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DU 029532 DU 029533 to: --LQMIE5S TECHNICAL LIBRARY manual no. Instructions for Retention and Utilization CONSTRUCTION DIVISION SAFETY OFERATIONAL METHOOS MANUAL Thi< manual " been oreoared for uaa m tha Conaduttien OlvWen onty. It if Turn oarad and spaeifieally taaignad to tha individual to whom It it addraaMd. Ail Proitet Uwign. Awttant Project Managan and Safaty Suoarvuon nava had cooiat of this manual asugnad to mam. Thay ara ma proparty of tha Ou Pont Comonv Conitruetion Oiviaion, ara copyright rsgiiwrad. and will ba turrandarad and accounted for to ma Division Saftty Offics should tha irtrlraaaaa no longer oecuoy ms present status. No omar oosition at any tita has bean aasignsd this manual, tha Salary Suearvisor, howavar, has boar tsauad mora man ona ID copy in moat instincts, for tha sxprsas purpesa of CONTROLLED rotation of tha capita vnong other principal ajparviaon of tha fits. This manual has Palm tdittd toward TVfO MAJOR OBJECTIVES. All parts oegmnmg msida ma front covtr through faction "C" ara Managarial and Adminit* trativa guidance matanal only. Tha Sactiont from "D" through ma ramaindar of ma manual hava baan, for ma moat part, writs*) and aoitad to psrmit diract raproduction in quantity as JOB PROCEDURES, at and whan needed. All suparviaon on ma organisation chart of any tita in ma Olviaion ara expectad to have reviewed mis manual upon aauming a suparvlaory podtion and parlodicaliy tharaaftar. Tha manual wiit ba ravitad and auppiamtnad from ama to timt. Tha Oiviaion management SERIOUSLY intanda to improva ANNUALLY ill pre vious accidant records. Obviously, tinea ma safety ground to ba covered by all upervition at all timat under suen goals it so xinordinary - EVERYONE MUST knew what to do. Itow to do it. and why it must ba dona. NQTt: T* iwu*n*9 *f t*' **fu* 4999 **t infcttoH **V 111*. Bt **V tim*. tr#m ir*vilAf Ay ihWMMfV 9t *#ri***t* if tth* tufciwt >B ftt COVITH in ft'# fWBnuEi M oecmaov Suen iuooi*m*ntan m*ui4 m farwwil < m* QMewn SM*Mt**Uvm1iAwf*t#*f*i r'itrtat*tiivci*bi*mo-tw<**. if it nm t* f' 1 --. DU? 0912003 DU 029S34 DUP 0912004 DU 029535 iilifil DU? 0912005 DU 029536 FQRKWOKD The evolutionary growth of our times ii making mandatory the progressive itrangrhaning and braadaning of many managerial and supervisory respon sibilities. Tha naturo. scope and quality of du Pont Industrial Management has always boon a modal of such functions in Atnorican Industry. However, and despite this fact, a ciosa currant anamination of spoerHe araas of possible further im provement and mutual benefit points toward Safety. Safety it an admissible contemporary consideration for tha following raatonti t. An expanding recognition of tha moral responsibilities of oli echelons of butinae* management. 2. Civil standards and business competition with extended goals and ob jectives are requiring more perfectionism and effectiveness. 3. There exists a pyramiding economic liability risk. Accordingly, yoe are requested ta read and apply thoughtfully the contents of the Operational Manual--whtrt hot been complied with consideration for the-- MOtAi. ECONOMIC. ANO PftACTTCAl ASPECTS OP SAPITY, IN A COMPETITIVE IUSINESS. INTRODUCTION That "Tima March*! On" it too obvlau* a fact for explanation. It may ba Itu obvious to a (aw that with the pauoga ef tint#, thorn have coma innumar* able benefits to humankind. industrial entorprite hat probably boon the graatott beneficiary ef improvement aver the eld. Thlt it became of tha "orgenixad" natura of function! and objective* in bucinett whara many Indl* viduali ora lubiactod to or cauiad to eallabarata with many othart to com* pound change*. Thaao imorov*m*ntt, for the moit port, hove boon referred to at induttrial revolution! or periodt of vott i*chn*legtcal change. The mounting grou srodud of civilixed effort in material thingt hat fortunately carried in itt avalanche a number of beneficent change* favoring the com* fart, value, and lecurity of human individual! at luch. Thit wo coil occupa tional tafety. THE SAFETY Oh HUMANS IN OR OUT Of OCCUPATIONAL STATUS IS CONT1NOENT ON TWO PRIMARY INFtUENONO FACTORS. oni factor is physical, ano th* othi* factor involvrs thc in. DIVIOUAL'S OWN STATt OF MIND. SOTH FACrOIS AM AS EXTENS1VR A$ THC WHOM WOltO PHYStCAUY, ANO AS INVOlVfD AS AU THE VARYING STATES OP MINO OP AU. HUMANS IN THEIR UPC SPAN. Thit manual hat been compiled after e quarter century of integrating SOTH (actor* in *v*ry abjective, every paragraph of every peWcy, procedure or regulotioa. For practical reoten*. this manual tlonti and limb* it* Information and geldaace to the requirement* ef largely one Induitrtat Occupation -- ear occupationOP Safe Operational Method*, far the Art of Ma**ive Centttvctiea. Humane r* NOT *xpendable . . . v*fi by fractiont ENGINEERING DEPARTMENT CONSTRUCTION OIVISION OPERATION METHODS - SAFETY TABLE OF CONTENTS SECTION A -- Foreword, Introduction, and Contents SECTION B -- SECTION C -- Managerial Functions, Techniques, and Instructions SECTION 0 -- Safety Procedures SECTION E -- SECTION F -- SECTION G -- Technical Information SECTION H -- SECTION I -- Plumb-Bob Awards "Avwrds for No-lnjury Records" SECTION J -- Fire Protection SECTION K -- Statistics SECTION L -- SECTION M -- Safety Equipment SECTION N -- Sample Forms and Reports SECTION 0 -- Index Caevnew 1SS7. (. I. du Pant aa Namoun a Ca.. Wilmmjtor, OtiMnan. Ail nma lawvae. TMa nwm o sera dtaiaaf may not oa -aaraoucaa in any farm amMut pamnaan MriUnt from ma auew<ar. rnmae m US.A. OUP 0912008 DU 029539 DUP 0912009 DU 029540 9MMIC SAFITY CHGINIHING I5equenep of Functions Oefinod) Pago 1 AOMINISTHATION Safety Director it expected tot Supt. or Supvr. 4 Assistants I. Havo considerable initiative and preductfvaMM. 2. Undorstand ttio chronology of hit work in dti<. 3. Moke effective impressions an all contests. 4. So abfo to make food talki and tpoodioo. 5. Toacli and support hit own man. 0. Hava a progressive and insistent attitude. Secretary or Stenographer >'t expected to> 1. So good at shorthand end typing. To sot up work in unusual farms which it very fraqvonHy necessary duo to the nature of safety work. 2. Keep current end informative fries. 3. So alert and interested in the work. 4. The quantity of output and keeping records up to date it important and necessary. Statistician ) teoerr Writer 1. Should have the ability to know how to do much with figures an subjects which will etfect the field performance, and to give Management interpretive and timely infer, motion based on fssets and observed treads. t. keports should be brief and prompt. 2. language of reports should, be truthful end net exag gerated or misleading. 3. Files of reports should bo strictly up to dote and comoleto. 4. Auxiliary flies of cords, coeipeflsehon payment records and restricted work records1 should ba complete, adoquately Informative and strictly up to data. Chart Maker Artist 1. Charts, illustrations and educational motoriole shall ba laid out, used, reproduced .and circulated--with time* linees--in the highest ooesibie quality and with the mast effective and economic advantage possible. 2. Knowledge of methods of reproduction, advertising techmove end ability to adopt appeals, peaters, pictures, etcTM most effectively to tha sofoty subject is necessary. Float, Shops or Field inspectors 1. to of sufficient number, experience, age and of sufficient mantel caliber for tho job. 2. lo thorough, alert and of good personality for influence and for adoptability to field personalities and co-super* visors of other departments. 3. Give evidence of effective attention to tho many details expected of them in their work In tho flaid. tp sciolists. Consultants I Occasional! 4 Temporary Help I 1. Help is to be expected from pjntulfents resident an the project, as wail as from these members of supemsMa with much technical knowledge, maturity and experience. NQTts Om imU '* 'Acf*at waggt '* 9t (m *** OUP 0912010 DU 029541 Pag* 2 Record* RecordsOeportmentel RecordsSofery 4 Medical finance Coil of Safety (Prevention) Coil of Medical (Cure) Coil of Insurance (lend) Coordination Central Safely OfflAOoricaf Inferdepartmental Inter-craft Ska# or Section# CONTROL I. Thii reference has to do with tho extent of tubjoct matter on whlclt information it itapt end the condition of such reeordt relotive to up-to-dateness. thoroughness, nearness and puick and pesiHve refarence. ^ It hat to do with ell classifications of injury reportt, y/orkmen's Compeniatian Cham, ttotittics, reports, recommendations, cent* muntcations, letters, correspondence and follow-up reeordi. 1. This hot to do with data recorded bath by the Safety De partment and Medical Department. Mott of thit comet through dote liaiton and joint attention to the some cases. Theta records have re da largely with lotr-rima accident cose*, restricted work, minor Injuries and special benefit plant, 1. The most satisfactory accident prevention results are those which are adequate and yet catting the least. Therefore, expenditures far supplies, equipment, space and time shall always ho hold at absolute minimum, consistent with achieving satisfactory rotuiti. 1. That# cottt ore usually not available in detail; however, they are broken dawn into Workman's Compensation and consultation catot. Cost of medical equipment, supplies and dispensary work far first aid, including salaries of ottsndantf. It usually handled by tha Medical Section. 1. Knowledge shall be had of tha nature of rhe kinds of insurance covering rhe project; that is, Workmen's Com pensation, Public liability whether "self-insured" or "outside insured" or of any special arrangements, in any and ell coses, the ecestemy of close scrutiny ef claims paid, tha economy of derica! handling end the timeliness and validity of ail adjustments must be watched and fallowed very strictly. 1. In this item we look for the efficiency of the clerical per sonnel and their knowledge end understanding ef their work. 2. The practical effectiveness with which they are given their assignments by their supervisors is important. 3. Tha judgment used In the timely allocation of various types of non-field work should be evaluated. t. The effort, frequency, effectiveness end judgment used in coordinating inter-deportmentaily such items as per tain or ara usable by two er more crafts or department* mutually is observed. 2. The cooperation between any two departments resulting from central safety's attempts at coordination as well as spontaneous cooperation else must be observed and evaluated. t. Requirements and observations hero are based an tha same considerations os the preceding paragraph. DUP 0912011 DU 029542 Associated Service Oept*. Other Plants, Projects or Subsidiaries Page 3 The advisability of frequent and eioie collaborative at titude in matter* of policy at well at the execution of de tail* i* highly important between the tafery arganitatlan and the service department*, wch a* Medical Section, Petrel Seetiee and the like. Frequently, heat* of buiinett, improved methodi. new de velopment* and ether progressive activitle* ore. or ihouid be, exchanged between erganixatien* tor the mutual benefit. Enthusiasm t Appreciation I (Interestl METHODS Investigation Incentive* I, The amount and quality of enthusiasm or "build-up" needed ihouid be noted at the beginning of a project. Periodically, with adequately affecting revival method*, action mould be taken in each instance a* needed. I. Incentive* ate ana of the principal meant of creating enthuiio*w. They ihouid be carefully selected e* ta suitability, practicability, timeline** and effectivene**. Stimulation I. Srtmulotlen ta arouso lagging inter*** In tafety ii pro duced In many way*. To cartfulfy rviw an ergonixo- Han to dl*cev*r where, when, end what kind of ttimuli are beet Kitted I* ne imell task. Sneecha*. ralk>, man mooting*, exhibition*, auperviiory eenterenc**, contain, social event*, ate., are, far the matt part, fprmt of stimu lation ta baiter tefefy appreciation, cooperation and partiejpatioa. Poilow-vp 1. Pallow-up for safety compliance and safety consciousness should be considered the duty of ell sectional heads and net solely the duty of the Safety Department a* is too often the emumprton. 2. Palfew-up will be more effectively ectempiiihed when the Safety Director ha* much xaal far efficiency, ability to make goad interpretation* of need* of the moment, and when he has sufficient experience and knowledge of thlt work, as wail as the best pouibt* knowledge end ac quaintance of tho personalities of individual*, especially departmental And group loader*. Ka-anaiy** I. It must not be assumed that survey of needs, as originally analysed, may not need reconsideration as time prograsses. It is, therefore, expected that "re-analysis" of tho whale scope of problem* or any sectlanalixed part be executed at frequent intervals in tho interest of chang ing needs. Education Verbal I. Verbal education Is looked upon not only as that infor mation given working fare*! at formal mast meetings, foremast's meetings and weekly "gang" maatinat. but DUf 0912012 DU 029543 Pag* * Education Verbal Written also that infusion which accumulates as education from all daily personal contacts on safety, me safety Inspec tor's daily and hourly contacts as well as the required and frequent S.T.A. by the gang foremen, S.T.A. (safety instruction with every task assignment I, orientation, use of public address system, staff meetings, etc., also go to make uo verbal safety education when planned topics are presented clearly. 1. Educational media in written farm has its principal outlet in painted signs, paper signs, colored patters, weekly prelect safety foremen's forecasts, and indirectly in many of the other printed, typed or duplicated material. The quality, attractiveness, timeliness and thorough distribu tion of this material are the conditions which determine its effectiveness. Visual 1. Motion pictures, painted signs, hesards marked by color ed doth, point, sfripad boards, handrails, ouffars, gales, barricades, slogans, and the like are items contributing to visual education and era adjudged adequate accord ing to tha soma general conditions as those we look for in written educational media: that is, quality, attractive ness. timeliness, distribution or proper placement and sufficiancy in numbers or quantity. Many other conditions and many other Items centribute to visual education In an indirect manner. Soma of those era tha wholesale use of safety shoos, hard hats, goggles, the "Slue look,'' and certain behaviorism controls. Engineering 1. The major considerations involved in tha tubiect of oer. sanai protective equipment have to do with kinds of equip Personal ment to procure, quantity ef each kind, cast of each kind, Protective spaad of proquramant of any kind, and tha last, but net Equipment least consideration, the breakdown into uses, capacities, (Technical limitations ef service, manufacturer's integrity and depend- Considerations) ability. 2. The central ef equipment throughout Its life of uiaga an the plant or protect for inventory, repair, and prevention of theft or lose is extremely important to set up at the start. Jigs, Fixtures. Guardi, Equipment Orowingq. Plant and Oetignt 1. Tha mechanical guarding ef tools, equipment and ma chines compared to the mere intangible aspects ef safely work are expected to be cered far with little or no in sistence from any quarter. 2. Canearning drawings, plans and dasignt, the Safety De partment is expected te ferret out by field inspection unusual typos ef construction and question whore douet exists as to adequacy far safety. Review of drawings and plans prior re field work should be insisted on by the Safety Department on all unusual work. ]. Tha Safety Department it expected la originate drawings and designs of iigs, fixtures, guards, and incidental ap paratus in tha furtherance of safety needs of the plant or project. DUP 0912013 DtS 029544 Inspection TaiJu Job Analysis Pag* 5 1. A broad ahotyiis of *ach proleet or iob should b rad* to dotrmin* tho nature of the wor* and the icop* of the work contemplated. 2. Such an analyst* i* then expected to divulg* safety tquipmanr needs, organizational ntaos. gsograpnicai subdhriiien* for control, and peculiarities existing in any part or in any group. 3. Daily or hourly inspection of areas, shops, eraft* or other centers of activities wUI divulge need* occasioned by changing condition* as well as to inform on the extent of personal participation of foremen, supervisors, and superintendents. A, Frequently, highway and traffic safety come into considera tion by analysis also tho need for safety, sanitation and fir* central In plant villages, camps, trailer camps ana barracks. Timeliness Scop* APPLICATION 1, To taka needed action in any situation is tho expected course of events, but unless the required action is taken in time, the effect of the action may b* void or only partially helpful to the problem. 2. Tho Safely 0hector Hat os his proWoot tho freausnf need for considering by ontkhsadan the timeliness of large and small patent, esHtpatgas, Incentives, programs, insoee- ttani. etc., wish respect to the whole plant, certain specific or ail areas, certain departments *r ftt. Sana consideration! involving the decision of "whan it tho right rfiao" may encompass the year, the month, tn* weak, the day, the night or the nest hour. The bast preventative of accidents is timely anticipation ef tsseinderlsms concerning guards, procedures, programs, Incendves, InspecHoas and ether fundamental safety funoHoMe 1. The some thtahleg and the tame considerslens given under '"tlmeflness" of action* can. and shaufd, be given under tho "suffidarst scape" far smtient. Scape, penetrotiea, and inculcation arc to be desired about various tabled* at veplous Hmet in terms ot the whole plant or project, or far ana or several areas, er fer one or several departments, er fer ana or several ipeciel groups. 2. The consideration ef scope In terms of plant geography it important in itself. 3. Scope as a word It pppilcabla in safety preparation and follow-up. It should be thought ef in terms ef education penetration, inspection coverage, extent of presentation far education an any particular subject er procedure or scope of responsibility fer any individual group head or plant head. DU? 0912014 DU 029545 Section. aliiafion Participation Compliance Foge i I. The extent, nature, timeliness and scope of safety activity are better and mare successfully accomplished wnen plans include sectienalizing (an a job analysis basis) fori (a) Type af work (b) Materials (c) Manual work (d) Non-manual work (el Unusual or special conditions 1. Unless active "personally executed duties" are performed by each level af management starting from the top, there will be little or no success with the safety program. There must be frequent enough participation by? The President, Manager, intermediate management group supervisors ar foremen, workmen or workwomen themselves. 2. The nature of the participation varies with the position of each participant. . The will and interest to do that which is proper, that which is agraad upon and that which wa are instructed to da reasonably, defines '`compliance". Compliance refers to the fallowing iii safety warki (a) To duly accepted and approved policies Ibl To safety regulations--4ocat or institutional (c) To safety rules of the Company, plant or de partment (d) To procedures dr laws af City, County, State or Federal laws FACILITIES Safety Office Now Employto t Orienta tion Ream Foremen's Meeting Hall 1. Should be located with or nestr the offices of other man agement personnel. 2. Should hove on interior arrangement suitable end equip ment adequate far the prosecution of safety warki (a) Stenographic or ;duplicating space for educa tional paper work and communications Ibl Should contain equipment for miner chart and ' drawing work 1. A typical, auiafly located conference roam ar lecture room eauipped for blackboard talks,- seats, table and prelec tion equipment it recommended. 2. Seating, ventilation, heat, light and smoking facilities all lend their benefit to thi successful orientation. I. Those appointments described far a good orientation room apply equally for the weekly meeting place far foreman. The site af the operation controlling the num ber af foremen will dictate | whether the orientation room con ba used for foramen's week!/ safety meetings or whether a larger space will be needed. DU* 0912015 DU 029546 Page 7 Too room or Storeroom 1. Adequore, cloon and convenient tpoco ihsuld bo pro* vidod in tho tool room or storeroom for tho completely segregated and organised storage of safoty implements and supplies. 2. Tho service of quick disbursement on demand, 'requent inventory, cleaning, sterilising ond repairing is niaae more practical by having a separate storage sosce tor safety equipment, Patrol Deportment 1. This organisation is naturally related ta safety ond should cooperate an a high frequency of daily contacts with the safety department. Safety man or safoty conditions os mat in the sphere or influence of the petrol section it de sirable ond useful toward the plant's overall safety pro duction objectives. 2. Educate every patrolman to act as a duly authorized safety inspector and on-the-spot "safoty filer". Medico! Services, Control!, Records & liaison 1. The relations between the plant safety engineer and the Medical seen'on must at all times be pleasant, frequent, and one in which respect fat the ether's work, authority, objectives end purposes must at oil times be mutual. 2. Early and specific understanding shall be had as to what minimum farms, reports and information are wanted from the other and at what time. Than bath departments should abide closely by the procedure agreed upon. 3. Whether a small medical unit or a large medical person nel is necessary will be determined by these best equipped by experience te decide the matter. However, the Safety Director should be in a position te assist in formulating roqwiroatentsi if net, he is mast certainly in a position to halp the smooth operation of whatever organisation ond pracederes' are set up. legal Oept. liaisonContested claims, Insurance Contracts, licensee County, State and federal Considerations 1. The adequately accredited Safety Oireetor, or lupervuor will da well ta equip himself te discuss with the legal Department any and all details relating ta the subjects in the marginal title to thie paragraph. I. A series of meetings with pient doctor, legal advisor, in. surance claim adjuster, state compensation board rearesentative and a careful review of the state comeensetion end federal labor lews will da much toward anticiaating, and therefore avoiding, costly and embarrassing future possibilities growing out of industrial accidents. DUP 0912016 DU 029547  < DUP 0912017 DU 029548 DUP 0912018 DU 029549 our 0912019 DU 029550 OUP 0912020 DlJ 029S51 OOP 0912021 DU 029552 OUP 0912022 DU 029553 Section C Part 1 Page 1 of S SAFETY AND FIRE PROTECTION DIRECTION AND MANAGEMENT A. THE SAFETY AND FIFE PROTECTION SUPER VISOR Th person assigned the reapann'biiitiec of direction and manage ment of eefety and fire protection on a construction site should Oe a college graduate powering such personal characteristics as aggressiveness, forsright, leadership, and the ability to speak wail and convincingly. Safety if primarily a managemtnt function; tharafora, the Safety Supervisor should be responsible to the highest local management authority. This is naceasary to achiave oromot understand ing and compliance to details evolving from poiicies authorized by management, especially on the part of othtr department heeds and fntermaditte management groups. Since the majority of ufety activity is In the field, the Safety Supervisor should seek action on fitid matters directly througn the Field Suoerintendent, of eouivalent. on a daily basis. E. DEPARTMENTAL ORGANIZATION 1. Ptootwni -- By rule of thumb, when a job exceeds 500 ptopia the addition of a Safety Inspector should be considered. Other help to service fire extinguishers, place postsrs, ate. rmy be provided from appropriate craft personnel. 2. leadership - The type of leadership raquirad of Safety Department personnel; is considered to be divided into three headings (a) Management - The Safety Supervisor must inspire con fidence if he is to gain the assistance of management m obtaining epprovs! for suggestions and recommendations; he must bit prompt with the correct answers in staff and group meeting*; and bo able to communicate with ail echelons. Ha must anticipate all needs for equipment, material, and procedures. DUP 0912023 S9 DU 029554 Section C Pert 1 Page 2 of 5 lb) Dtpmmtnui - The Safety Department must be or ganized in such a manner that ail duties, field and offlee, are carried out accurately and on time. The Safety Suoervisor must be satisfied that he is teaching, assist ing, or motivating all personnel with whom he comes into contact. (c) fi'efd - The Safety Supervisor, as well as any other member of the Safety Department, will receive co operation from the field personnel to the same extent that respect is gained through tactful and convincing discussions. He must consider the needs, desires and feelings of ALL personnel and assure that his approach will evolve the greatest response. 