Document oeDRrkJN57qOybaL0BJQD6pDE

o luno 3, 1975 Appropriation I-9 I A1) Appropriation 'jh-91.4 1 Work Kequusc 196A-5000 Work Requesc 1969-5000 SPECIFICATION'S FOR CRUDE OIL' PUMP SLAB ASSOCIATED WITH SOUR CRUDE SUBSTITUTION IS-2) AND BAYTOWN FUELS EXPANSION (BTFE) PROJECTS EXXON COMPANY, U.S.A. (A DIVISION OF EXXON CORPORATION) BAYTOWN. TEXAS SCOPE OF WORK 1.1 These specifications cover the material and construction requirements for pump installation, concrete, structural steel, piping fabrication and erection, pipe dismantling, earthwork, sever and fire water systems for crude oil Pump Slab 186 extension and related facilities. 1.2 Work shall be performed in accordance with che drawings and standards listed in the following Cables: A. Table I - List of Engineering Drawings, dated June 3, 1975. 3. Table II - List of Baytown Engineering Standards, dated June 3, 1975. DIVISION OF WORK 2.1 The materials and services performed by Exxon shall be as specifically listed in Exhibit "A," dated June 3, 1975. JOB INSTRUCTIONS 3.1 Construction and accounting shall be performed in accordance with the 3aytovn Engineering Standards (BTESs) listed in Table II. MECHANICAL SPECIFICATIONS 4. L Piping Piping fabrication and installation shall be per BTES 3-19-1C, unless otherwise modified by these specifications or drawings. < .2 Inspection A. In addition to the visual examination required, random radiographs shall be taken to maintain piping veld quality. A minimum of five percent of welds made off Exxon's premises shall be radiographed at che expense of Contractor. Exxon will radiograph, at its expense. r Appropriation 1-9149 Appropriation 58-9141 Work Request 1966-5000 Work Request 1969-5000 approximately five percent of all welds made on its premises. How ever, Exxon reserves the right to and will, depending on the weld qualicy received, radiograph any number of additional welds at its expense. Exxon will be reimbursed by Contractor all radiographic expense for those welds that must be repaired. B. The welds shall be radiographed 100 percent of their length. C. All welds to be radiographed, including those taken at Contractor's expense, shall be selected and interpreted by Exxon, 4.3 Foam Pig Cleaning All piping, two inches and larger, installed or reworked by Contractor, shall be cleaned with a soft urethane pig as follows: A. Pig shall be run through the line after hydrostatic testing and just prior to making final tie-in. B. Only one pass through the line with Che pig is required unless Exxon's inspector observes excessive amounts of foreign material present. In such cases, additional pig cleaning shall be required. C. Pig shall be displaced with air through the lines at a velocicy of two co seven feec par second. 4.4 Painting A. All mecal surfaces which are not galvanized or insulated shall be cleaned and coated in accordance with BTES 19-1-1.1C, Code 6. B. All fire water turret hydrants, hose reels, fire water valves, safety valves, and car-sealed block valves (marked CSO or shown in red on model) shall be cleaned and coated per BTES 19-1-1.1C, Code 2C and Note 13. 