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Chemical plants-cancer link studied
Two federal occupational health agen cies have opened investigations of two Houston area chemical plants following reports of 15 deaths from rare brain cancers among workers at both facilities.
One investigation, being conducted jointly by the Occupational Health and Safely Administration (OSHA) and the National Institute on Occupational Safety and Health (NIOSH), involves petro chemical workers at a plant operated jjy Union Carbide Corp The second inves tigation, by OSHA, involves a Monsanto chemical company plant Both are located at Texas City
The mapr investigation centers on the Union Carbide plant, where 11 cases of brain cancers have been discovered and all but one of the affected workers are dead At the Monsanto plant, five em ployes have died of brain cancers
Nine of the II cancers among Union Carbide employes and two of the five Monsanto cases were reported on death certificates from 1962 to 1978 to be glio blastoma multiforme, a type of brain cancer that has been linked in previous human studies to the chemical vinyl chloride, OSHA officials said
30 to 65 The plant currently has about
2,300 employes
NIOSH investigators entered the case
in early February after OSHA requested
technical assistance
The Monsanto plant became the sub
ject of an OSHA compliance investigation
in mid-February as an outgrowth of "in
formation we were developing" in the
Union Carbide study, said OSHA's Dr
Alexander
''In developing that information, we got
a list of people having primary brain
tumors at a second plant, five names"
Those cases are not confirmed, he said
At this point, said Dr Alexander, "We
are < oncentraling our efforts on the firsl
plant We have II tumors there There's
more to go on We're involved in a ma|or
investigation,
a serious effort The
information at the second plant is at a much more preliminary stage "
Dr. Alexander said if the nine glioblas tomas among the 11 Union Carbide cases are confirmed, it would be an "unusual and striking cell type distribution -- an unlikely, distribution "
He said that in the areas surrounding the Texas City plants, it has been estimat ed that there would be only about 4 5 deaths from all types of brain cancer per 100,000 persons per year, with deaths from glioblastoma "only a fraction of that "
A key part of the investigation, he ad ded, will be to set up a pathology referral c enter that would collect and study tissue slides, pathology reports, medical records and other worker health data in attempts to "determine the accuracy" of the death
certificates
The compliance investigations at both plants are not yet complete and Dr Alex ander refused to comment on them
Although Texas City has six or seven petroleum refining and chemical plants, federal investigators have not received reports of similar brain tumor dusters at other plants, he added
According to preliminary information, said Dr Leffingwell, investigators have not confirmed whether the Union Car bide workers may have been exposed to a carcinogen in any one area of the plant
" There were a few who worked directly with vinyl chloride, but others who were not obviously exposed to it
"The plant uses other chemicals whic h may be carcinogens such as ethylene oxide and fair amounts of acrylonitrile and we think it's important not to loins too narrowly on vinyl chloride m tins investigation "
BOTH VINYL CHLORIDE and acrylon
itnle, a chemical that has been shown to
cause brain tumors in animals, have been
used at both plants at various times
"Both (chemicals) are suspect solid
leads,'' said Victor Alexander. Ml),
OSHA's chief medical officer ' But it's
one thing to say the stuff is there and
quite another to tie it all down com
pletely, which we may never do." he warned No firm correlation has yet been
established with the Texas City cases, he
emphasized At the Union Carbide plant, about 30
miles south of Houston, federal and company oflicials are preparing to com puter code some 7,000 to 10,000 records of employes since the plant's opening in 1941 in attempts to identify all possible cases of brain tumors and to develop statistics for comparison with fjgure ^lor
emphasized At the Union Carbide plant, about 30
miles south of Houston, federal and company officials are preparing to com puter code some 7,000 to 10,000 records of employes since the plant's opening in 1941 in attempts to identify all possible cases of brain tumors and to develop statistics for comparison with figures for Texas and nearby states, said Sanford Leffingwell, MD, NIOSH medical officer and project officer. A "longer range plan," he said, is to check the records to develop statistics on all causes of death.
