Document p2mgQKX5ge42GNaNY3YMRmKbD
I. Derogation Request
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II. Description of the End Use
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Table 1. Selected Aerospace and Defence Products
Product
Illustrations
Description
Gore Skyflex Aerospace Materials
Gaskets and sealants are used in aircraft structures to seal panels and protect surfaces mechanical forces and harsh environments that can severely damage aircraft structure.
They protect against ingress or leak of fluids, minimise corrosion, reduce the impact of abrasion, and fill gaps. The materials make aircraft maintenance faster and simpler because they are lightweight, do not need to be cured, and are flexible to conform to any shape.
Cables used in aircraft systems to deliver high quality signals even in demanding conditions2.
Gore Aerospace Data and Power Cables
Data cables
Compact, flexible, and routable cables designed to significantly improve system performance in an aircraft3. Fibre optic and copper high speed data cables transmit MIL-STD-1553, ethernet, CANBus, FibreChannel, IEEE-1394b, MIL-STD-1760, discrete signals, and other protocols to operate critical flight control systems, passenger support system, and mission systems equipment in Civil and Defence Aircrafts.
Data cables provide a nervous systemlike network of reliable signal transmission needed to protect soldiers and aircraft with fully functional and finely tuned aircraft
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Gore Microwave / RF Assemblies4
Gore Space Cables and Assemblies.
Temperature Capacitors
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survivability equipment and electronic countermeasures.
Power cables
Used to power generators, operate flight controls, and support mission systems. Mission systems include radar and Aircraft Survivability Equipment such as Missile Warning Systems and Threat Jamming Equipment in Defence applications.
Used to transmit and receive analog radio frequency (RF) signals to maintain communications, operate radar, test mission systems, and feed Aircraft Survivability Equipment such as Missile Warning Systems and Threat Jamming Equipment in Aircraft and other Defence equipment. This product category also includes Microwave Cable Assemblies.
With respect to modern electronic warfare (EW), defence forces must be able to promptly and accurately detect enemies and take appropriate actions before enemies do. Advanced radar technologies rely on microwave cables to enable this early detection capability.
Same properties as Aerospace Data and Power Cables and Microwave / RF Assemblies but designed to survive the harsh radiation, extreme temperatures, and vacuum of space.
Capacitors deliver stable voltage and capacitance at elevated temperatures. Key performance characteristics include reliable self-clearing, low dissipation factor, and thermo-mechanical stability. This enables significant design advantages in the Aerospace industry to improve power density in line with the Electrification megatrend to reduce global emissions.
Table 2. PFAS used in Aerospace and Defence Products
Product
Type of PFAS
CAS
Is this PFAS a PLC
GORE SKYFLEX
PTFE
9002-84-0
Yes
Aerospace Materials
PTFE
9002-84-0
Yes
GORE Aerospace Data
and Power Cables
FEP
25067-11-2
Yes
PTFE
9002-84-0
Yes
Gore Microwave / RF PFA 26655-00-5 Yes
Assemblies
FEP
25067-11-2
Yes
ETFE
25038-71-5
Yes
PTFE
9002-84-0
Yes
Gore Space Cables and
Assemblies
ETFE
25038-71-5
Yes
PTFE
9002-84-0
Yes
Capacitors
ETFE
25038-71-5
Yes
III. Reference in Restriction Proposal
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IV. Need and Justification for a Derogation
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Since the UA has been created, we have also obtained additional information on use of fluoropolymers in capacitors.
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Table 3. Comparison of Alternative Materials for Sealant Applications in A&D Page 11
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Table 4. Substitution Steps for Developing an Alternative to Fluoromaterials in Aerospace & Defence Applications
Steps for substitution
What activities does this step entail?
Time required for step
1. Identification and development of new material
2. Product development an iterative stage of R&D, (re)formulation and lab testing
3. Qualification and/or Validation - testing and validation with customers and/or external testers
4. Production - implementing the manufacturing plan for the alternative, including a possible pilot phase, regulatory approval, and modifications to the production line.
5. Integration and qualification into end system or vehicle Development and testing of product in-use with end device
Identify and develop suitable alternative materials. Product Development from lab discovery to pilot scale. Optimise material for specific application requirements
Reliability testing of manufactured components.
Supply chain development (new production capabilities and capacity for mass production).
Development cycle of new end device
Total
Unknown Estimate > 20 years
2-3 years
2-5 years
2-5 years
3-7 years Unknown Estimated >29 years
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Annex I Alternative Assessment
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o o o
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o o o o o o o o o o o o o
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o o o
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Capacitors
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Annex II Overview of attachments supporting the request
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Bibliography
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