4.5 CAPS Piping Model. Sketches, and Bill of Material t, A. Piping and Pumps P-10, P-11, P-12, P-13, P-14, and P-15 are shown on a scaled model of Pump Slab 186 extension, which is available for preparation of quotes. This model will be loaned co the successful bidder for construction purposes. Contractor shall maintain model in a reasonably good condition and return it Co Exxon, U.S.A., after construction of Pump Slab 186 extension. B. The CAPS pipe sketches for the model piping show only the piping two inches and larger. Smaller piping shall be installed as shown on the model. -2 (' Appropriation 1-9149 Appropriation 58-9141 Work Requesc 1966-5000 Work Request 1969-5000 C. The C.APS Bill of Material (attached Table V) is included for infor mation and reference only. This CAPS Bill of Material lists piping materials shown on the CAPS sketches for pipe sizes two inches and larger. D. The successful bidder will be furnished one set of "Cut Cards" showing the exact cutting length of each piece of pipe in the fab ricated assemblies shown on the CAPS sketches. "Cut Cards" will noc be provided for piping which is not shown on the CAPS sketches. E. Instructions will be furnished on use of the CAPS sketches and "Cut Cards" when requested by Contractor during bid or construction stages. DJH:ggh -3- r TABLE 1 LIST 0c ENGINEERING DRAWINGS June 3, 1975 Appropriation 1-9149 Appropriation 58-9141 Work Request 1966-5000 Work Request 1969-5000 Drawing No. SK-522-CTH SK-523-CTH SK-538-CTH SK-693-E SK-694-E 471-31-75 471-31-76 471-31-77 471-31-78 471-31-79 471-31-88 471-31-89 471-31-90 471-140-9 471-190-452 471-190-517 471-190-522 417-190-537 471-197-283 471-197-284 471-197-285 471-197-286 471-197-287 471-197-288 471-197-289 471-197-290 47L-197-291 471-197-292 471-197-293 471-197-294 471-197-295 471-197-296 471-197-297 471-197-298 471-197-299 471-197-300 471-197-301 471-197-302 471-197-303 471-197-304 471-197-305 Revision Date Title 0 5/29/75 Dismantling and Installation, Water Drawoff Piping 0 5/29/75 Dismantling and Installation, Water Drawoff Piping 0 6/6/75 Pump Slab 186 Instrument Air Manifold 1 5/23/75 Pump Slab 186 Electrical Conduit Plan and Details 0 1/13/75 Pump Slab 186 PLA and PI Support Details 0 5/23/75 Pump Slab 186 Walkways and Platforms Plan 0 5/23/75 Pump Slab 186 Walkways and Platforms Plan 0 5/23/75 Pump Slab 186 Walkways and Platforms Plan 0 5/23/75 Pump Slab 186 Walkways and Platforms Plan 0 5/23/75 Pump Slab 186 Walkways and Platforms Plan 0 5/23/75 Pump Slab 186 Walkways and Platform Stairs 0 5/23/75 Pump Slab 186 Walkways and Platform Sections 0 5/23/75 Pump Slab 186 Walkways and Platform Sections 1 3/20/75 Pump Slab 186, P-10 Through P-16 Plot Plan 5 5/29/75 Pump Slab 185 Piping Plan and Details 4 6/5/75 Pump Slab 186, P-30 Through P-33 Piping Plan 4 5/29/75 Pump Slab 186, P-20 Through P-22 Piping Plan 1 5/29/75 Pump Slab 186, P-16 Piping Plan 0 4/29/75 CAPS Piping Sketch 0 4/29/75 CAPS Piping Sketch 0 4/29/75 CAPS Piping Sketch 0 4/29/75 CAPS Piping Sketch 0 4/29/75 CAPS Piping Sketch 0 4/29/75 CAPS Piping Sketch 0 4/29/75 CAPS Piping Sketch 0 4/29/75 CAPS Piping Sketch 0 4/29/75 