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MAKING INSTRUCTIONS: BATCH UNIT
v 24~/g4/ (AUTOMATED)
cv
Dv
co "j c o d e KY-787--D
TO -PONGHED & CHECKED
PROCESSES
APPROVED BY
< ) KY-787-D
<6 ) EWK 9-22-76
< ) ( ) DCG 9-27-79
EST WGT
~1090
juri :oJ
()
( > MTW 9-30-76
( > ()
STD HRS ____ 8.9
TIME
l4 YC-2-B 93 4 IQT^M^L.., LOT,
Jjj,
RETYPED BY 'CJH'2-0-8tr
}4e>fnee*^
LOT.
"OTAL WGT 3490//,,___________________________________________________
NON-BLEEDING
OUIPMENT
203 &
205 1
^|AME; "KROLOR" y e l l o w me d iu m
A
RUN 60" (992 G J WATER~TRTO'T/-207
2* WEIGH IN DRUM & POUR IN
9V
3/1 DUMP IN AND STIR 5 MIN
LOT
RECORD i START ... .........
............
..../ PIN ...............
--,___-......... ....
USE LBS
AJiOt^P
N CODE
/ 328" " 32-D
48 x 50 YC-2-B
wms>
.
ACCT LBS
320 2400
\X Ia OJ TO 70" {1200 G)
DUKr-JLaa
'
,PUMP V-203 THRU HOMOG ML AT 4.000 "Otjoe-PS 1 I NTO V-205
WHEN V-203 MTY. WASH COLOR THRU HOMG AT 1800-2000 PS 1 USING'
L MINIMUM WATER
^RECORD V-205 VOL 4,0
" &. ADJ TO 60" (2100 G)
INSPECT HOMOG STRAINER &. CLEAN IF NECESSARY
' v.
--------
205 - a_ RUN 10h (514 G) WATER INTO SV START AGITATOR & V To PUMP V-205 THRU HOMOG AT 4800-9200 RSI INTO V-
SV RECORD: T i ME STARTAm TOTAL M IN /3o
2 NOTE; IF HOMOG PRESSURE FALLS BELOW 4000 PSI, 3-WAY
VALVE WILL RECIRCULATE SLURRY TO V-205
WHEN V-205 MTY, RUN IN 5" (240 G) WATER AND PUMP THRU HOMOG
AT 4800-5200 PSI
'
'
---------
SP & CP 3
sy SP & CP 4
.*jSg REV.
SP STEP Cl - SET FORMULA SELECTOR' TO POSITION #2 (v-^4'3) OR
#7 JV-244) ! ~~ ,1*- UPRESS SV CAM RESET PB-5ET 2TC IN AUTO REMOTE
(TEMPERATURE IS SET AT 190-194F} jjK RECORD LEVELS AND SET RAW MATERIALS COUNTER //I
1 i - PRESET # 1 1 3LGZ*3L $ - PRESET #6
"SET .SIR IKE... FLOW CONTROLLERS AS FOLLOWS:
AS FOLLOWS: 80 GAL 135 GAL
;
' 15-A "160" 20-A
JW" 3FC10 (N-27-D CONTROLLER) IN MANUAL
0.83 GPM
I |3h ^ 3FC.20 (N-27-0 WATER) IN MANUAL "LOCAL '
' 5.28 GPM
1
Off ,3FR10 ..(N-27-O/WATER..RAT'IO)
........... 0.64 ......
JBrfJbFCAO (N-32-D CONTROLLER) IN MANUAL
1 .08 GPM.........
jpf Rrrra..(M.-32-n/wnTEP) in man iiai io t a ?
4.47 GPM
irt^"FC20 (N-32-D WATER' IN REMOTE
iGrt^ BFRIO (N~32-1)/WATER RATIoT"
0183
27 275 32-D l.84o
rOPERATOR STEP PB ' ... ,
17^ 'Re c o r d " l e v e l 2 i.g Zz 5....i. if
MAKE-UP PROCEDURE FOR N-27-D rADJ TO 48,} 12470 G)
-b e l o w
vvi f o l l o w s o l u t io n
^ ''
--
kr.CORD:
1.". .
kecTTO 11.1-11.3 USING N-7-D DILUTED TO c')% ASSUME W
--... Tk TPARTS WATOR TO 1 PART N-7-D).