3. Equipment - The Safety Supervisor will initiate the pro curement of all personal protective equipment for the pro ject in accordance with ectaOiished policies. Coordination between the Safety Office end the author of the requisitions is nscfsry to avoid duplications, imoropar typa. or inadaquata quantity of safety tquipmem. All aquipmtnt must be requisitioned far anough in advance to allow delivery prior to actual head. Physical facilities should Indude office space and an orientation room commensurate with the size and duration of the Job. -= Safety coats are to ba kapt at a realistic minimum without sacrificing tha afftctivanaas of tha over-all program. C RESROHSlBtUTIES The Safety Superviaor is responsible for interpretation of project safety policies; development and execution of an accident orevendor system, adaotad to the individual project; and for the development of safary-consdousneas in the individual employee. DUP 0912024 DU 029555 Section C Part 1 Pag* 3 of 5 1. Stftty Education - Promote accident prevention by teacning safety through meetings demonstrations. and publicity using visual, oral, and written aids. 2. Participation - Organize functional groups required for optimum project safety performance. 3. Equipment and Tools -- Participate in the selection of equip ment and tools, with attention to quality and intended use. Observe the use and maintenance of equipment and tools, and take action necessary to correct unsafe practices. 4. inspection System - establish regular inspection of tools and equipment by qualified personnel and require adequate records. Thaaa should be supplamantsd by frequent personal inspection end with deily inspection by the person using the tool. 5. Fire Protection' -- Provide adequete fire fighting equipment end train personnel in its use. Arrange regular inspections and periodic drills. 6. Ordarfinm - Street removal of scrap, tnuh, and unused material from work; arses. Insist upon safe, orderly storage of metariai and equipment throughout the project on a daily basis. 7. Contractor's Safety - Coordinate DuPont and contractor's accident prevention programs, as stipulated by contractual agreement. I 8. Spaciai Problem and Studiee - Review unusual and/or special procedures, dealing with legal, medical or related compen sation problems, with the Division Safaty Engineer. Con struction Division, Wilmington. ! 9. Workmen's Compensation - (aj Personal Injuries - Become familiar with ail Du Pont Company, Insurance Company, and State requirements in connection with Workman's Compensation. Conduct thorough investigations of ail injuries and accidents and prepare accurate and detailed reports, as required by "Safety Bulletin No. 422". DUP 0912025 s-ss DU 029556 Section C Part 1 Page 4 of 5 (b) Canttsted Cists - All communication, notice*, oetitionj for compensation, etc., mould be forwarded to the Con struction Division Safety Office for further processing. 10. Follow-up - One of the mo*t important phases of safety is "follow-up". It cannot be assumed that a procedure will automatically be followed merely because it has been autho red and publicized. Check frequently into every phase of the work to determine now effectively the safety function is oemg fulfilled. It. hnertsc - Interest is maintained by using signs, posters, contests, and mass meetings. To develop specific interest at tne proper time requires originality, imagination, and planning. Conducting the Safety program is essentially a "TEACHING JOB". What to say, how to say it, when to say it. and to whom to say it is a decision best mad* by the individual and often has more to do with getting results than any other technique. 3* sure to anticipete that soma ampioyae* may have "staam to blow off" from time to time. Provide a relief vaive. 0. WORK RAMIFICA TIQN Poliowing ere a few imoortant ohasas of accidant prevention work which call for tha planning, management, and initiative of the Safety Supervisor. 1. Safety rules and procedures for ail field1 tasks 2. Saftty rules and procsduras for all office workers X Safety guidelines for "off the job" 4. Highway safety on project roads and parking lots 5. Sifsty from the Sanitary Engineer's viewpoint on the over-all pro- jact 0912026 DU 029557 Section C Part 1 Page 5 of 5 6. Insurance requirements end potential legal liability 7. Co-occupanev of construction workers in the Operating areas or buildings during start-up, shutdown, or D&R 8. Safety progrees and activities outside our own company REPORTING 1. The Safety Supervisor of any project should report directly to the Project Management. 2. The Division Safety Office is accountable to Wilmington Management -- that office being used for consultation, aavice. record*, end th* coordination of Division Safety activity. PUP 0912027 M9 X>X3 C29558 Section C Pert 2 Page 1 of 3 SAFETY RECORDS AND REPORTS A. RSCOPDS A complete record of all medical and fiat aid treatment will be maintained at tacn Construction site in the mannar and on the forma deathbed below. Copies of ail correspondence, state, or fad* era! reports will be included in the file. a. ftSPORTS t. General All reports for other than minor injury will be fowrarded to the Division Safety Office for review prior to subminion to the Saf ety and Fire Protection Oivtsion. A letter of transmittal to the latter should accompany the reports. 2. Forms Required (e) Ou Pont employee injuriee will be reported on the appro* rieta injury report forme outlined in Bulletin 422, i.t. G111 for Sub-Major, G-108 for Tab, Non-Tab, and PAO major injury. Thay will bear "PI" numbers in chronolog ical ordar by data of occurrence (or allegation in caaa of Non-Tab) for major* and "S" number* for Sub-Majors. (b) CPPC contractor employee injuriee will be reported by copy of the First Report of injury forms that are submit ted to their insurance carrier. "PL" numbers will be as signed chronologically ragerdlara of injury claanfteation. (Clredheadon i* not shown on S&F copies.) (c) Non-Ou Pont employ** injuriee other then CPPC contrac tor employee* will be reported on form G-24S-PL. PL numbers will be araigned chronologically in the same seriee ueed for CPPC contractor injuria*. (d) Samplas of Company, State, and Federal forms may be found In Section N. 3. State Reports Stan law* vary in reporting reouiraments; however, a "First Report of Injury" la generally required within 7-14 days if lost time is involved. Each site should asesrtain reporting re quirements snd obtain the necaanry forma. DUP 0912028 IP72 DU 029559 Section C Part 2 Pag* 2 of 3 4. Federal Reports (a) Fatality of one (1) or more or hospitalization of five '51 or more employe*! requires notification to the nearest office of the Area Director of OSHA within 43 hours. (b) Injuria* falling in categories listed below will be logged on a separate OSHA form 100 for Du Pont and individual contractors. It is not neceanry to start a new sheet each month. If no injuries are experienced during e month, tre word "None" is entered on the next line. (1) Fatality (2) Lost time cans (3) Restricted or resnignsd work cases (4) Cases requiring medical treatment beyond First Aid (5) Loss of consciousness (6) Diagnosed occupational illness or disease (c) Supplementary records shall be kept containing informa tion on OSHA form 101. State or Company reports contiming similar information art acceptable (Table in Sec tion N anowe alterations required on State form*.) (d) Annuel summarise of injuries must Be prepared on OSHA 102 and posted' in a conspicuous place within one (1) month of year-end. 5. Safety & Fire Data Log Tbit report givee bane statistical information, and one copy is to be submitted to the Construction Division Safety Office by the 5th of each month. Forme are available from the Olvlsion Safety Office. The formula for calculating total exposure hours for "off-the-job" statistics (lino 15b) is: Number of employees x 312 hours 0U, 09U029 )J-71 DU 029560 Section C Part 2 Page 3 of 3 P!ST*mjT;oN of safety reports Form Mo. So of Copts* of To WTiom Ad4ru*4 Of Traa_______Eoc (Tom)_____ :Du renu 1 na Due C-llJ Mimt injunct 1 Fii* locally (k** -Daily Lot ' Dady aa tftty occur sheet for Medical) C*tlt Sufc.M*jor Injun** 1 G-10S Mipf Injury Kroort 4 1 S4F Die, 1 Otr S*f. Off. 1 Local Fife : - S4F Ofe. 1 DM, S*f. Off. t Local Fife Mad ooty u toe* aa factual matteat dutaosli is known sad ail utmu* tattv* fcts ar xnovm. within i *'** C-VO* J l S4F Onr. KTtytlCU* Keptart 1 DHr. S*f. Off. ( Local Fife withui i * G-1PT Utttcal fro*rm 0*t4 Final Maier Mismi &4M >MWP Ct*M* of r G-24IFL PttMfc Uabdtly O-l1* Ksaikff Umt Iii< teauurr Sttbty 4 FVo OMU| Eaffoytr'i riM ftaaanaf (wr 3 4 3 4 3 3 7 i-Mroi*. 1 . Off. HI. Off. 1 Local roc 1 S4F Off. 1 Off. HI. Off. 1 Local FUe 1 S4F Dtv. t Dir. Set. Off. i r --t rap 2 - S4F Dfr. t DM $af. Off. 1 Local Hte 134FD** 1 Local ra l - We. W. Off. t Loofe Ft* 1 - bwnt 1 SAF Off. 1 Off. Saf. Off. 1 Coal. Haaic Off.j 1 Ucff Fla End of aact mood McaacoaOaAm Trt-aanur io4tor am Wlthta t wt*4 sth of Ma aosta stl ofaacl mondi WitMe 1 ml Saa lintw H for Stattt Report Forms **Cfeaaawa. ]s*mms Rlvoi. u< W1lcua*oa Shop* oaiy. DOP 09U030 72 DU 029561 Section C Part 3 Page 1 of 2 SAFETY RESPONSIBILITIES OF THE DU PONT ENGINEER The application of the Engineering concapt to Safaty Ha* mada DuPont a leader in accident prevention in the Construction Industry. From this we derive obvious economic benefit! through the conservation of human resources and the elimination of property damage. With no yardstick for comparison, physical conservation is often overlooked as a part of successful Safety Engineering. When analyzed, however, one cannot dismiss the extreme importance and immeasurable conseauercss. physical damage that accompany imprudent planning, inadequate fire prevention, or insufficient knowledge of inherent oroceas hazards three prindpel safety responsibilities of the DuPont Engineer. Soeciflcally, an Engineer must observe and question every ohasa of his planned work to a degree of personal concarn. He must anticipate that his communication!, written or .verbal, are often misunderstood and, thus, constantly follow up to ensure compliance therewith. He must - 1. Exhibit a strong "proprietary internet". 2. Prepare 4 ATeetar SaAery Pf/i for all new work that will Include: a. Scope of work b. Permit restrictions c. Evacuation procedure d. Proceae hazards a. Smoking restriction* f. Fire prevention and protection g. Shutdown Permit Instructions h. Emergency telephone numbers i. Work Arss arrangement j. Access k. Trah and other receptacles l. Ladder and berriade racks m. Stretchers n. Orinking water o. Toilet facilities p. Signs and other partinant safety data. In ordar to affect this requirsment, the Plant Process, with its inherent hazards, must be studied and undemood. DU* 09L2Q31 DU 029562 Section C Part 3 Page 2 of 2 3. Provide Job Plans with detailed init'ructionj to reflect the onyjical nazaras of: a. Major eauipment b. Pigging c. Material handling d. Staoility e. Access to work/storage areas f. Ovarnead work/barricades g. Plant co-occupancy exposures : Soectfic weight must be mown for all equipment lifts. 4. tnsoact each new job immediately after start of work to enure adherence to instructions listed in job plan. A Job Plan compliance inspection should be made daily thereafter. 5. Conduct ort-job planning meetings'with respective Contractor's Supervision for work involving shutdown and/or critical rigging. 5. Author all permits and maintain record of same. When work is of a delicate nature, personally review and discus methods wim affected Operating Department supervision. 7. Review neceesery restrictions end sefety/fire requirements with contractor ILS.) supervisor, inspect, daily to ensure compliance therewith. Prior to start of work by contractor (L.S.). have ill equipment inspected to meet acceptable standards. 3. Conduct periodic salary mattings With personnel in nis area of responsibility. ! 9. Develop programs for publicity and/or incentives within his area of responsibility. 10. Consider Safety an integral part of all manpower scheduling. 11. Request or conduct Safety inspections in his tree as he feels necessary, in addition to those conducted weekly projectwide. DU? 0912032 l2-7 DU 029563 Section C Part4 Page 1 of 1 SAFETY RESPONSIBILITIES OF THE CONTRACTOR'S SUPERINTENDENT The Contractor'* Superintendent i* responsible for the over-ail training, control and conduct of all personnel under hi* supervision. Soecifieaiiy. tne Contractor Superintendent's safety responsibilities include: 1. Personal Protective Equipment - Assure that protective eauioment of a type recommended for his craft is available and usee by all personnel when recuired. 2. Orderliness - insist on a high level of orderliness in all work areas at all times. 3. Man Placement - Know all personnel and assign to jobs for which they are physically and emotionally qualified. 4. Compliance - Tour all artas regularly and make corrections as necessery. 5. Training -- Conduct regular meeting* with his general foremen and foremen to asure that they understand end implement ail facets of the Safety Program, such as: STA, man ciacemertt. orderliness, stability, etc., 8. Orientation - Meet with all new employees to explain the basic safety rules that apply within thair craft, ana matte it dear that ha insists on safety performance. 7. Injuries and Incidents -- Participate in and/or conduct a thorough investigation of ali injuries and serious incidents that occur within hie craft. 8. Participation - Encourage t high degree of safety morale and participation by his employees. 9. Policies and Procedures - Review applicable procedures when issued and periodically thereafter as a reminder. 10. Tools and Equipment - Assure that tools and equipment meet ail safety requirements and are used in a safe manner. DUP 0912033 13 71 DU 029564 Section C PartS Page 1 of 5 PLANNING SAFETY REQUIREMENTS FOR A CONSTRUCTION JOB A. Safety Supervisor discus the following with Site Management: 1. Location Datarmina -- a) The type, background, quantity, and nature of ;ob supervisory personnel i bl The anticipated equipment and materials to be used cl The type of labor to be trained and tne proposed method to guide their activity 2 Naturt of Construction Datarmina -- (a) The kinds of hazards which are anticipated (b) The type of protective equipment which must be purchased (c) The method of preparing and distributing safety procedures 2 Site tnd Kinds of Crafts Involvad Datarmina -- (a) Craft Safety ruiee (b) Area Safety ruiea (c) Equipment inspection routine* and forms (d) Traffic controls, signs, and correctives (s) Safety matting materials 41 Typts of Construction Equipmant to da Usad Datarmina -- (a) Pressure vssmI inspection obligations (b) Operating safety rules for cranes, bulldozers, pile drivers, etc. DU? 0912034 12-71 DU 029565 Suction C Part 5 Pag* 2 of 5 (c) Motor vehicle equipment, inspection, rapair, and control `(including drivers) (d) Extraordinary or unuajai equipment or special applications of standard equipment 5. insurance Liaison - Medical and Legal (a) Establish a meeting between the Safety Suoervisor (Du Pont Coordinator), insurance representa tives, and contrsctor representatives early in the job to outline our philosophy and discus claims disposition procedures outlined in 0-13. Write requisitions for personal protective equipment in accordance witn above conditions siriy enough for delivery prior to tne start of employment. To aid in the preparation of your first ordar, the following check list of safety equipment should be considered. Quantities should be baaed on job size and.duretion. Sea Section M for specifications and supply sourca. 1. Safety Shoes 2. 0-D Gloves 3. Hard Hats 4. Sideshitld Spectacles 5. Hearing Protection - Plugs and Muffs 6. Cover-ell Goggles 7. Construction Safety; Handbooks 8. Office Safety Manuals 9. Contractors' Safety Manuals 10. "What to Say About Abstracts at a Safety Meeting ' Books 11. "Daily Safety How Functions and Techniques'* Books 12. "Soma Day" File Foirms 13. Construction Division Safety Flags 14. Kickback Apron* 15. Oust Respirators and replacement filters 18. Peint s>ray respirators and replacement filters 17. Rad Cloth for Hazard Marking 18. Electric Lineman's Gloves. 13,000 volt minimum with leather protectors and canvas carrying bags OUf 0912035 12-71 DU 029566 Section C Pan 5 Page 3 of 5 19. Rubber Blankets -- Dielectric 20. Rubber Coatee Gloves, long gauntlet 21. RubberBoots 22. Safety Foot Guards 23. Barricade Posts, Stands, and Tape 24. Burning Goggles -- Density No. 5 and 6 25. Welders' Hoods - Density 10 and 12 26. Kn Pads 27. Danger Tags ! 28. Safety Belts 29. Safety Signs 30. Stretcners and 8lankets 31. Goggle Cleaning Stations 32. Full Face Shields 33. Clean Rag Cans 34. Oily Rag Cans 35. Flammable Uauids Cans 38. Resort Forms 37. State WorKmen's Compensation Reports 38. Ladder Shoes for all ladders except stepladders 39. W.M.E. Inspection Cards and Plastic Holders 40. Inspection Tape 41. Defective Tege 42. Stickers to Identify Containers (Trash,:Scrap Metal, etc.) The above Safety Equipment-First Order List is not all-inclusive to meet the requirements of forecasted project exposure. Various othar items of safety equipment may not be needed at inception of work; however, consideretion should be'given securing of such equipment as work progresses. 1. Acid Protection 2. Safety Bulletin Boards 3. Calcium Chloride 4. Carbon Monoxide Indicator 5. Railroad 0trailers DUP 0912036 !t-71 u 029567 Section C Part 5 Page 4 of 5 6. Exolosimeter 7. Exhaust Systems or Blowers 8. Fuee Pullers 9. Dun Sampling Equipment 10. Lifs Jackass 11. Parks Washers 12. Respiratory Equipment 13. Sandblast Hai mats' 14. Skin Craam 15. Sweat Bands 16. Switch Box - Lockout Oevicss 17. Tool Holders (Impact Tools) 18. Trash Barrals 19. Welding Curtains 20. Welding Shialds 21. Welding Spark Collectors 22. PutXicatiorts (a) National Safety Council Safaty News (b) Occupational hazard* 23. Reference Manuals. la) Construction Division Safaty Manual (b) Accident Facts Ic) Chamicai Safaty Data Shaats - Manufacturing1 Chemists' Association (d) Oangarous Propartias of Industrial Chamicais - Sax (a) Handbook of Firs Pravantion - National Fira Pravantion Association C. Requisitions must also bo prepared for fira protection equipment to maat existing conditions Coordinate with Operating Dept, for transfer to them at close of job. 1. First aid fira axtinguisher A. B, and C class exposure 2. TC fira protaction1- hoaa reals, hydrants, large-wheeled unite, etc. 3. Alarm system, exit lights, ate. Vr 0912037 12-71 DU 029568 Section C Part 5 Pag# 5 of 5 D. Analyze Job - bv areas and type ofconstruction 1. Ovemead work 2. Underground worn 3. Special or unusually hazardous materials handling, like steel erection, stack construction, deep excavation. 4. Service Facilities and Equipment - availability thereof 5. Unusual oersonnti occupancy f access and egress This analysis should be made;only after thorough ohysical nsoection. From this we deVeloo aooroonate orocedures. E. Preoare written and visual educational papers, posters, signs, procedures, oamohlets, letters, and reference material. All of the above should 1. Fit the scope of ooeretions 2. 3a timed for full effect 3. St applicable tb, and written for, specific groups, where possible. F. Conduct daily physical inspections to evaluate the adeauacv of ail asoects of the safety program. This daily insoection t to examine compliance as well as to further educate. G. All of the Dreceding must be re-evaluated periodically and adjusted to meet changing conditions. } Allocate time between office and field so that it yields tne best results. DUP 091203a 12-71 DU 029569 Section C Part 8 Page 1 of 2 MEblCAL SERVICE This i$ ;he orocedure for; providing medical service* to Ou Pont and CPPC contractor jot. It applies to all site situations, wnetner a Plant doctor or contractor doctor is used. Selecting aoDropriate medical assistance and establishing rapport is extremely important. Control ana d.scosition of iniury cases'must ba consistant on seif-insured ana insurance company risks. A VEDI CAL FACILITIES All sites will arrange fori medical service immediately upon arrival. This may consist of trained* attendants, a Construction medical `acuity, or Plant facilities depending on the site and duration cf tn# joP. In any event first aid supplies must be approved by the consulting physician. 3. SERVICES REQUIRED' 1. Physical examinations!for DuPont personnel 2. Minor injury treatment 3. Serious injury handling to assure 'a) Prompt treatment wnere obvious trauma exists to) Proper control or1, refusal of treatment (wnere comclair.ts are subjective, piiastionaol# in origin, or late-reoorteal C. VEOICAL ATTENDANT, 1. Employer - One CPPC, contractor .will be requested to emoloy a medical attendant and render service to all others. The need for Agreements of Indemnification should ba determined by the contractor providing the service through contact with nis insurance carriar. 2. Outies (a) Treat minor injuries in accordance with accepted medical practice. (b) Refer avert injuries to e doctor. Ic) Record ell injuria 'treeted. (d) Set eppointment far retreetment. (el Record discharge fiom furtner treatment. (f) Maintain OSH A reports. DUP 09X2039 ` Bureau of Mines, American Pad Crou. or equivalent tnming DU 029570 Section C Part 6 Page 2 of 2 D. WORKING RELATIONSHIPS , Proper communication regarding'both classification and cost of an injury requires an early meeting of the Ou Pont coordinator, contractor representatives, and insurance company representatives to select doctors ana to discus claims philosophy. Key points: t.A "soecific diagnosis'' on the first visit whenever oossible 2. All serious cases will be follovied by the Ou Pont coordinator tnrough the contractor or insurance representatives. 3. "r'eatment snould rot be rendered solely for subjective com plaints. nowever, no doctor is axpected to jeopardize tne welfare of an injurad employee. 4. An independent doctor may be retained to examma cases of prior real injury when disability is implied by the employee at the time of his termination. 5. Permission for the injured to return on "guided work" mev be grantad on circumstances, such as - duration of treatment, cause of injury, size of project'and craft. E. REFERRAL SYSTEM j 1. Authorisation -- If severity warrants, injurad will b r*frro for medical treatment by a mutually agreed upon doctor. !al Injured will be given an "Order for Medical Treatment" form (72-COD with required information completed. An envelope addressed to tht Du Pont Coordinator oynama will be enclosed. (b) Doctor (or nurse) will giVa sealed envelope containing completed form to the injured for return to Du Pont Coordinator. [ Ic) Du Pont Coordinator will [make distribution of various copies as required and request injured's supervisor to complete fourtn copy (Details of incident) for file. P. OTHER CONTRACTORS Routine medical service will not be orovided to Lump Sum con tractor personnel. Extreme emergency cases will be handled on a first aid basis and the injured carid for until attended by the contractor's doctor. PO? 0912040 11-72 DU 029571 Section C Part 7 Pag# 1 of 1 REPORTING OP INJURIES A. All severe injuria* (sub-major potential or worse! art to be reported to the Division Safaty Office and/or Construction Manager as soon as sufficiant information i* available to maka a meaningful pre liminary report. Thi* does not require tna results of a complete investigation but doa* require minimum information as to injureo's name, aga. employer, craft, incident, preliminary diagnosis, and current status of injured. Thera are no exceptions to this regardless of employer or time of occurrence. This early j notification affords the Division Safety Office the opportunity to assist in selecting possible avenues to be explored during suosequent investigations and their potential effect on classification and/or costs. S. It is a contractual obligation that Qu Pont is advised of all injuries sustained by contractor 'personnel. Failure to tnforce this severely hampers tht defense of potential 3rd party suits througn aex of prompt investigation. (Refer C13 "Contractor Claims Disposition", DU 029572 Section C Part 8 Page 1 of 1 LEGAL SERVICES Local attorneys will generally be retained to assist Construction sites with legal problems. A. Requests for legal assistance may: concern either Workmen's Comoensation or Third Party Liability. Requests for Workmen's Compensation assistance shell be made to Legal Qeoartment Chief Counsel - Labor Law Qivision 2. Requests for assistance and/or notification of Third Party exposure should be made to -- Legal Department Senior Attorney for Engineering Department General Legal Division In both cases, copies should be sent to Division Safety Office. 