Document pYL7B15K38z8544wwNww2xjk
PARTICULATE MATTER IK AIR
Dust Breathed by the Employees While Cutting and Installing "Kaylo" Insulation
Plant-wide Survey - Plant 514
Authors: H. H. Warwick B. L. Murray
Date: September 21, 1965 Project No.: IH-1G-65
Doctor Hull, Plant Medical Director, requested a plant-wide industrial hygiene study to determine the potential exposure of Insulators to asbestos fiber dust concentrations. Table I gives the results of seven separate tests, including 24 breathing zone level air samples and shows an average dust concentration of 5.2 million particles per cubic foot of air. A "threshold limit value" of 20 mppcf of air has been suggested.^-
When three employees, or less, hand-cut and apply "Kaylo" insulation, the concentration of dust is considered safe from the health standpoint; however, with 6 men the dust count exceeds the TLV. It is at this phase of the operation that exhaust ventilation should be used. Excessive dust concentrations can be expected when the insulation is removed from piping and tanks. Again, exhaust venti lation should be used to move the dust away from the employees. If possible; otherwise, respirators are advised,
"Kaylo" insulation contains 12 to 13% asbestos and 5.6 to 7.4% crystalline-free silica.^ This material Is received in block and pipe form and the insulator measures and marks the material Into appropriate sizes and cuts it with a hand saw. The insulation material Is wired into position around the tank or pipe. The tasks of cutting and apply ing the "Kaylo" insulation are shown In Figures 1 and 2.
The air samples were collected with a midget Impinger and a Uni-jet sampler, drawing 0.1 cubic foot of air per minute through Impinger flasks containing 10 milliliters of distilled water. Dust counts, made by the Light Field Microscopic Counting Technique, appear in Table I.
This study has revealed that further research work is needed to:
1, Attain an established figure for the "threshold limit value".
2. Utilize exhaust ventilation to remove the dust from the work area.
3; Determine the particle size of the asbestos fiber where the dust count exceeds 5 mppcf.
4. Obtain Range Finding Tests on animals exposed to different percents of asbestos fiber.
5. Continue our plant-wide study In support of these conclusions.
1. Cook, Warren A., and Peele, Robert E., Letter dated February 12, 1962 The University of Michigan School of Public Health,
2. Peele, R. E., Industrial Hygiene Survey - Construction Insulation Shop, Building 511-2018. Report 62-IH-l-G-l (March 21, 1962).
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Date 11-16-64
1-19-65
2-16-65
3-1-65 3-22-65 5-26-65 6-14-65
TABLE I
PARTICULATE HATTER IN AIR
Dust Breathed by Employees While Cutting and Installing "Kaylo" Insulation
Is
Sample Number
1
2 3 4
5
6 7
8 9 10
11
12
13 14
15
16 17
18
19 20
21
22 23 24
Sampling Conditions at Breathing Level
Number of Employees
5-min. cutting, 5-min. application inside building Same Same
7-rain, cutting, 3-min. application
2
2 2 2
Cutting and application during entire sampling period - inside building
Same Same
6
6 6
Same Same Application of insulation - no hand saw cutting Same
2 2. 2
1
Cutting and application during sampling period - outside building
Same Same
2
2 2
Application of insulating - no cutting - inside building
Same 7-min. cutting! 3-min. application
3
3 1
Clean up of Insulation from floor sweeping and shoveling - inside bid
Same Same
2
2 2
Cutting and application during sampling period - inside building
Same Same Same
2
2 2 2
Dust Count MPPCF (l)
2.1
2.6 1,7 ' 3,0
22.5
17.0 22.5
3.6 1.6 0.3
0.1
7.6
2.4 4.0
1.9
13.0 7.3
0.8
0.1 2.5
1.0
5.0 2.5 1.1
(l) Million particles per cubic foot of air. 10-14-65
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PARTICULATE MATTER IN AIR
Dust Breathed by the Employees while Cutting and Installing "Kaylo" Insulation
Plant-wide Surrey - Plant 514
Figure 1. Sawing block sections. Breathing zone level air sample being collected in the background.