Meanwhile, Union Carbide officials also have announced plans to expand their own study to include records of past and current workers at two other plants near Charleston, W Va., a group that may include up to 50,000 persons since the 1930s At one of those plants in 1974, a significant number of cases of the rare liver tumor angiosarcoma were linked to vinyl c hloride exposure
"BECAUSE THE recent Toxic Substances Act and other legislation and studies have implicated or may potentially implicate dozens of molecules as human hazards, if we don't undertake a rather systematic, scientifically sound search of our data by research standards of contemporary epidemiology, then we can visualize our selves doing this kind of Texas City study over and over again for a number of molecules," said Damon Engle, manager of the Texas City Union Carbide plant
The 11 brain cancers among Union Carbide's Texas City workers came to light after an employe filed a complaint with the local OSHA office last Nov 27, alleg ing a high incidence of such tumors among employes in the chemical ship ping area of the plant, Engle said
The employe made the complaint after he left work on a permanent and total disability, Engle added, although he refused to disclose whether the employe was one of the cancer victims
After OSHA began a standards com pliance investigation, Union Carbide of ficials began sifting through some 450 death certificates from employes who had died since 1941 and discovered nine of the 11 brain cancers, which they reported to OSHA The workers ranged in age from
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7AMERICAN MEDICAL NEWS MARCH 16, 1979
Director: John T. Wilson, Jr., M.D.
Editor:
Peter A. Breysse, M.S., M.P.H. May, June, July, August, September, October, November, December 1974 Volume 22, Nos. 5, 6, 7, 8, 9,
10, 11, 12
- AN INVESTIGATION RELATIVE TO MEAT WRAPPERS SYNDROME -
Clear polyvinyl chloride (PVC) plastic film has been and is still utilized for the wrapping of meat in supermarkets. The PVC film is stored on a roll at the rear of the wrapping unit. A portion of the film is unrolled and a cut of meat placed on the film and wrapped by the operator. When completely wrapped the excess film is cut by a hot wire after which the package is sealed"by placing it on a hot pad.
The major source of contaminate exposure results from the thermal decomposition products produced by oassirg the PVC film over the hot wire. The wire temperature alledgedly ranges from 1GCC to 230C. Vandervort (1) reported that the decomposi tion products of the PVC film at 200 to 230C were:
Chloro-butane Benzene Toluene 1 Chloro-2 ethyl hexane 2 ethyl-1 hexanol Benzyl chloride Hydrogen chloride
In this study the PVC film exhibited a 1 to 5 percent weight loss due to volatile liberation in 10 minutes at 200C. The above compounds except for hydrogen chloride were present in very low concentrations. Hydrogen chloride was the predominant breakdown product. However the decomposition took place only after prolonged heating.
Covee, et al (2) observed the cutting efficiency of the hot wire over a wide range of temperatures. At 150C the wire would melt through the film but only with some difficulty. With increasing temperature the cut was made more quickly and easily, smoke was observed above 175C and hydrogen chloride dected above 230C. In this study low levels of Ionol, a potential sensitizing agent was
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Uf PAH I Ml' N 1 Or CNVIKONMf N !Al lir/d fH, S( HOOI 01 I'UIJlK. Hf Al I H ANO COMMUNITY MCUlCINt
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found in the decomposition products of several brands of film; isooctanol was detected in all six brands of film. The one major component comprising approximately 99% of the thermal decomposition was the plasticiser di-ethyl hexyl adipate (DOA).
In response to six requests for health hazard evaluations from retail meat wrapping employees in and around Seattle, Washington regarding exposure to thermal decomposition products of PVC of meat wrap, a limited study was under taken. (3) Sixteen of eighteen meat wrappers interviewed in this survey were known to have suffered ill effects from the air contaminants. Eight admitted experiencing varying degrees of sneezing, rhinorrhea and eye irritation. Most individuals stated that the ill effects commenced from one to three hours after starting to wrap meat and as the work day progressed the symptoms increased in intensity. The symptoms would moderate in the evening hours and be non-existent during week-ends and vacations.