CAPS Piping Sketch 0 4/29/75 CAPS Piping Sketch 0 4/29/75 CAPS Piping Sketch 0 4/29/75 CAPS Piping Sketch 0 4/29/75 CAPS Piping Sketch 0 4/29/75 CAPS Piping Sketch 0 4/29/75 CAPS Piping Sketch 0 4/29/75 CAPS Piping Sketch , 0 4/29/75 CAPS Piping Sketch 0 4/29/75 CAPS Piping Sketch 0 4/29/75 CAPS Piping Sketch 0 4/29/75 CAPS Piping Sketch 0 4/29/75 CAPS Piping Sketch 0 4/29/75 CAPS Piping Sketch 0 4/29/75 CAPS Piping Sketch c Appropriation 1-9149 Appropriation 58-9141 Work Request 1966-5000 Work Request 1969-5000 TABLE I (CONTINUED) Drawing Mo. Revision Dace Title 471-197-306 471-197-307 471-197-308 471-197-309 471-197-310 471-197-311 471-197-312 471-197-313 471-197-314 471-197-315 471-197-316 471-197-317 471-197-318 471-197-319 471-197-320 471-197-321 471-197-322 471-197-323 471-197-324 471-197-325 471-221-6 471-221-7 471-222-14 471-261-598 471-261-599 471-261-600 552-190-117 611-222-1711 0 0 0 0 0 0 0 0 0 0 0 0 '0 0 0 0 0 0 0 0 2 1 2 1 0 1 0 0 4/29/75 4/29/75 4/29/75 4/29/75 4/29/75 4/29/75 4/29/75 4/29/75 4/29/75 4/29/75 4/29/75 4/29/75 4/29/75 4/29/75 4/29/75 4/29/75 4/29/75 4/29/75 4/29/75 4/29/75 3/20/75 3/20/75 3/20/75 3/20/75 3/20/75 3/20/75 5/29/75 5/6/75 CAPS Piping Sketch CAPS Piping Skecch CAPS Piping Sketch CAPS Piping Sketch CAPS Piping Sketch CAPS Piping Sketch CAPS Piping Sketch CAPS Piping Sketch CAPS Piping Sketch CAPS Piping Sketch CAPS Piping Sketch CAPS Piping Sketch CAPS Piping Sketch CAPS Piping Sketch CAPS Piping Sketch CAPS Piping Sketch CAPS Piping Sketch CAPS Piping Sketch CAPS Piping Sketch CAPS Piping Sketch Pump Slab 186 Pipe Supports Section Pump Slab 136 Pipe Supports Sections and Details Pump Slab 186 Pipe Supports Plan Pump Slab 186, P-10 Through P-16 Foundation Plan Pump Slab 186 Foundation Sections and Details Pump Slab 186 Foundation Sections and Details Pump Slab 186 Fire Monitor System Plan and Details Pipe Route "UR" Pipe Supports Plan and Sections and Details DJH:sink c BTES No. 3-2-1.1C 3-2-1.6D 3-2-1.7D 3-2-1.11C 3-2-1.12D 3-2-1.13D 3-2-1.14D 3-2-3.40 3-2-3.6D 3-2-3.7D 3-2-3.9D 3-3-2* 3-3-9* 3-3-10-1D 3-3-11* 3-7-0.2A 3-7-0.2D 3-7-0.8C 3-7-0.11A 3-7-1.ID 3-7-1.2D 3-15-1.1C 3-16-50.ID 3-18-1B 3-19-1C 3-19-51.1C 3-51-1.IB 3-51-3.IB 3-51-4-18 * BTAD June 3, 1975 Appropriation 1-9149 Appropriation 58-9141 Work Request 1966-5000 Work Requesc 1969-5000 TABLE II OT EAYTC rt^LiGS 4 ALDARD S Revision 0 0 0 0 0 0 1 2 1 3 0 0 1 0 2 1 0 0 1 0 0 1 0 1 1 0 2 0 0 Dace 6/71 12/70 12/70 10/70 12/70 9/70 3/73 1/73 11/73 9/74 2/71 7/70 2/74 7/70 3/74 12/73 12/70 6/71 8/73 6/71 6/71 6/71 6/71 9/73 12/73 5/71 6/74 7/71 6/71 Title Sewer Systems, Construction Industrial Sewer Manhole, Precast Concrete Industrial Sewer Manhole, Brick Construction Catch Basin, Type A Catch Basin, Type B Catch Basin, Type C Catch Basin, Type D Turret Hydrant Piping Fire Hydrant Piping Hose Reel Installation Fire Hose and Rack Suction and Discharge Piping far Centrifugal Pumps Flushing and Sealing of Mechanical Equipment Temporary Strainers for Mechanical Equipment Auxiliary Piping for Machinery Small Pipe Connections, Design and Erection Small Pipe Connections Pressure