3. Coordination -- The Division Safety Office will coordinate final disposition of any claims under Workmen's Compensation and Third Parry Liability and must be contacted PRIOR to any decisions regarding settlement. n, 10 '2-71 DU 029573 Section C Pan 9 Page 1 of 1 "SOME DAY" FILE The "Some Day" form wet prepared with the amnce of the Legal Deoartment to make certain information availaole for the defense against alleged or exaggerated claims. These forms are designed to contain accumulative data' in any case where there is an allegation of injury not supported by evidence and must become a part of every personal injury file. The form should be kept current as the case develops and should be supplemented witn a chronological narrative in aiary form for particularly complicated cases. This should note ail contacts made concerning the case and record direct statements of individuals involved wherever pcaible. Information contained in the "Some Day" file should be kept confidential. A sample of the "Some Day" form appaart in Section N of this Manual. Copies are obtainable from the Division Safety Office. DU? 0912043 Z 73 DU 029574 Section C Part '0 Page 1 of 2 REPORTING OF "QUESTIONABLE ACCIDENTS" Classification rule*, compensation procedure, claim settlement, and safety records are ail influenced by language and facts, or lack of facts, Oeginnmq with tne original investigation, and ending with the accident report forms. 1. .V# should be careful to distinguish between an mctdtnt and an tccietenr. it is preferable to use the word "accident" only if there has been an admitted injury; otherwise, if no ultimate damage was done, tne occurrence snould be labeled an "incident". 2. When incidents, accidents, and allegations are property differ entiated. one can properly classify a case. Alleged nnm should never include statements tnet imply that sometning actually happened. 3. Consideration for claeaification involve* recognition of facts, sucn as: a. Was there a factual incident? b. Wee there disability or damage produced -- then and ulti mately? How much? a. Is the damage or disability confirmed as existing in fact, and supported by the evidence of medical statement or testimony? d. Lost time enters into both the considerations of classification as well as the extent or degree of compensation liability, there fore: i. Was the loet time really n seisesry and legitimate, in accordance with the facts of the invenigetion, the medical treatment required, or the specific medical diagnosis rendered? A specific diagnosis it a statement naming the injury, and if posable, the extent of the injury based on objective findings DU? 0912044 see DU 029575 Stction C Part 10 Page 2 of 2 4. Except for specific medical treatment done on traumatic case*, ail otner treatment should be referrea to rreriiy as follow*: "John Doe we* seen by Or. Jones or Nurse Smitn on sucn and sucn a date." This does not effect the doctor's treatment nor wnat tie doctor's records reflect. This is a protective measure which oecome* important when a plaintiff wishes to infer mat tne treatment was questionable in nature or that by sucn treatment we assume responsibility, When the nature'of treatment is required, the infor-ation can be subpoenaed or voluntarily suDoiied from :ne medical records. 5. Great cart should be exercised in settling all claims, whether they are alleged or -eal, and oarticularly if thay are to oe brought into the Compromise settlement category `or any purpose or from any source. 6. Accidents cannot; be "classified" bv general rules but srnv by consideration:of eacn individual'sat of circumstances and final rasults - case by casa. 7. All of th above has absolutaly no reiation to reai "accidents" wheri traumatic injury exists and is obvious to anyone. When an "alleged" claim comes to the attention of the local management as a fbrmtt claim for Workman's Compensation or other settlemaht. tha approoriata "PI" or "PL" reoort shall be made as soon ss possible and forwarded in accord ance with Section C, Part 2. DU? 0912045 7-T DU 029576 Section C Pert 11 Page 1 of 1 LOANING OF CONSTRUCTION DIVISION PERSONNEL When Construction Division personnel art loaned to anothtr de partment within the Company end working undtf tht diract super vision of tn# borrowing department. the borrowing department must accept the responsibility for the safety of the loaned em ployee. This aiso applies to personnel loaned to other divisions or site locations of tna Engineering Department. it would be desirable to notify the borrowing department or division of the above and so document the notification. 0912o46 12-71 DU 029577 Section C Part 12 Pag* 1 of 1 OUTLINE FOR SAFETY ORIENTATION This outline contain*minimum information to b* covered in orientation meetings. A. 1st Session - Conducted bv Contractor's Superintendent, Aith Safety Supervisor in attendance 1. Explain site safety policy, emphasizing personal particioatior. 2. Slue Book (a) Assure that blue pages have been read before starting, and discuss them first. (b) Us* the Blue Book as an outline to conduct the oritrtatation, highlighting all pertinent information. 3. Process Hazards - Outline problems inherent in the local operation - not to alarm but to alert the new employee. 4. Personal requirements of the Superintendent in regard :o absolute adherence to rules, regulations, and policies, mcluaing personal daportmant. 5. Check personnel for possession of basic protective equipment. 3. 2nd Session -- Conducted by the Foreman 1. Blue Book (a) Basic safety precautions from th* Blue Book pertaining to specific craft of th* new employe* and otner craft knowledge which; may pertain. 2. Safety Task Assignment (STA) (a) Examples of good STA pertaining to th* particular craft of the new employe*. 3. Personal and Company Tools la) Care lb) Use |c> inspection and Maintenance DUP 0912047 2.7! DU 029578 Section C Part 13 Page 1 of 7 CONTRACTOR CLAIMS DISPOSITION A. GENERAL The following procedure will be used in processing claims under the CPPC insurance program, it is impeinfive that these procedures be uniformly applied by all contractors at the same location and throughout an individual contractor's organization exceot as re stricted by state laws. (Specific exceptions are Ohio, South Caro lina. and West Virginia.) 3. RESPONSIBILITIES l The insurance program is for the contractors, to be adminis tered by the contractors, with coordination by Du Pont to main tain consistency in claims disposition, particularly where several contractors are involved at a site or the contractor representative lacks experience in handling insurance matters, particularly Workmen's Compensation. 1 2. Du Pont will act as coordinator between local contractor rtore- Mntative and the local inauranct representative. 3. Reports wilt be prepared by contractor repreeentative and given to Ou Pont repreeentative for typing. Contractor will tnn sign and forward as described below. C REPORTS - CONTRACTOR'S FIRST REPORT OF INJURY 1. Pour (4) copies prapered and distributed*. Original and one copy- Insurer One -- Ou Pont local file One - Contractor's homo office (Contractor may also maintain local file) * Pt M'fflitar v* mmm (TAS, NT mtf PAO) tm Oiwti> QiHm. tnrw (3) cootm n<< b *m to 2. Insurer will forward one (1) copy to state, axceot New Jersey - Contractor sendc all reports directly to state. Texas - Contractor sends reoorts directly to state, but only if time is lost in excsa of one (1) day. 3. Location code numbers are composed of a combination of a two-digit site number and a three-digit contractor's number (see pages 6 and 7 of this procedure for iist). This number shall be placed in the upper right corner of the report form. Dyp 0912048 10-re DU 029579 Section C Part 13 Page 2 of 7 4. Notify insurer by telethon# on serious cases and confirm witn first report: send reports by mail on routine injury or alleged cases. 3. INVESTIGA TIONS 1. Reel injuries will be investigated by the contractor, with 3u Pent in attendance. If severity warrants. Insurer will attend ana con duct the investigation: In no case should this be later man tna day following injury. Format will parallel Section 0. Part 7 of Brown Book. Contractors will not participate at Northern New Jersey; Insurer to conduct all investigations. 2. Alleged injuries will be investigated by contractor with Du Pant attending, insurer will be informed of potential claim by one of the following meant: (a) "Precautionary" report submined to Insurer end "Some day"* file prepared. Further investigation will be conducted at Insurer's discretion, but no report sent to state until format claim it filed. Applies in -- (ware Kama* Nw York Iowa Kentucky Tennessee (b) Verbal reoort to Insurer and e complete "Someday" 'He created at site. Report will be submitted and filt turned over to Insurer when deim is filed. Applies In -- North Carolina Virginia (c) Claimant sant out for diagnosis, and report mada to l nsurer, who may notify claimant in writing that claim is daniad if diagnosis is purely subjective. Applies in - New Jersey Id) Report filed with Insurer if claim is substantiated; no reoort made if daim is unsubstantiated or not properly reported. Contractor advises claimant of denial. Applies in - Texes *Samola of for* 1 Saatsan M of t*i manual. U *oud toa imoiM and tuooiamanta* m com daniapa. dt $ diary af M mm, contact*, ana ttatamant* of n4*i4u4i conearmna wa eaai. DUP 0912049 17-71 DU 029580 Section C Pert 13 Page 3 of 7 E. SECURING MEDICAL TREA TMENT 1. Authorization - if severity warrants, injured will be referred for medical treatment Oy a mutually agreed upon doctor, fa) injured will be given an "Order for Medical Treatment" form (72-C01) with required information comoteted. An envelope addressed to the Du Rant Coordinator by name wni be enclosed. lb) Doctor tor nurse) will give seeled envelope containing com pleted form to the injured for return to Ou Pont Coordinator. !c) Du Pont Coordinator will make distribution of various codes as required and request injured's supervisor to com plete fourth copy (Details of Incident) for file. 2. Transportation (a) Severe injury - Injured will be transported to nearest com petent medical facility by whatever means available, i.e., Du Pont vehicle, ambulance, etc. (b I Routine injury, allegation, retreatments - One of follow ing means of transportation should bo used in this order -- (1) Man s personal auto, if he it able to drive Reimburse for mileage if requested (2) Taxi or other public conveyance (31 Ou Pont vehicle X Wages - Injured receives wegee for full shift on day of injury for regularty-scheduted hours only.: Wages will also be peid for time spent on visits for further medicai treetment rendered during regularly-scheduled shift. 4. Reports - If supplementary doctor's reports ere prepared, the Insurer will send a copy to the local site on all folder cases and on "Medical Only" cases upon request. F. SETTLEMENTS 1. Real injury and/or scheduled loa will be paid without outstion. 2. In compromise. Insurer will give both contractor and Ou Pont the opportunity to adviae and consent prior to any offer of settlement being made-with the exception of Texas (see Para. 3). i DUP 0912050 IJ.71 DU 029581 Section C Part 13 Paga 4 of 7 3. Texas cases - Alleged or Contested (a) Insurer must be able to act as a free agent when appearing at pre-hearing conferences. (0) insurer will confer with the Ou Pont Coordinator to discuss strategy involved in individual cases. (e) Consensus should be reached orlor to pre-hearing conference as to the dollar range that the case is worth. This should be s figure which Insurer is orepared to dtfand. !dl Rarelv will settiemeht be attempted prior to pre-nearmg c on fe ranee. >) No settlement in axem of IA8 award will be contemplated without notifying IAB of this action. G. SELECTION OF EMPLOYEES 1. Contractors will make every effort to learn of end record previous injuries, compensation settlements, obvious physical deficiencies, and similar information which may be useful in seeking relief from the State Second Injury Pund. 2. Refusal of employmant or tarmination substqutnt to employmant for any of rh above will be entirely the responsibility of and at the discretion of tne Contractor. H. THIRD PARTY Third Party liability claims against Du Pont may be ascertained when: 1. A contractor amployee surtaint injury while on Ou Pont property or using Du Pont tools or equipment, or 2. Contractor tmoloyee inflicts injury on another person or causae damage to anothar's property. (a) Insurer will accept the contractor's injury rsoort ss notica of potential liability on routine cases. (b) Ou Pont will file a liability form IEA 2151-3 1-69) with Insurer if: U) There ere obvious overtones of Ou Pont negligence. (21 A claim is made directly against Ou Pont by tht injured. USE CODE IHH FOR THESE UAIIUTY CLAIMS ASAINST OU PONT DU? 09120S1 ta-T DU 029582 Section C Part 13 Page 5 of 7 I. COSTS Certain cons incurred in connection with contractor employee injuries wilt be paid by Du Pont without being submitted to insurer. These would include, but not be limited to, transportation, emergency room fees, and similar items wmch are not purely medical, nosoital, surgical, or compensation. 0912052 12-71 DU 029583 Section C Part t3 Page 6 of 7 J. CONSTRUCTION SITE LOCATION CODES Beaumont Brevard Cape Fear Clinton Corpu* Christi Fayetteville GraaMili Houston Johnsonville Kinston Louisville Memphis Old Hickory Pontcftartrain Potomac River Sabine (Field) Sabine (Shop) Seaford Spruenee Tecumseh Victoria Washington Works Wilmington Area May Florence East Chicago Albany Shops 10 11 12 13 14 15 IS 17 18 19 20 21 22 23 24 25 26 27 23 29 30 31 32 33 34 35 36 OUr 0912053 sm DU 029584 Section C Part 13 Page 7 of 7 CPPC CONTRACTORS Asbestos & Insulating Company 8&B Insulation, Inc. Blount Brothers Corporation Brown & Root. Inc. Caudle-Hyatt. Inc. Curry Electric Comoany Daniel Construction Company Davis Electrical Constructors. Inc. H. 3. Deal Construction Company elaware Insulation Company Dougherty-Liddell Construction Co. Eden held Electric. Inc. General Welding Company 1. D. Griffith, Inc. Hataei & Bushier, Inc. Healy-OiSebetino Joint Venture Henderson Electric Co.. Inc. Hullinghorst Industries. Inc. The Johansen Co. E. L. Jones Painters, Inc. Laburnum Construction Corporation Lambert Electric Company, Inc. Natkin & Company North Brothers Company NcrthskJe Electric Company Peters Electric Comoany Portsr-Hayden Company Beniamin P. Shaw Company S.I.P., Inc. Standard Electric Company, Inc. Young Insulation Company John Wlla Construction Company A-H Mechanical Contractors Schoonover Electric H. B. Zachry Company McAuliffe Mechanical Contractors Sargent Electric Company our . 0912054 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 US 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 5/73 DU 029585 Section C Part 14 Page 1 of 1 CONTRACT ADMINISTRATION A. CONTRACT DOCUMENTS All contracts (Lump Sum, Unit Price, or Cost-Plus-Percertage-ofCast) Include the aopfopriate General Conaitionj Form. The 'Safety ana Health" provisions of the General Conditions estaDlisn the guide lines under which the contractor must wont. Soecial safety provisions may be incorporated in we contract as necessary. This snouid be done when We bid documents are prepared; and to tnis end. each bid form should be reviewed by the site Safety Supervisor while it is in preparation. 3. CONTRACT AWARD it is customary to meet with the contractor's site supervisor on his initial visit to the site aftar award of the contract. Among other items discussed in this orientation meeting snouid be the subject of safety as stipulated ih the contract documents. This snouid netude, but not be limited to. inspection of equipment. orienta tion and safety education of contractor's employees, use of Du Pont tools end equipment. Complete understanding snouid oe 'etched as to ail aspects jof the contractor's worn whicn involve safety prior to the beginning of work. Safety Suoervisor should -eview each contract in preparation for sucn meeting, since orovisions may vary to suit specific situations. DU? 0912055 12-11 029S86 Section C Pert 15 Page 1 of 1 INSPECTION TECHNIQUE A. A committee will be appointed weekly to make a complete project msoection. The committee is generally made up of the Safety Supervisor as a permanent member, with an Engineer and a Con tractor's Superintendent as routing members. 8. The msoection committees should look for physical things that are contradictory to the Blue Book and the Brown Book, as well as investigate such things as STA - frequency and quality; orderliness; man-iob placement; supervisory coverage, in relation to work being performed; job plan compliance; provisions in the event of an emergency (access and egress, lighting, and communication systems); fire prevention; and co-occupancy. C. Results of the inspection will not be given general distribution. Corrections of wrong conditions will be made on an individual basis. Trends will be observed and discusnd in staff and/or scheduling meetings. DO* 09U0*6 13-71 DU 029587 Section C Part '6 Page 1 of 2 VISITORS' SAFETY Th* following outlines the responsibility for admittance, escort and conduct of visitors. These rules apply equally to employees of other Construction Oivision locations, otner Engineering Department Oivisiors. ctner OuPont Departments, and ail non-DuPont personnel. A, Admittance 1. Visitors will be allowed to enter and leave only through me main Construction entrance. 2. Visitors must register at me Receptionist's desk by complet ing the information required on the visitor's register (Form G-T39), including the time in and out. 3. The employee whom the visitor wishes to see wiil be con tacted by the Receptionist to obtain authorization for entry. Visitors will nor be admitted until this contact has been made. 4. The Receptionist will suoply safety equipment to each visitor before admitting him to the Construction area. This will consist of hard hat and ayt protection. 5. All visitors will be issued and required to wear badges f they go to the field. A visitor's bedge register will be main tained by the Receptionist. 6. Visitors wilt be admitted to the field only by authorization of Protect Management or the immediate staff. 8. Escort 1. It is the responsibility of the employee visited to maintain control of hit visitor. Victors snail be properly escorted at all timea whan they are in the field. 2. The visitor must be informed of site emergency procedures, such as: (a) Fira alarm (b) Evacuation alarm (c) Escape routes (d) Aseambly treat DU 0912051 see DU 029588 Section C Pan 16 Page 2 of 2 C. Conduct All visitor*, DuPont or non-OuPont. will be governed by all aoplicablt sit* procedures. such as: ocmml protective equip ment, danger tag & locn-out. electrical "hot" work, tank entry etc. Visitors should not ordinarily be permitted to ooerate any controls or eauioment, perform any manual labor, or direct the activities of any craftsmen. Any variance from this procedure must have trt* aoprovai of the Field Project Manager or his Assistant. DU? 0912058 Ml DU 029589 Section C Part 17 Page 1 of 1 MOTOR SCOOTERS - CONTROL & USE The Construction (Division has experienced injuries to personnel as a result of the instability of the three-wheeled type scooters used to trans port personnel. Both the cattery powered electric and the gasoline powered scooters, made by various manufacturers, are being used. Overturning of this equipment is the primary cause of injury. !ectric*lly powered scootars must be restricted to a turning radius of S feat, and the gasoline powered equipment restricted to a turning radius of 9 feat. A simple adjustment may be made on the front wheel steering to control the degree of turning radius. When purchasing new scooters, consideration should be given to fourwheeied vehicles to provide the degree of stability necesary without additional adjustment. Operators of these scooters must be instructed prior to using them and a record of AUTHORIZED OPERATORS maintained In a cantrat location. DUf 0912059 'l 71 X)U 029590 Saction C Part 18 Pag* 1 of 2 MATERIALS HANOLINQ Material Handling is one of the major cause* of eonttruction accidents and occupies the majority of the craftsman's time. It is essential that ail asoects of this problem are taken into consideration. A. `rftfiuil Handling 1. Prooer lifting techniques - legs not back 2. Proper gloves 3. Accurate appraisal of size and shape of load 4. Consider alternatives that are available 5. Assure stability of men (proper footing) 6. Assure stability of matenai (chocked, tied, etc.) 3. Non-Power Equipment Handling 1. Types (a) Stevedore trucks (bl Platform trucks Ic) Wagon trucks (d) "Johnson" bars (e) s,oor cranes (f) Pallet trucks igl Hand-operated fork lifts 2. Salary Considerations (a) Capacity (b) Limitations (c) Suitability for job (d) Stability (e) knowledge of proper use (f) Adequate guards (g) Proper use of rollers, dollies end skids C Power Equipment Handling 1. Types (a) Cranes (b) Fork lifts lc) Trucks ld) End loaders <e) Materiel Hoists 00F 0912060 M9 DU 029591 Section C Part 18 Pag* 2 of 2 2. Si ftty Considtntiom (a) Qualified operator (b) Qualified osar (other than actual operation) tc) Proper signals Id) Capacity fa) Application (f) Stability !g) Adequate guards (h) Adaquata safeguards (chacK valves, outriggers, barricade) (i) Aceaattoeab (j) Operator visibility (k) Pravantiva memtenene* 0. Rigging 1. Weight of load 2. Capacity of equipment 3. Knowledge of signals 4. Familiarity with proper installation of chokars, hook*. shack!** 5. Familiarity with capacity of chokers, hooks, shackles 8. Investigate environment (proximity of electric, process, or service lines) 7. Weather condition* 8. TRAINED craft riggers | The above it an outline which should be analyzed by the appropriate supervisor prior to proceeding with a material handling job. All crafts hand!* material*, many of thani in a manner with which they are un familiar. Since material* mutt be handled, than w* mutt make the craftsman familiar with the method of operation through timely training. DU 0912061 649 DU 029592 Section C Part 19 Page 1 of l DEVELOPMENT - TOOLS. METHODS, EQUIPMENT Cur continuous efforts to economize and streamline our construction technique* require analysis, testing, and evaluation of new tools, eauioment. and techniques almost on a daily basis. This evaluation may take olace as a Divisionwide study or a local site aevciooment. in either cast, it is imperative that good communications exist between the Safety Oeoartment and those involved in development activity to assure proper safety considerations PRIOR to instituting the tool or method. The Division Safety Office will assist whenever possible and should be consulted: however, since it is impoasibie to keep abreast of ail developments, the Site Safety Office should participate in ALL casac. OUP10912062 <u DU 029593 Section C Prt 20 Page 1 of 1 CONTAMINATED EQUIPMENT Instance have occurred in the past whan employees of a vendor sustained injuries becauaa of contamination (corrosive, toxic, or radio active substance) of a piece of equipment sent to their shoos for modification from one of our field sites. All supervision responsible for shipment of sny process equipment to an off-the-she location are to be instructed that the equipment must be completely decontamineted. prior to shipment, so as not to expose any person, carrier or vendor to possible injury. Decontamination may involve steaming, tend blasting, water wash, or neutralizing chemicals. The Operating Departmem should be consulted a to the best way to accomplish the decontamination. DU* 0912063 MS DU 029594 Section C Pert 21 Page 1 of 1 SAFETY REPORTS - SECURITY & DISTRIBUTION When aroiects are subjected to litigetion from injuries occurring on tnetr premises, the courts will frequently subpoena all records and reports written pertaining to the specific incident involved. Therefore, it becomes necessary for the Construction Division to bs certein met these reports do not contain information that will legally itopardize our position. All reoom of this natura (Comoany injury reports. State injury reports, dose can. or serious incident reports, etp.i ire to be submitted to the Oiviston Safety Office for review prior to distribution. Project menegemcnt will edminister the: neceanry controls to assurt that eny reports written bv operating deoertments or other Engineering Department Divisions that may be involved in the incident are also reviewed before distribution is made. Serious Potential Incident reports, originated by the Operating Department 'which involve Construction, should be reviewed at the site prior to attribution to assurt that no inaccurate implications ere included. The Division Salary Office should be kept edvised of incidents of this naturs. DUP 0912064 Ml DU 029595 Section C Part 22 Page 1 of 1 SUBSTATION TESTING & INSPECTION Testing end inspection of substations must be carefully controlled to assure that only qualified personnel perform tnis function. A. TRA1N/NG Of PERSONNEL t. The testing and insoection of unit substations through 15 *v is handled by Construction. I Test sets used shall not exceed 50,000 v. 0.C.1 Anything above this requires the services of an E.S.O. representative. 