Five women experienced more severe clinical symptoms necessitating physician intervention and on occasion hospitalization. They suffered at times from severe shortness of breath, productive cough and nasal congestion. Onset of symptoms began from one-half to two and one-half hours after start of work. These ill effects led to increased absenteeism. All were on medication. This group also stated that a period of several days away from the meat wrapping environment was required for them to recover completely. Four of the women had experienced fifteen or more pack-years of cigarette smoking. Three meat wrappers had pre existing susceptability to upper respiratory symptomatology caused by severe disease process (rheumatic fever, chronic obstructive pulmonary disease and lung abscess.
Seventeen meat wrappers and a control population were also studied in Louisville, Kentucky (3). None of the controls reported any adverse clinical symptoms associated with their particular form of employment. The majority of controls worked as clerks in retail grocery stores.
The seventeen meat wrappers averaged nine years and three months of experi ence. Forty-five percent complained of irritation which resulted in itching eyes. Thirty per cent complained of burning or dryness of throat. Three of the seventeen (18%) experienced "painful breathing" and shortness of breath while working with PVC meat wrap. These same three had a history of allergies, were on medication, and were under a physicians care.
Pulmonary function tests on this small randomly selected group of meat wrappers revealed no gross pulmonary effects in comparison to a control popula tion after one workshift of meat wrapping.
Sokol, et al (4) reported on three patients with meat wrappers asthma who developed respiratory symptoms when exposed to the fumes of PVC film cut with a hot wire. The patients were middle-aged women who smoked cigaretts and demonstrated reversible airway obstruction on pulmonary function testing.
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Johnson and Anderson (5) describe an outbreak which occurred in March and later in May of 1972 in Seattle, Washington. During March of 1972 an investi gation was conducted in a meat packing plant where 15 women employees developed a mysterious recurring respiratory illness at first thought to be viral in nature. A second investigation in May of 1972 revealed a possible illness resulting from fumes emitted from the thermocutting and sealing meat wrap operation utilizing PVC film.
The onset of illness occurred between 2 and 3 hours after reporting to work and usually disappeared within a few hours after leaving work. Symptoms included
cough, chest pains, breathlessness, headache, dizziness, drowsiness, fatigue, fever and myalgia.
When smokers were compared with nonsmokers, it was found that four of nine women who smoked complained of cough whereas none of the six nonsmokers experi enced cough. Five smokers developed chest pains and five complained of unusual drowsiness and dizziness while only three of the nonsmokers admitted such symptoms. Six of the smokers had difficulty in breathing and only two of the nonsmokers found it difficult to breath. Smokers experienced more severe respiratory symptoms than nonsmokers, while systemic symptoms were about equal in both groups.
Due to a great many complaints, an officer of the local meat cutters union requested the assistance of the Department of Environmental Health, School of Public Health and Community Medicine to investigate the possibility that the complaints could result from exposure to meat wrap fumes. The following summarizes symptoms relating to 25 of the above mentioned complaints:
Irritation
Chest Difficulty Under Doctors
Symptoms Cough_ Throat ___ Nose___ Eyes Pains Breathing
Care
Number 13 11
7 53
0
19
Of the 25 meat wrappers, 13 experience cough, 11 irritation of the throat, 7 of the nose and 5 irritation of the eyes while 8 reported difficulty in breath ing. Nineteen were under a doctor's care and two (nonsmokers) could no longer work. Fourteen of the women were nonsmokers.
In the meantime samples of meat wrap were again analyzed with results -sub stantiating the previously reported work by Bovee et al. This time, however, after subjecting a sample of meat wrap to the thermogravimetric analyzer at 230C, the condensate adhering to the cool portions of the hanndewn tube of the balance was collected for analysis.
The condensibles were successfully extracted with ether and acetone. Both extracts were examined by infrared spectroscopy and found to contain absorbances
indicative of high molecular weight oxidized hydrocarbon compounds similar to fatty acid esters. A large portion of the condensed material was probably DOA. However, hiahor molecular wciqht oxygenated hydrocarbon were also indicated (for a further discussion of the possible effects see Appendix B).
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I
With the assistance of the Respiratory Physiology Clinic, University of 'Washington Hospital a questionnaire (Appendix A) was developed and distributed by the Union. Two hundred and seventy-two merrbers returned completed question naires.
