Document pe7gGwgvkzvqZN1gJZqEYpgd
n THE DOW CHEMICAL COMPANY
TEXAS OPERATIONS ASBESTOS HANDBOOK
ASBESTOS
CANCER ANO LUNG DISEASE HAZARD AUTHORIZED PERSONNEL ONLY RESPIRATORS AND PROTECTIVE CLOTHING ARE REQUIRED IN THIS AREA
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REVISED, FEBRUARY, 1987
S T 0 0 5 1(773
THIS MANUAL IS AN UPDATED EDITION OF THE HANDBOOK PREPARED IN 1972 AND REVISED IN 1977 AND IN 1985. THIS EDITION WAS REVISED
BY THE. ASBESTOS TASK FORCE DURING THE FOURTH QUARTER OF 1986.
ASBESTOS TASK FORCE MEMBERS
RED AHLICH DARRYL CRAGAR DONNA HICKS GERRY HINOJOSA BUDDY JACKS WAIT NQACK
DICK SYMM BILL TOMLINSON MIKE TOWN GEORGE WILLIAMS DARRELL WQRMAN RANDEL SNELGROVE
=Quality= Performance
Means More At Dow.
U U iC O O iS
INDEX
SECTION____________________________ TITLE________________________________ PAGE
I II III IV V VI VII VIII IX X
XI XII APPENDIX A
PURPOSE
1
HEALTH EFFECTS
2
TRAINING PROGRAM MINIMUM REQUIREMENTS
3
DEFINITIONS
4
ASBESTOS AWARENESS
7
ASBESTOS MAINTENANCE PROGRAM
13
NOrUTCATICN OF DEMOLITION OR RENOVATION WORK
19
HAZARD COMMUNICATION
20
PACKAGING FOR DISPOSAL
22
MINIMUM REQUIREMENTS
GASKET & PACKING HANDLING
23
GLOVE BAGS
24
SMALL-SCALE SHORT-DURATION PROJECTS WITHOUT GLOVE BAGS
25
MINI-ENCLOSURES
27
LARGE SCALE, LONG DURATION FRQJECTS
28
TYPICAL DECONTAMINATION AREA
30
NEGATIVE PRESSURE ENCLOSURES
33
AUTOMOTIVE CLUTCH & BRAKE REPAIR
34
ASBESTOS SAFETY CHECKLIST
36
ASBESTOS ABATEMENT AUDIT CHECKLIST
37
APPROVED EQUIPMENT
39
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SECTION I
roRPQSE
This handbook defines safe handling procedures for asbestos materials used in Texas Operations. Hie intent is to control personnel exposure to asbestos dust through training, asbestos maintenance programs, safe work procedures, proper use of protective equipment, and by the substitution of non-asbestos containing materials.
Asbestos has been widely used as insulation, structural wallboard, roofing material, etc. Asbestos fibers are currently in use as a mechanical reinforcing matrix in insulation, roofing paper, certain piping systems, gaskets, brake linings, clutch plates, etc. Dow Engineering Specifications were revised in 1970 to exclude asbestoscontaining insulation before the enactment of Federal regulations controlling the use and handling of asbestos. It is Dew's philosophy to eliminate the use of asbestos where feasible.
The revised QSHR standards (1910.1001 and 1926.58) which became effective July 21, 1986 define the precautions, procedures and controls required for asbestos handling. These standards also define the allowable exposure levels and the manner of determining exposure levels. The National Emission Standard for Hazardous Air Pollutants (NESHAP) also established specific requirements for removal and disposal of asbestos-containing materials. Violations of these regulations may result in a citation or fine or both. Dow is committed to meeting or exceeding government regulations, to protect the health of personnel.
$ T0 0 o t>7 75
SECTION II
HEALTH & ENVIRONMENTAL SCONCES INPQEMATICN CENTER
POTENTIAL HEAUH EFFECTS
ASBESTOS
CR-0027-0713
REVISED: 12/11/86
SYNONYMS AMFKIBOLE
PAGE 1 01/07/87
APPEARANCE: fibrous solid in various colors EXPOSURE GUIDELINES: OSHA PEL is 0.2 fibers (>5 um) per oc.
OSKA General Industry Standard 29CTR1910.1001. OSHA Construction Standard 29CFR1926.58. AOGIH TLV is 0.5 fibers (>5 um) per cc for aroosite, Ala; 0.2 fibers (>5 um) per cc for crocidolite; .2 fibers (>5 um) per cc for chrysotile and other forms of asbestos, Ala.
___________
________POTENTIAL HEALTH EFFECTS
This section includes possible adverse effects which could occur if this material is not handled in the reccramended manner. These effects apply to stated material and may not apply to dilutions or formulations of ttat material.
LU iSOOiS
EYE - Mechanical injury only.
SKEN - Mechanical injury only. - Skin absorption is unlikely due to physical properties.
INGESTION - Single dose oral LD50 has not been determined. - Amcunts ingested incidental to industrial handling are not likely to cause injury; however ingestion of larger amounts may cause injury.
ACUTE INHALATION EJECTS - Excessive exposure to dust causes chronic inflammations of lung tissue and
pleural membranes, as well as cancers, in both man and animals.
SUBCHRONIC EFFECTS - Prolonged exposure to asbestos dust has been found to cause pulmonary
fibrosis (asbestosis), which may be disabling and even fatal.
CHRCNIC ETTECTS/CARCINCX2NICITY - Has been shewn to cause cancer in humans. - For hazard ccnramication purposes under OSHA standard 29 CFR part
1910.1200, this chemical is listed as a carcinogen by NIP and IARC Group I.
TERATOGENIC EFFECTS - No relevant information found.
REPRODUCTIVE EFFECTS - No relevant information found.
MUTAGENICITY - Sane forms of asbestos have been reported to induce chromosomal changes in tissue culture.
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/.U 'iS O O iS
SECTION III
ASBESTOS GAINING PROGRAM MINIMUM REQUIREMENTS
All employees who handle asbestos must be trained before initial assignment and annually thereafter. The OSHA asbestos standards and all training materials are available to employees upon request. Information will be presented in a manner the employee can understand.
