Document p2eR8qZqdQexwqRxZnGJJLgNj
ABDOO102056
MANACBEsrr OF CHANCE/PRE-STARTUP SAFETY REVIEW TRAINING - CLASS OUTLINE -
I. INTRODUCTION
(2 min)
II. BACKGROUND
(10 min)
A. CFR. 1910.119. Process Safety Management of Highly Hazardous Chemicals
1. The regulation applies to all processes which involve:
a. One or more of the chemicals listed in Appendix "A" of
the regulation that are present in quantities at or above the thresholds listed therein.
b. Flanmable liquids or gases present in quantities or 10,000 pounds or more, except for hydrocarbon fuels used solely as fuels and flanmable liquids stored in atmospheric tanks or transferred in a way as to keep them below their normal boiling points without cooling.
c. Aberdeen Materials Subject to the Regulation
(1) Vinyl Chloride Monomer (VCM) (2) Peroxide Initiators (3) Liquid Propane Gas (LPG) (4) Chlorine
2. Major Requirements of the Regulation
a. Bnployee Participation
b. Process Safety Information
c. Process Hazards Analysis
d. Operating Procedures
e. Training
f. Contractors g- Pre-Startup Safety Review h. Meehanica1 Integrity i. Hot Work Permit j Management of Change k. Incident Investigation
l. Emergency Planning and Response
B. Caroliance Work To Date
(10 min)
1. Corporate Team
a. Eric Meyer, Dan Miller b. Process Safety Management Guidelines
2. Aberdeen Team
a. WSC, SAT, ACW, JVU, RAC, MLH b. Process Safety Management Implementation Pian c. Docunent Approval and Control Policy
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d. Process Safety Management Manual e. Process Safety Training
III. MWCEMENT OF CHANGE (MX)
A. Definitions
(10 min)
1) Management of Change (MX) - Managorient of Change is a procedure which ensures all changes to plant equipment, procedures, or systems is analyzed for potential safety hazards before making the change.
2) Change
3) Replacement in Kind
4) Emergency Change
5) Initiator
B. Responsibility
(2 min)
C. Application - Plant-wide
(5 min)
1) Improved Safety
2) Business Benefits
3) Decreased Liability
D. Procedures
(20 min)
1) MOCA Form
2) MX Flow Chart
E. Examples
(25 min)
1) Permanent Change
i. Misc. Capital Project
ii. Work Order Change
2) Bnergency Change
3) Temporary Change
IV. PRE-STARTUP SAFETY REVIEW (PSSR) A. Scope 1) All new facilities (projects) 2) All physical (non-procedural) changes B. Purpose
(2 min) (2 min)
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To ensure hazards have been reviewed, identified, and addressed prior to introducing chemicals into a process.
C. Application - Plant-wide
(1 min)
D. Procedure
(20 min)
1) PSSR Team formed
2) What does the PSSR Team do?
i. Construction checklist
ii. Physical hazard review
iii. Operating, maintenance, and emergency procedures
iv. Process Hazard Analysis and MOC
v. Training verification
3) Reccmnendations
k) PSSR Report
5) Start-up Authorization Statement
6) Documentation
V. SUMMARY
(10 min)