SIPHON INTO SV. RECORD
7/73
2V-- ITERATOR STEP PB
7-0
,1
r-................ ---------.--1t------------
SQUIPMENT
3V SP
& CP
5
PACE
CG 03 CODE__KY-787-O
EST. WGT.___3^9
LBS,
- AP'llR BEAT UP RCCORt ~pH ^ " -- arcio. ~Br~C20 t o a u t o
STOP. STEP PB
SF "irp 10/43 - WHEN ffcgO. 5rciOr~BFc2Q WATER PLOWS jN LIMITS
SWITCH 3FC10 TO AUTO
OPERATOR STEP PB
'sF'sTEP 11 /44~T~WHOT~%TTIT TTCEOTTOWT W..C3'M| TS7~SW1TCH-
jFOaO TO REMOTE JPERATQR STEP PB DURING STRIKE. RECORD p H &- TiME AS FOLLOWS;
-SP SILL
v-zkiisbM.,
RANGE
TiME
n/A6 ho mi
9.0-10.0
jdbifs
m ^0 MSN
-fr%-
9,0-10.0 -9.0-t.Q.Q
At?7..i&306
l6/4q 2 HRS PB -MiNV '9.8 _____9.040.0____ 4,1.... ,..tfSSUi
xoLB ...... -feiaS-3Ncvrr;
IF
l^f
AS
j
if^Tfran^TI-FY
S<wUPERVISOR
&
NOTETNLOC
i F FINAL >H IS ABOVE 8.5, ADD pB TO 7.5-8.5 &
,
RECORDS PH
.
ASSUME T(j
USE LBS.
y...,h8^^rLg gTR|KINGa RUN RCT' {234 d) 'Wa t e r In t o v-,339
m iN 7-6 MIN
f)J TO 49" (382 G) AT 80 - 1007
irriR 5 m;n &. r e c o r d p H_/, /... . _(9.5~io.5)
MmR-ETCIRORD15
MiN VOL
OR
-LONGER TO DISSOLVE j. c a l c u l a t o r
FOR
SP STEP 2b
ZivoCf x 'orjfe
SET PRESET #010 "b ,'TUZ PROM S 3
355: , '"L.
302
ADD 30h (360 G) WATER TO V-302 ADD & STIR 2 Mill FOR S 4l
uf l
ASSUME 5Of TwT
5><i
243
TEP 1 7/qo ~ AFTER CHECKING pH,. OPERATOR STEP PB
TN 2 BAGS
TOO
SP
'STEP 23753 RECORD PB
[3.74,2)
&.
iN N--7-Q ROM $ 17 TNTo ~12 MiN A STIR 8 MIN
~
C.f RECO;>RRDD;
0-9.5) & if NIXES?ARY ACJ pH 9.0-9.8
8 & RECORD? pH
ASSUME ni
(DILUTE 1C PARTS WATER TO 1 PART N-7:-0)
ASSUME BO~f
SIPHON N-7 SNTP SV
Oaa^TOR STEP PB
r ec o r ds 'pHy^(9.o-i,o;o).:rnc frrfZF
TOR STEP PB
SP STEP CO - BATCH COMPLETE
START
JLIME.
ZUl l
FINISH
SE-SIEE____liML
t>e> P &l .
SP STEP
OPTR
ZZ3- r7je>. i /a. 4.
N CODE
ACCT. LBS.
27-D 3IEE 15^
w "80' 128-A TOO'
2/-D ~D
K 13830 r e v ;
DUP050461197
N32431.Q1
DUP050461198
V
DUP0504611 99
DUP050461200
1
N32431.02
DUP050461201