The following items must be included in the training program:
1. The health effects associated with asbestos,
2. The relationship between smoking and exposure to asbestos in producing lung cancer,
3. Methods of recognizing asbestos,
4. The quantity, location, manner of use, release, and storage of asbestos and the specific nature of operations which cculd result in exposure to asbestos,
5. The engineering controls and work practices associated with the employee's job assignment,
6. The specific procedures implemented to protect enplqyees from exposure to asbestos, such as appropriate work practices, emergency and clean-up procedures, and personal protective equipment to be used,
7. The purpose, proper use, and limitations of respirators and protective clothing,
8. The purpose and a description of the medical surveillance program required by this standard,
9. A review of the OSHA standard, including appendices.
NOTE:
A video tape, "Asbestos Standards" (VT87-1130B), is available through the Television Department (phone 2620) which covers all above requirements except 4, 5 & 6. Items 4, 5, & 6 should be addressed locally by line supervision.
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ST005H778
SECTION IV
DEFINITIONS
ACTION LEVEL
An airborne concentration of asbestos of 0.1 fiber per cubic centimeter (f/cc) of air calculated as an eight (8)-hour time-weighted average.
ASBESTOS
Chrysotile, anosite, crocidolite, tranolite, arrthophyllite, actinolite, and . any of these minerals that has been chemically treated and/or altered.
AI7TH0RIZED PERSONNEL
Any person authorized by the employer and required by work duties to be present in regulated areas.
CLEAN ROOM
An uncontaminated rocin having facilities for the storage of employees' street clothing and unoontaminated materials and equipment.
COMPETENT PERSON
One who has been trained in an EEA approved course and is capable of identifying existing asbestos^hazards in the workplace and has the authority to take prompt corrective measures to eliminate them. The duties of the oonpetent person include at least the following: establishing the negative-pressure enclosure, ensuring its integrity, and controlling entry to and exit fran the enclosure; supervising any employee exposure monitoring required by the standard; ensuring that all employees working within such an enclosure wear the appropriate personal protective equipment, are trained in the use of appropriate methods of exposure control, and use the hygiene facilities and decontamination procedures specified in the standard; and ensuring that engineering controls in use are in proper operating condition and are functioning properly.
DEOCNIAMINATICN AREA
An enclosed area consisting of an equipment roan, shower area, and clean roan, which is used for the decontamination of workers, materials, and equipment contaminated with asbestos. The decontamination area may be adjacent and connected to the regulated area or located remotely.
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Gi/JlGOOiS
SECTION IV
DEFINITIONS
EEMOUnCN
The wrecking or taking out of any load-supporting structural member and any related razing, removing, or stripping of asbestos.
EMPLOYEE EXPOSURE
Qcpcsure to airborne achest-ns that would occur if the employee were not using respiratory protective equipment.
EQUIPMENT ROOM (CHANGE ROOM)
A contaminated roan located within the decontamination area that is supplied with impermeable bags or containers for the disposed, of contaminated protective clothing and equipment.
FIBER
A particulate form of asbestos 5 micrometers or longer, with a length-to-diameter ratio of at least 3 to 1.
FRIABLE ASBESTCS
Any material that when broken, crushed or pulverized releases asbestos fibers.
Hlffl-EFTICTENCY PARTICULATE AIR (HEPA) filter
A filter capable of trapping and retaining at least 99.97 percent of all monodispersed particles of 0.3 micraneters in diameter or larger.
MINI-ENCLOSURE
An enclosure constructed of 6-mil polyethylene sheeting to restrict access to the area where small-scale, short duration asbestos maintenance or renovation work is to be performed. The enclosure must have a contiguous change rocm.
NEGATIVE FRESSURE ENCLOSURE
An enclosure for large-scale long duration projects constructed of 6-mil polyethylene sheeting and equipped with a ventilation system (which discharges through a HEPA filter) capable of creating a negative pressure of 0.02 inches of water inside the enclosure. Where feasible, a decontamination area should be contiguous to the enclosure and should be the only means of egress.
PERMISSIBLE EXPOSURE LIMIT (PEL)
No employee shall be exposed to an airborne concentration of asbestos in excess of 0.2 fibers per cubic centimeter of air as an eight-hour time-weighted average (8 hr. TWA).
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ST0GUU700
SECnCN IV DEFTNITTCNS
REGULATED AREA An area established by the employer to demarcate areas where airborne concentrations of asbestos exceed or can reasonably be expected to exceed the permissible exposure limit. The regulated area may take the form of a tenporary enclosure, or an area demarcated to restrict arapgg and minimize the number of employees potentially exposed to asbestos, REMOVAL Hie taking out or stripping of asbestos or materials containing asbestos. RENOVATION The modifying of any existing structure, or portion thereof, where exposure to airborne asbestos may result. REPAIR Overhauling, rebuilding, reconstructing, or reconditioning of structures or substrates where asbestos is present.
SMALL-SCALE, SHORT-DURATION ACTIVITIES The tasks such as, but not limited to: the removal of asbestos-containing insulation on pipes prior to repair; the removal of small quantities of asbestos-containing insulation on beams or above ceilings; the replacement of an asbestos-containing gasket on a valve; the installation or removal of a small section of drywall material containing asbestos; or the installation of electrical conduits, pipe, or cable through or proximate to asbestos-containing materials. SURFACTANTS Chemicals added to water to improve its wetting ability.
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ZQi'iSOOIS
SECTION V
ASBESTOS AWARENESS
SUBJECT: ASBESTOS DO'S AND DCN'TS
This section is provided as general guidance when working with or near asbestos-containing materials.
DO
1. Get positive identification. Sample and have analysis performed at Analytical Services, phone 1075.
2. Take sufficient samples. Same vessels, equipment, etc. may contain more than one type of insulation. Asbestos materials may be covered by refractory, siding, or insulation.
3. Consult the appropriate section of this handbook if asbestos is present. Materials containing more than 0.1% by weight must be handled as asbestos.
4. Put all asbestos waste (old insulation, transits, mastic, dust collector solids, disposable clothing, gaskets, packing, shingles, Kaveg piping, furnace refractories, jxnrp packing, pipe gaskets, brake shoes, etc.) in approved containers for disposal. The containers must be properly labeled to warn of the asbestos hazard and sent to the designated asbestos landfill.