2. The Engineering Service Oivision cuelifies personnel in the use of high voltage equipment for testing and inspection of sub stations. Only those people who have successfully completed the E.S.O. training program, conducted by T. l. Bourbonnats and W. 0. Morrison, are authorized to operate the high voltage instruments, not including the meggers (above 500 v ) used n this work. 3. It is mandatory that this responsibility is not delegated; and m the event it is necessary to train additional people to conduct this work, the training of those people shall be done by the E.S.O. representatives. It is tha responsibility of tha ptoole qualified by this training to be sure anyone using high voltage meggers (above 500 v.l has been property instructed and checked out in their aft use. 4. A list of qualified personnel it kept current by E.S.O. and the Construction Oivision Safety Office. B. ASSIGNMENT OF PERSONNEL In the event it becomes necsesary for this work to be performed at your site and you do not have qualified personnel, your Con struction Manager should be contacted so that arrangements can be made to get the necessary queiifiad personnal to perform this tact and inspection. DU? 0912065 W DU 029596 Section C Pert 23 Page 1 of 1 O O GLOVES Ejch site must develoo the atmosphere necessary to obtain 100% 0-0 glove usage from those men performing jobs where these gloves mignt prevent injury. Although every such circumstance cannot be defined, 0-0 gloves should be worn when there is danger of finger injury from impact if struck by or caught between the material or equipment being handled or the tool being used. 0 gloves will be maintained in stock on the site and issued to personnel wnen needed the same as safety beits, respirators, and other safety equipment. * 0t7p 091206* 12-7S DU 079597 Section C Part 24 Page 1 of 2 DISASTER RESPONSIBILITIES A. SCOPE This procedure give* guideline* for preparation of a disaster pro cedure to cop* with calamities (fir*, explosion, toxic furres) which endanger personnel or property. Specific* as to signals, communications, evacuation routes, and assembly points must be developed locally and coordinated with the operating de partment. 8. PER T/NEN T INFORMA TtON Certain items must be disseminated to all project personnel by whatever educational means seem most effective. This may in clude wallet cards, signs, orientation, safety meetings. 1. Signals Types and frequency of alarm. 2. Evacuation Routs (a) identify patn to be followed from operating buildings. (b> Identify exits in Construction facilities. 3. AsMmbly Paints Assure that assembly point for each area is designated. 4. Alarm Instruct employees in'prooer way to turn in alarm. C. SPECIFIC FUNCTION -4 Sampla Organization 1. Field Project Manager; or Assistant Field Project Manager Designated as Disaster Coordinator using his office as head quarters. He will establish contact with plant. 2. Field Superintendent Accounts for all field personnel using hit office to receive reports. 3. Craft Superintendents Report to their respective shops to receive reports accounting for personnel. 4. Division and Arse Engineers (a) Assure that ail work permits are cancelled. (b) Assure that all open flames are extinguished. (c) Return to thair office. 5. Control Superintendent , Accounts for visitors. DUP 0*12067 10-72 DU 029598 Section C Pert 24 Page 2 of 2 6. Medical Personnel Stand by at First Aid Station to assist as required. 7. Staff Personnel (Unassigned) Report to Disaster Coordinator. 8. Runners Should be assigned to Disaster Coordinator and to each shoo to relay messages. 0. GENERAL CONSIDERATIONS 1. No effort should be made to locate missing oersons by reentering disaster area until the "ALL CLEAR" is sounded. 2. All information given outside the Company will be by the Ooarating Department. 3. Teleohone calls must be keot to a minimum to keeo lines ODen. 4. Alternate facilities for Disanar Coordination must oe orovid- ed m the event that Construction facilities are directly involv ed m the disaster. ou* 0912088 10-7S DU 029599 Section C Pan 25 Pag* 1 of 2 OSHA COMPLIANCE INSPECTIONS A. SCOPS i This procedure outlines the stags necesary if * Compliance officer wishes to conduct a routine inspection or responds to a complaint. 9. PRELIMINARY REQUIREMENTS Conduct Compliance officer to Field Project Manager's office :o determine: 1. Complience officer his prooer credentials. 2. Type of inspection to be conducted. Get copy of complaint, if applicable. 3. Who will be inspected - (Ou Pom, General Contractor, sub contractor, or any combination tnereof)? 4. Establish relationship of Ou Pont as owner on contract jobs and our proprietary interest in the inspection. 5. Who will accompany the Compliance officer as; (a) Owner's representative (b) Employer's representative (c) Employee's representative. CL SELECTION OF REPRESENTATIVES t. Routine Inspections (a) Ownsr's representative -- This will generally be the FPM or highest Ou Pont suoervisor on sits. He should limit nis comments during; the inspection to items involving Ou Pom's interests. The Ou Pont Safety Supervisor should also go along in his role as consultant to PPM or his designate. tb) Employer's representative - This should be the superinten dent or highest site suoervisor of the contractor being inspected. He should be the spokesmen in answering questions that relate to unsafe acts or conditions that may exist on his work. If sevaral contractors are involved, this representative may'change during various portions of tn* inspection. (c) Employee's representative - Should be selected from tie rolls of the contractor who is being inspected. The Com pliance officer may; chooce to question several individuals rather than have tn employee accompany him. OU? 0912059 117 DU 029600 Section C Part 25 Page 2 of 2 2. Comoleint Insoeetions (a) Owner's representative - Highest Du Pont supervisor on site and Safety Supervisor. (b) Employer's representative -j Contractor's superintendent or highest site supervisor. (c) Employee's representative - Only if requested by Com pliance officer. O. AFTER INSPECTION 1 Exit meeting with FPM to discuss any citations. (a) What are they? (b) When will they be issued? (c) Proposed penalties. Id) Period allowed for abatement. E. GENERAL CONSIDERATIONS 1. Compliance officers should be treated courteously and given information that they request, including, out not limited to, noise surveys, medical reports, dust sample results, information should not generally be volunteered, if information of pro prietary nature is requested, the inspector should be told that Management approval it required and he should return at a later date. Avoid outright refusal of information. 2. All subcontractors must be notified of the inspection prior to entering their work area. 3. If the Compliance officer choneee to inspect contractors beyond thoee agreed to in item B-3, additional employer's represen tatives must be lined up prior to proceeding. 4. 0(vision Management should be notified of inspection as soon as practicable. DUP 0912070 S-72 DU 029601 our 0912071 DU 029602 PAlTKIPATtON A ll ECHHONS -U 'Ont Section 0 Part ! 'Ck Page J of l SAFETY RESPONSIBILITY "Tie safety end well being of all employees on this Project will receive first consideration throughout all phases of the worts, it is necessary tnat ell employees be fully aware of the scope of responsibility that t-.ey must accept and carry out in order to achieve accident-free worn m their area of responsibility. Safety must start at the planning stage. No work has ever Deer ac complished without some degree of planning; the more thorougn the planning, the better the result. Thus the Contractor's Suoenntencents. the Engineers, the Department Heeds, and other supervision wno are responsible for planning will secure a degree of accident prevention commensurate with the thoroughness with whicn tney fulfill this obligation. The safety accomplishment of any group will hinge on and be measured by the supervisor's insistence on safe work. The Safety Depertment will coordinate all safaty activity. They will assist ell Departments and Contractors in every manner possible coward a mutual goal of safe work. They cannot, however, relieve any suoer visor of his line responsibility for direction of the work under nis supervision. We ask each employee to cooperate to the fullest extent <n comply ~g with the safety regulations outlined in trie Slus Book and other safety fundamentals. DU? 0912U72I 12.71 DU 029603 Saeticn D Fa-t 2 3age ' of 2 PERSONAL PROTECTIVE EQUIPMENT ~n# following outlines ooiicy pertaining to the issue or sale of certain items of oersonai Drotective eauioment. A. SArETY SHOES Safety trees will Oe maoe readily avaiiaoie tnrougn stock, shoe nebue, or soeciai order at cost to all employees. All sr.oes are to ton'erm ;c ANSI Class 75. 8. HARO HATS ~w* entire oroiec: is a nard 'at area. All employees will be reauired o wear n3rd hats at ail times wruie'at worn m tre fieia and shops. 7hu includes office emoiovees and visitors wnen tnev go to the `ieid ano snoos. Haro hats will be maintained for .can to ail em ployees. ~sa of maul hats should be discouraged. C. GLOVES |- aii held employees will be expected to possess and use good gloves, appropriate to their work. 1. Standard work gloves will be available for resale. 2. 0 C gloves will be isued for jobs requiring them. D. EYE PROTECTION , I aii held employees or others going to tne field will be issued safety glasses w/semi-sideshietds it the time of employment prior to going to the field. 2. Special types of eye protection will be meintiined for issue to certain employees performing specialized work. 3. Prsvtnption glasses will be available for reseie at cost. E. HEARING PROTECTION 1 Hearing protection in the form of ear plugs or eer muffs will be issued to those employees requiring it. F. OTHER PERSONAL PROTECTIVE EQUIPMENT Such items as safety belts, respirators', etc., will be maintained for issue wn*n required. o0 oniQ73 ?2-7! DU 029604 Section 3 siH 3 Page ' o( ' PRESCRIPTION SAFETY GLASSES ~ne `o'lowmg is 'ecuird to cotam prescription safety glasses Jor employees rec-iestmg them: ' Cotam j cor-oietea prescription aiark1 from employee. 2. Compute afice of glasses from currert price list. 2 Cotar uv'C" oad.cticn or arrange payment Pv :asn i' onec< O'ior to jrcenng glasses. o Arrarge cel very either o.reotlv to tne employee or to :~e ooctor omp *t*ieo 33t tre prescription plan*. DUP 0912074 DU 029605 Section 0 =art 2 Page 2 cf 2 3. RESALE ITEMS A I items stocxed 'or resale '"ay oe purchased Ov Ou Pont a-o CPPC Contractors eitner by casn or oayroil deduction. ~ CLEANING Ail aouipment t"t is used, such as -ats, aoots, ear oiugs, rescraters, must be sterilized prior to re-issue. "Zeoniran Chlcrice" ana 'Cidex" are two cold solutions available. After sterilizing by immersion or soray, the ecuioment --ust oe oiacea n a clastic bag or other suitable orotection. T1-# Oivision Safety Office Will select 3"a.or aocrcve ail Safety a-o Sire Eouipment. "he sites may initiate -ouirv at any time with me Division Safety Office concerning oesireo charges in or additions to ecuioment lists. Section 3 3arr 4 age 1 o( 3 METAL SCAFFOLDS SCOPS T'-is procedure provides information concer-nig tne types. conoonent oarts. and accessories of ferrous metal scaffolds. Mo-e detail 'S available in Mimtenarce St Construction Pr-poa -as 3V 3. 3.'., 3.2, 3.3 & 3.4. 2!JPCUA$E AND SSNTAL ' Soecifications covering ;tne ourcnase and rental of ferrous metal scaffolds are given ,o Stancaro 31CF 3.na snouid oe str ctiv adrerea to. 'rYPSS ' Manufacturer's frames, oracmg, connectmg pins, and oner accessories shall not be interchanged. 2. Sectional fra.ne-locK scaffolds art made ,,p of me oasic ore`abricated end frames, cross oracing, ana frame-,cck cev.cej to noid tne carts firmly m place. 3. Tub* and coupler scaffolds art --ad* of various ergtns of tuOing clamped togetnef by scecjal oate^ted coupes to s~ooom oractically any desired snaoe of wonting oiatfcrm, T- s type of scaffold is desirable .vnen working on rou.nc. curved, or otner irregular-snaoed obiects. SR sen ON ! ' Scaffolds exceeding 50! feet in height aoove tne baseoiates must be aoproved by:Project Management. The maximum allowable load b*r walk-through frame is 2500 lb. uniformly distributed, or 600 ib. concentrated center-oomt loading. 2. Examine footing and set scaffold legs on baseplates piacea on 'oundations or muc sills adequate to support the maximum intended load. 3. When erecting a roiling sdaffold. set legs on lumber, if necessary, to keep from digging into ground or pavement. 4. Adjusting screws snail bfc installed only between oaseolate ana vertical frame section. They srall never be used togetner with casters. Adjusting screws snail not se extended mere than '.2 mcnes. OUP 0912076 DU 029607 Section 0 3art 4 33ge 2 of 3 3. 3ca"oics si'ali be orooer'y braced by crass bracing or diagonal b'acss (or oo:h! wen necessary for securing vertical members ogetrer aterailv; and the cross^races snail be of sucn a lergtn mat ,vi`i autorraticallv sauare ana al.gn vertical members so .nat t-e erected scaffold .s atwavs Diuno. square, ana r.gid. All 3race connections must be secure. 6. Au*n sca'foid -e-gnt exceeds -3 times tne smai'est base di--"Sion it must be secured to the building or structure at the i`: una every otter 'ift thereafter. F_-mng sca"oid is to oe j~cnc-sd every 30 feet horizontally at t-e neignts estaolished " tn nreceamg sentence. i 'uu: ' ggers' or guys may be used wrere it is i"" practical to secu-e scaffo.d to ouiidmg or structure. 7. Ail scaffcic working oiatforms, beginning with the first lift or '-ame. sn4n te equipped witn a standard 42-n. nigh rigidly secured mot wired) handrail, a mid rail, and be eomQieteiy oeexsd win safety pianx or manufactured scaffold oecxmg See engineering Stanaard S7F) and provided with ngidly secured toe ooards. The menufectured scaffold decking produeed bv Werner, Safwav, and Waco Companies has a maximum Howaole 'oaaing oer oiank of 300 ib. uniformly distributed, or 400 ib. concentrated center-point loaaing. 3. Access to working platform shall be by ladder, either built into `rame or attacned seoarately. 9. All casters used with scaffolding' snail be -ubber tired and provioea with a oositive locking device to hold the scaffold in position. The 8-in. castar nas a ratid load capacity of 500 lbs. 'When casters are used, this capacity should be tn* loadlimiting factor. (0. Casters of rolling scaffold snail be 'ocked at all times while the scaffold is being erected or in use. Scaffolds shall not be moved wnil# personnel remain on the scaffold. Toois or materials snouid either be removed from the platform or saeured so they cannot fall or roil off when tne scaffold is oemg moved. ; M, A tag snail oe oiaeed on me scaffold indicating complete or ncompiete. special requirements, date of erection, ana signature of Foreman suoervismg erection. DUP 0912077; A.7G DU 029608 iecc on NSPSCTiQN Sefo^e erecting ana :s-"oonsn:s. ~'ncse --lea^ateiv dor ng a sr-ia-tiing, ;dund wf ce'ects -scect a scar'; a rust ce a sca-cec 2. -ararj's. -"ic rans. cross O'ac.rg, a~a steei too rg s-ai> ce nscecteo `cr ~c<s, escecia ' / -ear re"terscan arc ~.a cat c-s rere a ive'Cng arc ~as:beer str_c*. 3. 3caf`cia ccn-'oc-e-ts fan ce straigr: a-c `*ee :r:n ce-cs. ' cents. a"C severe :'_s: ng. 3 sca*`3ia f'a~e we'd t:~es s~ai ce '~scec.ec !cr :-::<.s. e~c ends of f.Strg `O' sci.ttfng ;r :rj:< -g 3 Vary`act jred cecki~g s- a i: be -scectec mz- ccse cc : cr corrections and bent. xinxea c certec `-a-e 3,,vwccc sur`ace s~ouiC; ce cec-.ed ;cr sc;:a~ c_e -c -c: c* vear, era ceetmg z` `a--rated a.eT at edges. ~~e s.-'ace sr.ou.d ~ave an aorasive rcrsKia cover aco-.ed Sa'etv cianx srouid ce zreck.ec tor -;t. c'3C<s. cots. =~c or-s' external carnage. A.sc, .'scect tie 'cc cr co.t arc arg e ; eat 5 5acr cuicx correct.ng [devce .v*!-'*' car1 sc ~g. `"eacec ccrrect.cn or toggle Oih arra',ge're''t src-ic ce ~sce:tac tc see tea: t ooerates crccer v 7 Casters. ' jsed. srouid be fsoectec `c'sr'cct* -c -g so-`ace tree tjrni"g, t'ee actirgiswivei. ara tc ce sure fat t~e oc< -g -rechanism s m good .vdr< -g c-der. DU 029609 Sec:cr 3 33't 5 Page ' of 1 TARPAULINS & WELDING CURTAINS FIRE RETARDANT PROPERTIES A, aii materials mat will be -sed for orotecting materials or eauiD--art, r.eiai'tg curtains, droo cioths, ana simnar _ses must oe cnec*ed for `ire-'esistant oroperties. 3 -I'tcrs racuisitionmg me '-aterial '.snould stiouiate fire-esistant -- atenal. ~-e aLrcnasirg Deoartrrert snouid accept oasic resoons.omrv lor procuring acceatabie material. 3. .vne'e no uevvient or similar otasttcs of -eiatvelv >cw ' re 'esistanpe are ,,sed, t"ev must se restricted to areas wnere gnition potential s minimal. 3. Section v. Part 1 ,,sa reconnendid material. DUP 0912079{ 2 71 DU 029610 Section 0 Par: 6 5age ' c' REPORTING OF MINOR INJURIES Wien an employee receive* any minor injury. "e --ust 'eccrt :""mediately to First Aid. If the 'oreman or supervisor s cesent re sncuid be rotified by the i.-vurea before going to F'rst A.a. f f e 'orernan or supervisor is not oresent. the n.ured srou.d 'eave word with o~e of nis fellowwor<~*en concern rg ns wnereaoc.ts After treatment, fe medical attendant --av -struct the emc.ovee to -etu-r if another treatment s recu.red. Tns wui be arranged tnrougr the employee s supervision. Following the treatment of each -aividuai, t-e oiurv wui ;e entered m the caily medical iog. it sr.ouid aiso oe entered on CSha Form 100, if warrantee. ~he department supervision will be resoc-sibie 'or seei-g fat t~e accident is forougnly 1 nvestigated ard :re 3DOroona:e = 'St Report of injury executed if 'eauirea. Ail cuestions on trie injury Reaort sno-ia be `ii-ec o-t w f :c-- olete accuracy it is very important that fe sesenot-.or c' accident oermits the reader to cieany visualize tne accoe-t. doubt exist* as to the accuracy o' the claimant's descr-otic-. this should be noted. injury reports must oe completed within 48 hours. In the event that reoorts art inaccurate or fail to reflect sufficient investigation they will be returned to supervision. DUP 0912C80 Section D =art 7 3age ' o* 3 ACCIDENT INVESTIGATION i ~te huroose of mis orocecure is to establish a method of investigating TaountaD.e Major niunes, Sud-Maior Injuries ana Serious, Lnusuet or a leged ncice"ts wnere the octential of costly carnage to equipment or serious r^ry ;c oersornel was extremely hign, whether or -.ot mese actujiiy 'osuited. A sl*9CS OF NveST'GATlON \ ' "i establish the exact, factual cause of me accicent. Keep in mine mat we are oastcally nvestigating ncidents and not 'tunes. 2 ~a cere'--me wnat steos must de lateen to orevert 'ec-r-ence of me same t/oe of incidents and, to define exactly wno s to initiate mese oreventive measures; 9. VVESTIGA TING COMMITTEE The nvestigating committee will be comoosad cf me `oilowing nimbifs; I m-e =ieid Project Manager, wno will oe c-airman of me committee. 2. T:~e Safety Supervisor, who will' be me recording secretary, 3. ''9 Contractor's Superintendent1,of the oraft mvo'ved ~ me incident. j 4. The Foreman and General Foreman in charge. 5. The Division and Area Engineer of;tne area or building in wnicn me incident occurred. 6. Witnesses to the occurrence 7. Other personnel, as deemed advisable oy the Field Projact Manager. C. TIMELINESS OP INVESTIGATION : 1. Only in rare cases will it be necessary to hold an investigation on any cav other man the day of occurrenca. Important evi dence may be lost dunrg celay. D. INVESTIGATIVE PROCEDURE I. When the committee convenes arnd after the F;eid P-oiect Manager -as stated me ouroose of the meeting, the foreman Dll 029612 Section D 'art 7 'age 2 of 3 of the crew or crews involved will be asked to describe in detail - a. The nature of the work being performed prior to anc at the time of the incident. b. The exact instructions given to the crew or crews ard espec ially tne employees directly involved. 2. Ts Contractor's Superintendent over :~e worn i'-voiveo s men ;o oe asked to verify ana/oc sucoiement tne information given in 1 aDove. 3. The Area Engineer and division Engineer will then be asxed for a detailed account of How the work was planned and any specific safety instructions that were m the Joo Plan. This mfor--atior. may oe obtained in a accurate meeting.) 4. if personal injuries or death result from an incident, the eye witnesses should be asked to relate whatever oart they piaved in rescue operations. They snoutd be asked sucn questiors as whether or not the victim was conscious or unconscious, whether his eyes were o'oen or dosed, wnetner his skin color wes normel. gray, dark,j or otherwise aonormel. They srouio oarticularly be asked wnetner the accident victim uttered any sounds after the incident. The eyewitnesses sncuid limit memselves to what they saw| and should not be asked to make a judgment as to negiigancal 5. Ouring the establishment of facts as outlined above, bring out such factors as age of employee, length of experience in me type of work he wes doing, service on the project. His injury -ecord, and all other oerrlnent information which will serve in formu lating plans for the prevention of similar occurrences. 6. Photographs should bt taken whenever possible. Assure that time and conditions are noted and how these conditions differ from those at me time of the incident. The pnotograoner snould be careful not to take pictures which may distort tne view bv unusual camera angle. 7. Statements from witnesses should be taoe recorded if oossibie. They should be told that their statements are to be recoroea, aftar being given an oooprtumtv to object. 'f mu procedure s questioned, exdlain that'statements are being obtained f*cn "any peooie; and it is desirable to be able to oiey the tapes over again later, if necessary, to help keep separate tne facts observed by different peojaie. DUP 0912032 *2-- DU 029613 Sect on D Par 7 Page 3 of 3 After trie recording is made, offer to olav it back to trie witness. The taoes snould be sent to counsel m tn# Legal Oeoarrnent. Do rot t-anscribt the recordings. Your -eoresentative in tne Legal Deoartment snould be contacted as soon as oossible for further guidance. 3. Peauests to take oictures. received from authorities wno are legally emoowareo to 'nvestigate:accidents tstate. county, city, etc.:. ;rouid be granted; however, someone srould be assigned to accomoany them to ooserve and protest anytning unusual about tneir conduct. Any other request for pictures snoutd be re'er'ed to trie rVilmington Office before 'eauest s granted. 9. Sased on t"e complete assembly of `acts, steos to arevent recurrence snould be formulated.; S. WRITTEN REPORTS REQUIRED 1. it will be tn# resoonsibility of the Safety Supervisor to orecare a detailed summary of the compfeta nvartigation and forward a cooy of this summary to reach the Plaid P'Oiect Manager's of`ice not attr than forty-eight (48) hours 'ollowmg tht accidant. One copy to oe forwarded to tne Oivision Safety Gffice. 2. Peoorts required by the Company or other organizations o`f t-a site are iisttd and described in Safety and Pire Protection Division Bulletin *422. See also Section C, Part 2. of this manual.) 3. ' Some Day" Your execution of the "Some Da/' `ilt forms in ail alleged or suspected false claim cases is an .important detailed responsi bility necessary to successful defense m future litigation. 1 Beftr to Section C. Part 9, of Brown Book.) DU 029614 Sectio- 2 =art3 Bage 1 of 1 RESTRICTED WORK CASES The 'ollowing outiires the procedure 'or control of Restricted .Very Cases. When examination byjtne Du Bont Medical Staff indicates rat any workman on the Du Pont payroll has received an occupational rijrv which is not generally incapacitating, the following procedure wih aopiv, A. After the Medical Department has comoiled me necessary reccrcs and notified tne Safety !Department, the mured employee snail oe instructed to report to nit superintendent. 3. The Contractor's Superintendent will talk with the emciovee regarding cause of injury and explain mat tne course of action oeing taken is for the employee's welfare. C. The Contractor's Superintendent and Safety Supervisor wiil sna-e 'esponsibility for assigning me employee to a ,ob wnere a regular craftsmen is now being utilized to do similar work. A daily cnecx snail be made to max* sure mat tne employee is aoie to perform effectively. D. The Medical Department will be resoonsible to see that m rjured follow* hi* re-treatment! schedule by notifying the emDiovee's superintendent as to anV delinquencies in return for smeared medical treatment. The Medical Department will discharge tne patient for regular worx at the earliest possible moment. Malingering and chronic' cases are not to be interpreted as "Restricted Work" cases!and will be Classified for oenefits. as provided by the Workmen's Compensation Law. No employee is to be retained on the sit# if n* is incapable of performing tasxs in line with his clarification or fails to reepond to treatment m a reasonable period. . The Safety Department will record all "B*nricted Wont" cases as to employee's name, number, date of origin, progress, unusual incidents about the case, ahd date of discharge. F. This procedure does not ;in any way conflict with the standard Du Pont Company clasufications for injuries outlined ,n Suiietin No. 422. G. Tabulatable major injuries generally involve <ost time: there'ore the injured goes on compensation oecause of extent of aisacmtv. Other injury cases will be decided on the oasis of work avauaoe, type of injury, cause of injury, ana similar considerations. DUP. 0912084 DU 029615 Sect'on 0 Part 9 Page ' of 2 CONSTRUCTION EQUIPMENT - CONTROL St INSPECTION A. SCOPE V Construction equiomert 'or purposes of this procedure shall in clude all cower-driven equipment or manually-operated eauio- -rent wmcn, Sacause of its size, the nature of its work. or its -retrod of ooeration, excludes it from the hand tool category. sor examoie; cranes, trucks, fork lifts, ironworkers, power oencers, scooters. | 2. Coerators. -egardless of other insoections. must make a daily cnecx o' brakes, horn, lights, clutch,steering, and ether cevices required fcr safe ooeration. i 3. RESPONSIBILITIES . Procurement -- :ne reoresentative of Construction management m cnarg* of the ourchase or rental of equioment is responsible `or establishing with the vendor minimum standards with which the eouioment must comoly. (Wilmington Contracts Office end/or Field) 2. Inspection - Maintenance - each Contractor's Superintendent snail be made fully responsible for: (a) inspection of equioment orior to cutting in service, ,b) regular montnly insotction and -eoair of all equipment in his craft. Written records will be xeDt by tne msoecting crafts covering the inspections of eacn ecuioment pieca. This function will be coordinated by tne Field Superintendent. All power mechanical equipment will nave eviaence of what carts were inspected, who inspected tham, and whan tnay were inspected. 