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< > RT-898-D (0) EWK 03/22/82 COMTYP JOB NAME: 32RT698DM0 STANDARD HRS.___________ TIME
PREPARATION NOTES:____ ___ __ __________ ________ ______ _
EQUIP MENT
NON-BLEEDING
NAME: WATCHUNG RED B
I USE 1
] ACCT
I LBS I N-CODE I LBS
RECORD:_____ BATCHES SINCE SPARKLER LAST I
CLEANED. AFTER 4 BATCHES, CLEAN, DRESS
I
SPARKLER E PRECOAT WITH 15 DICALITE
.J
FILTER AID
I
OBTAIN FOR Si 1 2-CHLORO-4-AMINOTOLUENE-5- !
SULFONIC ACID
I
BTAIN FOR S4 3-HYDR0XY-2-NAPHTH0IC ACID i
INSTALL DV J. CV RECORDER E CONTROLLER CHART]
NOTE: NOTIFY PRESS ROOM BEFORE ROPING OFF 'I
| AREA UNDER V-922
I
1 NOTE: RUN 15* WATER INTO V-904. PUMP WATER I
| FROM V-904 THRU.DISTRIBUTOR. IF WATER DOES I
i NOT COME OUT OF ALL DISTRIBUTOR HOLES WITH I
] FULL FORCE, NOTIFY SUPERVISOR
T
I
777-A
/\S*
I 74-C
1 82-C |
RUN 24* (494G) WATER INTO V-932 E HEAT TO ]
80-100 DEG F
I
ADD IN 8-9 MIN DRESINATE X
1 488 I 53-A 1 488
STIR 5 MIN E RECORD: PH_________(9.5-10.5) |
STIR 2 MIN OR LONGER TO DISSOLVE FOR S5 I
RUN 35* <721G) WATER INTO V-922
1|
WEIGH SODIUM HYDROXIDE IN V-926 E RUN IN1 ,/-a |
m.__l l ,__ _,
ii
TURN ON AGITATOR & STEAM E DUMP IN FROM S2 i
i
2-CHL0R0
LOT
4-a min o t o l u e n e _X.2V.___
4100%
% I ,, ,, _ I
5-SULFONIC ACID__________ ____ .
_________ l_______ .]
' 7- D I 21^ 74- CT 1 8^
DUMP IN ACTIVATED~CARBON
I "5"'" I-
DUMP IN FILTER AID HEAT ,T0 212-214 DEG F WATCH FOAM! i i !
i 10 J IJ
.RECORD: BY__lfr__< + > IF NECESSARY ADJ TO
)
"|
<BY
ASSUME SOX
l__m_l
STIR 3 MIN AT 212-214 DEG F, THEN SHUTOFF]
|
STEAM. WATCH FOAM. RECORD: SPARKLER PRES- 1
|
SURE
___ PSI IF NOT ZERO NOTIFY SUPVR. | PUNCHED
CIRCULATE 15 MIN OR LONGER THRU SPARKLER 1
UNTIL SOL'N IS CLEAR. MAINTAIN AT 190-195 F] FOR SI 9. RECORD: STARTiP Jt* TOTAL MIN_iirT CLARITY.fife__-BT__/.4__ F E REC_8&1_ F ]
Sfp
MENT*'
PAGE 2 OF 3
/(Sj
'/
, USE |
CG 32 CODE RT-698-D i (0) 1 LBS
cqde
ACGTj ! L.B.SVI
RUN 2' (58G) WATER INTO V-9044B* WHEN SI7 COMPLETE, PUMP IN V-922 THRU
SPARKLER- MAINTAIN V-922 AT 190-195 DEG F Re c o r d ; s t a r t *.&sC_.jLT-OTa l min ^,,4CT
RUN 65* C1696G) WATER INTO V-902
1' I
DUMP IN CALCIUM HYDROXIDE & STIR TO SMOOTH 1 255 | 542-D
SLURRY FOR S43
.
'1
I
MEASURE___ IjC- UNITS IN V-928 FOR S35
| , r? i
HYDROCHLORIC ACID
M___ J2-__________l A4_Z.il
WEIGH SODIUM NITRITE IN PT FOR S38
,
M___ _3-3^3A.X 1//Jr_5|
WEIGH SODIUM NITRITE IN DRUM FOR S43
I
M_____2_____I
28-D
>-;/ i r
I 725-A
725-A
WHEN Si9 COMPLETE, STOP- PUMP G INSERT V-9221
FOOT PLUG
-|
RUN IN iO* -<200G) WATER & HEAT.TO 190-195 F|
CIRCULATE 15 MIN- THRU- SPARKLER
1
PUMP V-922 THRU SPARKLER INTO V-904^l Oa$M'
** /l
I j | I
1
,I
255
394 388
32-
922
10. T
WEIGH SODIUM HYDROXIDE IN PT ' m___ 4i-->
,,
DILUTE TO MAXIMUM VOLUME +/-1O0G FOR S47
|^ | \ <l 1L i
1j
RUN IN 5* (SOGh WATER & HEAT TO 190-195 F I & CIRCULATE 15 MIN THRU SPARKLER
7-D J 194
904/Jp*iiM<J
11'
.