5. Inform all personnel in the general area that asbestos work is in progress.
DO NOT
1. Use materials containing asbestos (i.e. insulation, fireproofing, transits siding, Haveg piping, weatherproofing, and cooling tower materials) where an adequate alternate exists. MAJOR MANAGES APPROVAL IS REQUIRED when using asbestos materials for matching replacement/repair of existing asbestos covered structures or equipment if a suitable alternate is known.
2. Use asbestos labeled bags for disposal of general trash because of landfill permit requirements.
3. Sandblast or hydroblast materials containing asbestos. When sandblasting or hydroblasting adjacent areas, protect the asbestos materials from overblast. Examples of items to be protected are transite walls, pipe insulation, fireproofing, etc.
4. Use compressed air to remove asbestos materials. For example, do not clean brake drums and clutch housings with compressed air. This procedure may fill the surrounding atmosphere with asbestos fibers. An acceptable method is to use an approved vacuum. Dispose of the debris in approved containers and send to the designated asbestos landfill.
-8-
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SECTION V
DO MOT'S
5. Eat, drink, smoke, chew guny'tobacco products, or apply cosmetics in a regulated area or a decontamination area.
6. Dry sweep asbestos materials
7. Spray asbestos-oontaining materials
8. Use hand-operated or power-operated tools (such as but not limited to saws, scorers, abrasive wheels and drills) without local exhaust ventilation if the use of these tools would cause asbestos exposures to personnel in excess of 0.2 fiber cc. 8 hr. TWA
9. Hang plants or pictures on structures covered with asbestos-containing materials
10. Sand asbestos-containing floor tiles
11. Damage asbestos-containing materials while moving furniture or other objects
12. Install curtains, drapes, or dividers in such a way that they damage asbestos-containing materials
13. Dust floors, ceilings, moldings or other surfaces in asbestos-contaminated environments with a dry brush
14. Use an ordinary'vacuum to clean up asbestos-containing debris
15. Remove ceiling tiles belcw asbestos-containing materials without wearing the proper respiratory protection, clearing the area of other people, and observing asbestos removal waste disposal procedures
16. Remove contaminated ventilation system filters without wetting. Do not shake.
NOTE: Items 5 through 16 are directly from the OSHA Asbestos Regulations.
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ST0G54734
SBC1TCN V SCME ASBESTOS-CCNIMNING MATERIALS IN BUILDINGS SUBDIVISIONGENERIC NAMEASBESTOS(%) DATES OF USE BINDER/SIZING
Surfacing material sprayed-or trowelerf-on
1-95
1935-1970
sodium silicate, Portland cement,
organic binders.
Preformed thermal batts, blocks, and insulating products pipe covering
85% magnesia
calcium silicate
15 6-8
1926-1949 1949-1971
magnesium carbonate
calcium silicate
Textiles
clotha
blankets(fire)a
felts:
blue stripe
red stripe
green stripe
sheets
a
cord/rope/yarn
tubing
tape/strip
curtains
100 90-95
80 90 95 50-95 80-100 80-85 90
1910-present 1920-present
1920-present 1920-present 1920-present 1920-present 1920-present 1920-present 1920-present
none cotton/wool cotton cotton cotton cotton cotton/wool cotton/wool
cotton/wool
(theatre, welding)
60-65
1945-preserrt cotton
Cementitious concrete-like
Paper products
extrusion panels:
8
corrugated
20-45
flat
40-50
flexible
30-50
flexible perforated 30-50
laminated
35-50
(outer surface)
roof tiles
20-30
clapboard and shingles:
clapboard
12-15
siding shingles
12-14
roofing shingles
20-32
pipe
20-15
corrugated:
high temperature
90
moderate temperature 35-70
indented
98
millboard
80-85
1965-1977 1930-present 1930-present 1930-present 1930-present 1930-present
1930-present
1944-1945 unkncwn-present unknown-present
1935-present
1935-present 1910-present 1935-present
1925-present
Portland cement Portland cement Portland cement Portland cement Portland cement Portland cement
Portland cement
Portland cement Portland cement Portland cement Portland cement
sodium silicate starch cotton and organic binder starch, lime, cla;
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SECTION V SOME ASEEETOSHXNTAININS MATERIALS IN BUILDINGS SUBDIVISIONGENERIC NAMEASBESTOS (%) DATES OF USE BINDER/SIZING
Roofing felts
smooth surface mineral surface shingles pipeline
10-15 10-15
1 10
1910-present 1910-present 1971-1974 1920-present
asphalt asphalt asphalt asphalt
Asbestos-containing compounds
caulking putties
30
adhesive (cold applied]) 5-25
joint compound
roofing asphalt
5
mastics
5-25
asphalt tile cement 13-25
roof putty
10-25
plaster/stucco
2-10
spackles
3-5
sealants fire/water 50-55
cement, insulation cement, finishing cement,magnesia
20-100 55 15
Asbestos ebony products
50
1930-present linseed oil
1945-present asphalt
1945-1975
asphalt
unkncwn-present asphalt
1920-present asphalt
1959-present asphalt
unkncwn-present asphalt
unkncwn-present portland cement
1930-1975
starch, casein.
synthetic resins
1935-present caster oil or
polyisobutylene
1900-1973
clay
1920-1973
clay
1926-1950
magnesium
carbonate
1930-present Portland cement
Flooring tile and
Sheet Goods
vinyl asbestos tile
21
asphalt/asbestos tile 26-33 sheet goods/resilient 30
1950-present
1920-present 1950-present
poly(vinyl) chloride asphalt dry oils
Wallcovering
vinyl wallpaper
6-8 unkncwn-present
-
Paints and coatings roof ooating air ticflit
4-7 1900-present 15 1940-present
asphalt asphalt
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SECTION v ASBESTOS AWARENESS SUBJECT: Example pictures of past asbestos uses. Partial listing of examples that we must handle according to the guidance provided in this manual.
Figure 1. Many of our daily jobs involve repairing flange leaks, replacing valves, etc. The old Insulation that Is removed in many cases will contain asbestos.
Figure 2. Asbestos insulating tape has been commonly used In the past to Insulate small lines and tubing.