3. Contractor's equipment must be checked for compliance with safety standards by a competent oerson before the equipment is placed in service. C. CONTROL Control of equipment includes tire protection, repair work, and prooer use of the equioment on every task. The suitability of the operator for tne equioment is vital. His reliability, exoerience, and receiot of complete instructions cannlot be over-emohasized. Following s a hst of mportant details applicable to tne safe use and operation of equipment - botn Du Pont and Contractor. 0912085 'j.n DU 029616 Sector 3 Parr 9 Page 2 cf 2 1.1a) lb) !c) id) Need`or a signal Tan. True* driver must isav# truck cab while true* s bemg oaded by means of oower equipment. Evidence of complete and periodic .-scection must oe suomitted as requested, 'usually mortniy Live boom equipment ;$ not acoroved for _se ,,rcer an/ conditions. le) Lights, torn, mirrors, wirasnieids. oraKes, and sim-'ar oev.ces must be neot clean and m good cc-cition. (f) Capacity of cranes, method `or changing crane oocrrs, 'eveiing of cranes, must oe carefully considered. lg) aefueling ard 'ubfiication locations arc Drocedures must oe established. 2. Items to be insoected and at wnat `recuencv snail be listed an WM insoection cards. These cards will be olaced on tne eojioment in a olastic envelope `or protection. ~he inspector will signify inspection 0;y initialing anc dat.ng tne aoproorate column. DUP 0912036 2 71 DU 029617 Section D Part 10 Page ' z* 2 MOBILE CRANES - OPERATION & CONTROL A. RESPONSIBILITY EstaOluhing safe methods for the operation and control of cranes is tne responsibility of the Contractor^ Superintendent in charge, with consultation from the Safety Depiutment. 9. OPERATOR QUALIFICATION 1. The ooerator may possess no physical impairment or otrerwise limiting characteristics. | 2. The ooerator must be tested verbally and physically demon strate ms ability to operate the equipment to which ne is assigned - soth initially and periodically thereafter. 3. Recoras that snow the equipment; for which an operator is qualified must be kept by the Contractor s Supervision con ducting qualification tests. C. CRANE SELECTION 3 OPERA TION! 1. T>e crane must be of sufficient capacity and proper type (crawler or transit, mechanical or hydraulic) to fulfill all require ments of the work without endangering personnel or equipment. 2. Crane operation will be only at the direction of ONE qualified Signalman. 3. Outriggers on all transit cranes will ba sat and the crane leveled for all lifts. (Exception to this must ba approved by Project Management.) 4. "Walking" of suspended loads should be avoided. Where neces sary to do so, the following applies: (a) Investigate route to be followed for solid and level footing, ib) Tie load to the frame of the crane. (c) Personnel will not touch the load for any reason. Tag lines must be used if control In addition to Item 2 is required. 5. Weight of the load must be positively established prior to hand ling. Chtck brakes and machint stability when load is still only incnas above ground. 6. Tha operator must not attempt any lift for wnich ha *eels conditions are inadequate. DUP 0912087 12*71 DU 029618 Sect on 3 Part `3 Page 2 o^ 2 7 A procedura for changing the crane boom will oe ceveiooed arc nciude a check u$t to oe used and signed oy tne ;ore-ran supervising tne work. '. 3. When leaving the control statior of a "acrine, the ''cl c-.v ~g precautions should be observed: . ai Oisengage the master dutch or snut off :~e ergi-e. b) Lower Ducket or crane 'oao to g'Ouna. c; Set safety pawislor all drums wnere these are manually operated. di Set tne swing lock or swing Drake a^a Doth traction p-aos arc, or ccks to prevent macnine --ovement. 3. Avoid sudden siods and starts. '3. 7~e noist line must oe Vertical before starting the -tft. *'. Crane loads ard boomsjmay not sw rg over oersomei. '2. No one is oerrmtted to ride tne hook or oad. `3. T"*e Doom hoist drum1 aawl snouid be er.gaged sz 3-\ z ^nes exceo? when lowering pe boom. '4. Do not get on or off a macnine when it is in notion. No ad uStnent, reoair or lubrication permitted on moving --acr -e-y. "5. Work within 15' of electric lines requires soecial crocacure see Brown Book - Section 0. Part >3). 16. A tagiine is required on all loads. '7. No tool boxes, oil cans.'.cnoker racks, water coolers, or s.m'iar additions may be placed in the ragius of the swing of t-e counterweight wntre a .person could conceivably be crusned. OUP 0912088 13 DU 029619 Section 0 Part 11 Page ' of ' CRANE WORK NEAR OVERHEAD ELECTRIC SERVICE LINES A. If any pert of a crane or similar equipment must be moved witnin fifteen US) feet or less of any electric service line, the following must be done oefore proceeding: 1. The Contractor's Superintendent ml charge of the equipment, the Contractor's Superintendent in charge of work, the Electrical Contractor s Superintendent, the division Engineer, and the Safety Supervisor are to be contacted. 2. T^ese individuals will decide whether.: (a) the power is to oe cut off. ib) the crane is to be grounded,; (c) if an Electrical Depart ment standby man Is necessary, and (d) if protective equipment* must be worn. 3. Written aooroval to proceed with the work will be given oy the committee outlined above, aftar all precautions specified on tne oarmit have been enacted. 9. No crane snail be operated under these conditions unless: 1. A signal man is prasant whose sola function snail be to assure that clearances are maintained. 2. Signs and barricade* are pocted around the crane, warning personnel to stay clear. 3. The crane operator is tne only person on the rig. C. Cranes or other equipment having booths should not ba barked over nfgnt or over a week-end directly under any high tension line. Booms must be lowered or tied off, using load line. 0. Precautions noted in this procedure apply to ail electric service linea. Similar considerations should be; given to piping systems which contain potentially hazardous materials. E. Corract idantificaticn of all overhead electric service linaa is vital, sinca there is considerable resemblance between some high voltage lines and "ttlepnona" lines. All crane operators will ba instructed to stay on tha rig in casa of contact with any electrical line. Men handling tag linn or artaenmg or diaeorrteting oadf must tar tastad Linemans gtovu, of adaouata voitaga rating, with orotaetors and rueoar footwear. DUP 0912089 12-71 DU 029620 Section 0 arr 12 Page 1 of 5 MAST CRANE OPERATING PROCEDURE 't is the intent of this procedure to explain the siafe operation of Mast Type Cranes. Certain portions, particularly the daily cneck list, must be adapted to the specific crane being used. A. GENERAL 1. A soeciai safety holt will be provided *or oersonnel climbing to tne crane cao, ,nd no one wtil be permitted to ciimo the mast crane ladder without wearing this belt except m extreme emergency. 2. Generally, only omt person wiit be permitted m the cab of the tower crane, xcc/[ition$ must have the approval of tne Con tractor s Superinionuent or nis designate. 3. All loads must be moved gradually by the! operator. Accelerate and decelerate ail motions gently. 4. Loads must be lifted with load line only. Do Mot "boom up" for initial lift of loads. 5. Do not hoist loads ut an angle. 6. Do not swing any load over any personnel at any time. 7. Communications from the people using the crane to the operator will be accomplished by two meins: (a) Visual -- where standard crane signals will be employed. Signalmen snould wear "Da Glo"; giovee for oerter visibility. (b) Oral communication -- is provided through a closed circuit telephone syetam. Picking up any one of the receivers m give* instant communication with the ooerator. It is intended that a responsible memoti' of tne gang using tne crane will be on the telephones yvnile the crane is in use. These oncmes will also allow for'the ooeration of the crane m areas not visible to the operator. To make full and safe use uf mi* arrangement, signals snould be trans mitted to thu operator through a combination of visual and oral communication. I 8. The attached sketch shews the load cabacity of this crane which gives the sain working load at tne aobropnate radii. These safe loads will not |;( exceeded. (Insert sketch appropriate for crane being used.) Du* 0912090 `2-71 DU 029621 Section 0 art 12 Pag* 2 of 5 9. When wind velocity reache* 30 MPH, as measured by an Anemometer mounted on tti* mast crane, crane operator will shut down crane. 10. Provision must b msd* to remove the crane!operator from the cab in case of an emergency. 3. OPERATOR-PHYSICAL FITNESS The Contractor's Superintendent or his designate will be re sponsible to assign an operator to this piece of equipment who can pass necessary requirements and is qualified to operate a crane of this nature and capacity. in addition to this basic requirement, the Safety Department will arrange for the selected operator to take the following additional physical examination: All available medical records, including all phyifcal examinations, ail laboratory, X-ray, and other special examinations, ail first aid records, and all disability wag* records, will be examined, t. Vision must be 20/20 in both eyee with giaease. Depth per ception must reach 70% stereopds by Keystone visual test. Peripheral vision must be as near normal as can be detected by rough eye motion testa. 2. Hearing must be good enough to detect normal; spoken voice at 6 feet in on* or both ears. Thar* must be no evidence of ear diaeese or balance center disease. 3. Medical history and sxamination may not include any evidence of cardiac, vascular, metabolic disease, or other conditions which might cause sudden lose of conecioufneee, lost of co ordination, or impairment of judgment. 4. Physical examination should not reveal any limitations of ability to move the head, neck, torso, or extremitiae, nor should there be any apparent loes of coordination or groat slowing of reflexes. 5. There should be no history of nervous or mental disorders. Specific reactions of the employe* indicating unstable tem perament, mental immaturity, excitability, irresponsibility, or lack of adaptability must rest with supervision,; as they art not usually observable during short medical contacts. 6. There must be no history of uncorrecttd conditions, or ohysicai evidence of such conditions, as will be irritated or aggravated by long periods of watchful attention, prolonged sitting, or intensive concentration. DUP 0912091 1J-T1 DU 029622 Section D ?art ' 2 age 3 of 5 The results of this examination are to oe made i part of his medical record history card. C. CRANE OPERATION - Daily Procedure Note: The same steos will be followed after any maintenance work Has been performed on the crane, requiring a shutdown of the unit. Prior to ~ountmg cab: 1. Maxe visual irsoection of: 'al All tower and boom bolts in position. : 3) All oms and Iock pins in position. 'cl Check trail caole to determine amount of twist. Twist snouid not exceed one lap. 2. When conditions of 1-a, o and c are satisfactory, turn on power at main switch. 3. Climb aboard revolving frame. Be alert for any rotation of tower and counter-weignt (revolving frame) due to wind. 4. After aboard, matte visual inspection of machinery. (a) No foreign objects on cover or ceble drums. bi That cables are coiled prooerly in drum grooves. (c) That boom ratcnet and pawl art free of ice, snow, or foreign objects. 5. Close circuit breaker* on the A.C. cabinet (stenciled "AC Cabinet"). Pour switchee involved. fl. Turn swing brake hend crank all the way out (counter-clockwise to set swing brake). (Brake is off at night to oermit weatner vaning). Use care not to sheer stop pin. . 7. Cheek condition of rungs on tower ledder. 8. Fasten safety belt and cautiously climb tower. 9. At top of tower, fasten cab safety belt prilor to disconnecting crane safety belt. 10. Proceed into cab and close door. Remove cab safety belt and secure. 11. Determine that all control levers are in neutral. Deoress in order: (a) Load limit reset. ! (b) Start button - this will start motor generator set. DtJP 0912092 '2-7i Section D Part 12 Page 4 of 5 '2. Check all limit switches: (a) Cautiously hoist load line hook to maximum height so as to contact limit switch on aoam. Hoisting motion should stoo. ! !b! Check boom hoist drum locking pawl. 'cl Cautiously raise boom to maximum angle. Motion should stoo at approximately 68 degrees, 'where applicaDlei d) Cautiously lower ooom to minimum angle. Lower motion snouid stoo at approximately 15 degrees, (where aootieablei (el Make one full turn (making jure everything is clear) in each direction. (f) When all above are complete, sound horn to check horn and signal crane ready for operation. j ig) Position hook over standard test block, and attempt to lift. If load limit switch does not function, shut aown ail operations. | When leaving crane for any reason: Oo following in order: 1. Lower boom to lowest working position. 2. Raise hook as high as possible. 3. Rotate crane 360 degrees (one full turn to mak*`sure all obstruc tions are clear). Return to original position. This means return ir reverse rotation to prevent lapping cable. 4. Depress stop button. Put all operating controls in neutral position. 5. Close cab windows. Fasten cab safety belt. 6. Go out the door and fasten crane safety bait. Remove cab safety belt. 7. Qose door and descend cautiously. 8. Turn off power. 9. Raise** swing brake, allow machine to weather vane. 10. Check cable for twist. Cable should not have any twist at night or when unit is shut down. 11. Oescand from crane swing platform. 12. Lock out main switch. A "pre-flight'* check list for crane use is shown in Section N, Part 12. ) Dup 0912093 1271 X)\j 029624 Section D Parr 12 9age 5 of 5 Daily, the PEO foreman and ooerator will go through this check litt end initial each item as being satisfactory for ooeration. This list will also be used at any t.me crane is started after a shutdown. The PEO foreman ana Contractor's S-iperintendent'.wiH sign this report ano forwara aaily to the Safety Supervisor. Dup 0912094 12-71 DU 029625 Section 0 Part !3 ?ag I of 5 RAOIATION HAZARD CONTROL FOR X-RAY AND RADIOISOTOPES SCOPE i>is sroeedur* coven the control* to be followed for any X-ravrng or radiographic work performed for or by Con st,'notion at this sit*. A. RESPONSIBILITY \ The Construction Engineer will be responsible for all radiographic work oerformed 'or or oy Construction. The Radiation Protection Officer of theCoerating Department will be fully advised in advance of all proposed radiographic work. The; approval of tne Field proieci Vanager or the Assistant Field Proiect Manager will be 'equired oner to the initiation of any nfcw pnase of this work. 3. CONTRACTORS Any proposed Contractor for this type ,work must furnish the following information wnen bidding on any radiographic work at tnis sit*- 1. Contractor's State Department of Health license number 2. Type of radioactive source to be used 3. Size of radioactive source to be used 4. That he will be fully responsible for the1 badging and protection of personnel and that maximum radiation received in any period will be m accordance with Federal and State Government requirements 5. The type camera or source handling facilities to be used 3. References on work performed for others C. COMMUN/CA TIONS At least two (2) days prior to the starting of radiographic work, the Construction Engineer will furnish die Plant Radiation Pro taction Offictr the following information in writing: 1. Contractor's namt 2. The type and size of source to be used : 3. The exact location of the work 4. The date and time of starting and stooping work 5. The location of the barricade to be erected 6. Any Construction personnel that will \ enter barricade during radiographic work ! DUP 0912095 12-71 jyU 029626 Sect.cn D Pert ' 3 =sge 2 c; 5 At the same time the above 'nformation will be transmitted to ail key members of Construction Supervision. In the event tnere is any change in any of the above information at any time, tne Plant Radiation Office and Construction Supervision will be notified in writing. Under no conaition will any radioactive source to be used by cr *or Construction oe brought on tne site without orior aooroval of tne Fieia Project Manager, or in ms aosanca the Assistant meid Project Manager. 0. transportation 1. Transoortation of Radioisotooes 'a) The contractor is responsible: for all -andling of radioisotoces within the project boundaries. TNs will .nciude: ! 1) Proper shielding of carrying containers (2) All vehicles used to transoort racioisotopes on tne project shall earn/ "Danger Raaiation" signs and danger flags or reflectors to be used in case of breakdown. (3) No racioisotooe sources: shall be eft -nactencied except in transportation venicles or aesignatta storage areas. I ,b) All Contactor personnel transporting radioisotopes will oe orovided with film badges by trie Contractor. E. STORAGE There will be no storage of any radioactive source on the site without prior approval of the Field Project Manager or in ms absence the Assistant Field Project Maneger and the Plant Radiation Protaction Officer. At tirrie of aoproval for storage of any radioactive source, provisions' for approved storage ares will be made. F. BARRICADE AND SIGNS The Construction Supervision will determine the area to be barricaoed in view of the size of source to be used ana will erect a barricade of sufficient size so that trie estimated radiation doses will not exceed 3.0 MR/hr. above background at any point of DUP 0912096 12*71 DU 029627 Section D Part 13 page 3 of 5 its perimeter. 'see Exhibit i for method of calculation), prior to removing tne radioactive source from its shielding container. Approved "Radiation Area" signs will be placed on the barricade at conspicious places and at all prooaole entrance points. The wording and symbols on these signs will be in magenta or ourpie on a yellow background. A red blinker light will be placed on four |4) sides of the barricade, at all probable entrance points to the barricaded area and one as near as possible to the radio active source. Immediately after tha barricade, signs, and lights -ave seen erected ard prior to the unsmelding of the'radioactive source, tne Construction Suoervisor or his designate will make a cnecx to assure that no uroaoged Construction Personnel are within tne barricaded area. The radioactive source will then be unshielded and a radiation survey made oy the Contractor to assure himself that all portions of tne barricade are outside tne 3.0 MR/hr. above background. At tne time of the initial set-up for radiographic activities, tne !ant Radiation Protection Officer, or his designate.; will maxe radiation survey of the limits of the barricade with' the radio active source fully exposed to assure that tne radiation level is 3.0 MR/hr. above background or less at all points.! After full aoproval of the barricade is given by Plant Radiation: Protection Officer or his designate, radioactive work by the Contractor may begin. In the event the radioactive source is such a size that barheading to 3.0 MR/hr. abova background limits is not possible, or hedging of Construction personnel is required,' a special procedure will be written by the Construction Supervisor and approved by the Field Project Manager, or in his absence the Assistant Field Project Manager, prior to beginning |any radiographic work. During subsequent days' work, providing the same radioactive source is used in tne seme location within the seme barricade, the Contractor may start the radiographic work after hit radiation survey and prior to tha radiation survey by the Plant Radiation Protection Officer or his designate: However, the barricade radiation survey to spot check radiation readings will be made early in eacn day's work by the Plant Radiation Protection Officer or nis designate. These readings along with tha barricade, sign and blinker light locations will | be placed on tne daily iog. If the barricade s m such a location that it can be 'eft n place after the day's radiographic work is compieta. the signs and lights DUP 0912097 2-71 DU 029628 Sect'on D Part -3 Page 4 c` 5 ,vnl os 'sr-ovsc. ` me oarr-cace wnl r:er*Ve wm any work to 1 oe oercr-ied oetween periods of racicgrabmc work, t" e bam- cace w.i oe -amoved. i 3. 1SCCPQS AND PE3ORTS ! a 3<8tcr, of ft oar-xaoe will oe orawn and ail survey readings -eccrcea. a so to oe sncwn on tnis sketch will be approximate ooat.crs of -aciatic" war->.rg s.gns and blinker lights. 3ncr to oorrcieticr cf eacn day's radicgrabnic work. fe Daily ' 3ac.ogracrx _og wi, oe i-ade out. ISee Section M Tms og wll oe s crec oy f a Supervising engineer and the, Contractor oerharmrg ;oe acrx. ~'-e Caily Radiographic Log along win ne 3a--ioace Ciagrarn wii oe distributed daily by t.ne Ccrsfucncn Sng reer as'oilcws. Cn.e ': cooy tc tne F:eid Suoerirtendent's fi'e. One '' ooov tc f e Concact Sngmeer One 11 cooy tc toe Safety Oeoartrrent One '! cooy tc tne Plant Radiation Protection Officer i n tne event o` any -nysual ircident or activity in any way raiateo | to tne radiograomc war* ov ne Contractor oefor-nirg t.na -aox- graoric wont, any P'ant Personnel or Construction Personnel, tne Construction Supervisor, and tne Plant Radiation rotectich Qf'icer or -is designate will be notified immediately. The Con struction Supervisor will immediately 'Otify the" c:eld P-o>ec: Manager or nis Assistant. Any incident will de.detailed 'uiiy m tne Daily Radiograpnic tog. i Any fme the radiation level reacnes or exceeds 2.0 WR/hr. a: tne perimeter of tne oarncaae. tn# Contractor s employees performing the worx will enter on tne Radiographic Daily Log tne total time of such exposure. H. FOLLOW-UP During portal Construction working hours, a continuous oatrol | by tne Construction Supervisor or nis designate wni De maintained outside the oarncade. After working hcurs [this patrol wiil be made periodically o-rmg tne -aoiographing. ; DUP 0912098 DU 029629 Secticn D Par: 13 3 age 5 of 5 EXHIBIT I "'ie .-aoiation aose rare `ron an unsmelded radioactive source deoersds cn the tyoe ard strength of tne source and on the distance from the source. The restricted area requiring a barricade around its Derimeter is arv point wnere tne dose rate will be greater than 3.0 MR/hr. Since me dose rate s inversely orooortioned to the square of the distance then R .do)2 Ro id)2 '/.here RO * the aose'ate at distance do R the dose rate at distance 0 rhe oroducr of Rodo2 s constant for any given source and gives the ccse r;te at un t distance, '"he Rodo2 .'MR/hr. per curie at 1 foot) fcr tne mere common sources are as follows: SOURCE Rodo1 (MR/Hr. etr curie at 1 foot! Radium 226 9.040 Cobalt 60 14.080 Casium 137 inaium 192 3.440 5l ,920 "herefore the overall basic formula for a particular source would be R Rodo2 X C wnere R dose rate d2 d distance in feet c Number of curies in source Rodo2 Constant for source Therefore distance to oarricade for a particular source is d- / Rodo2 X C R EXAMPLE At whet distance is the dose rate from a 1 curie iridium 192 source equal to 5 MR/hr? Rodo2 - 5,910 C 1 curie R - 5 MR/hr. R Rodo2 x C or d / Rodo2 X C d2 R DU? 0912099 d * / 5.910 XI* / 1,182 * 34.4 feet tJ-71 DU 029630 Section D Part `4 Pag# 1 of 2 TRANSPORTING PERSONNEL, MATERIAL. AND EQUIPMENT Tbs following practices are to be enforced: A. TRANSPORTING PERSONNEL AND MA TERIAL 1. If it is necessary for employees to rid# in the back of a loaded vehicle. Contractor's Superintendents will give aporoval ana assume responsibility for their safety. Personal inspection of the oaced vehicle, to aeterm.ine tne possibility of load's roiling or shifting, is reouired and may be delegated to the foreman. 2. 't employees must ride in tne back of a dump truck, tne bad must oe secured to tn# frame of th# truck. Running boards may not d# ridden. 