BLj{-
Figure 2. Applying insulation block. Breathing zone level air sample being collected in the foreground.
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DISTRIBUTION: Mr. Peter Barna Mr. J. N. Dermit C. U. Dernehl, M.D. E. Q. Hull, M.D. / Mr, N. H. Ketcham Mr. R. J. Murphy Mr. R. A. Neal Mr. R. E, Peele Mr. V. C. Seguin R. J. Sezton, M.D. Mr. F. J. Sheets Mr. Fred Williams General Foremen's Office
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SURGEON GENERAL OF THE
PUBLIC HEALTH SERVICE
DEPARTMENT OF HEALTH, EDUCATION. AND WELFARE
WASHINGTON, D.C. 20001
April 25, 1978
PHYSICIAN ADVISORY - HEALTH EFFECTS OF ASBESTOS
The results of recent studies of shipyard workers have increased concern about the health effects associated with previous occupational exposure to asbestos. This advisory notice will assist you in dealing with inquiries from your patients and other members of the public.
Asbestos refers to a group of widely used fibrous minerals. Significant exposure of men and women employed in shipyards is known to have occurred, even among those not directly working with asbestos. Exposure to asbestos can also occur in many settings, such as, direct mining and manufacturing; construction; insulation; roofing; demolition; brake lining; and the manufacture and installation of asbestos pipe, sheets, panels, paper products, friction materials, textiles, floor tiles, paints, and gaskets. The risk has been documented extensively for certain occupational exposures and there are reports that asbestos-associated disease also occurs in household contacts of asbestos workers.
The primary effects of past asbestos exposure are asbestosis, a lung disease, and certain types of cancer, primarily lung cancer and pleural and peritoneal mesothelioma and, less frequently, gastro-intestinal and other cancers. It is now known that the health effects of asbestos appear after a long latent period {15, 25, 35 or more years) after the initial exposure. Exposures as short as a month may result in disease many years later, because the inhaled dust, being mineral, tends to remain in the tissues. It has been noted in studies of heavily exposed workers that approximately 20 to 25 of each 100 deaths among asbestos workers 20 or more years from onset of exposure are found to be from lung cancer, 7 to 10 from mesothelioma, 4 from cancer of the esophagus, stomach, colon/rectum, and some excess cancers of other sites (oropharynx, larynx, and kidney). In addition, in some groups, as many as 7 percent of workers die of a form of pneumonoconiosis, asbestosis. Cigarette smoking significantly increases the lung cancer risk of asbestos exposure and aggravates asbestosis.
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In dealing with your patients or other individuals who worked in shipyards or believe that they were otherwise exposed to asbestos, you may wish to consider the following issues:
1. Occupational or Exposure History -- A detailed, lifetime history must be obtained. This is time consuming, but important because significant exposures may have been brief (one month) and may have occurred many years ago (i.e., during World War II). Because the World War II work force was comprised of many women as well as men, the potential for female patient involvement should not be overlooked
2. Careful Management of Lung Disease -- A detailed history for symptoms such as shortness of breath or exertional dyspnea, physical examination, chest x-ray, and pulmonary function tests may be helpful in diagnosing the pneumonoconioses associated with asbestos. Early x-ray changes are often subtle so x-rays must be reviewed carefully by experienced readers. Such readings should include a thorough search for pleural changes. Careful attention to and aggressive treatment of respiratory infections may be important in patients with asbestosis. The use of currently effective influenza and pneumococcal vaccines should be considered.
3. Emphasis on Smoking Cessation -- Discontinuation of smoking is an important step in the control of the sequelae of asbestosis and will assist in the prevention of lung cancer. Individuals who smoke and who have been exposed to asbestos have 30 to 90 times the risk of getting lung cancer of individuals who neither smoke nor have been exposed to asbestos and 7^ to 30 times the risk of the non-smoking asbestos workers. Data are available which show that cessation of smoking will significantly diminish the risk of developing lung cancer among asbestos workers.