ST0054787
SECTION ASBESTOS AWARENESS SUBJECT: Example pictures of past asbestos uses. Partial listing of examples that we must handle according to the guidance provided in this manual.
Figure 3. There still remain some asbestos blankets that need disposal.
Figure 4. Also used In past years was fiberglass Insulation mixed with asbestos fibers.
^::;on v ASBESTOS AWARENESS SUBJECT: Example pictures of past asbestos uses. Partial listing of examples that we must handle according to the guidance provided In this manual.
Figure 6. Asbestos Insulation blocks In combinations with refractory materials exist in many of our boilers and furnaces.
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SECTION v ASBESTOS AWARENESS SUBJECT: Example pictures of past asbestos uses. Partial listing of examples that we must handle according to the guidance provided In this manual.
Figure 7. Transi'te which contains asbestos has been extensively used In the past In many applications In Texas Operations such as cooling towers, buildings, warehouses, etc. Asbestos is also present in cemesto board and asbestos siding shingles which were also used in various type buildings.
Figure 8. Our most extensive use of asbestos In the older plants was the thousands of square feet used on piping and equipment Insulation.
.1C.
ASBESTOS AWARE:,'ESS
SUBJECT: Example pictures of asbestos uses. Partial testing of example that we must handle according to the guidance provided in this manual.
Nonfnable wallboard with friable sprayed-on material behind
Pipe lagging
Figure 6 Examples of asbestos-containing materials found in buildings.
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STOOb'4791
SECTION V ASBESTOS AWARENESS SUBJECT: Example pictures of asbestos uses. Partial testing of example that we must handle according to the guidance provided in this manual.
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2 6 if|t;00iS
SECTION VI ASBESTOS MAD/raaNCE PROGRAM MINIMUM REQUIREMENT An maintenance program must be initiated in all facilities that have asbestos-cantaining materials. Such a program shall include: 1. Inspection of buildings and process areas to determine the presence or absence of asbostyis containing materials. 2. Development of an inventory of all ashestos-ccntaining materials in the facility. The inventory may be a blueprint, diagram or written description which identifies the location and approximate amount of asbestos. Records must be maintained until the asbestos-containing materials are removed. 3. Maintenance of all labeling of asbestos-containing materials in the facility. 4. Prompt clean up of any asbestos contamination. 5. Examination of all asbestos-oontaining materials semi-annually to detect deterioration. If deterioration is found. Industrial Hygiene Services must be notified to assess the potential for asbestos fiber release. 6. Written procedures for handling asbestos materials during the performance of maintenance, demolition and renovation activities. 7. Training for personnel who may be required to handle asbestos-containing materials as outlined in the Training Section of this Handbook. 8. Documentation of compliance with this program.
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EG/JiCOOlS
SECTION VTI NUmiemCN OF eemouticn or renovation work It is the responsibility of the superintendent/cwner to contact Environmental Services (2414) 25 days prior to the start of any reportable asbestos project. Jobs to be reported are: (1) Demolition which involves the removed, of friable asbestos material. (2) Renovation in which the cumulative amount of friable asbestos removed in a calendar year exceeds 260 linear feet on pipe or 160 square feet on other facility components.
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hG .Z i S0 S` 0 1
section vrn
HAZARD CCJMJNICATICN
1. Tahols; LABELS MAY BE AFFIXED INDIVmiALLY TO ITEMS OR A WARNING SIGN MAY BE PLACED AT THE ENTRANCE TO THE BLOCK OR AREA.
All products that contain asbestos in concentrations that exceed 0.1% by weight oust be labeled. Labeling must be done in accordance with the requirements of 29 CFR 1910.1200 (f) of OSHA's Hazard Gctnnunication standard.
CONTAINS ASBESTOS FIBERS AVOID CREATING DUST
CANCER AND LUNG DISEASE HAZARD
3" x 5" Vinyl Asbestos Hazard Labels
Dow Stock #01-03372
Red "Danger'1 on white background - Black block lettering
SOME MATERIALS IN THIS BLOCK MAY CONTAIN ASBESTOS
CONSULT SUPERVISION FOR SPECIFIC INFORMATION
WHEN WORKING WITH ASBESTOS AYOIO CREATING OUST
ASBESTOS IS A CANCER & LUNC DISEASE HAZARD
f
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14" X 20" Asbestos Hazard Labeling Area Sign
Dow Stock #01-03374-010
Red "Danger" on white background - Black block lettering
SECTION vm HAZARD OMUNICATICN
2. Regulated Area Sign: Warning signs mist be posted to demarcate a regulated area and must be posted at such a distance that an enployee may read the signs and take necessary protective steps before entering the regulated area.
ASBESTOS
CANCER ANO LUNG DISEASE HAZARD AUTHORIZED PERSONNEL ONLY RESPIRATORS AND PROTECTIVE
CLOTHING ARE REQUIRED IN THIS AREA
14" X 20" Asbestos Hazard Sign
Dew Stock #01-03374
Red "Danger" on white background - Black block lettering
SG^lGOOlS
3. All containers used for disposal of asbestos waste must have an approved label. Special purpose, 6 mil, polyethylene bags are available through Dow Stock #17-30522.
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ST005!>796
SECTION IX
' PACKAGING OF ASBESTOS WASTE FOR DISPOSAL
1. The reccntnended container is a 6-mil thick polyethylene bag. These bags are available through Dew Stock #17-30522. Other acceptable containers are polyethylene lined cardboard containers or polyethylene lined metal containers (drums, dempster boxes, or dino boxes).
2. Polyethylene bags labeled with an approved asbestos label must be used only for bagging asbestos waste.
3. When using bags, minimize the amount of void space or air in the bags to minimize their bursting during stacking and disposal.
4. All containers used for asbestos waste must be sealed to make them leak-tight.
5. Torn bags must be rebagged (double bagged) rather than repaired by taping.
6. Disposable clothing worn during asbestos removal, packaging, and disposal must be placed into properly labeled polyethylene bags and disposed of as asbestos waste.
7. An open-top 55-gallon steel drum containing a polyethylene liner may be used to accumulate small quantities of bagged and sealed asbestos waste (brake shoes, brake dust, garlock gaskets, etc.). The drum must have an approved warning label, be labeled for asbestos waste use only, and the top must be kept on except during deposit of waste.