3. Employees must be seated, with arms and legs within the conf nes of tne truck. Venicles regularly used to transporting per sonnel must be eauipped with seats and e safe means of mounting pr dismounting from beds. Employees may mount or dismount vehicles only when fully stopped. 4. Power equipment "personnel platforms" must have access steps, hand rails ichain), and a secureabla gata. ! 5. Personnel are to vacate all vehicias being loaded bv a crane, backnoe, shoval. etc. Exceptions to tms.wiil be made by the Field Suoerinttndent or higher authority.; 6. Loads extending beyond the oed of a truck or wagon are to be flagged or marked at night with red lanterns or clearance lights. Loads are to be secured to prevent any mbvement. 7. Only three (3) people may ride in the! cab of a truck. Seat belts must be used. 3. Drivers art responsible for their vehicle and oassengers. Drivers must be familiar with and comply with state and project traffic regulations. 8. EQUIPMENT REQUIREMENTS 1. All vehicles used off Plant will be equipped in accordance with Engineering Standard S9G. (a) A non-glare rear view mirror. (b) Left-hand outside rear view mirror. \ (c) Seat baits to accommodate all passengers. (d) Turn signals j (a) In the absence of built-in flashers, flares must be provided for emergency jse. Flares should be placed 300' behind and 100' in front of disabled vehicias: DUP 0912100 12-71 DU 029631 Section 0 33rt '4 page 2 of 2 9' -ack = ..gnts, ,f ,sed at mgnt. '> Snow <*" vnerf3' iViSi0'1 a03TM.d) ; Ail eoL.o-en'ann 'a * con*'t,on* "arrant. 9 'and 28v,c reauireo by State Law our 0912101 '2 71 DU 029632 Section 0 3ar: '5 Page 1 of i PARKING LOT SAFETY Parking lots are orovided for tne convenience of a-nolovees. ~~e `oilowing rules of conduct are recommended to minimize inconvenience m tneir _se. Varying Plant conditions and locations wtll 'equire different layouts. Standard C7R should be used as a basic pattern. A. PEDESTRIANS '. Parking tot problems are generally the result of a breacr of rules and regulations and not the physical avout of me lot. Therefore pedestrians should use designated walkways. 2. Always waik - NEVER RUN. 3. Keeo alert `or moving venicles at ail times. 4. Load or unload venicle only in DESIGNATED areas. a. DRIVERS 1. Always antar and leave the oarking lot along prescribed routes. 2. Follow posted speed limits and oe' aiert for pedestrians - pedestrams have the right of way. 3. Pick uo passengers only at designated points. 4. Be courteous. Avoid cutting in front of vemcies and causing loose gravel or shell to fly. 5. Always look before you back your vehicle. 6. Clear windows and tail lights of obstruction oefore.using vehicle. C. LIABILITY I.Du Pont will not accept responsibility for irjury, property demage, theft, or any other loss incurred in oarking lots. DUP 09121C2 4.70 DtJ 029633 Section D =art IS Page 1 of 3 WORK PERMITS AND FLAME PERMITS POLICY | Th# ooiectives of this procedure are to safeguard personnel: I. in areas wnere ooerating equipment -nay contain Hazardous materials. II. Where construction worx creates a hazard for Ooerating oersornel. III. Where activity must be coordinated and/or controlled because of tne complexity of either ooeratton. IV. in radiation areas. V. Curing tne oer'crmance of any work where ooerating condi tions require special safety precautions or fire prevention measures unfamiliar to construction personnel. A. TIME A,VO SCOPE CP APPLSCA TION 1. This procedure will be olaced in effect upon mutual agreement between the Construction Engineer and the ^Operating Super visor of tne area, "he date selected should anticipate the actual necessity of construction personnel having to:ootmin work per mits because of one of the five objectives above. 2. Areas wnere the orocedure aoplies will aiso be determined ,ointiy Dv tne Construction Engineer and tne`Ooerating Super visor of the area. These areas must be clearly defined. 8. WORK PERMITS I.The work permit Isee Section N) is to be`initiated by the Construction Engineer in charge of the work and must be* approved by the Ooerating Supervisor or hilt delegate in tne Building or area m wnich tne worx is to be performed. 2. The Construction Engineer will fill out the worx permit form down througn 'Description of Work". Sufficient detail should be given n the description to aefine the scoot of the work and the most hazardous ohases. The remainder of tne permit will be `illed out and signed bv the Operating`Supervisor or his delegate. The Construction Engineer will then sign the permit at final authorization to begin work. 3. Sufficient copies of tne work oermit form are to be properly comoieteO ana s.gnea so that one cooy may oe retained by the1 DUP 0912103 1 2*73 DtS 029634 Section D Part '6 Page 2 of 3 Operating Supervisor. one oy re Construction Engineer, ana one oostea m me area. 4, The Construction Engineer is to retain nis exoired permits until ail work is comoteted in the 'oermit" area. 5. The wo'k perm-t form provides a space for the Operating Super visor to note any soecial precautions necessary before or during me work. :t will oe tne joint 'esoonsibility of the Construction Engineer and the supervision of the craft !sl involved to include tnese snecal safety precautions in daily instructions to ail emcovees rvoived m the work before tne work begins. 6. In tne event t~at certain tests or cnecks for contamination or other nealth hazards art necessary, the Technical Section of the Ooerating Department will provide such service, or adequate parallel arrangements are to be made. 7, All crafts must check out their work area prior' to starting and satisfy t.nemseives mat all precautionary measures nave Dsen taken. C. PROCSSS ANG PIPING 1. No construction mecnanic may ooen any process or service pipe line or piece of eouipment until the line or equipment has seen cleared by tne Operating Supervisor of the building or area in volved. Clearance by Operating Supervision includes decontam ination of the systems. The first joint in the line or equipment will be opened by Ooerating personnel to demonstrate com pletion of this phase of work. i 2. In clearing work for construction, the Operating Department will tag and lock all valves and switches concerned;in accordance with their procedure for locking and tagging, after which Con struction personnel will attach their tags and locks, in accor dance with the Construction Oanger Tag Procedure. When the work is completed. Construction locks and tags will be removed, after wnich the Ooerating Department may remova their locks and tags. D. POWER-DRIVEN EQUIPMENT j 1. On dismantling or shutdown of electrically-operated eouipment, the Ooerating Department will ooen switenes. After Construction DUP 0912104 210 DU 029635 Sect;or D 16 Page 3 of 3 ~as ascertained mat fuses or "eating elements are removed and -as placed its Iccks and tags, tne effectiveness of the lock-out snouid oe checked bv attempting to start the equiomnt. A t"orougn check is required to ascertain mat all interlocks or dual :eeds are de-energized. 2. On work involving equioment driven by steam or compressed air, two valves oetween the Dressur sources and the equioment --ust oe closed, 'ocked. and tagged, or the lines diseonnecteo by the Operating Department before work is begun. FLAMS a 5PM/75 '. The Construction Engineer must ascertain whether there are any -estrictionscrnazarcs involved snouid welding/burning, cutting, or any otner "jt or soark-Droducmg operation be necessary. Smoking and maten carrying should also be checked. . 2. 'f certain fire orevention equioment or measures, such asextin- Guisners. air samoles. or water hose, are required, these shall be -oteO by the Operating Supervisor on the bottom portion of the work oermit under "flame permit". j 3. If creeks are nc***ary for txolosive air mixtures, they should be mace oy the Tecnmcal Section of the Ooerating Deoartment or a ouali'ied service agency. T^e Construction Safety 0*fice should be contacted for advice on special information such as toxicity and flammability. PA DIA 71 ON CLSAPANCE 1. Construction personnel may not work in or enter any posted radioactive are* without the prior approval of tbe Field Project Menager. 2. The Construction Engineer is to ascertain if there is any radio- , active source within his work area. i 3. In the event Construction personnel are to perform work on any equipment or in areas containing radioactive sources, the Ooer ating Department will remove or snieid the source to reduce radiation to background level, remove or cover, the radiation signs, monitor the area, and sign the radiation portion of the work permit before Construction personnel eiiter the area. 4. Brown Book. Section G. Part 8 outlines procedure to be followed for setting uo ano controlling radioactive sources. : 3912105 '2*70 Section D Part' 17 Page 1 of 3 ANGER TAG, LOCK AND TRY PROCEDURE OUCY Danger tags and locks snail be used only to prohibit operition of a jaive, switch or piece cf eouiornent when injury or property damage could result from the operation. Mo work is to be done oh any ooerable equioment until operation of same is prevented by use of this procedure. A. GENERAL I ' Only the stanoara Construction Division danger tag will be used. 2. All tags will be dated, signed, oayroil number snown, and attached securely. j 3. Tags are never to be re-used, but destroyed immediately on -emoval. Mo alterations art permitted. A. Mo device snail be ooerated with tag or lock attached regardlasa of circumstances. 5. Mo person shall remove another's tag or lock unless the owner s off the site, then the Fieid Superintendent may remove the tag or authorize^ts removal. 6. it is Division engineer's and Contractor Supervision's resoon- sibility that no work is oerformed beyond the protection of ocks and tags installed. 7. Locks and tags are not a substitute for Industrial Department's -esponsibility (or breaking flanges, placing blanks, 'draining and otherwise dtcontaminating equipment or systems. I 3. Electricians will place "multi-lock" devices if other crafts are involved in the shutdown. 9. Lines containing acid, volatile liquids, high pressure steam, and all electrical servicaa require LOCK as well as tag. 10. Tags required beyond one shift must be replaced bv the oncom ing shift or ov the Contractor's Superintendent* or Division Engineer if no work >s scneduied and tne systam remains shut down. In no case will tags be permitted to remain for more than 30 days. 11. On complex lockouts where many mechanics are involved, the Contractor's Superintendent* and Division Engineer, may, with tne approval of Proiect Management, jointly Dlace tags and loots in behalf of all involved; unlocking must also be cone jointly. *G* and aeoftv tM >* aaen ef<t n-'av o* d*tifntr0 cv tna Contractor i Suoanntinoant Protect Martaf* to act n :n-cao#c>ty DUP 0912106 '2-71 DU 029637 Section 0 Part 17 Page 2 of 3 3. CONSTRUCTION EQUIPMENT OR PACILITIES ' Siectricailv Ooeratea Systems 'a) Electrician coens switcri, pulls fuses, ptacies lock and tag, then tries to operate eauiDment. ip) Other mechanics place tags on electrician's lockout device. !c) Uoon comoietion of work, mechanics remove their tags. >a) ""he electrician .s tie ast to remove his lock and tag:ano after assuring that everyone is clear, ne will re-energize the system. 2. Other Systems j ia) Aoproonate ce'son de-energizes. tags, locks, and "tries" the system. 'PI Mechanics oer'ormmg work, o'ace their tags. 'c) Mechanics 'amove tags as work is completed and system is re-energized. C. OPERA TING PA OIL I TIES A NO EQUIPMENT 1. Electrically Operated Systems (a) Plant electrician de-energizes system, demonstrating ac curacy to Construction electrician. b) Construction electrician ascertains that fuses have been removed: tags, locks, and tries the system. c) Other mechanics place tags. !d) Uoon completion of work, Construction electrician is last to remove nis 'ock and tag. (el Plant electrician clears system and re-energizes. 2. Other Systems ; (a) Plant operator de-energizes system and placet locks and tags. (b) Plant mechanics make first break of flanges, place blanks, and demonstrate that system is empty and decontaminated. (c) Construction coordinator I Oivision Engineer or aoprooriate Contractor's personnel) verifies that system is de-energized and places his tag and lock. I (d) Other mechanics place tags, oerform work, and remove tags wnen comoiets. j (e) Construction coordinator assures that system is clear, then removes lock ana tag. \ ' (f) Plant operator re-energizes system. DU* 0912107 5 71 DU 029638 Section D Part 1 7 Page 3 cf 3 0. SHOP EQUIPMENT '.The qualified operator of Construction Shop equioment may ock out his equipment to change tools, chucks, tlaces, and perform similar tasks. 2. A power disconnect switch must 5e provided for this purpose at or near the equipment, unless the aquipment can ae unplugged. 3. Pushbutton or butterfly controls mey not be used for ourposee of lockout. 4. A lock without tag may be used tor this ourooseJ 5. The aoove does not apoly to any maintenance or reoair wont that is done by other than the authorized oeerator. 5. LOCKS , t. Only individually keyed locks will be used: the key will remain in possession of the person placing the locks. 2. A master serie* of locks to be used specificelly for lockout ~iay be provided to each craft tnet requires them. Master keys for tne craft will remain in the Doswssion of tne Contractor's Super intendent: grand master keys will remain in the possesion of tna Plaid Superintendent and/or project management, ?. HARMING Any person who operates a valve switch or device to which 'Danger" tags are attached or nmova a tag without'authorizaticn will be subject to immediate dismissal. DUP 0912108 *.2-71 I i i | DU 029639 Section D Part '8 age 1 of i WORK ON OR NEAR ENERGIZED ELECTRICAL SERVICES This procedure estaoiis.nes me ^inimun requirements when work Is to be performed wnicn fails :n the following categories: A, WORKING ELECTRICAL SERVICES WHICH ARE ENERGIZED iHOTWORKI 3. WORKING NITiN CLOSE PROXIMITY OR `ENERGIZED EL ECTR/CALS YS TEMS C. L'SE OF SWITCH 'HO Ti STICKS A. "HOT WORK" OEs!NEO The term "sot worn" is defined as: Anv work in jwhich any ex posed lumnsuiattd) part of any energized circuit must se touched with hands and/or toois or equipment. ; Generelly, no work ;s to be performed on any electrical facility which would fall in the category of "hot work", regardless of me voltage involved. There may be isolated instances, however, wnen because of Operating Plant considerations and requirements, it -nay be proposed or required by tnem that certain items, of "hot work" be performed. Before work of this nature is begun, the following steps must pe taxen oy Construction Supervision, unconditionally: 1. Work on Energized Circuits (a) The Division Engineer in cnarge of the affected area is to review and Question the actual necessity of the proposed "hot work" with the responsible Operating Supervision. If electrical service mterruotion is not possible and tne . electrical work must be performed "hot", tne Division Engineer will advise Protect Management. j (b) If the work is still deemed necessary following a thorough review by the Pield Project Manager, a specific pre-plan will be develooed tomtly by the Division Engineer and Electrical Contractors Superintendent covering all aspects of the proposed worn. Preparation of the plan snould include review of the proposed worn at the work site, thorough analysis of the specific hazards involved, .determination of tne types of protection (btanxets. line host, micarta, etc.), and establishment of personal protective equipment necessary. UP 0912109 12-71 DU 029640 Section 0 3art 18 3age 2 of 4 c) The pre-olan wit) be reviewed and aoproved by the Safety Supervisor. Field Superintendent, and Field Proiect Manager or Assistant. Prior to the Beginning of work, the PPM or AFPM will obtain tne aoproval of his Construction Manager and agreement to the pian Oy tne Operating Department. d) All supervision and~fhechanics in the Electrical Department wno are involved in tne work will be thoroughly instructed n each step of tne pre-plan to avoid the slightest; mis understanding and to insure the safe completion of the work. This is tne responsibility of the Electrical Contractor's Superintendent. 2. Exceptions -- (Items falling under "hot work" definition but excepted from "hot worx" reauirements) ( a) Testing -- (440 voits maximum! -- The usa of standard test ing instruments (approved by the Electrical Contractor's Superintendent) on energized circuits to determine voitage, amperage, wattage, etc. All oersons engaged in 'such activities will wear di-electric gloves of proper voltage rating, safety glasses, and long-sieeved shirts. Furthermore, no ringe, watcnee, kay cnm, metallic hata. or othar con ductive material* will be worn, used, or carried. :b) Gang Operated Switches - -Opening and closing of, such switches) (c) Miscellaneous - Work on welding circuits not exceeding 100 volts DC or 80 volts AC, automotive ignition circuits, wet celt batteries, instruments operated by ary ceil batteries such as axplosimatars, flashlights, ate. 3. WORK IN CLOSE PROXIMITY OF ENERGIZED ELECTRICAL SYSTEMS f ua to tha natura of electrical work, it somatimaa becomes necasaary to work within closa proximity of energizad electrical systems. For the purpose of this procedure, close proximity is defined is: Any work which must be performed within fiye '51 feet ofen uninsuleted energized electncel system; work performed over such systems, regardless of distance, where tools or materials could be dropped and cause short circuits; or work which involves handling of long material wnich could come into contact with such systems. DV* 9l2Uo `.2-71 Section D Part 18 ?3ge 3 of 4 Examples of this type work would include electrical 'acks, sub stations, switcn gear, ugh lines, etc. Any work that meets the definition of close' oroximity. as defined aoove, will 'eauire the following preliminary steos: !a) The Division Engineer will write a "dose oroximity" job plan after consulting with the Electrical Contractor's Suoenntenoent as to the method and safety precautions -ecessary to accomplish tne work. (bl After the olan has been aooroved by the signature of the e:eld Suoerinttnaent, Division Engineer, and Safety Suoervisor, the PPM or A PPM will obtain approval from nis Construction Manager for work to start, ic) The PPM's signature will authorize the Division Engineer and Electncai Contractor's Superintendent to proceed. Id) The Electrical Contractor's Superintendent, after thor- ougniy reviewing the written plan of work, the hazards in volved, and giving adeauete STA to the Foreman. will give a cooy of the plan to the Foreman. This will be the Foremen's approval to start tne work, la) All craftsmen mvoived must be instructed ; in all details of the joe plan described above. j 2. Plans will include a scnedule showing the length of jtime required to complete the work, out in no case should permission extend for a period longer tnan one 11) week. 3. Since close proximity work, as defined by this orocadure. requires the Construction Manager's approval,; tne "close proximity" job olen should be written at least five i5l days prior to the start of worx. C. SWTCH (HOT) STICKS 1. General -- !a> Only fiberglass switch sticks are aceaotable. (b) Switch sticks are to be stored m smooth, interior type storage canmsters. Cannister* are to be water tignt, or otherwise protected from the weather. (cl Fibergiav sticks snoutd be tested every five (5) veers. (d) Generally, sticxs are not to be used during rain, heavy fog, or snow. Should the need arise, a special protectant snoutd be applied to the sticks to break up the moisture continuity (Ex: Dow Corning grease No. DC4 or DC5). DUP 0912111 12-71 DU 029642 Section 0 5art ',8 3age 4 of 4 . Use - ia) Before jse, "soect `or contamination. Remove con tamination with Tr ciene* or equivalent.) ;Wipe tne stick witn a cry cioth. | ,0) Use of dielectric gioves is optional, depending upon the experience ana ;uagment of the user. Minimum lengths of `ioerglass sticxs are: System Vpitage Minimum Stick Length j0 to 5 <V 5 to 15 <V 15 to 45 <V 45 KV ,,P ; 6' `3* i 10' ` 12' Soecification `or 'uooer protective is as follows: ; ASTM i ANSI nsulatmg gloves Matting insulating aianxets nsulatmg rtooos nsulatmg L.re wose nsulatmg Sieeves D'20-63 O'78-24 01048-59 01049-59 01050-59 D'051-59 .6.5-'964 J6-7-51962 J6.4-R1962 J6.2-R 1962 -6.1 -R 1 962 .6.5-1962 DUP 0912112 J-71 DU 029643 aart 19 Pag# 1 of 3 PRESSURE VESSEL TESTING A. GENERAL 1. Pressure vessels. for ourposes of this procedure, vuill include botn TC and oer"-anent equipment installations. 2. Testing falls m categories of hydrostatic ahd pneumatic. :N NO CASE WILL THE FIELD UNDERTAKE STRUCTURAL 'SSTING. ALL "ESTS WILL 3E PERFORMED ONLY TO PROVE "HE 'NTEuRITY OF A SYSTEM FOR LEAKS. 3. Additional information may be found in Engineering Spec. SP1B. 4. Definitions isee SPIB `or details! ;a) CDerating (working pressure) refers to the maximum pressure to 0e developed in the system during operation. This is determined Dy sucn things as pump snutoff pressure, relief valves, rupture discs, etc. ! (b) Design pressure refers to tn design limitations of the $Cctfication SP-U or P cod*). This m*y o considerably higher than oo#rating prtmir*. ic) Maximum allowable test pressure should not exceed 150% of design pressure. B. TC INSTALLA TIQNS 1. Air Receivers (a) Receivers on all portable and stationary .compressors will receive hydrostatic tests to 150% of destlgn pressure prior to being pieced in service. i (bl Test will be performed by the vendor, or, by Construction if site-fabricated. (c) Subsequent tests will be at the discretion of the Field Project Manager. 2. Relief Valves (a) Velvet will be calibrated and tested prior to installation and annually thereafter. (b) The Pipe or instrument Department will be responsible for scheduling of tests and maintaining records. ovp 0912112 5.7 t DU 029644 Section 0 3art 19 3age 2 of 3 ;c) Relief valves must oe set to ooerate at the oressu'e whicn s stamped on tnem. >.d) Relief valves must oe sized so that their'elieving capacity permits no more than a 10% rise aoove the system opera ting pressure. Consult with Cesign Division for saecific cetaiis. C. PERMANENT INSTALLATIONS 1. Vessels 'a) Inspection and testing 'S generally performed at the vendor's shoo and witnessed Dy the Inspection Section. A copy of their report is sent to the field site. 'bl F:eid tests snouid oe restricted to design: information and pressures previously determined and certifies oy tne vendor and/or ASME codes. I 2. Piping Systems ; !a) Incremental tests may be performed hydrostatically by shoo doing the fabrication. b) Sy*tm c*t* may o oarformed *ydrostaticjiily or pneu matically afttr an entir system is installed. 0. HYDROSTATIC TESTS '.These tests may oe performed to twice the; design pressure !not to exceed maximum anowaole test oressurei .vim.out prior approval. 2. Tests wnlch will exceed twice the design pressure reauire approval from the Division Safety Office or Construction Manager. E. ""PNEUMA TIC TESTS PERMISSION FROM 'rHS DIVISION SAFETvj OF = -C= AND' OR CONSTRUCTION MANAGER IS REQU. RED 30R ALL PNEUMATIC TESTS CONDUCTED ABOVE THE OPERATING PRESSURE OF THE SYSTEM. 1. Procedure (a) Use th* 'orm croviced m Section N of me 3,-own 3eo<" at the site level. ~he engineer snouid come e:e :n s h its entirety and submit ,t to the site safety office. After DUP 0912114 DU 029645 :Pa rt 19 ?age 3 of 3 'eview, a teletype snould be Dreoared including all infor mation ana oe signed by tne submitting engineer. b) The reauest snould also include; *) A/nether svstem is a new or revised; installation 2) Whether equipment u included 3) The 'esutts of any prior tests, -f equipment s nciuceo >veraor's snap or tocai sue.) 4) 3'0;ect -umber cl Cn new systems, the pipe specification sriguld oe tne Standard engineering Soecific Use Specification iSPU series) rather than project specifications or! "P" codes. If tne 5PU specification is not availaole. the maximum operating pressure and maximum allowaoie test pressure must oe given >n tne request. d) On existing systems wmch have been altered! the allowsole test pressure wnl generally be lower -than <vnen originally designed; therefore, tne field must contact tne Design Division to ascertain the rating for1 the 'avised system. DUP 0912115 5-tl DU 029646 Section D Pan 33 Page i of i OPENINGS - FLOOR. WALL, AND ROOF EDGE Protection is required to prevent personnel or material from falling tnrougn floor ooening*. watl ooenings, or from roof edgas. stairways, elevator snafts. and tn* like. The protection may be guardrails, hole covers, or a combination of tne two. A. FLOOR OPENINGS - snail be protected in one of|the following ways: 1. Rigid guardrail and midraii of 2" x 4" lumber, 2" x 2" x 3/B" angle, or ivj" pipe, supported oy posts on 3 ft. canters with toeboard at least 4" nign. 2. Cable guardrail and midraii of Vi" cable with toebcards. 3. Hole cover shall conform to the following: (a) Minimum of 3/4" plywood if one dimension is 18" or less. (b) Two-inch material if both dimensions 'exceed 18": (c) Secured to prevent displacement (d) Clearly marked with "Wole Cover" sign. 3. WALL OPENINGS - snail be protected as outlined in A above, if the oottom of the opening is less then 3 feet from the working surface. C. ROOF AND ELEVATED FLOOR EDGES - snail be protected in one of the following ways: 1. Perimeter guardrail, as described in A above. 