4. Cancer Surveillance -- The usefulness of screening asymptomatic, exposed individuals for lung, gastro-intestinal and other cancers is now under study in clinical trials. Individuals, however, should be carefully questioned regarding possible symptoms which could be related to cancer: chest pain, hoarseness, hemoptysis, weight loss, melena, etc. If such symptoms are present, an appro priate diagnostic workup should be undertaken.
It is important to note that many people exposed to asbestos -- perhaps a majority -- suffer no apparent ill effects. It is hoped that most of your patients will be in this category.
Current use of asbestos is regulated, but attention must be given to proper ventilation and engineering controls and the use of respirators - all measures of primary prevention. In the past the dangers of asbestos exposure were not fully appreciated; much exposure occurred in previous decades, particularly in shipyards, where individuals often worked in confined quarters.
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-3A discussion of asbestos and its health effects appears in the March/April issue of Ca, The Cancer Journal for Clinicians and is available through the American Cancer Society, 777 Third Avenue, New York, New York 10017. A more detailed physician information alert will be distributed by the National Cancer Institute through a number of medical journals within the next two or three months including the Journal of the American Medical Association. Additional information including a more detailed series of questions and answers can be obtained by writing to Asbestos, National Cancer Institute, 9000 Rockville Pike, Bethesda, Maryland 20014.
Sincerely, Julius B. Richmond, M.D. 'Surgeon General Assistant Secretary for Health
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DEC i o 1993 UNION CARBIDE CORPORATION Silicones & Urethane Intermediates PERSONNEL SAFETY AND HEALTH SOUTH CHARLESTON, WEST VIRGINIA
MEMORANDUM
December 15, 1983
To: T. G. Swanson
cc: W. E. Ballard C. E. Fry R. W. Holland, Jr., M.D. D. G. Moshier Maintenance Area Superintendents Maintenance Department Heads W. E. Williams
Subject: Amended Asbestos Standard
From: W. C. Young
Salient points of OSHA's emergency temporary standard on asbestos exposure most likely to impact on plant operations are listed below. The amended standard became effective November 4, 1983. At the end of a six-month period OSHA intends to adopt the new provisions permanently.
Please call me if there are any questions or if I can assist in compliance which, incidentally, may be achieved by any feasible combination of engineering controls, work practices, and personal protective equipment according to OSHA.
CHANGE
PLANT STATUS
1. Reduction of 8-Hr permissible exposure limit from 2 to 0.5 fibers per cc of air.
2. Information/training for all employees exposed >0.5 f/cc.
3. The ETS limits use of our dispos able respirators to airborne concentrations "not to exceed 5 f/cc or 10 x PEL." (This is a reduction from 20 f/cc, TWAg.)
Plant exposure monitoring data appear substantially low and agree with the estimated range by OSHA (see attachment).
Although not required on the basis of exposure monitoring, this is an on-going 327 Dept, activity. (A recommendation for consideration is that future training include elements of the amended standard. Out!ine attached.)
The magnitude of most asbestos-related jobs and relatively short duration of exposure potential are primary reasons that measured concentrations are within limits. (To ensure compliance in all cases will, in my judgement, require strict adherence to established proce dures, especially use of effective wet methods for removal/demolition work. The latter practice is not consistently followed.)