8. All dempsters used for unbagged asbestos waste must contain a disposable polyethylene liner obtained from, or approved by, Environmental Operations.
9. Dempster boxes mist not be filled higher than the top of the walls.
10. Dempster liners mist be lapped over and secured for temporary closure whenever the job is discontinued for a prolonged period (overnight, holiday, weekend).
11. Dempster liners mist be securely closed before transport of the dempsters; the sides and ends are to be lapped over and then secured. Proper lapping and sealing procedures are provided in instructions by Environmental Operations.
12. Tie -dewns for dempster liners must be not attached to the dempster boxes.
13. All dempster boxes used for asbestos waste packaging and transport, and all packages of asbestos waste (including dempster liners) must be labeled with an OSHA-approved label.
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L S i^S O O lS
SECTION X ASBESTOS GASKET AND PACKING HANDLING MINIMUM REXTJIREMENrS STORAGE FACILITY Preformed gaskets and packing will be stored in a clean storage area. The storage area will be cleaned regularly with a HEPA filter vacuum to prevent accumulation of debris. REMOVAL If the gasket or packing to be removed is not adhered to the seating surfaces and can be removed by hand without breaking apart, remove and dispose of according to the asbestos disposal guidelines. If the gasket or packing is adhered to the seating surfaces so that mechanical means are used and this operation creates particles in the air or surrounding area, then as a minimum, the asbestos abatement minimum requirements for glove bags or small-scale short-duration jabs shall be used.
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o e i'is io o is
SECTION X
ASBESTOS ABATEMENT MmDdM REQUIREMENTS
GLOVE BAGS.
* WEHRAL:
1. Employees who work with asbestos mist receive training in asbestos hazards before the initial assignment and annually thereafter.
2. A specific job procedure must be written before beginning the job.
SAFETY:
1. Safety equipment required by the job location mist be worn. 2. An approved respirator mist be worn during material removal and
cleanup. Employee must have completed the mandatory fit test within the last 6 months. Contact 3536 for information. 3. Vacuum equipment mist be equipped with a HEPA filter. 4. Water for wetting mist contain a surfactant.
REMOVAL:
1. The glove bag must be fitted to the pipe or structure where asbestos work is to be done. Insert the necessary tools into the bag. Attach bag to the pipe or structure and seed, all openings with tape. The bottom seam of the bag must also be reinforced with tape to prevent leakage from the bag that may result from a defect in the bottom seam.
2. An opening must be made in the bag away from the work area. A spray nozzle must be inserted through this opening and the area to be worked sprayed until it is thoroughly wetted. Continue wetting dry material as it is exposed. Dry material in the bottom of the bag must be wetted. Wetting of materials may be eliminated if water is not compatible with the process or materials or equipment may be seriously damaged.
3. After removal of the layer of asbestos containing materials, the pipe or surface must be cleaned with a wire brush and wet wiped until no traces of asbestos containing material can be seen.
4. Exposed asbestos must be encapsulated at terminations. 5. Tools most be wetted and cleaned. Place the tools such that they
may be removed after the bag is twisted and seeded. 6. A vacuum hose mist be inserted through the opening used for wetting
and used to remove any air from the bag that may contain asbestos fibers. The bag must be squeezed as close to the top as possible, twisted and sealed with tape to keep the asbestos materials safely in the bottom of the bag. 7. Remove the bag from the work area and remove tools. 8. The top portion of the bag and the opening used for wetting must be resealed with tape. 9. Disposal of the glove bag must be in an approved container.
-24-
STOOj 4799
SECTION X
ASBESTOS ABATEMENT MINIMUM REQUIREMENTS
SMALL-SCALE SHOKT-DURATICN PROJECTS WHEN GIOVE BAGS ARE NOT USED.
GENERAL;
1. Employees who work with asbestos must receive training in asbestos hazards before the initial assignment and annually thereafter.
2. Personnel in the general area must be notified that asbestos work is in progress.
3. A specific job procedure must be written before beginning the job.
SAFETY:
1. Safety equipment required by the job location must be worn. 2. An approved respirator must be worn during material removal and
cleanup. Employee must have completed the mandatory fit test within the last 6 months. Contact (409) 238-3536 for information. 3. Disposable coveralls with attached boots and hoods must be worn during cleanup and removal operations. Coverall boots may be worn over work shoes or inside rubber boots. 4. Vacuum and local exhaust ventilation systems must be equipped with HEPA filters. 5. Personnel monitoring must be done at the beginning of each job unless personnel wear supplied air respirators, or previous personnel monitoring of similar jabs shews 3 hour TWA exposure potentials less than 0.1 fiber/oc. Contact Industrial Hygiene Services (409) 238-1281 for information. 6. Water for wetting must contain a surfactant. 7. Local exhaust ventilation must be provided for hand operated or power operated tools (such as but not.limited to, saws, scorers, abrasive wheels, and drills) if the use of these tools would cause potential exposure levels to equal or exceed 0.2 fibers/cc 8 hour TWA. The efficiency of local exhaust ventilation systems must be verified by Industrial Hygiene Services.
REGULATED AREA:
1. A regulated area must be established and asbestos warning signs posted to restrict access to authorized personnel only.
2. Area must be cleaned of existing asbestos contamination and other debris.
3. Portable objects must be removed to prevent contamination. 4. Coverings must be placed over remaining objects and underneath the
work area. Scaffold landings must be covered. Materials must not be dropped to the ground. Pre-job planning must include provisions for keeping deteriorated material in place after jacketing is removed. 5. Mini-enclosures or negative pressure enclosures must be used for jobs whenever feasible if the potential exposure level may equal or exceed 0.2 fibers/cc 8 hour TWA (local exhaust ventilation or other engineering controls methods may eliminate the need for enclosures.)
-25-
ST00j !;000
SECTION X
Snail Scale Asbestos Abatement Minimum Requirements Page 2
REMOVAL:
1. The materials must be wet down before, during, and after removal to prevent airborne emissions. Materials mist be thoroughly wetted, but not to the point that they crumble and turn to mush. Wetting of material may be eliminated if water is not carpatible with the process, or materials/equipnent may be sericusly damaged, or local exhaust ventilation reduces the potential exposure limit belcw 0.2 fibers/oc 8 hour TWA.