RESULTS
The age distribution revealed that 35 (13%) of the women were between 18 and 30 years of age; 64 (25%) between 31 and 40 years; 95 (35") between 41 and 50; 64 (24") between 51 and 60; and 10 (4%) were over 60 years old.
Work experience involved 27% with less than 5 years experience, 17% with 5 to 10 years experience; 25% from 11 to 15 years experience; 23% with 16 to 20 years; and 3% with over 20 years employment.
According to smoking history there were 101 women (37%) who presently smoked cigaretts, 56 (21%) who smoked in the past but had stopped and 115 (42%) who never smoked.
A review in the prevalence of cough (Table 1) indicated that meat wrappers who smoked at present experienced more problems with cough than the nonsmokers. For example 47% of the present smokers were troubled with cough first thing in the morning while 29% of the past smokers and 22% of those who never smoked experienced similar problems. Cough during the night, cough for as much as 3 months of the year, and duration of cough followed the same general pattern.
Breathing difficulties (Table 2), including breath sounding wheezy or whistling: attacks of shortness of breath or wheezing; and shortness of breath when hurrying cr walking up a slight hill, were much greater in smokers both present and past than in the nonsmokers. Shortness of'breath when walking with people of own age on level ground was not much different when present and past smokers were compared with those who never smoked.
The severity of respiratory illness (Table 3) during the past 3 years was greater in the "moderate" and "great deal" catagory for both groups of smokers. Smokers were also unable to perform their usual activities because of illness a greater number of times than those who had never smoked.
An evaluation of the effects of exposure to plastic breakdown products (Table 4) on the other hand indicated that smokers as well as nonsmokers were affected at the same relatively high percentage rate. Sixty-seven percent of the present smokers were upset by the fumes, as were 70% of the past smokers and 69% of those who never smoked. There was also little difference between the three groups in relationship to irritation of the eyes. Coughing and wheezing were slightly higher in smokers while stomach upset was higher in women who never smoked.
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.f'
TABLE 1 RESULTS OF RESPIRATORY QUESTIONNAIRE (COUGH)
SYMPTOMS (Totals)
SMOKING HABITS SMOKE PRESENT SMOKE PAST NEVER SMOKED
(101)
(56) 015)
Cough first thing in morninn
47% 29% 22%
Cough other times during night
38% 25% 16%
Cough most days for as much as three months of the year
49%
32% -
25%
How many years have you had cough < 2 years 2-5 years > 5 years
24 17 23
9 10 16 10 16 9
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I
TABLE 2
RESULTS OF RESPIRATORY QUESTIONNAIRE (SHORTNESS OF BREATH AND WHEEZING)
SYMPTOMS (Totals)
SMOKING HABITS
SMOKE PRESENT
SMOKE PAST NEVER SMOKED
(101)
(56)
015)
Breath sound wheezy on whistling
53%
51% 21%
Have you ever had attacks of shortness of breath
52%
52% 26%
Shortness of breath when hurrying on level ground or walking up slight hill
58%
*i3n*
41%
Shortness of breath when walking with people of own age on level ground
26%
21% 16%
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f'
SYMPTOMS (Totals)
TABLE 3 RESULTS OF RESPIRATORY QUESTIONNAIRE (RESPIRATORY ILLNESS)
SMOKING HABITS SMOKE PRESENT SMOKE PAST NEVER SMOKED
(101)
(56)
(115)
During past 3 years how much trouble with respiratory illness
None Slight Moderate Great deal
29 25 31 15
23 21 29 27
41 33 18
8
During past 3 years how often have you been unable to perform usual activities because of above illness
Once 2-5 >5
16 28 11
18 32 11
13 13
4
Do you think you have ever had
asthma, emphysema or some kind
of bronchial trouble
32 52
16
Has doctor ever told you that you
have respiratory trouble
29 52
16
Are you presently under doctors care for respiratory illness
12 29
4
Do you suffer from allergies
33 32
22
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SYMPTOMS (Totals)
TABLE 4 RESULTS OF RESPIRATORY QUESTIONNAIRE (EXPOSURE TO MEAT WRAP BREAKDOWN PRODUCTS)
SMOKING HABITS SMOKE PRESENT SMOKE PAST NEVER SMG
(101)
(56)
(115)
When you cut plastic wrap does fumes upset you?
