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PLAINTIFF'S EXHIBIT
PLANT MANAGER'S SAFETY BOARD MINUTES OF MEETING (SYNOPSIS) OCTOBER 19, 1983
MON-708
Present were:
G.A. Danner G.W. Daues R.M. Fritz for A.H. Conrad R.T. Hammann R.S. Jackson for G.T. Ryan D.E. Kaldenberg for J.S. Hagood
H.M. Lacy (Guest) B.C. Lancaster D.W. Metten L. Schwab for R.L. Hammond J.G. Trafton G.L. Tromblee G.L. Wofford
I. REVIEW OF STATISTICS--R.T. Hammann
A. Texas City Plant Safety Performance Summary - September
1982
SEPT
YTD
1983
SEPT
YTD
1983 TARGETS
(A) INJURIES WITHOUT LOST WORKDAYS 1 10 0 8
(medical treatment only)
(B) LOST WORKDAYS CASES
14
00
**BX RESTRICTED ACTIVITY
00
00
**b2 days AWAY FROM WORK CASES
15
00
(C) FATALITIES
00
00
11
2
-- --
--
*TOTAL RECORDABLE CASES
2 15
08
13
INJURY RATES PER 200, 000 MANHOURS SEPT YTD SEPT YTD
1983 TARGETS
1983 MFIC
AUG TARGET YTD
TOTAL INJURY-TIR TOTAL RECORDABLE-TRR TOTAL LOST WORKDAY-TLWR DAYS-AWAY-FROM-WORK-DAWR
12.26 1.44 0.72 0.72
9.76 1.17 0.39 0.39
12.95 0.00 0.00 0.00
11.95 0.73 0.00 0.00
______
0.87 0.13
--
1.02
--
--
____
1.04 0.28 0.22
B. Comments on Statistics--R.T. Hammann
There were no Recordable Injuries in September. There has been one recordable injury so far in October where a laboratory analyst cut his left thumb on a broken flask. This brings the number of record able injuries YTD to nine with a total recordable rate of 0.77.
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Areas having a high or increasing cumulative monthly injury rate are:
Insulators Electricians Boilermakers Analysts Carpenters Dept. 44/45/46 Dept. 50 Painters Pipefitters Power 2
Areas showing much improvement in getting their injury rate under control are:
Machinis ts Truckers Laborers Pumper Gaugers
Areas having excellentsafety records are:
Instrument Dept. -
Dept. 513
-
Stores
-
6 months without an injury 13 months without an injury 20 months without an injury
C. Contractor Safety--B.C. Lancaster
There was one Loss Work Day Injury in September. A Crescent electrician slipped and fell bruising himself. & was away from work for two days.
An accident occurred on October 18 to an Opel laborer while loading trash onto a truck. As he was throwing a 2x4 and some plywood into the truck, a nail cut him in the face requiring 11 stitches.
D. CEP Safety--B.C. Lancaster
There was one Recordable Injury in September. An oiler fell on a man's finger and broke it. This brings the total recordable injuries for the year to 11.
II. REPORT OF THE SAFETY ADVISORY COMMITTEE (SAC) - G.A. Danner
A. Locks-Security--Units/Crafts have not yet depleted their inventory of locks. Therefore, there is no problem at the present time.
SHAC needs to establish as a high priority project the development of procedures and policies for handling the lock system within the plant.
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III. REPORT OF THE PLANT SAFETY AND HOUSEKEEPING ACTION COMMITTEE (SHAC)-- Rose Mary Fritz for A. H. Conrad
A. Plans for Annual Safety & Housekeeping Inspection
1. Theme - SAFETY AWARENESS PREVENTS ACCIDENTS
This theme was selected as the majority of our accidents this year have occurred due to inattention and poor awareness on the individual's part. Inspection will be competitive with awards given to the best Unit, Craft, Laboratory and Service Area.
B. Contractor Safety
Information developed by Rufus Baca has been reviewed by SHAC. There is a need to form a subcommittee to develop a proposed program.
C. Recordable Injury Bulletin
Issued a bulletin concerning the nineth recordable injury. This occurred to a Laboratory Analyst who cut his thumb on a broken flask.
IV. REVIEW OF INCIDENTS
Monsanto Incidents
Date
Incident No.
07/22/83
83-11 (Issued)
09/09/83
83-15 (Issued)
10/07/83
83-16 (Not Issued)
Sc
Description
Recordable Injury--Dept. 14; PT Technician was sprayed with hot PEB while sampling 14D4 feed. Sustained 1st and 2nd degreee burns to left foot. (Wise)
Unit Shutdown--Water in the ben zene feed to alkylator in Dept. 13 resulting in polymer formation. Unit was shut down to clean alkylator. (Moncla)
Recordable Injury--Quality Assurance Lab; Analyst cut his left thumb on a broken flask while attempting to seat the flask on a vacuum manifold. (Rolingson)
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Contractor Incidents
Date
Incident No.
06/21/83
C 83-03 (Not Issued)
Recordable Injury/Days-Away-FromWork--Brooks Construction; Old Dept. 10 area; man was struck by pallet when unloading packing for styrene shutdown. Suffered contu sions and sprain to left ankle. (Wright)
V. STATUS OF S-T-O-P PROGRAM--G.W. Daues
A. Hourly Program
This program will start the week of 11/7 with Mark Riddle as the principal instructor. In addition, there will be hourly participation in the presentation of the material. This will be a 3-unit course with each unit lasting approximately 1-2 hours. Plans are to hold ten sessions per unit to train 700 people. Training on Unit II will begin in December unless 16D1 is shut down. In that case. Unit II will be deferred to January.
B. Administrative Support
The course for non-exempt personnel will also consist of three units. Training for approximately 150 people will start in November with instructors from the Tech Center Safety Committee and Office Safety Committee. Training for this group will be conducted in the ARMS Conference Room.
VI. MISCELLANEOUS--R.T. Hammann
A. Emergency Procedure Plan
A recent S&PP survey emphasized that we need to proceed with our plans to update this manual. Assignments for reviewing and rewriting the manual were made in the May PMSB meeting. Target date for completion of this work is December 31.
B. By-Pass of Critical Alarms
During the recent S&PP survey it was pointed out that many alarms had been by-passed (i.e., cards pulled, alarms deactivated, etc.). This was addressed during the rewriting of Procedure Bulletin P-0123, but apparently has not received enough emphasis in the plant. A task force will be set up by Tom Ryan, Jack Trafton, Greg Daues and Bob Hammann to review and make recommendations concerning this problem. In addition, a SHAC Alert will be issued using the recent incident of alkylator pluggage as an example.
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C. Emergency Call-Out List - Procedure Bulletin P-0105
A reminder was given to all superintendents to update this call-out list as needed.
VII. PLANT MANAGER'S COMMENTS
The Japanese will arrive today with E.N. Brasfield for a visit to AN-5.
Gene is anxious to see how the plant looks during the Annual Safety & Housekeeping Inspection next week and will be talking to as many people as possible. Guides should be aggressive and make sure that the inspec tion is snappy and that we keep on schedule. Special emphasis will be given to the S-T-O-P Program to determine the level of awareness and see how people feel about the program.
RTH:js Attachments
R. T. Hammann
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