2. Material must be removed and placed into labeled polyethylene bags or containers approved by Environmental Operations. Bags or containers must be lowered to the ground, not dropped.
3. The surface fran which asbestos has been removed must be wetted and cleaned.
4. Exposed asbestos must be encapsulated at terminations. 5. After asbestos removal, a thorough inspection and cleanup of the
area must be conducted. Pick up and dispose of coverings and
double bag contaminated or broken bags. Vacuum the work area as required. 6. All items removed from the regulated area must be decontaminated. 7. Disposable coveralls, exposed area of skin and respirator must be vacuumed and boots must be decontaminated each time before exiting the regulated area. 8. Disposable coveralls must be disposed of in a sealed asbestos waste bag. 9. Work clothes must be vacuumed off. 10. All materials used to establish the regulated area must be removed. 11. Bags or containers must be transported to the .disposal area.
Ci^ nj2Z<r\,
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-26-
SECTION X
CONSTRUCTION OF MINI-ENCLOSURE {SMALL-SCALE, SHORT-DURATION JOB)
1. AFFIX 6-MIL THICK POLYETHYLENE SHEETING TO WALLS WITH SPRAY ADHESIVE AND TAPE.
2. COVER THE FLOOR WITH PLASTIC AND SEAL TO THE PLASTIC ON THE WALLS.
3. SEAL ALL PENETRATIONS SUCH AS PIPES OR ELECTRICAL CONDUIT WITH TAPE. 4. CONSTRUCT A SMALL CHANGE ROOM OF 6 MIL THICK POLYETHYLENE PLASTIC
CONTIGUOUS TO THE MINI-ENCLOSURE. THE WORKER USES THE CHANGE ROOM TO VACUUM OFF HIS PROTECTIVE COVERALLS AND REMOVE THEM BEFORE LEAVING THE WORK AREA.
TO? VIEW
SCHEMATIC OF MINI-ENCLOSURE
WOJUt AREA
| CHANGE i I ROOM
1
I 0 8 `iSOOlS
SIDE VIE*
PLASTIC CURTAIN
PLASTIC CURTAIN
VACUUM MOSZ
PLASTIC CURTAIN
MOX
AREA
CHANCE ROOM
CAUTION CONTAINS ASBESTOS
V V&CUUM HOSZ
-27-
SECTION X
ASBESTOS ABATEMENT MINIMUM REQUIREMENTS
LARGE SCALE, IOJG DURATION PROJECTS.
GENERAL:
1. The Superintendent/owner most contact Environmental Services (2414) a minimum of 25 days prior to starting asbestos removal work and specify a project supervisor.
2. The project supervisor must provide a written Safe Work procedure specific for each job which includes as a minimum the Safe Work procedures listed belcw.
3. The project supervisor must meet with the industrial hygienist, safety director r.>r the area, arid personnel performing the job to discuss the Safe Work procedure and arrange for audit and monitoring.
4. The project supervisor must arrange to have a "Competent Person" for the job. If work is contracted, the contractor must also provide a "Competent Person" to supervise the job.
5. Employees who work with asbestos must receive training in asbestos hazards before the initial assignment and annually thereafter.
6. Personnel in the general area must be notified that asbestos work is in progress.
SAFETY:
1. Safety equipment required by the job location must be worn. 2. An approved respirator must be worn during material removal and
cleanup. Employee must have completed the mandatory fit test within the last 6 months. Contact (409) 238-3536 for information. 3. Disposable coveralls with attached boots and hoods must be worn during cleanup and removal operations. Coverall boots may be worn over work shoes or inside rubber boots. 4. "Street clothes" must not be worn underneath disposable coveralls. 5. If work clothing is worn underneath, it mist be left in the "dirty roan" of the decontamination facilities. Contaminated clothing for laundering must be contained in a sealed asbestos waste bag and laundered in a manner which will minimize the release of asbestos fibers. Personnel laundering asbestos contaminated clothing must be informed of this requirement. 6. Vacuum and local exhaust ventilation systems must be equipped with HEPA filters. 7. Personnel monitoring must be done at the beginning of each job unless glove bags are used or personnel wear supplied air respirators or previous personnel monitoring of similar jobs shews 8 hour TWA exposure potentials less than 0.1 fibers/oc. Contact Industrial Hygiene Services (409) 238-1281 for information. 8. A decontamination area must be provided. It must be contiguous to the regulated area if feasible. Egress to the regulated area must be through the decontamination area. 9. Water for wetting must contain a surfactant. 10. Local exhaust ventilation must be provided for hand operated or power operated tools, such as but not limited to, saws, scorers, abrasive wheels, and drills if the use of these tools would cause potential exposure levels to equal or exceed 0.2 fibers/cc 8 hour TWA. The efficiency of local exhaust ventilation systems must be verified by Industrial Hygiene Services. 11. An Asbestos Safety Checklist must be completed for each job.
-28-
go
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SECTION X
Large Scale Asbestos Abatement Minimum Requirements Page 2
KBGUIATED AREA:
1. A regulated area must be established and asbestos warning signs posted to restrict access to authorized personnel only.
2. Area must be cleaned of existing asbestos contamination and other debris.
3. Portable objects must be removed to prevent contamination. 4. Coverings must be placed over remaining objects and underneath the
work area. Scaffold landings must be covered. Materials must not be dropped to the ground. Pre-job planning must include provisions for keeping deteriorated material in place after jacketing is removed. 5. Glove bags, mini-enclosures or negative pressure enclosures must be used for jobs whenever feasible if the potential exposure level may equal or exceed 0.2 fibers/cc 8 hour TWA (local exhaust ventilation or other engineering controls methods may eliminate the need for enclosures).
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REMOVAL:
1. The materials must be wet down before, during, and after removal to prevent airborne emissions. Materials must be thoroughly wetted, but not to the point that they crumble and turn to mush. Wetting of materials may be eliminated if water is not compatible with the process, or materials/equipment may be seriously damaged, or local exhaust ventilation reduces the potential exposure limit below 0.2 fibers/cc 8 hour TWA.