67% 70%
69%
Does plastic upset you when you are not cutting it?
10% 11%
10%
If fumes upset you, do they: Upset stomach Irritate eyes Make you cough Make you wheeze
29% 50% 52% 17%
27% 54% 41% 22%
42% 43% 33% 11%
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CONCLUSION:
From the results of this limited investigation it was evident that exposure to meat wrap thermal breakdown products was responsible for a number of adverse effects including upset stomach, irritation of the eyes, and coughing and wheezing in a large number of the exposed population. The severity of respiratory symptoms were greater among smokers both past and present than among the nonsmokers. In addition, the 25 initial complaints indicated the presence of even more severe symptomatology such as difficulty in breathing and chest pains. Furthermore two of these women, both nonsmokers, were no longer able to continue work as a meat wrapper.
A discussion of this problem with a number of allergists, some of whom had patients who were meat wrappers, indicated the possibility that one or more of the thermal breakdov/n products could well be respiratory sensitizers. If an employee did develop a sensitivity to the meat wrap fumes, then removal from further exposure would be desirable.
In view of the difficulty and expense likely to be involved in attempting to determine the exact cause of the "meat wrap syndrome" it would appear desirable that a program of control be instituted immediately. The most effective method for control would be to substitute a mechanical cutter to replace the hot wire. If this does not prove feasible then a local exhaust ventilation system should be considered. A slotted hood placed in close proximity to the cutting wire with accompanying exhaust fan and carbon filter could be designed and installed at minimum cost.
Finally the possibility of vinyl chloride as one of the breakdown products has been investigated. No vinyl chloride has yet been isolated at the tempera tures reported for the hot wires utilized for cutting PVC meat wrap. Since all of the different meat wrap formulations have not been examined, further investi gation into this problem is being continued.
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APPENDIX A QUESTIONNAIRE
1. Name
Female
Male
2. Birth date
3. What .iob do you do most of the time?
4. How long have you worked at that job?
5. Do you usually cough first thing in the morning?
fi. Do you usually cough at other times during the night?
Yes No Yes No
7. Do you cough on most days for as much as three months of the year?
Yes '
No
8. For how many years have you had this cough?
Less than 2 years 2 - 5 years 5 or more years
9. Does your breathing ever sound wheezy or whistling?
10. Have you ever had attacks of shortness of breath or wheezing?
Yes No Yes No
11. Are you troubled by shortness of breath when hurrying on level ground or walking up a slight hill?
12. Do you get shortness of breath walking with other people of your own age on level ground?
Yes Yes
No No
13. Durinq the past 3 years, how much trouble have you had with respiratory illnesses, such as chest colds, asthma, bronchitis, pneumonia, or emphsema?
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None Slight Moderate Great deal
f' 11
14. During the past 3 years, how often were you unable to perform your usual activities because of the above mentioned illnesses ?
One time 2-5 times More than !
15. Do you think that you have ever had any of these chest disorders: asthma, emphysema, or any kind of bronchial trouble?
Yes No Don't know
16. Has a doctor ever told you that you had asthma, emphysema or some kind of bronchial trouble?
Yes
No
17. Are you presently under a doctor's care for asthma, any kind Yes of bronchial trouble or emphysema?
No
18. Do you suffer from any allergies?
19. Is your doctor a qeneral practitioner allerqist other
20. Have you ever smoked?
Yes No `
Yes No
21. How many years aqo did you start?
22. Have you stopped smoking?
Yes No
23. How many years ago did you stop?
24. Were you influenced to stop because you had a cough, wheezing, or shortness of breath?
Yes No
25. What form, of tobacco did or do you now use?
Cigarettes Cigars Pipe
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26. How many cigaretts did you or do you now smoke per day, on the average?
