Document om4yaM3rx10oJKJorvQjJMw38

ABDOO172723 r\ f CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL SU3JECT: EMPLOYEE SAFETY TESTING NO EFFECTIVE DATE SUPERSEDES PAGE APPROVED BY TITLE Lab Orel rijij- Xpy^pp Plant. Mananer Each employee is issued a plant booklet entitled ''Employee Conduct and Safety Rules" when.he is employes and each time this booklet is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requ i repic.n ts in their own specific depart ments, tiie followings tests are to be admin i stored to all employees. This testing will help pinpoint needed areas for further safety training. ABDOOi 72724 -O laboratory department EMPLOYEE SAFETY TESTING Attachment "A' Page 2 of 6 Date Name 223 r 1. Mint people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant?. A. Visitors B. Contractors C. Employees All of the above 2. l.ho must abide by'department safety rules and regulations while in a given department `area in the plant? A. Department employees only B. Visitors other than contractors Contractors Everyone 3. -Good housekeeping results in improvement in: Product out.mit Employee morale Safety conditions and reduced injuries Product 'quality All of the above 4. A person who has an injury must report the .injury to: llis supervisor B. The security guard C. His lead operator D. The first person he sees after the injury 5. VThat do you use to wash a respirator? A. Wash the respirator with cold water B. Wash the respirator with hot, soapy water (^7) Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to be washed ABDOO172725 Page 3 of 6. VJhat should an employee know in order to perform a job safely? A. How to produce more product than anyone else B. How to try harder The correct operating procedures for the job How to keep on the move by checking on problems 7. Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? Hourly employees Salaried cinpl oyces Contractors Everyone 8. The work permit system is followed in the following areas of the plant: A. The vinyl reactor and vinyl dryer areas B. Compound, Dry Blend, and P-1 areas C. V. C. Tank Farm, and Yard areas V.J All areas 9. Where and how is electrically driven equipment locked out for repair or entry? <X^>At the breaker box with a lock B. At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only 10. Employee. smoking is permitted only.in what areas? A. As specified in Department Safety Rules All office area's C. Maintenance Shops D. Designated brenkroom area E. All areas mentioned n. Any.person who recognizes an unsafe condition immediately report it to his: Friend, if a co-worker Co-worker, if a friend 1mmediate Supervisor Security Guard Training Supervisor ABD00172726 Attachment "A" Page 4 of 12. A person should always wash his hands after handling any chemicals before lie: Docs the next job Does reports or similiar paperwork C. Enters the east warehouse D. Eats or smokes 13. Who is authorized to operate a Fork Lift truck in the plant? Anyone who has driven a fork lift truck before A Conoco licensed operator An experienced driver who has operated lift trucks for two years Anyone whose supervisor asks him to do so 14. What is the correct plant phone number for sounding the plant fire alarm? A. 81 61 C. 62 D. 63 15. What .is the correct plant phone number for sounding the VCM vapor release alarm? A. 61 D. 63 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? O) B. C. D. .81 62 61 . ' 17. Who is- authorized to perform repair work on respirators? Instrument medianics only Appointed, qualified persons only C. Shift mechanics D. Shift supervisors ABDOO172727 Attachment "A" Rage 5 .of__ 18. Are all Conoco plant personnel required to participate in the VCM health training? A./^csZ> B.Ito 19. Before entering a vessel of any hind, it is absolutely necessary that all lines to the vessel be blanked off? A. B. 20. Mien checking out a tank for entry, oxygen indicator should read - A. 15* - 20* 20* or above Zero 21. You should never talk to a technician while hc/she is operating a laboratory mill. (TP True B. False 22. l.'ho is required to wear fresh air respirators when sampling dry blend blenders? Resin Technicians Dry Blend Technicians Compound Tochnicians Anyone sanpling 23. In the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? Resin Technician Resin Technician * Lead Technician Lead Technician Everyone in the laboratory 24. In tlie event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? The area where the transportation trailer was located front maintenance shop Training or old hose finishing area. Shipping warehouse ABDOO172728 Attachment. "A" Page 6 of 25. All trash, compound and resin containers are required to be covered with a.lid because? Dust problems Better Houskocning 0S11A requirement due to the exposure of VCM Plant safety rule 26. The scale on the Honeywell unit is calibrated to read from? c^A^>0-]n PPM B. 10-20 PPM C. 10-15 PPM 27. During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, the action you should take is? A. Tell the personnel on that job about the condition and let then report it. B. Don't worry about it because it is someone elsc's department C. Renort. it to the safety department the next, day c'-'ff^V^Report it to your supervisor immediately 28. Who is responsible for housekeeping in the laboratory? A. Your Supervisor B. The janitor The person doing the work 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? A. Gloves B. Goggles or face shield C. Apron AM of the above H. Hone of the above 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? Before eating Before going home Before going to bathroom Before you do anything else ABDOO172729 CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL SUBJECT: EMPLOYEE SAFETY TESTING NO