2. Temporary, non-rigid barricade sat back from 'edge at least 6 feat. Section D Part 34 Page 1 of 1 EXCAVATION AND CONCRETE BREAKING A. SCOPE `.This proceour* applies to all excavations in the immediate vicimrv of existing underground services, Where there is the possibility of contact with energized lines because their exact location nas not been determined. I 2. This procedure also aoolies when breaking doncrett floors cr wails in the immediate vicinity of service lines.' 3. EXCAVATION WORK 1. Prior to excavation as outlined, the Construction Engineer ;s responsible for raving tre line and grade of the proposed exca vation cnecxed with all maps of underground .facilities to deter mine the type and location of underground interference. 2. The Construction Engineer will have the location and depth of these lines marked by stakes, indicating itype of service. 3. After all underground services have been cneekad and marxea, the Construction Engineer will isue e written permit to the foremen suoervuing tne worn, retaining one (1) copy. C. CONCRETE BREAKING \ 1. Prior to cnipping, drilling, or removing concrete from floors or other locations wnere service lines may be embedded, the Construction Engineer will check ell mepe end prints for the location of existing lino. 2. The locetioh end depth of such lines will be marked for the guidance of the craft performing the work. 3. The Construction Engineer will Issue a written permit to the foreman supervising tne work, retaining one 11 i copy. 4. Proper liaison with affected operating departments must be established prior to start of work. D. GENERAL It will bt the Construction Engineer's responsibility to determine whether or not electrical lines can be de-energizd during the ex cavating or concrete breaking worx. \ If not, the following must be included as specific instructions in the permit: 1. Grounding of tools 2. Insulating operator DUP 0912117 3. Hand excavation to uncover interferences. 12-71 DU 029648 Section D Part 20 Page 1 of 1 LADDERS AND STAGES CONTROL AND INSPECTION A. CONTROL OR LADDERS ! Information for the safe use of 'adden may be found in the "Blue Book". From an administrative standpoint. the following controls are requirec: ! 1. Straight and extension ladders require a !6-foot length of ',i" rope (rnanila or synthetic fiber! soliced to the top rung. 2. Stra'ght and extension ladders require non-skid safety feet. 3. Wooaen ladders should be treated with a 'wood preservative at regular intervals tat least annually) to prevent weathering -- DO NOT PAINT. ! 4. Purchase and use only Company-approved 'adders. See engi neering Standard S3C. Wooden, aluminum, or `iber giass ladders are acceotable, depending upon application, but must meet specifications set fortn in the above Standard. B. INSPECTION OF LADDERS AND STAGES j A periodic inspection of ladders and stages' is to oe cerforrred Dy the aporooriate craft. Records of the [ insoections will be maintained. Each 'adder and stage will be marked with :ne date wnen the inspection exoires. DUP 0912118 9-71 DU 029649 Section 0 =art 21 Page ' of ' NEW EQUIPMENT PRECAUTIONS Tn* worcs 'New Eauionent", as used in this procedure, apply to f'e >n/riai arrival of ail :/pes of toois ana equipment on tne Con struction site. I \o aquioment is to oe 'ecewed and aiaced in use until it nas Oeen ."orougnly .nsoected and tne necessary guaras; installed to ensure safe ooeration T'-e craft or department receiving the equiomant will oe 'esoonsinie `or complying witn this requirement >N NO EVENT s any oiece of equipment to oe o^ced >, ,,sa oecajsa : >s ".rgentiy reeaefl" _r:il it "as oeen thoroughly .rspectea ana the oroper guards installed. DUt 09^1119 a 71 Section 3 Part 22 sage ? of ' VENOOR'S TRUCKS - LOADING AND UNLOADING -jading and unloading of vendor's trucxs must oe done either entirely Jv me venoor's employee* or entirely oy Construction personnel. Construction personnel should not attempt to unload any vendor's f-cx -ntn the vendor's employee ras opened and secured the true* coons or tail gates. i ` it s the vendor's responsibility to load or unload, Construction personnel snouid remain ciear so as not to oe exoosed to injury, ;n t~e event of an incident, if it is Construction's responsibility to oad or -nioad, tne vendor s employees snouid be instructed to remain ciear, ~he deoartment or craft involved wiil be resDonsible 'or carrying put this procedure without deviation. DUP 0912120 DU 029651 33ht 25 3age I cf 2 GRINDERS - PSCESTAL, BENCH AND PORTABLE A jE\s&i. ' Eac* 5--aicvee s 'asoonsiole `or rspection of me grincer ne is _smg to deter^'ra t.r'eot inspection. prooer wheel rcm rating, orocer washers omue'w soaced work rest, and guards. 2 T-e `oi ow r-g t,oes :` ere`e'erce a> Resm.oid orga" -v-'eel construction are listed ooPd) -emforced oi Pesmoid pond o V.treous nnorgar c) bond veer 2. .`meet '3ting ~ust ecaed t.ne --axip'um potential 'pm of .tne gr noer on wmch 1 s mpwnted. ReCuCtior cf air pressure or volume to tne grinder is not an acceptable s-sst t-;e fc' a wheel of -equired rating.) Ail grinding and jutting .vnee'S "ust nave rpm identification affixed by tne manu`ac:.rer A. No special acaoters, aroors, or other improvisations are per-Mted. nor mav more -.nan on# wheel be mounted between a single set of `larges. 5. Perk's washers srau oe used on all vitreous (inorganic) oorced .\nees. T~ese are rot 'equired on Resinoid reinforced wneeis. s3per .vasners must se removed prior to installing Peru's '.vasners. Griromg w-eels nave an affinity for Iwater. wmch can tnrow them out of oalance; therefore a wet!wheel should not be used unless it s designed for mat purpose. ; 6. All aorasive wneen snail be mounted between flanges wnich are at least 1.3 me ciameter of me wheel, rdr exceptions refer to ANSI 37.1 7. On all pcrtaoie too s. me control switch shall be 'distant pressure controlled witnout locx.ng pin. i 3. Wheels snouid oe steed m a cry place with constant temoerature above `reezmg ana protected from pnysical damege whicn couid cause cracxing. 9. Guards must be mstailed and maintained, oer A'jJSl 37.1 and Engineering StancarQ S2V. B. PEDESTAL AND 3S\Ch QRiMOERS 1. A designated craft wu1 perform nitiai inspection and subsequent SUP 0912121 5 71 DU 029652 Section 0 Part 25 Page 2 of 2 'Maintenance of all grinder*. Installation must conform to engineering Standard S2M. Inspections will be made on an established scneoule and records maintained bv thi inspecting craft. 2. The inspecting craft will be responsible for installing all wheels and determining tnat tney are designed for the speed of the grinder. 3. The using craft is responsible for maintaining the proper distance oetween the wor< 'est and tie wneei - 1 '8 inch! The work rest snail remain 90 degrees to tne tangent of the wneei at the point of contact. 4 Grinding is not to be performed on tn# side of the wneei. C. PORTABLE GRINDERS \ 1. Grinders must be inspected arior to initial jse and periodically thereafter. 2. Crafts using portable gnrders will change wheels wneri necessary. Only wheels of rpm rating aoovt that of the grinders are to be used, lit it preferred that all wheels be rated above the maxi mum rpm of the nigheet speed grinder on tne proiect.) i 3. The using craft snail assure that grinders are inspected when -equired. The inspecting craft will maintain a record of .nspections. D. PERSONAL REQUIREMENTS Weiring of gloves will be tn* choice of the individual using the grinder. Generally it is bsst not to use gioves within ;4" of the wheel. Material holders snould be utilized in suen cases.' E. ABRASIVE QlSCS AND CUT-OFF DISCS 1. Grinding is to be performed on the rim face only of abrasive disc. 2. Check cut-off disc for chips - 00 NOT USE IF CHIPPED. 3. Consider fire potential from sparks. 4. For bench applications, anchor material securely by mechanical means - 00 NOT HOLD 8V HAND. | 5. For applications where portable disc is applied to work or work Is hand fed into disc, avoid binding through misalignment. 8. Consider need for respiratory protection or ventilation system. Additional information may oe foj.na n Engineering Standard S2M and ANSI 87.1-1964. 5-7 I DUP 0912122 DU 029653 Sect on D Part 25 Page ' c`2 TANK ENTRY SCOP? ~~i aors 'tar* ' or ; osea vessel" --eans ail oieces of ecuio.neo: An:cn Tust be entered through a rrannoie or other constricted ooen ng. socn as. .aous o cel ~es. :ur.ne:S. confined passageways. arc o.ts. f a so ;~ci-ces arv area m wnicn air movement is not oossioie or A-ere -aspiration -- av os a-caogered Ov oxygen ceficiencv, ` re, ; oca ixO'Csion. or came. ; wr: mow s?00 PsVfEvrs. j :'.or to s-tsr rg a-v tarn, a oermt mustj be orccerv exec-tea tov fe Cu-tractO's 3uot. or Division Engineer o-t'iri-g speckle 'sco.rementsras srowa on samoie m Section N anc arc ed beic a 2. D scon-ect o' p'an< off .or otherwise -seder "operatAe) 3-3 ock anc tag o^t all pipelines, electrical lines, agitators a-a a~y other services eading to a tank before entering. 3 Review the tanx ana >ti oreviou* eontsnts to ascertain tnat t'e ecessarv ventnat on. orotective clothing, 'asoi'atory eau.oment, emergency stancoy equipment, and fire prevention creeaut.crs -ave oeen soecified arc orovided. * 'he Construct.on Safety Supervisor shall bejconsuted .v^ere any puesnon as to adequacy of protective measures exists, or Anere toxicity and explosive information is required. 4. A means of ouicx. safe tank entry and ejifit shall oe" avai'acie and in oiace a: all times during tank occupancy. 5. All persons ertemg a tank shall .vear safety oeits ccntmousiy . from tank entrance to tank exit. Th# safety oeit* snail oe attacreo to a lifeline racing out of the tank exit. 6. A standby man, properly instructed in emergency orocedures. snail be oosted at the tank entrance at all tines that someone * inside. (The standby snouid oe of greater size and strength tra.n tne man entering tne tank.) ! 7. If lighting and oower -equirements cannot'be met by the -se of battery lights and pneumatic eauiDmerit. reduced /oitage !12 volts or essl must Oe used to minimize electrocution nazaro. 'W^n 4 6 'HtfCTtfl to or*vAt 'imovtl of I ""in auioo^d wrn i Iftftty t*U. * moutdtr tyb* ***ty "wttu b# uWO. 'yp* Up 0922123 tj ? DU 029654 Section 0 Part 26 Page 2 of 2 Higher voltages may Oe used only in commotion with the Rucker Safety Sentry described m Engg. Std. E 1,2P, Fig. 4. Burning should be *eDt to a minimum and then done only with cylinders outside and hose connections checked for 'eakage orior to tank entry. The possibility of flammable or ejtoiosive materials' being absorbed m the shell material must atso be considered prior to burning or welding. , DUP 0912124 S 7! DU 029655 Section 0 part 27 Page 1 of 1 SCRAP RECEPTACLES - TYPE, LOCATION, AND USE SCOPE T'ms c-ocedure outlines type, location, and' -se of containers for trasn, scrap rretai. and similar materials. ' A TYPE 1. All receptacles snail be constructed of metal or other suitable riorf:ammaoie materials. ! 2. Paper or oasteooard cartons, wooden boxes or crates, ana similar type containers srail *ot be used for collection of comoustible trash. i 3. Receotacies intenoed as a receotacle for wasteland rags saturated witn oil. grease, turpentine, orotner flammaoles sub|#ct to soon- taneous igntion, shallbe of tr.e self-closing !lid type approved for tms purpose. i 8. LOCATION i 1. P'anning must include tne location of receptacles at field work sites. Consider potential points of trasn accumulations: change rooms, cup dispensers, etc. 2. Receotacies > oca tec inside buildings shall be' <eot at least 18 inches away from combustible wails and partitions. 3. Receptacles, located outside of buildings, for combustible trash srail be placed at least IS feet from the building or comoustioie materials. C. USE 1. Employees shall be instructed to use trasn barrels for the disposal at paper, lunch remnants, and ail small scrap1 of a comoustible nature. 'I. Cigarette and cigar butts, matches, etc., should never be thrown in trash receptacles. Ash trays should never oe emptied in waste baskets or otner comoustible trash receptacles.! 3, Glass (broken, empty jars, etc.), scrap metal, and similar material should never be placed In trash containers. D. IDENTIFICATION ; All receptacles used for collection of scrap or trash snail be 'aoeied with tneir intended purpose by use of preprinted; stickers. Painting of the entire container is not necessary. ! SUP 0912125 12-71 Section 0 3arr 2S Page ' of 2 SAFETY BELTS - USE AND'INSPECTION A. USB OF SAFETY BELTS 1. Safety belts are i-eauired under the`.following circumstances: (a) On ail stages, floats, or other types of suspended scaffolding !b) On scaffolds with incomoiete decking or nandrails ci On sloping roofs (d! On flat roofs or elevated 'loots within 4 `set of the eoge (e) On ladders near edge of roofs and`|floor ooemngs (ft Other elevated won< which is not, protected agamst `alls. 2. Safety pelts must be worn m the following manner: 'a) "D" ring at wearer's pack i 'to) T'ed to immovable object overhead or to independent life ime on suspended scaffolds ; !cl Maintain a minimum of slack -- ,no more than 3-foot potential fall. (d! Us# proper Knot, either oowlin# or stdopar "iten. I B. INSPECTION OF 3ELTS 1 Quarterly visual inspection by qualified inspector who will sneeK: !a) Stitching ` b) Rivets (c> Sucitle (d) Lanyard (#) Cuts or abrasions (ft Acid damage (g) Burns (h) Dry rot - 2. Visual inspection of general appearance prior to each us# by the wearer. 3. Static or drop load testing is not permitted for safety belts and lanyard*. C. MA IN TENA NCE AND IDENTIFICATION 1. Belts will be identified with month and year of purchase, either by the venaor or the site. DtfP 0912125 Sect.on D Part 28 Page 2 of 2 Records will : e ~air:a.pea so that Pelts are destroyed after 5 /ears, agaraiess of condition, earlier if condition warrants. . .Lanyards -rust oe of >j" nyion or Dacron line no more tnar 3 feet long No metallic lanyards are permitted. DUP 0912127 5-71 Du 029658 Section D sart 29 Pag* of 2 EXPLOSIVE TOOLS (Stud Gum) Regardless of tne matte, type, or size, ail explosive tools can be hazardous, -'owever, thev can be used safeiy and to an advantage provided certain precautions are followed during thair us*. Th following regulations wnl govern tn* use and storage of sucn tools; A. GENERAL PRECAUTIONS 'APPLICABLE TO ALL TYPES CP POWOER-ACTUA TED STUD GUNS) 1. The Contractor's Superintendent of the [craft using tne tool will issue a written permit authorizing tne use of me tool for each specific ;oo. \ 2. The explosive power-actuated tool and ammunition must be keot in a locked box at ail times (other than wnan being useo) to prevent unauthorized use. I 3. Storage of the tool, ammunition and studs'should be controlled to tn* point that only AUTHORIZED, TRAINED* personnel can withdraw them for use. I 4. Manufacturer's recommendations should j be followed ss to inspection, maintenance, replacement parts and ammunition. 5. The tools should not be used where the stud is to be driven into surface-naroened steel, cast iron, glazed brick or tile, marble, granite, live rocx or similar brittle materials. 6. Tools must not be used in any location where explosives, flammable gases, vapors or dusts are present. 7. Existing and applicable local laws governing the usa of explosive tools should be followed. 8. The tool operator and any nearby workers must wear eye protection when the tool is being used. Ear protaction Is avail able and should bt usad whera the position of the work expoca* tn* operator's ears to excessive concussion (Example: Shooting overhead in a tightly enclosed closet or corner with head and gun elevations approximated). The utmost car* must b# axarcised to insure that ammunition studs, nails, etc., are of the proper specification. The toot operator is to be instructed and must be positive tnat the tool is at all times equipped witn the proper ricocnet or spaii guard. DUP 0912128 12-71 DU 029659 Section D Part 29 Bage 2 of 2 3. !GH VELOCITY GUNS !I 1 Omv trie "captive stud" type gun snouid be used. Guns capable of `iring a stud nto free `light at high velocity are pronibited. 2. No stud is to pc driven closer than three inches to the edge of oricK. concrete or masonry surfaces because of their tendency to split or eracx. exception to mis rule may! be made where steel safety smeids are Placed on tre sides of tne surfaces as in the case of concrete curbs to prevent flying spavvls. 3. In case of misfire, the tool should be kept in ope'ating position for one full minute and then placed in a yerticai position muzzled down wnile tre charge is removed. ! 4. "he tool srouid never oe pointed at anyone. <ina of fire, whether up. down or across, must be cleared of personnel. Don't assume the stud can't be shot ell trie way through anything. 5. Studs should never be driven through pre-drilled or pra-ouncred holes in fixtures or material without a special' guard designed for this type operation. 1 C. LOW VELOCITY HIGH INERTIA GUNS 'STUD OR FASTENER VELOCITY NOT TO EXCEED 300 EPS AT 6.5 FEET FROM MUZZLE)" T'^is type gun employs the principle of a powder-actuated captive piston .'hign mass) driving a free stud at low vetocip/. Stud-drwing energy is derived from piston inertia. Onct free of the piston, stud alone ha* insufficient inertia to oroduc# free flight, ricochets, penetration, ate. Thi* type gun is recommenced from both safety and productivity standpoints. Adherance to A above will afford adequate use precautions. 'Manufacture of tvpa in.0 qua to o ustd t*ouio t'tm, qualify ano iican** tin ceiov**i m jtt irainttnanc* of qua I *$ PQ*4r-ActutKl Too* Manu<actufra inititwtt, *nc. 1 coot. DUr 09l2l29 '2-71 DU 029660 Section 0 Part 30 Page 1 of ' ELECTRICAL EQUIPMENT - USE AND INSPECTION A. GENERAL T-e electrical Ceoamnent will ramtain a record of all electrical equioment on :re oroiect. Requisitions for electrical tools ard equiorrent snauic originata with, or be checked by, tne Electr'cal Department cefere purchase* are rrade. This equipment must oe nspected prior to initial field use and must be re-j,nspec:sd oer odicailv as estaoiisned beiow a. nspect'On ! ' 3ortaoie nanc tco s ana eauionent -- Quarterly 2. =errranentlvwir90 aquiomer.t -- Semi-annually 3. Office equ'oment - Annually C. .'NSTALLA riQN OR PREPARATION FOR USE 1. Permanent equipment and electrical service Uoon installation of any electrical power service to any aopantus or cevice, GROUNDING CIRCUITS WILL BE RUN AND PROVED OUT BY VAGNITO - MEGGER READINGS PRIOR TO ENERGIZING THE CIRCuiT WITH POWER. WHET-53 THE PURPOSE FOR ENERGIZING iS FOR TEMPORARY TEST OR PERMANENT RUN-IN. This orovides orotection PRIOR to intentional or accidental energizingof ANY electric service. 2. Portable tools and extension cords (a) Trigger locks must oe removed prior to use. (b) Proper 3-wtre cord and cord cap must De affixed. " (cl Initial inspection for ground integrity and proper DOlarity performed. OU? 0912130 S-71 DU 029661 Section 0 art 31 Page 1 of 1 CHAIN FALLS AND MECHANICAL LIFTERS USE AND INSPECTION A. INSPECTION 1. Chain falls and similar davicas will be inspected quarterly Dy a qualified inspector. 2. Cham falls will ba visually inspected for: tal Pull chains (b) Load chains Ic) Load hooks (d) Backets (el Guards (f) Casing (3) General aooeerance lh) Running condition (i> Lubrication use 1. Note the eaoaeity stamoad an cne ceee. This can r*r*ty be exceeded if only one man operates the load cnain. 2. A load mutt never be hooked on the end of thelhook, and all hooks equipped with safety latch. 3. The load chain must not be used in place of a chbk.tr by wrap ping the chain around the load and hooking aoove. 4. When there ia more then one part required in the hook, the parts should be put in a shackle and the snackle on tht nook. 5. Keep all workers clear of possible whipping chains, cablaa, and "lost" loads. DUP 0912131 S'71 DU 029662 Sect:o- 2 =3-: 22 Sage i cf 2 EXCAVATIONS INSPECTION, BARRICADING, SHORING AND SLOPING m'owmg is a sartial cnecx is: :c _se `c -spect.ng excavations fcr safety cc-sicerations. - I supervsicn snou a Keep tn.s .ist ir, -me and meek excavations durmg i-*ir oany routine. Conditions; o' a q-esticnao.e -ature must oe -ster-eo to octn tne =creman of me --en - me exoavat.o.n aro to me P s'c Sjoerirtencent nmeoateiy. 'iSPECTtCn \ 1 Observe oose rocks or d st_roed soo.l an sicis, soces, and near top edges of trere.n. 2. Provide a aeder or stairway within 25 feet of ac.~ .vor< area. 3. Review "umoer aro ocation of foot oridges. 4. Toe of sooil dirt pile should be at least four feet back from edge of excavation. I 5. Alt -nateriats snouid ae pieced as `ar oack f-om edge of excavation as practical. 5. Votoriaed and ~eavv ecuiarrent snouid be routed as 'ar away from edges zf excavations as possible to xeeo cads off sides of excavations. 'Crane Vats" may be required to spread ;oad wnen eou.pment is required near edge for digging, handling pipe, hauling spoil, etc. Bumoer logs snail be installed to limit travel of eouioment near edge of excavation or a signalman will be used. 7. Carefully lower materials .nto an excavation: keep men away from the load, never under the load. i 8. Check changing concitions. such as (1) a crack daveioo.-ng in the walls or at the too. i2) a small slice or siough-off, (3) water seepage. 9. Recognize the effect of n#avy or oersistent ramj or tne affect of blasting on tne excavation. I 10. Check evidence of traffic ,,o and down sloped canxs. .11 Provide sufficient signs and oarricaoes 'or oayiignt and darkness. OUP 0912132 S 71 DU 029663 32 Page 2 of 2 '2. Keep -"ir.mLt-n oractica! -turroer of men in excavation -- aon t overcrowa tie space auowaola for safe worn. SHOPINC AND SLOP'NG ; 1 Banks more fan 4 <eet mgh snail o< shored or slcoed to the argie of 'aocse. ~ms wiil vary with soil conditions, t-e site of the excavation, ana may exceed a 1 to1 1 ratio. "he type of snoring wnl a so ;ary with soil conditions and size of excavations out win generally oe wooden bands, .sing trench ,acks or contmjo.s woocen `name, 3ARPICACSS 1. T y DS j 'a) Warning - ~'-es9 call attention to the `azara but cf*er no onvs.cai protection, therefore snpuid pe at least 4 feet `rom edge. Generally erected with yellow tap# on stands. 'bl Protective -- P-ovide pnysical orotK^ion. Generally mde from solid rail* on oosti set in grbund. 2. Blacement ! ai Shall be erected prior to excavating or immediately thereafter to avoid 'eaving an jndrotactea -azard. ,b) Shall oe -narked with lights at night if they are in walkways or roadways. (c) One barricade will suffice as protection for several small excavations in an area. DUP 0912133 S 71 I DU 029664 I Section D : part 35 Page 1 of 2 BLASTING AND HANOLING OF EXPLOSIVES POLICY - 3lasting shall be conducted under the supervision of the Construction Engineer >n <eepmg witn Ou Pont Standards and gcverrtn'entai regulations. The Ou Pont Blaster's Handbook is a valuable 'eference. A. 3LASTING \ 1. Determine ocation and extent that blasting is necessary. 2. 3e sure tnat the piaster Diaces and detonates the charge in accordance with nis instructions regarding si2*, location, and time of detonation. : 3. Inspect blast area to assure that ail charges fired, and arrange for clearance in case of misfire or partial discharge. 4. Blasting should be done wnen there are a minimum iof personnel m tne ares involved, preferably before or after regular smft. 5. The posting of signalmen, equipped with red flags to warn per sonnel, i$ required. Keep lookout men and others at least 300 away from alatt sit*. 6. Blasters shall be `uily oualified to handle explosives in com pliance with Governmental regulation*. 7. Blasting mats shall always D* used. 3. Soeciaf precautions snail be used when blasting near buildings, overhead lines, or similar facilities suoject to damage; 9. Mobil* radio equipment is not permitted within 1000 feet of blast area unless it is de-energized and locked out. B. STORAGE AND HANDLING 1. Explosives snail be transported in aoprovad magazines or oeginal container. 2. Blasting caps snail not be transported in the same vehicle with explosives. 3. No smoking, carrying matches, or other spark-producing davica is permittad on venicle. ! 4. Vehicles shall ba identified on all four (4) sides with sign "EXPLOSIVES" in red 4" letters on white background. 5. Vehicla must carry a fire extinguish#!