27. When you cut the plastic wraps, do the fumes upset you?
Yes
28. Does the plastic upset you when you are not cutting it?
Yes
29. If the fumes from the plastic upset you, do they: (1) Smell or upset your stomach? (2) Irritate your eyes? (3) Make you cough? (4) Make you wheeze?
Yes Yes Yes Yes
30. If they make you cough or wheeze, is this better or worse after you have had a cigarette?
Better
No No
No No No No
Worse
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13
APPENDIX E
While there miqht be other substances in the meat wraoping area that could be responsible for the problem discussed in thic invesbiaation, the available circumstantial evidence strongly implicates the thermal breakdown products associated with cutting polyvinyl chloride film as the likely causative agent.
In the review of the breakdown products the relatively long-chain condensable oxygenated hydrocarbons present an interestino possibility.
Recently the department investigated, at managements request, a problem relating to respiratory symptoms, similar to those experienced by the meat wrappers, among employees working adjacent to a machine which cut and sealed various sizes of polyethylene baqs.
Prior to admospheric surveillance samples of the plastic baqs were examined in a thermogravimetric device which heats a known weight of sample through a predetermined temperature range and at the same time records the weight loss. The breakdown products were then analyzed by mass spectroscopy. Results indi cated that at the operating temperatures of the machines (7?0F to 810F) the volatilized breakdown products ranged from light molecular weight to very heavy molecular weight, long chain hydrocarbons with the largest percentage being in the latter category.
The next task was then to decide how to collect both the light and longchained heavy hydrocarbons for analysis. An initial series of samples were collected utilizing charcoal tubes and micropore filters. Unfortunately very little material was isolated from these samples for analysis.
A second scries of samples were again collected this time utilizing charcoal tubes, micropore filters and electrostatic precipitation. Once again the charcoal tubes proved negative. The four filter samples indicated particulate concentra tions ranging from 0.7 mg/m^ to 1.3 mg/m3. The residue collected by the electro static precipitator was analyzed by infrared spectroscooy and appeared to consist of highly oxidized hydrocarbons related to carboxylic acid. These acids consist or long-chain fatty acids such as stearic acid, Dalmatic acid, etc. The actual breakdown products however were longer chain fatty acids than the above mentioned acids.
A sample of residue collected from the ventilation system was also analyzed by infrared and appeared to be of the same general composition as the electro static precipitation sample.
It was concluded that the breakdown products from heating polyethylene at 700 to 800F appeared to consist of a series of long-chain highly oxidized hydrocarbons resembling long-chain fatty acids.
A review of the literature failed to turn up any appreciable toxicity data. The only sianificant finding was noted in a publication "Definition and Classifi cation of Noninfections Reaction of the Lung", National Tuberculosis Association, under Lhe section entitled "Lipid Pneumonia".
^3 42
,4
)'
14 -
PATHOLOGIC FINDINGS:
The introduction of lipids into the lung evokes an acute inflammatory reaction or a reaction which may merely consist of phagocytosis of oily droplets by mono nuclear cells. The character of the reaction is in large part determined by the nature of the lipids. Highly saturated fats and free fatty acids are intensely irritating.
As the result of the above information, it appears possible that a similar type of problem might well be associated with the heating of the PVC film.
REFERENCES
1. Vandervort, R., Polyvinyl Chloride Meat Wrapping Film Study, USPHA Report Tech Ass't Br., Cincinnati, Ohio (1971)
2. Bovee, II., Monteith, L., Orheim, R., Thermal Decomposition of Meat Wrap Film. Unpublished Report. Dept. Env. Health, School of Public Health and Comm. Med. University of Washington.
3. Health Hazard Evaluation Determination Report. 72 - 53, 54, 55, 56, 57, 58.
Niosh, Cincinnati, Ohio.
4. Sokol, W., Aelony, Beall, 6. N., Meat Wrapper's Asthma. JAMA Nov. 5, 1973 Vol. 226 No. 6.
5. Johnson, C., Anderson, H., Meat-Wrapper's Asthma: Current Status of the Problem. Presented to the Occupational Health and Safety Section. 102nd Annual Meeting of APHA, New Orleans, La. Oct. 23, 1974.
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