EFFECTIVE DATE SUPERSEDES PAGE APPROVED BY TITLE Each employee is issued a plant booklet entitled "Employee Conduct and Safety Rules" './hen.he. is employes and each time this booklet is revised. In order to be -sure that our em ployees know and understand the material in this booklet and the safety requirements in their own specific depart ments, the followings tests are to be administered to all employees. This testing will help pinpoint needed areas for further safety training. ABDOO172730 * LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING Attachment "A" ' Pape 2 of ___ 6_ Date --*72CeJ7&\ Name UQ-aQUo 1. Mint people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant?. A. B. C. Cd) Visitors Contractors Employees All of the above 2. Who must abide by department safety rules and regulations while in a given department -area in the plant? A. Department employees only B. Visitors other than contractors C. Contractors Everyone 3. Good housekeeping results in improvement in: Product output Employee morale Safety conditions and reduced injuries Product quality All of the above 4. A person who has an injury must report the .inkury to: A. His supervisor A m- o a*- K'- The security guard C) His lead operator -c D. The first person he sees after the injury 5. What do you use to wash a respirator? A. Wash the respirator with cold water B. Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to be washed ABD00172731 Page 5 of .6 What should an employee know in order to perform a job safely? A. How to produce more product than anyone else B. How to try harder The correct operating procedures for the job D. How to keep on the move by checking on problems * 7. Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? -A.- Hourly employees B. Salaried employees C. Contractors Everyone 8. The work permit system is followed in the following areas of the p 1 an t: A. B. C. 05 The vinyl reactor and vinyl dryer areas Compound, Dry Blend, and P-1 areas V. C. Tank farm, and Yard areas All areas 9. Where and how is electrically driven equipment locked out for repair or entry? At the breaker box with a lock At the start/stop switch with a lock At the stop/start switch with a tag At the stop/start switch with a special pin only 10. Employee, smoking is permitted only.in what areas? A. B. C. D. (3D As specified in Department All office area's Maintenance Shops Designated breakroom area An areas mentioned Safety Rules 11. Any. person who recognizes an unsafe condition or unsafe act should immediately report it to his: A. B. dChj I). E. Friend, if a co-worker Co-worker, if a friend Immediate Supervisor Security Guard Training Supervisor ABDOO172732 Attachment "A" rage 4 of __ ^ 12. A person should always wash his hands after handling any chemicals before he: - Docs the next iob Does reports or similiar paperwork fnters the cast warehouse Eats or smokes 13. Who is authorized to operate a Fork Lift truck in the plant? Anyone who has driven a fork lift truck before B. A Conoco licensed operator cf. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so 14. What is the correct plant phone number for sounding the plant fire alarm? C. 62 D. 63 15. What .is the correct plant phone number for sounding the VCM vapor release alarm? A. Cg) C. D. 61 62 81 63 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? c) B. C. D. 63 .81 62 61 . ' 17. Who is authorized to perform repair work on respirators? Instrument medianj cs only Appointed, qualified persons only C. Shift mechanics D. Shift supervisors ABD00172733 Attachment "A" I'ngc f> .of__ 18. Are all Conoco plant personnel required to participate in the VCM health trainin';? (A) Yes U. No 19. Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? Yes B. No 20. When checking out a tank for entry, oxygen indicator should read - <3) 15$ - 20$ B. 20$ or above C. Zero 21. You should never talk to a technician while hc/she is operating a laboratory mill. (X) True B. False 22. Who is required to wear fresh air respirators when sampling dry blend blenders? A. Resin Technicians 11. Dry Blond Technicians C. Compound Technicians Anyone samp 1ing 23. In the event of a fire alarm in the plant, who is required to go to the scene from the laborato7sy? A. Resin Technician Resin Technician ft Lead Technician C. Lead Technician D. Everyone in the laboratory 24. In the event of an emergency VCM release and tlie need to evacuate the laboratory, the Laboratory Department assembly location area is? VA C. D. The area where the transportation trailer was Front maintenance shop Training or old hose finishing area. Shipping warehouse located ABD00172734 Attachment- "A" Page_6__ of 25. All trash, compound and resin containers arc required to be covered with a lid because? Dust problems Better ilouskeeping OSIIA requirement due to the exposure of VCM D. Plant safety rule 26. The scale on the Honeywell unit is calibrated to read from? Q) B. C. 0-10 PPM 10-20 PPM 10-15 PPM 27. During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, the action you should take is? A. Tell the personnel on that job about the condition and let then report it. Don't worry about it because it is someone else's department Report it to the safety department the next day Report it to your supervisor immediately 28. Ivho is responsible for housekeeping in the laboratory? A. Your Supervisor B. The janitor (2) The person doing the work ^ 29. In the handling of Strom; acid or caustic solutions the following safety equipment must be used? A. Gloves B. Goggles or face shield C. Aprc-n (77) All of the above Ii. None of the above 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? A. Before eating B. Before going home C. Before going to bathroom (7^) Before you do anything else