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604 OCCUPATIONAL SAFETY & HEALTH REPORTER
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UCC 008364
CURRENT REPORT
649
) 3
respirators. and to assure that aJ! such empiovees participate in the prugram and are informed of specified categories of information. OSHA considers this provision to be "necessary'' within the meaning of section 6(c) of the Act. to reduce the grave danger faced by asbestos exposed employees. The absence of a training program requirement in the asbestos standard has been pointed out as one of the serious deficiencies of the current standard. OSHA believes that participation in an adequate training program is essential for the protection of employees, because most protective provisions enlist the employee as an active participant. For example, many employees handling asbestos depend on effective work practices. Without training in applying these'work practices, employee protection would be inadequate. Where the employee plays a more passfve rote in his protection such as where engineering controls are relied on. training is also essential, because the employee must know the sources of workplace asbestos contamination, and the health hazards of asbestos exposure, in order to assess his own exposure situation and to help recognize when engineering controls are not operating properly. Certainly where housekeeping plays an important role in control, instruction about housekeeping methods, for example, frequent vacuuming, is essential. Perhaps must importanly. where employee protection depends upon respirator use. OSHA's experience shows that training employees in the use. fitting and (imitations of respirators is critical to the effectiveness of respirator protection. Accordingly this requirement applies where airborne concentrations are reasonably expected to exceed 0.5 f/ cc, even if employees use respirators to reduce breathing zone concentrations and thereby comply with the FITS.
As set forth in paragraph (kj(4) the employer must inform the employee of the health effects of asbestos exposure: the relationship between asbestos and smoking in producing lung cancer: the operations exposing employees to asbestos fibers and necessary protective steps to minimize exposure; the purpose, proper use, fitting instructions and limitations of respirators, and the contents of all the provisions of the Asbestos Standard at 1910.1001.
5. Paragraph fkjfoj Respiratory protection during the F.TS, The ETS adds a new paragraph (k)(5) which includes a table which ties respirator selection to the 0.5 f/ci: PEI.. Under the ETS. the concentration cut-offs for various kinds of respirators are
multiples of the reduced PF.L of 0.5 f/cc, rather than multiples of the previous 2 f/ cc permissible limit. For example, approved air purifying rcspiralors may be used only where asbestos concentrations are not expected to exceed 5 f/cc (10 x the PF1.]. Before the ETS. because the PEL was 2 f/cc, such respirators could be used where asbestus concentrations would not have exceeded 20 f/cc (10 x the PEI, of 2 f/cc).
Similarly, powered air purifying respirators may be used where asbestos concentrations: do not exceed 100 times the PEL. which at the new level of 0.5 f/ cc is 50 f/cc. Previously, employers could have used such respirators at concentrations up to 200 f/cc.
It is likely that the main impact of the reduced PEL on respirator choice will be in operations and industries where exposure levels are between 5 f/cc and 20 f/cc. Formerly, employees exposed in this range could use half-mask air purifying respirators* now they must be protected by a powered air purifying respirator or a full facepiece respirator, or they may use a supplied air respirator.
6. Paragraph (k)(6). Warning signs during the ETS. The ETS requires that legible signs warning of the health hazards of asbestos be displayed at locations where airborne concentrations of asbestos fibers exceed the reduced exposure limit of 0.5 f/cc. No specific legend is required signs for newly posted during the ETS. OSHA wishes to make as practicable as possible the rapid posting of signs, especially in workplaces where there has been previous non-compliance and in areas where asbestos concentrations were formerly below the 2.0 f/cc PEL.
XI. Public Participation
Interested persons are invited to submit written data, views and arguments with respect to the revisions to the asbestos standard made by the ETS. These comments must be postmarked on or before January 3. 1984 and sent to the Docket Officer. Docket No. H-033C, Occupational Safety & Health Administration, U.S. Department of Labor. 200 Constitution Avenue. N'W,, Room S-6212, Washington. D.C. 20210.
The data, views and arguments that are submitted will be available for public inspection and copying at the above address. All timely written submissions will be made a part of the record of the proceeding.
List of Subjects in 29 CFR Part 1910
Occupational safety and health Asbestos. Health. Emergency temporary standard. Cancer.
Authority and Signature
This document was prepared under the direction of Thorne G. Auchler. Assistant Secretary of Labor for Occupational Safety and Health, U-S. Department of Labor. 200 Constitution Avenue. NW, Washington, DC 20210. Pursuant to Sections 6(b), 6(c), 8(c) and 8(g) of the Act. 29 CFR 1910.1001 is amended by adding a new paragraph (h) as set forth below.