#Jpr!\
PUMP
WHEN POUR HEAT
V-922 THRU SPARKLER INTO V-904
MTY BLOW OUT SPARKLER INTO V-904 IN IGEPAL CO-630 . TO 165-170 DEG F FOR S34
979-D j' 68 1
ffifTEi IF N-740-C SOL'N WAS PUMPED DIRECTLY
FROM SPARKLER TO CV OMIT STEPS 37 & 33
RUN IN 1* {95G) WATER INTO
WHEN S32 COMPLETE, PUMP V-904 AT -165-170 F
THRU UNDERSURFACE DISTRIBUTOR INTO CV AFAP
<12-15 MIN)- MAINTAIN 165-170 DEG F IN CV
RECORD:; START_JIi>J3._T0TAL MIN___J2-___
RUN IN N-28-D FROM S22 IN 12-15 MIN STIR 15 MIN AT 165-170 DEG F.
c
ADJ TO 46* (4347.G) AT 32-38 DEG F
.4X330
RECORD: TEMP__iV.iL.DEG F, V0mME,,_^L__"
RUN IN N-725-A FROM S23 AFAP (5-10 MIN)
& RINSE IN- PT'
STIR 30 MIN AT 32-38 DEG F MAINTAINING +CR, +KI FOR S40- RECORD TIME STARTl^-fJZ-
K
CR___ jfc____< + ), KI___ic___<+) "
NOTE; N-23-D HYDROCHLORIC ACID X'S IS LOU
FOR THIS PROCESS- BE VERY CAREFUL WHEN
CHECKING CR-K IF YOU LOSE +CR, YIELD WILL
BE LOW-
*
57-A VZ2J&
DUP050102163
.... ................................................. .........
COMTYP JOB NAME = 32^T698DM0 PAGE 03
PAGE 3 OF 3
.. CG 32
\ . t. ' EODE RT-698-D
(0)
DATE PRINTED: 8/1 0/82
I USE i N-CODE | LBS |
ACCT LBS
NOTE i) IF CR-,KI- ADD 20* 'AS IS* INCRHTS |
h y b r o c h l g r iCa c id -
I-
|
I
RCRD: CR#^___< + ) KI____ _< + > ASSUME 32%
. I_____
2) IF CR+ ,-KI-- ADD 20**AS IS*INCREMENTS.
|
1
SODIUM NITRITE
'.I
!
RCRD : CR___ __ < + ) KI_______( + ) ASSUME 33%
i
I
DUMP IN FROM S3 G STIR 10 MIN LOT * . |
I
3-HYDR0XY-2--NAPHTHOIC ACID
____X4MJL ij-OLr_l
^076.
j
|
` H?*
,,__I'Z5lC2
DUMP IN CALCIUM CHLORIDE
1 448 I
ADD FOR MAINTAINING 32-38 DEG F THRU S46 130X3301
28--D
725-A 82-C
20-A 57-A
994 .
UR N25A SODIUM NITRITE FR S24 INTO V-902I
DUMP IN AMMONIUM CHLORIDE
I 245 | 165-A
245
IMMEDIATELY AFTER S44 COMPLETE, WITH V^?2 j
AGITATOR ON PUMP V-902 THRU UNDERSURFACE |
i
DISTRIBUTOR INTO CV IN 18-22 MIN. MAINTAIN | ___ ___ I
32-38 DEG F IN CV. RECORD; START_i.JL
|
L MIN___ /_$___
I
STIRJ3 MIN 6 RECORD : PH_
(51 0-6.0) j
_S_7___DEG F (32-38 DEG F>
I
RUN IN. PT SODIUM HYDROXIDE FR S28 THRU UN- j
____SURFACE LINE, RINSE IN PT"G STIR 15 MIN.] RECORD PH_&u 2l <9.0-9.8>, IF PH IS BELOW 9.0|
ADJ TO PH 9.0-9.8 SODIUM HYDROXIDE
*i
a ^--
ASSUME 50% |
AND RECORD: PH__Z'_L?__ DIAZO___m_<->
i
i
< +) HYDROCHLORIC ACID ASSUME 32%
iM EJECT V--932 FROM S8 INTO C^' .
IN I OCTANOL
HEAT TO 173-1 75 2>EG F IN 55-65 M2fTAND .
RECORD: HT_^^XDEG F 6 REC_/li>._DEG F
wmmmmm
57-A
7-D ]_
I. 28--D W____ '
588-A
32
902 DURG S5i2 HEATG, RUN 10 * <2680 UTR INTO V902]
15 TURN ON AGITATOR 6 STEAM 6 DUMP IN BARIUM | 110
CHLORIDE
|
T6 I HEtff"TO 155-160 DEG F 6 STIR . TO DISSOLVE I
16-B l 110
CV 16
*
\gn i WHEN S52 COMPLETE, STRIKE V-902 AT 155-160F
i I JWRtJ UNDERSURFACE DISTRIBUTOR INTO CV IN
1 MIN. RECORD: START^/^L_TOTAL MIN_jL__
| HEAT CV TO 193-195 DEG F IN 10-15 MIN 159 | STIR 60 MIN AT 193-195 F. RECORD SJART^^^
^*6--| AFTR 2 MIN S59 STIR RECORD PH_^l8.8-9.3)
I | IF NECESSARY, ADJ TO PH 8.8-9.3 ASSUME 50%
I | AisIS-RECDRD: PH__7v/__
ASSUME 32% .
j 6j^TAFTR S59 STIR FLOOD TO 180-190* (+/-18000G) i
r I AND STOP AGITATOR
i
] I WHEN INSTRUCTED BY PROCESSING AREA HALF WAY
I J THRU PRESSING, .DUMP IN I OCTANOL, STIR 5
i | MIN 6 STOP AGITATOR. RESUME* PRESSING.
START J&t-s zj z.JL'z.
FIN /(_:&* Ay
'~%~7sy
OPTR
I
10
7-D U-iPfeS
28-D
588-A
10
DUP050102164
DUP050102165
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