Taps, Construction Pipelines Removed from Service, Design Integral Pipe Supports Pipe Anchors and Guides Pressure Relief Valves, Installation Piping Blanks and Spacers Fabricated Piping, Purchase Fabricated Piping, Erection Cleaning of Machinery Piping, Construction Pipe and Pipe Nipples, Purchase Descriptions Pipe Fittings, Purchase Descriptions Pipe Unions, Purchase Descriptions r 3TE3 No. 3-51-5.IB 3-51-6.IB 3-51-7.IB 3-51-21.IB 3-51-22.IB 3-51-23.IB 3-51-24.IB 3-51-25.IB 3-51-26.IB 3-51-41.IB 3-51-42.IB 3-51-43.IB 3-52-1.05C 3-52-1.18C 3-52-1.31C 4-2-0.IB 4-2-0.1C 4-2-1A 4-2-2.3D 4-6-1.1C 4-6-1.2B 4-6-1.30 4-6-1.4B 4-6-1.11C 4-6-1.12C 4-6-51.ID 4-6-51.2D 4-6-51.5D 4-6-52.ID 4-6-54.1A 4-6-57.1A 4-9-1.2C 4-9-1.4B 4-9-1.6C 4-61-1.1C 10-1-50.1C 16-2-50.3D Revision 1 1 0 0 5 2 1 1 1 0 1 1 2 1 1 2 3 2 0 1 0 0 1 0 0 0 1 0 0 1 1 0 0 0 0 0 0 TABLE II(CONTINUED) Appropriation 1-9149 Appropriation 58-9141 Work Request 1966-5000 Work Request 1969-5000 Date 2/72 2/73 1/71 6/71 9/74 7/72 2/72 2/72 2/72 6/71 1/72 2/72 5/72 2/72 2/72 3/74 3/74 3/74 6/71 6/74 11/70 5/70 10/71 4/71 5/71 3/71 B/73 3/71 3/71 6/74 2/74 5/71 4/71 5/71 4/71 12/70 3/71 Title Pipe Flanges, Purchase Descriptions Caskets, Purchase Descriptions Flange Bolting, Purchase Descriptions Valve Accessories, Purchase Descriptions Gate Valves, Purchase Descriptions Globe Valves, Purchase Descriptions Check Valves, Purchase Descriptions Plug and Ball Valves. Purchase Descriptions Butterfly Valves, Purchase Descriptions Tubing, Purchase Descriptions Tubing Fittings, Purchase Descriptions Instrument Valves, Purchase Descriptions Piping Materials, Class 125A-5 Piping Materials, Class 150A-8 Piping Materials, Class 300A-1 Fabricated Structural Steel, Purchase Fabricated Structural Steel, Erection Auxiliary Structures, Design Pipe Hangers, Fabrication Reinforced Concrete Structures, Construction Concrete, Purchase Anchor Bolts, Fabrication Fabricated Reinforcing Steel, Purchase Epoxy Grouting, Application Concrete Grouting, Application Drilled Pipe Support Foundations Sleeve-Drilled Pipe Support Foundations Hand-Dug Pipe Support Foundations Switch Rack Foundations Area Paving, Design Pump Slabs and Foundations, Design Excavation, Backfilling, and Grading, Construction Fill Clay and Aggregates, Purchase Description Earthen Dikes, Construction Cement Concrete Roads, Construction Centrifugal and Rotary Pumps, Installation Pushbutton Station -2- I BTES No. 16-15-1 18-50-1.IB 19-1-1.1C 19-1-1.2B 19-1-1.6B 19-1-1.7B 19-1-1.7C 50-5-1.1C 50-5-5.1C 50-6-5.ID DJH:ggh Revision 1 0 3 0 0 0 0 2 0 1 TABLE [I(CONTI.NUED) Appropriation 1-9149 Appropriation $8-914 1 Work Request (966-5(100 Work Request L969-5000 Date 3/71 2/73 12/73 6/70 5/70 8/70 8/70 9/74 2/70 1/73 Title Field Installation and Testing of Electrical Equipment Metallic Materials Marking, Purchase Protective Coatings, Application Inorganic Zinc Prime Coat, Purchase Galvanized Coatings, Purchase Wrapped Coatings, Purchase Urapped Coatings, Application Construction Requirements, Instructions Field Welding Qualifications, Instructions Invoicing for Lump-Sum Contracts, Instructions 3-