2. Material must be removed and placed into labeled polyethylene bags or containers approved by Environmental Operations. Bags or containers must be lowered to the ground, not dropped.
3. The surface from which asbestos has been removed must be wetted and cleaned.
4. Exposed asbestos must be encapsulated at terminations. 5. After asbestos removal, a thorough inspection and cleanup of the
area must be conducted. Pick up and dispose of coverings and double bag contaminated or broken bags. Vacuum work area as required. 6. All items removed firm the regulated area must be decontaminated. 7. All materials used to establish the regulated area must be removed. 8. Bags or containers must be transported to the disposal area.
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-29-
^lOCiSOOlS
SECTION X TYPICAL DECONTAMINATION AREA
LAYOUT
WORE AREA DOUBLE FLAP
EQUIPflENT/DIRTY CHANGE ROOM DOUBLE FLAP
SHOWER DOUBLE FLAP
CLEAN ROOM DOUBLE FLAP
I
-30
STG05K805
SECTION X DECONTAMINATION AREA (CONTIGUOUS TO WORK AREA)
EXIT 1. REMOVE GROSS CONTAMINATION PROM SUIT. 2. REMOVE PROTECTIVE CLOTHING IN EQUIPMENT/DIRTY CHANGE ROOM
AND DEPOSIT IN LABELED IMPERMEABLE BAGS. 3. WEAR RESPIRATOR INTO SHOWER AREA. 4. SHOWER BEFORE ENTERING CLEAN ROOM. 5. PUT ON STREET CLOTHES. 6. EXIT DECONTAMINATION AREA.
-31-
xsection
DECONTAMINATION AREA
(At a Remote Location)
CLOTHING AND EQUIPMENT. 2. REMOVE CONTAMINATED CLOTHING. 3. PUT ON CLEAN SUIT AND PROCEED TO
DECONTAMINATION AREA WEARING RESPIRATOR.
4. DEPOSIT CLOTHING IN DIRTY CHANGE ROOM. 5. WEAR RESPIRATOR INTO SHOWER AREA. 6. SHOWER BEFORE ENTERING CLEAN ROOM. 7. EXIT DECONTAMINATION AREA.
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ENTRY
1. ENTER DECONTAMINATION AREA THROUGH CLEAN ROOM.
2. REMOVE At DEPOSIT "STREET CLOTHES" IN LOCKER.
3. PUT ON PROTECTIVE CLOTHING AND RESPIRATORY PROTECTION (STRAPS UNDER HOOD).
4. PROCEED TO WORK SITE AND ENTER ENCLOSURE/REGULATED AREA THROUGH EQUIPMENT ROOM.
-32-
/.OOiSOOiS
SECTION X EXAMPLES OF NEGATIVE PRESSURE SYSTEMS
WA WA Auxiliary I makeup air
DF, Decontamination Facility; EU, Exhaust Unit; WA, Worker Access; A, Single-room work area with multiple windows; B, Single-room work area with single window near entrance; C, Large single-room work area with windows and auxiliary makeup air source (dotted arrow). Arrows denote direction of air flow. Circled numbers indicate progression of removal sequence.
-33-
SECTION X
ASBESTOS ABATEMENT MINIMJM REQUIREMENTS
NJKMJttVE CLUTCH AND BRAKE REPAIR
CENTRAL:
1. Employees who work with asbestos cust receive training in asbestos hazards before the initial assignment and annually thereafter.
2. Do NOT use ccrpressed air to remove asbestos materials or dust from brake drums or clutch housings.
3. Place polyethylene: underneath the work area.
SAFETY REQUIREMENTS:
1. Safety equipment required by the jab location must be worn. 2. An approved respirator must be worn during material removal and
clean up. Employees must have completed the mandatory fit test within the last 6 months. Call 409-238-3536 for information. 3. Barricade area with yellow tape or rope to limit access.
REMOVAL
1. Two methods can be used to reduce exposure to asbestos fibers. The Enclosed Cylinder/HEPA Vacuum System Method and a wetting method.
A. The Enclosed Cylinder/HEPA Filter Vacuum System Method consists of three components.
* A wheel-shaped cylinder designed to cover and enclose the wheel assembly
* A ocmpressed-air hose and nozzle that fits into a port in the cylinder, and
* A HERA-filter vacuum used to evacuate airborne dust generated within the cylinder by the ccrpressed air.
B. The wetting method consists of spraying water containing a surfactant to loosen the asbestos containing residue and to capture the resulting airborne particles in the water mist.
* Begin spraying the asbestos-containing parts at a sufficient distance to ensure that the asbestos particles are not dislodged by the velocity of the water spray.
* When the asbestos particles are thoroughly wetted, the spray will be brought closer to the parts and the parts will be sprayed as necessary to remove grease and other material.
* The parts must then be wiped with disposal rags or towels which must be placed in a labelled plastic bag and sealed while they are still wet. -34-
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SECTION X ASBESTOS ABATEMENT MINIMUM REQUIREMENTS
2. Replaced brake shoes or pads, clutch plates, disposable rags or towels and other contaminated materials for disposal must be handled as asbestos waste.
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3. When the job is completed, a thorough inspection must be made to ensure all asbestos contaminated materials have been picked up. Vacuum work area as required.
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-35-
0 I 0 ;l G0 01S
SECTION XI
ASBESTOS SAFETY CHECKLIST
JOB DESCRIFTTCN__________________
DATE
LOCATION ________________________________________________
PRE-JOB REQUIREMENTS:
1. Environmental services contacted (ph 409 238-2414)? Yes
Name:
Date:
Dow Project Supervisor:
2. Safe Work Procedure Written? Yes No Date:
3. Project Review Held?
Industrial Hygienist:
Date:
Safety Director:
Date:
Dow Competent Person:
Date:
Contractor Competent Person:
Date:
Craftsmen:
Date:
Safe Work Procedure Approved:
Yes No
Hygiene Monitoring Required: Audit Required:
Yes Yes
No No
Auditor Assigned
Phone:
No
JOB REQUIREMENTS:
1. Safe Work Procedure Reviewed: 2. Regulated Area Established and Signs Posted:
Negative pressure enclosure established:
Yes Yes Yes
NO No No
Decontamination Area Established: 3. Personnel Trained: 4. Block Personnel Informed: 5. Auditor Notified:
Yes Yes Yes Yes
No No No No
6. Amended Water Available To Control Dust:
Yes No
7. Has Disposal Of Asbestos Debris Been Arranged:Yes
No
8. Arrangements For Clean-up Made:
Yes No
9. Safety Equipment Required:
__ Safety equipment required by the location
__Approved respirator current fit test ___clean shaven
__ Disposable coveralls with hood and boots__gloves
10. Arrangements for laundering work clothes
Yes___No
11. Vacuum cleaners and local exhaust ventilation systems equipped
with HEPA filters
Yes_____No
Note: Work nay conmence when Safe Work Permit issued.
