OF 3 CG 32 CODE RC-14-A
I USE I (G) I LBS I
DUMP IN (BLANC - FIXE F) DUMP IN FROM S3 & STIR 1 MIN
| 450 -|
LOT i
t
_____1 /00____________ j
ADD FOR MAINTAINING 32-38 DEG F THRU~S40~" I
I & RECORD VOL_________ *
130X3301
I ^ ; II
N-CODE 65-A
253-C
5?-A
I ACCT I LBS I-----
I 450 11010 I I I
1I iido.
Wf' (3.63'G) WATER INTO V-SSf'l. ADJ TO
110 DEG F
& STIR 20MIN ORLONGER TO DISSOLVE FORI
S44 (STRONTIUMNITRATE)
I
| 681 i
I
POUR INTO V-904 (AQUA AMMONIA)
250 I
246-B 1 681 1
122-D 1 250
IMMEDIATELY COUPLE V-904 THRU UNDERSURFACE
DISTRIBUTOR INTO CV <38-44 MIN).
INTAIN CV AT 32-38 DEG F. NOTE: OPEN
ALVE 1 1/4 TURN. RECORD: START,,,,Mf_C,,_,
t,TOTAL MIN.,... IR 15 MIN
RCRD: BASE.yL_< + ) DIAZO,,*r_ <~>
PH,,,,/i..>.gri... (10.0-10.5 >
PH IS BELOW 10.0 ADJ TO PH 10.0-10.5 &
CORD: PH______ASSUME
50%
SJIR3 HRS.
ASSUME 32%
TEAM EJECT V~93>*INTQ CV FROM S38
AST f RCRD PH/u L<10.0-10.5), IF PH IS BELOW 10.0
| ASSUME 50%
I ADJ TO PH 10.0-10.5 & RECORD PH_______
Jr S
ASSUME 32%
AS L^STEAM EJECT V-9JF1 FROM S8 INTO CV
-VKG-IKIGH IN DRUM & POUR IN (OCTANOL)
m\ HEAT TO 193-195 DEG F IN 70-75 MIN & RECORD
>-Mfl,,/f/..DEG F, REC,,.Z,,.JDEG F
$fr \ STIR 15 MIN AT 193-195 DEG F. RECORD: l J?TiET._....t/ vj'.A_____
SO^^Pf COOD t o 180-190" (+/-18.O0OG:)
'&T\ RECORD: PH.....#Jfe_.( 9.5-10.0) IF 1BELOW 9.5,
ADJ^TO PH 9.5-10.0 RECORD PHj&<SL ASSUME 50%
PH IS ABOVE 10.0, DO NOT ADJUST
| STOP AGITATOR
>
i WHEN INSTRUCTED BY PROCESSING; HALFWAY THRU
1 PRESSING DUMP IN & STIR 5 MIN' STOP AGITATOR
| AND RESUME PRESSING.
,,:
I
j&3&_ J&k. . JS1...
i 25
SO 10
7--D 28-D ' 7-D 28-D 588-A
7-D
588-A I
25 10
Si?fL___ ZE?Z . :MBZ
DU PO50098170
DUP050098171
DUP050098172
DUP050098173
V Vs * V 4> (4JUIS1CV
CG CODE RC-14-A
PKG
EST WGT
STD HRS /
32&4> LBS
TIME '
". "
M
wi
1^60.
)
PROCESSES
( ) RC-H-A ( )
( ).
()
{ > ( )
() te- TYPED BY
()
MNM
S.fZ?
APPROVED 3Y JJG
,
JUiPMENT
% -
PREP 1
$22 3 '
NON-BLEEDING
NAME: "WATCHUNG" RED B
NOTE: Do not start if press will not be available within
3 Hrs. after making. Making Supv to review with
P.R. Supv & Record:
P*pss will be ready
M / P.R.Supv
./Start Makinq
M / Makinq Supv
/.
'/ > S
......................... -
. ......................
ri ^/'fiejsdssary, clean, dress Sparkler pre-coat with 15# /raj.-m.
/SbpfTin for S )]
... tie* Afi.
' Du. PctaTV
is* ^06taj n for S 35 ....
: 7S<V,J ..f.vfiKt/i nm v
ljjgfffcfd 1 DV & CV Recorder Control ler charts
. ^AU . .. 0 V
(1 Dp G) water Into VrjST & beat to 80-100uF
bjtmjnn 2-3 min
n r\
' {'.DU**- vH? x.)
Tw^^ir 5 min Record: pHM*6 (9.5-10.5) ' ' .
USE L.-BS
Ad). . . . . . . .
N CODE .
ACCT ,6b s
,T
t-
777-A 740-D 253-C
" ,}
539-A
J2
'min or lonqer to dissolve for S 45
S'S0*y<(*V S'?-ess /?0OAf /3PF6AP f?t>PuJF oFF PFFF
9/jfey G^'water into V-922
, ,.
.
'6F/4 L /-<72L2'
lQ/'/Jeiqh ln'V-`926 & run in ' liT* , i-r\u\ % '(Ai*sTr
......7-& ~JP3
\\jF Turn on aqitator & steam & dump in from S 2
loos'-Lot
C.. #.
~~ (^20
7^0-G
Ml S
k
CM 5
^
f/!rrvxrrn f!Af?P~)
25 ... 113-A ~~zr
: IEJS;
212-2! ;-fF Record: HT
U.F.; R.ec
F Watch'Foam
10 777-A - `
10
: BY
(+) If necessary adj to +BY
Assume 50%
7-D
.
*tir 30 min at 2]2~2I4F then shut off steam
Watch Foam
M/ Circulate 15 min or lonqer thru Sparkler until sol`n is
tfer\<i.L
L&et. /.....
Off G . O -i pst:
cledr/Maintain at 19Gcl95F for S' 20 _
"7~F a/a r t Fnc
..Rp^sferd:
jr. Jr W leas^fe
StartHrAba^ YMTotal Min
H> Wi* - Rtte
units in V-.928 for S 30
jS-rf- ...
, -. . . . . . . . . . . . . . . . . . ... ... . . . . . . ... ._. . ............. ..... . . . . . . . . . . . . . . . . . . .
Q.
*
.Claritv
" Hl>
,
" -............
x>.\'bO/U.**
t4
TV/ S?!
>
iuiJML.
/
isr 5*fn 6" (&C3q) water into V- HO l
'-IhenJSf]} complete, pump in V-922 thjiu SaarWer. Maintain iy~ l9fuF. Record : Start&^fcT V^KTotal Min
loir $
90"(2600g) water into V-9CfV (^ump In stir to smooth slurry
W Add and stir for S 39
iu/.\sit >/y/7ipArtP) Z3W1 Assume 5'0^
1W
7-a
3'tillfltfRtSV*
. l../f7kk
IJe*'V5W!8SWW1#^ *' , '
DUP050098174