(Secs. 6(b), 6(c). 8(c) and 8(g). Pub. L 91-596. 64 Stat. 1593.1596,1599. 1600; 29 LT.S.C. 655. 857; See. 107, Pub. L 91-54, 83 Slat. 96 {40 U.S.C. 333); 29 CKK Part 1911; Secretary of Labor's Order No. 9-83 (48 FR 35736))
Signed at Washington. D.C.. this 2nd day o( November 1983.
Thorne C. Auchter. Assistant Secretory of Labor.
PART 1910--[AMENDED!
Secrfonl910.1001 of Part 1910 of Title 29 of the Code of Federal Regulations is hereby amended by adding a new paragraph (k] reading as follows;
1910.1601 Asbestos.
(k] Emergency temporary standard effective November 4. 1983.--(1) Scope. This emergency temporary standard is issued pursuant to sectfon 6(c) of the Act and applies to all workplaces where employees may be exposed to asbestos in all industries covered by the Act. including, general industry, construction and maritime. Except to the extent modified by this emergency temporary standard all provisions of 1910.1001 remain in effect.
(2) Permissible levels of exposure. The 0-hour time-weighted average airborne concentration of asbestos fibers to which any employee may be exposed shall not exceed one-half (0.5) fiber, longer than 5 micrometers, per cubic centimeter of air. as determined by the method prescribed in paragraph (e) of this section.
(3) Methods of compliance with the emergency temporary standard. Notwithstanding any other requirements of this section, compliance with the reduced exposure limit of 0.5 f/cc shall be achieved by any feasible combination of engineering controls, work practices, and persona! protective equipment and devices.
(4) Employee information and training.--(i) As soon as possible, but not biter than thirty (30) days from the effective date of this emergency temporary standard, the employer shall institute a training program for all employees exposed to airborne concentrations of asbestos in excess of
11-10-83
Occupational Safety 1 Health Reporter
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65C OCCUPATIONAL SAFETY & HEALTH REPORTER
0.5 f/cc. without regard to the use of respirators and shall assure their participation in the program during the effective period of this emergency temporary standard.
(ii) The employer shall assure that
each such employee is informed of the following:
(A) The health effects associated with asbestos exposure;
(B) The relationship between asbestos and smoking in producing lung cancer;
1C} The nature of operations which could result in exposure to asbestos and necessary protective steps to minimize exposure including, as applicable, engineering controls, work practices, respirators, housekeeping and protective clothing;
(D) The purpose, proper use, fitting instructions and limitations of respirators permitted by the standard; and
(E) A review of all the provisions contained in 1910.1001.
(5) Respiratory protection during the ETS. Notwithstanding any other requirement of this section, where respirators are used So achieve the permissible exposure limit of 0.5 f/cc they shall be selected according to Table l.
(6) Warning signs during the ETS. In addition to the requirements of
paragraph (g)[l) of this section, legible signs warning of the health hazards of asbestos shall be provided and
displayed at each location where airborne concentrations of asbestos fibers may exceed 0.5 f/cc.
TABLE 1 Respiratory Protection for Airborne Concentrations of Asbestos
Airborne Concentration of Asbestos 1 TWA) Rot in excess of 5 f/cc (to X PEL) Not in excess of 50 f/cc l100 X PEL}
Greater than 50 f/cc
Requireo Respirator1
Reusable or single use air purifying respirator
Full facepiece air purifying respirator, or a powered air purifying res pirator
A type "C* continuous flow or pressure demand, supplied air respirator.
^ Respirators specified for high concentrations may be used at lower concentrations of asbestos.
(Secs. 6(b), 6(c). 8(C) and 8(g)- Pub. L. 91-596, 84 Slat. 1593. 1596.1599. 1600; 29 U.S.C. 655.
657; Sec. 107, Pub. L. 91-54. B3 Slat. 96 (40
U.S.C. 333); 23 CPR Part 1911. Secretary or I.atier's Order No. 9-83 (48 PR 35?30)|
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iv 10-83
Published by IKE BUREAU OF NATIONAL AFFAIRS, INC.. Washington, D.C. 20037
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