12. Final cleanup cxnplete
Yes_____No
13. Job complete: Dew Project Supervisor: Date:
14. Send completed checklist to Industrial Hygiene Services B-101.
-36-
section xn
ASBESTOS ABATEMENT AUDIT CHECKLIST
Job Description
Date:
Location:
Removal by:
Company Name
1. Regulated Area Established and signs Posted: Polyethylene or other coverings over floor & objects:
YES YES
NO___ NO____
2. Decontamination Area Established: ContiguousRemote:location:
YES NO___
Entry to work area only through decontamination
area
YES
NO____
3. Negative Pressure Enclosure Established: Floor Covered Walls Covered Area Ventilation OFF All Edges Sealed Penetrations Around Pipes and Conduit Sealed Entry Curtains Negative Pressure Achieved (-0.02" water)
YES YES YES YES YES YES YES YES
NO NO NO NO NO NO NO NO___
4. Protective Equipment: Disposable Coveralls with Hood and Boots Coveralls Unzipped, Tom, or Cut Coveralls Used One Time Approved Respirator Type Used Clean Shaven Straps Uhder Hood Safety Equipment Required by location: Hard Hat Safety Glasses Goggles
YES YES YES YES
YES YES
YES YES YES
NO NO NO NO
NO NO___
NO NO NO
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z m s o o is
SECTION XII
ASBESTOS ABATEMENT AUDIT CHECKLIST
5. Work Practices: Material Worked Wet Material Kept Wet until Bagged & Seeded Material Too Wet, Mushy
Insulation Broken Intentionally Material Dropped to Ground Removed Material Promptly Bagged Bags Tom or Left Cpen Visible Emissions HEPA Filtered Vacuum Used Smoking, Eating, Drinking, Chewing, Cosmetics Personnel Decontaminated Each Departure Shower Used by All Personnel Exposed Asbestos at Terminations Seeded with
Encapsulant Work Area Cleaned After Completion
6. Personnel Monitoring Initial Monitoring
Daily Monitoring Area Monitoring
ContractorDow
YES NO YES NO' YES NO' YES NO' YES NO' YES NO' YES___ NO' YES NO' YES____ NO' YES NO' YES NO' YES NO'
YES NO YES NO'
YES NO
YES NO YES NO'
OCMMENIS:
SIGNATURE: ______________________.______________ ________ Industrial Hygienist/Safety Director
cc: Project Supervisor Area Cwner Safety Director Industrial Hygienist Manager, Industrial Hygiene Services
1/25/87 db
-38-
e m s o o is
APPENDIX A APFH3VED EQUIPMENT
The equipment listed below has been approved for the specific use, but is not necessarily the only equipment available. Equipment which is not listed should not be purchased unless it fulfills seme specific need which is not fulfilled by listed items and has been specifically approved by the Texas Operation Protective Equipment Ccmnittee. For information call 5034. Personnel should be fitted with a respirator before ordering. Call 3536 for information.
I. Respiratory Protection for Asbestos Fibers
Airborne Asbestos . Concentration
Approved/Required Supply Stock
Respirator
Source Number
HEPA Cartridge
< 2 fibers/cc
Half-mask MSA Camfo II
fitnal 1
Medium Large
Stores
01-04122 01-04124 01-04126
01-04252 01-04252 01-04252
Scott Small Medium large
Vallen
642S 64 2M 642L
01-04196 01-04196 01--04196
A.O. (American Optical)
Small
Safety
Medium
Centers
Large
01-04173S 01-04173M 01-04173L
01-040680-500 01-040680-500 01-040680-500
< 10 fibers/cc
Full facepiece/cartridge
Scott-D-Vista
Stores 01-04335 01-04196
A. O. Stars Safety Centers 01-04190 01-04068-500
Racal/Be3/P3
Stores 01-04800 01-04800
< 20 fibers/cc
Positive pressure respirator:
Full face power air-purifying respirator
MSA
Safety center
Racal BE7/P3
* 01-04805
* 01-04805
Full Face Mask Supplied Air
Scott-O-Vista
Stores 01-4630
MSA
Safety Center *
Raced Dual-Air
Vallen
*
NA * *
Items are currently not part of the M&S System. information.
-39-
Call 7571 for ordering
appendix a
II. Respiratory Protection for a Combination of Chemical and Asbestos1
Airborne Asbestos Approved/Required Supply
Stock Number
Concentration
Respirator
Source Respirator Cartridge*
< 2 fibers/cc
Half-mask A. O. Star 5
Small Medium Large
Vallen
R55S R55M R55L
R53AGHE R510VHE R530VAHE
Soott Snail Medium large
Vallen
64 2S 642M 642L
642AGHE 6420VHE 6420VAGHE
< 10 fibers/cc
Ful 1-Facepiece A. 0. Star 7
Vallen
R7700
R53AGHE R510VHE R5300VAHE
Scott-O-Vista
Vallen
80217001/ 80245101
642AGHE 6420VHE 6420VAGHE
*AHE - Acid Gas Cartridge & High Efficiency Filter
OVHE - Organic Vapor Cartridges & High Efficiency Filter OVAGHE - Organic Vapor and Acid Gas & High Efficiency Filter
III. Clothing: The following list of protective clothing has been shown to be impervious to asbestos fibers.
Tyvek Disposable Paper Coveralls with attached Hood end Boots
Small
01-03551-001
Medium
01-03552-001
Large
01-03553-001
Extra Large
01-03554-001
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-40'