- carrying a minimum UL rating of 10 BC. i 6. Explosives shall be accounted for at all times and an inventory and usa record kept. Appropriate authorities must be notified of loss and/or theft of explosives. ' DU? 0912134 12*71 DU 029665 Section 0 Part 35 Page 2 of 2 , i re storage o' exoiosives snail be in a magazine separated from blasting caps and primers, and no smoxing or open:flame will be permitted within 50 feet. DUP 0912135 12-71 X)U 029666 DUP 0912136 DU 029667 Section D Part 39 Page I of 1 LIGHTING OP WORK AREAS A. POLICY Lighting of work areas shall be established to 'conform with the following table 3EFCRE men are assigned. This may be accom plished by permanent ignts, temporary lights, pr a combination thereof. Appropriate supervision should be supplied with an inexpensive portable light meter for use in administering this proceoure. TABLE Area Shoos General Benches Storage Machine Tools Foot Candles in Service ; 30 SO ; io >100 Field General Specific Areas -- include* Operations such as threading, grinding, rigging, etc. Precision Work Stonge 10 30 10 Office General Sketching i 7 125 OUf 0912137 DU 029668 Section 2 Part 40 Page ' of 2 METAL WELDING, CUTTING, BURNING, HEATING, OR MELTING Gases `or Oxv-fuel gas cutting and burning will be restricted to natural gas and/or propane unless specific permission is; granted by the Construction Manager. Metal worxing with such tools as gas or electric torches, blow torcnes. ar.d similar devices using flames are major fire hazards. Sucn work can be dona safely if tne following rules are strictly followed: A. <eeo flame, soarks, molten slag, and hot metal from coming ,n contact with combustible materials. B. Each employee engaged in this type work is! to nave a '08:C rated or greater dry chemical extinguisher within .rrmediate reach. It is his responsibility to know tnat his extinguisner ,s in proper working condition. C. When such work is done inside buildings, near buildings or com bustible materials, the following precautions mutt be ooservea: 1. No work is to be started in any operating plant building until worx and flame oermits are obtained. 2. Be certain tnat floor or arae around the work is free of com bustible debris or airborne combustible gases, j 3. Ba sura that no flammable liquids are in the vicinity of the work. 4. Have all combustible materials within the area1 of proposed worx movad to a safe distance. If because of excessive weight or bulk the material cannot be moved, it should be protected with a fire resistant materiel. "5. Use metal eaten oans or other suitable means to catch sparks or hot slag when burning, etc. ovamaao on grating or otner openings. 6. Assure that there are no chlorinated solvents within 2C0 feet. D. Check Safety Department before any welding, 'cutting, or nesting is done on a metal drum, barrel, or tank. E. The use of heating tips or "Rosebuds" on Okyfuel torches, for the purpose of heating metals to produce hot bends, creates a potentially hazardous condition. ou? 09123-38 DU 029669 Section 0 Part 47 Page ! of 2 EYE PROTECTION This procedure outlines tne minimum types of eye and face protection required for an ail-CPPC construction site. j 4. SAPSTY GLASSES NITH S/DESHIELDS' ARE REQUIRED 1. in all Construction Shops. 2. In faorication areas adjacent to certain snobs. 3. in plant'areas to the extent required by the Operating Oe- oartment. ; 4. By project supervision at all times. j 5. For drilling, chiDDing, pouring concrete, steel on steel, driving nails, oower sawing, and similar jobs. a. face shields Required for: 1. Grinding 2. Pouring lead, vitrabond, etc. 3. Cadwelding. C. COVER-ALL GOGGLES AND ACID GOGGLES Required for: 1. Handling corrosive liquids or solvents (acid igoggles. 2. Power chipping or breaking (cover-alll. ! O. PRESCRIPTION GLASSES If employees with prescription glasses desire to purchase safety glasses, we will purchase on a reimbursable basis: otherwise, visitors' goggles will be provided for those employees where eye protection is required. > CONSTRUCTION AREAS Safety gtasns will be required in construction areas as outlined above. The entire project may be designated 100% aye protection at the discretion of the project management. F. VISITORS' EYE PROTECTION The Field Project Manager should assure that visitors are properly equipped and escorted while on a field tour. Depending upon proximity to work, eye protection may not be required. vofto*' tor sraertotton only. tvs. *ioon typ# ec*ot6it for DUP 0912139 a-72 DU 029670 Section D Part 47 Page 2 of 2 aOUNDA RIES Areas requiring '00% eye protection trail pe designated by aooropnate signs along the boundary. DU? 09li140 3-71 DU 029671 Section D Part 38 Page 1 of t RAILROADS A. SCOPE ! 1. This procedure outlines basic orecautions for work in or around railroad tracks, spurs, or cars. 3. TRACK WORK 1. Track work shall be coordinated with railroad and/or operating department to ascertain that section mvolvec may oe shut down. 2. "Slue ball" signs clamped to rail shall be pljiced on both sides of wont location as *ar away as cossible but never 'ess than ICO feat or the "earest switcn. Signs must be removed promptly wnen worn is complete. C. RAILROAD CAR LOADING AND UNLOADING 1. Coerating Department and/or railroad shaii be notified of work in orogrecs. 2. Cart shall be protected by "blue bell" sign* attached to the car or placed on track at both si das of car sooti Lighting should be placed on signs for workafter dark. 3. Brakes snail be set or cars chocked (see Ehgg. Standard SAC). 4. Access to car snail be provided for personnel and materials handling equipment. ' D. RAILROAD CAR MOVING j 1. Assign one man to act as "brakeman"; nobody else permitted on car. i " 2. Only cars on level track may be moved and then only at walking speed. 3. Vehicle pulling car must stay clear of tracks.) 4. Piece chocks only after car has stopped completely. DUP 09123-41. 12-71 DU 029672 Section 3 ?3-t37 3age ' of 3 PROTECTIVE COATINGS SAFE APPLICATION 1 A, SEVERAL ~he aoolication of protective coat.igs involves] me `oi;owing 'azard considerations' F ariTaOiiitv of Vaterais and Explosion of Air-Vapor Mixtures. Virtually ail solvent solution coatings are hignly flarrrraoie in ! cuid fo-m. Vaco's '" eased r me orocess of abdication .vnl te expicsive if concentrated n s-f'tcient volume m closed or 'estrictea areas. 2. "oxicitv cs Materials. Scivents. as wen as otter ccrccnents lead, cyanides, 'esms, etc.) of many solution coatings, are toxic, intoxication may come aoout through excessive dreaming of vaoors-or oarrcuiate matter, skin contact dermatitis, allergy, etc.;, skin absorption into me system, and oral ingestion. > 3. SBSCAUnONARY MgASURES AGAINST [ 1. Explosive Vaaors. <\et Coat Surface Fires and F'ammable Louies: la) Provide application area with adecuatt exiblosion-orcof ventilation. Adeauate ventilation s considered to oe mat which will orevent t.ne accumulation of explosive vapors aoove 10 per cent of me Lower Explosive Limit UlEL) of the solvents being employed. <b) Provide air sampling sufficient to prove aoeauacy of venti- m iation lexplosimeter or similar aevicet. I (c) P'Otect mix ana storage areas, aooiicaticn area, and ".vet" wails from all ignition sources. (dl Handle low flash ooirt i -nder 200 i solvents in safety cans or equivalent drum disDer.sers. 2. Toxic Materials: Inhalation Protection la) Provide ventilation Value (TLV). See culations. suffic ent to satisfy "hreshoid Limit Page 2 *or toxicity ventilation cal out 09121*2 12-71 Y)X] 029673 Section D Part 37 Page 2 of 3 (b) inhalation toxicity protection can also bit afforded by braatning air aauiomant If excessive airborne paniculate concentrations exist, breathing apparatus may be mandatory. Skin Contact. Skin Absorption, and Oral Ingestion Protection (a) Long-sleeved shirts, gloves, skin cream, and washing of hands and face before eating and smoking'.will generally afford adeauate orotection for solvent solution enamels, 'acquers. varnisnes, petroleum products, water-based paints, etc. CAUTION: Soecial coatings containing leads, chlorinated Hydrocarbons, eooxies, resins, polyeminee, cyanides, styrene monomers, highly reactive catalysts, and coatings which involve chemical reactions require special develop ment of safety precautions. DUP 0912143 :a-7i DtJ 029674 Section 0 Part 37 Page 3 of 3 SAMPLECALCULATION PROTECTIVE COATINGS (VENTILATION) Ar entire 'oom :s to be given one coat of oamt. Developed information "dicates: Xylene rakes .3 *8% by volume of saint mixture as it leaves tre factory. 2. S.te namters wiil add an additional omt of xylene zer gaiion. End result: mixture wnicfi .s 53% xylene by volume. 3. aint additionally contains soilds, pigments, etc., wn.cn are not toxic of flammable. a. Application rate will be two gallons per hour 'or eight -ours. 5. Assume: ail xvlene immediately evaporates from applied paint; mixes completely witn air in room: and vaoors do net escape room. Minimum ventilation reauireo: A. Xylene evaporateo oer snift * 2 gallons paint mixtu'e eer nour x 8 "ours x 53% xylene oy volume 8.48 gallons xyiene. B. Vapor volume of xylene if gallon evaoorated) s 27 cudic 'eet. C. Total volume of xylene vapor available 3 27 cubic 'eet x 8.48 gallons 229 cuoic feet. D. TLV for xylene * 200 PPM or 0.02% by volume in air. LEL for xylene 10,000 PPM or T% by volume m air. TLV is therefore the controlling limit. E. _Total volume of air required to dilute total xylene applied to a TLV of 200 PPM * total volume of solvent vaoor x IQ6 or 229 x 1C6 = TLV 200 PPM 1,145,000 cubic 'eet per 8-hour snift or 2385 DPM air charge. DUP 0912144 12-71 DU 029675 Section 0 9art 38 *sge '. of 2 ACIDS -- STORAGE, HANDLING AND APPLICATION I. SCOPE This procedure cutlines oosie safety eouirements concerning the receiving, storing, and handling of nifric, muriatic. acetic, cnromie, hydrofluoric, oxalic ana other aciai used for such processes at pie* sickling, acid tch!g of ~ali surfaces, etc. Suaervision of the craft reauisitioning and using any af acidi will be responsible for taaing that these precautions art Allowed at an 'mil. II. STOlUOf Of ACIOS All sea csrsays and drums are to be itord In a location where thev will oe oroteeted from the airect ray of the sun, inclement wearner. and tourcei of orriPeial neat. 2. Carboy end drum itorage muir be liolated from working areas or mom buiiaingi ana unless empry, shall be stared "one high". 3. All new shipments of acidi, an arrival mult have containers opened to release any internal pressure. A. Acid carboys and drums are to be inspected at least once each week for evidence af leakage. At the same time, they are to be opened *a release any internal oressure. Nor# thor weekly venting is par ticularly important on drums. J. where it is necessary to store adds in a srorago building, *he various `ypes snail oa segregated; carboys are to be piaeed on wooden tkids. 6 Adeauate ventilation must be provided in the storage areas, and a warer supply should be located in the vicinity so that accidental odd spills or leakage may ba washed away. 7. Sorrels and drums are to be stored an metal or wooden racks equipped with chocks 'o prevent rolling. III. HANOUNO CAttOYS, MUMS, tOTTlB ). When diluting acid, always remember to add acid to water caw tiously; never add water to odd. 2. In obtaining acid from a carboy, use a safe carboy inclinator, siphon or pump. 3. Oa not move carboys of acid unless the stoppers ore securely tied and the hooa is in place. 4. In the absence of a safety shower, keep e supply af water near at hand for emergency purposes. (An ordinary 3/4' garden hose, con nected ta good oressure will suffice.) 3. A substantial wood cradle or pallet shall be used under the acid container wnen lifting ond transporting by mechanical means. DUP 091214 5 DU 029676 Sec'iofl D 9-r: 33 9C5t 2 sf 2 :V, PROTECTIVE CLOTHING AND EQUIPMENT ' Acid fvo* gcqgiei. -cfce- giovti, cooft end aa'ont a'* He minimum orofc'lon 'o oe wo'n ay e-nooveet **hen 'hey art *.0"C.ing ond Oil* Strung acres 2. Where eT*piovei **oy at exposed *q *he oosiibilifv of aerd ga* and organ c *000^1 s^.rao e 'espirotory eeufomerv rrwsf be worn. 3. 3rr<c- e' atee*ro<i * ogein directed *o 'He vending of ocid con* a i-erj, sei* o a'r voi o-d oer-oaioe^v--o#ootf eye orotechon. '-oot' ijiovet o*c cpro*i r.tr be wo^, ) DUP 091214$ DU 029677 Section D Part 40 Page 2 of 2 .Vben using tris type of tio, a single fuel cylinder -ny not supply sufficient volume of gat to suooort a flame of tne size t-at tne rearing tio or "Rosebud" producer At e result, tne flame wiil tend to "flash oacK" into tne torch body creating a serious hazard from explosion. It is t-erefore 'ecommended to manifold at least two fuel cylinders ov use of a small "pigtail" when performing this operation, --ms mc-eases the volume of gas and eliminates or greatly 'educes tne potential hazard. 3UP 0912147 12-71 DU 029678 ^Il'iMIifiiiiBi- iilittiiiiiitHff'f-f'tifliiliiliflii'BBliii Section 0 Part 4! Pag# 1 of TAR KETTLES SCOPE "his o'ocedjre outimes "eauirements 'or set-uo and use of tar kettles to mirinize tre nazards of fire and ournj. 4 LOCA TIQN OF EOUiEVENT 1.Tar nettles C' similar devices -sing pressurized fuel burners must be located at 'east 30 feet `ram any structure, buuatng, or material arc eo- oment of a comoustible nature. 2. Mate'iais -seo o :~e -eating ooeration should .not be stored cioser rar 1C feet `-om tre <ett!e. The immediate worn area snail be kept `ree of stumbling and trioping hazards. 3. .Necessity fc' `iame cernts srould be checked if the *von< is to oe performed ,n a olant operating area. 4 If nettle is .coated an a roof, ;t snail be oiaced m a -cncomoust.ble encios-re or pan large enougn to noid tre entire corterts of the nettle. 3, PSCAUTIONS DUPING USE 1. Employee oer'ormirg tnis work must wear eye and `ace pro tection wnen .eadirg nettle. Gloves snail be worn ana sieeves 'oiled down. 2. A `ire extmguisrer of minimum 20 B:C rating is required near tne kettie. 3. Fuel tanks are to be separated from kettle frame: examine ail hoses, fittings, ciamos, etc., from pressure fuat chamoer to burner on a daily basis. 4. Maintain careful control of temperature of molten tar inside , nettle to orevent accidental ignition. 5. If the contents ignite, dose the nettle lid, close the burner valve, and remove ourner from kettle. The fire will usually smother m a short time. The fire extinguisher should be used on stubborn cases. Stand bacn from the kettle wnen tne lid is raised (use long-handled snovel, etc.), as the sudden inrush of fresh air may result in re-ignition. 6. All eouioment. Including bucnets cr carrying containers, should be free of all moisture to prevent splattering of the hot iiauid. DUP 0912148 '2-71 DU 029679 1 ffinni-iiift'H tiT* Section 0 Part 42 ?age 1 of 2 MATERIAL HOISTS A. OPERATION OF HOIST 1. Hoist to handle materials only -- No person is permitted to ride the hoist platform. 2. Dual platform hoist towers - At no time will the two platforms be operated simultaneously. 3. Hoist platform load capacity should be determined pnor to use and posted at each level. 4. Enclose either the hoist tower or the hoist platform with chicken wire to a minimum height of 7 feet to prevent the free fall of material from oerimeter of tower. Toeboards are re quired around perimeter of platform. 5. Material and equipment should be kept off ramps to hoist tower at the various aievatiorts until hoist platform has Dean spotted and gate opened. S. Hoist tower must be level, plumb, and securely guyed at inter val* of at least 25 fact. 7. Th# operator must have overheed protection of at least 2" lumber, supported to develop full strength. B. CONTROLS 1. Signal System (a) A battery powered telephone system is recommended to transmit instructions between hoist ODeretor and elevated landing level, particularly on multi-leva! hoists. (b) _ Standard ball signals may be applied where hoist is used with only one elevated landing. Regulations and signal instructions are to be oosted at both levels of operation and at tha hoist engine or motor location. 2. Gates (a) Tha gates to tha hoist tower at each landing level shall be constructed to prevent any part of th* body from pro truding into hoist tower when gate is closec and hoist is in use. (b) All gates to the hoist tower should be equiooed with an electrical interlock system so that no gat* may be opened 0912149 4.70 DU 029680 Section D Par: 42 2ige 2 o' 2 uriess -o.st o.atrorm ,s ocstt-cneo at fat avel. A greer. I ght. -dicat fat ah gates are ciosea! and a red ligrt. indicating that a gate is ooen, must oe Clearly j sible to t-e ooerator. c; If fere is anv -cication to the 'oist ooerator fat a gate io fe towe' s coen, the -cist sn.ould be'^ade mooeraoie a.nd sp-aii -emam so as long as the gate remains ooen. 3 3-axes 1 ai r-icjist praxes must oe caoable of stoopirij '50H of maxi mum anowaoie cad. b; _:'e nd'St engine cable crum should be equipped wtn -atche: -nd r.owi to noid :ne load, c! ~"e hoist jiat'orro snou-d be equipped with braxes trat fj\ l nc.o :-e tower ra.ls if -cist capie fails.- d) Sraxes .n ootn 2 and 3 above must set 3utomat caily ("dead man cont'oi"! INSPECTION ; Mechanical a) The appropriate Contractors Supervision|srall oe -esocn- sibie `or the -eguiar inspection of tne macnamcai o-ase* of the noist. i 2. Electrical ia) The appropriate Contractor's Supervision snail be esoonsible for the inspection daily, before use of tne electrcai mterlocK system and telepnores. OU! O'111" H-71 Section 0 Part 43 Page i a* 2 INSPECTION OF PORTABLE TOOLS AND EQUIPMENT A. GENERAL The Allowing cutlines the procedure for method and frecuencv of inspection at all tools and equipment; The Contractor's Super intendent or designate charged with the inspection will <eep adequate records of insoection and repair. Over-all coordination of this activity is tne responsibility of tne Field Suoerintenaent. 8. RESPONSIBILITY j it is the responsibility of the craft usiog or possessing tools ana eauiorrent to have sucn equipment insoection completed ov the end of eeen Insoection oeriod. The responsible craft will arrange to get tools and equipment to the proper inspection stations or arrange for tne inspecting craft to visit them. C. INSPECTION MA RKINGS All inspected tools and equipment will bs identified by color code, using tape onnted with the expiratioh date and of the colors designated below, or other suitable means. MARCH YELLOW JUNE SEPTEMBER DECEMBER ORANGE White REO THE CRAFT USING EQUIPMENT IS RESPONSIBLE FOR SEE ING THAT IDENTIFICATION MARKINGS ARE KEPT LEGIBLE THROUGHOUT THE CURRENT PERIOD. Naw tools and equipmant must be inspected before being sent for use in the field and * must have identification, showing the; inspection expiration data. D. RESTRICTIONS At any time that tools or equipment-are found to oa in need of inspection or repair, tney must be tagged "Defective" and sant to the responsible department for the inspection and repair. Undtr no circumstances may defective tools or eauipmant remain in sarviet. DUP 0912151 X)\J 029682 Sec: on 3 Part 43 Page 2 o*2 5 S e 1* 3 S' I |S II a 11 | "S t it x * 5-S 3 5 2i s a | a Ut _ '5 a S' 5^ 5 < -i s II 33 ! <uu -- --a. 3 55 iS <IO 3 a3*9 ? j/;i --*o 2 i5 5 j 1 J5 dup yyi2is^ *2-71 X)U 029683 Section D Parr 44 Page ' of 1 FIRE INSPECTION - AFTER HOURS n order to decrease the potential of fire, inspections will be made following the close of eacn shift. 1 nspection teams will tour trie entire construction area, inspecting all construction buildings and work sites to ascertain that no ooen fires, smoldering sparks, and ootential fire hazards exist, jf fire hazards are discovered, the team will take whatever action is necessary to control tram. Offices, change houses, warehouses, and areas where welding or burning were conducted are particularly vuinaraole to fire. The number of people assigned to fire inspections will vary with the size of the ,ob; -owaver, ,t should be sufficient to cover all areas within one-half hour after quitting time. A check list may be used to summarize the results !of after-hour fire nspections. DUP 0912153 12.71 DU 029684 Section D Part 45 Page 1 of 1 COMPRESSED GAS CYLINDERS A. IDENTIFICATION 1. Ail compressed gas cylinders shall be identified as to content by having the orooer manufacturer's label attached or placed on each cylinder. 2. The receiving department may not accept compressed gas cyl inders from any vendor unless the cylinder is clearly identified, as outlined in "1", ' 3. See Engineering Standard F1J for additional information on use, storage, and marxing of cylinders. 3. HANDLING i 1. Metal valve cap must be in place at all times when the cylinder is not connected for use. i 2. Cylinders snould be moved ortransported! inspecial racks or cradles to prevent them from being dropped or falling over. 3. Lifting of cylinders from one level to another is never to be done by means of attaching rope or chain slings. Only enclosed cages or carrying cradles designed for this purpose are to be used. C. STORAGE 1. Store and use m joright position; secure (tie! etc.) eachcylinder to positively prevent it from falling or being pulled over. 2. Cylinders of oxygen or other oxidizing gases shall be stored separately from other gas cylinders. 3. Where conditions warrant, storage mey be provided to afford weather protection for cylinders. 4. Smoking is not to be permitted within 20 tint of any cylinder storage area containing cylinders of flammable gas. 5. All storage compartments shall be identified as to contents. 6. Stonge building should be minimum of 50,feet from adjacent buildings. DU? 0912154 12-71 DU 029685 ! Section 0 Part 46 | Page 1 of 2 SOLVENTS. FLAMMABLE, AND COMBUSTIBLE LIQUIDS STORAGE, CONTROL, AND1 HANDLING This procedure establishes the requirements for storage, handling, and use of solvents and other flammable liquids. ALL SOLVENTS MUST BE APPROVED BYSAFETY DEPARTMENT PRIOR TO PURCHASE. A. GENERAL Solvents involve the following major nazard considerations: 1. Toxicity Solvents as a group are toxic to varying degrees and in varying ways. Toxic effects may I come through breathing of vapors, skin contact (dermatitis, allergy, etc.), skin absorption into system, and oral ingestion. 2. Flammability Virtually ail solvents are flammable, the degree of Mammaoiiity varies with individual solvents. Vapors released by these solvents will be explosive if concentrated in sufficient volume in closed or restricted areas without adequate ventilation. B. PRECAUTIONARY MEASURES TO 8E TAKEN AGAINST 1. Flammability (a) Provide adequate ventilation. Adequate ventilation is con sidered that which will prevent the accumulation of ex plosive vapors above 10% of the lower explosive limits of the solvent used. (b) Provide explosimetar sampling to asoire adequacy of venti lation at beginning of use and as needed during use. (c) Control spark-producing devices.1 (d) Handle solvents in safety cans. (e) Ground against static in accordance with Engineering Standerd E3P. 2. Toxicity inhalation Protection (a) Provide adequate ventilation to 'maintain concentration of vapors below the Threshold Limit Value (TLV). (b) Where flammability is not of concern, breathing air equip ment will afford protection against inhalation toxicity. DUP 0912155 12*71 DU 029686 Sect on 0 Part 46 ace 2 o` 2 Skin Contact, s<m Apsorption, Oral irgestion Protection a) Lcngsieeved s.nirts. -ubber gioves. sxin cream, and washing of nanas and face before eattrg or smoking will generally afforc aaequate orctection for solvents. C. CONTROL>0? eLAMMA8LE AND COMBUSTIBLE LIQUIDS iunder 20C' ft3sn oomn 3ulk Storage a I AH ta-Kj `or ouik storage of flarr-nabies are to be installed -rcer3roj.od r accordance witn me specification snown n Engineering Standard F11Q. Scecial attention is directed to "stai'ation of orooer `lame arresters on botn fill, and /ent ooiog. io) Smoxirg s oronibited within a distance ofiSO ft. `-cm any installation cescrtoed in Part 3.1. aoovtlor witntn 50 ft. of oumos. Ml, or vent piping. (o) _arge containers 55 gal. drums) of lubricating oil. i,-seed oil. turpentine, oaints, kerosene, and similar type oils or sol vents. must be stored outtide building. Set Engineering Standard F9G for details concerning fire p'rotection wnen solvents are dispensed from ouilding enclosures. See Engi neering Standard E3P for static protection for `tarrmaole 'iquid containers. | 2. Small Quantity Hanqling | (a) An aooroved safety can must be used to transport. handle, or disoense small Quantities of flammable and combustible liquids '.gasoline, <trostne, turpentine, solvents, etc.) (b) Contents of all safety cans must be identified, using labels or stencil. 4c) Lubricating, linseed, and motor oils need not be stored in safety cans. However, these oils snould never be stored in ooen containers isuch as pans or bucketsl; and me can should be labeled or stenciled as to content, j D. REFUELING VEHICLES AND EQUIPMENT 1. All motor vehicles or eauioment operating on this project (which are powered bv or operating in connection with an trtemai com bustion engine using gasoline, diesel fuel. LP gas, or similar Mats) snail not be refueied with mt engina running [or ooeratmg. 2. All ignition switches shall be in "off" position during 'efuehng operations. j DUP 0912156 j-rt DU 029687 Section D Part 48 Page 1 of 4 A. SCOPE This procedure covers control of noise levels, minimum 'equirements for the orotection of nearing, and typical exposure* tnat exist on Construction sites. 8. LIMITS OF EXPOSURE Maximum permissible "A" scale exposure is 90 cecitels for 8 nours. The time/noise factor, however, allows higher exposures up to 115dBA for orief periods, as outlined below: aSA 90 92 95 97 100 102 105 110 115 i Duration (hrs.) per Day 3 6 4 3 2 i-i/2 1/2 1/4 or less It should be noted that noise levels drop rapidly as distance from the source increases; therefore, remote location of noisy equip ment is desirable. ' C. ENGINEERING CONTROLS 1. Promacut saws (steel blade friction types) should be shrouded per design by SSD. Without shrouding, the operator and people in adjacent areas will require hearing protection. 2. Lapse time meters can be installed on any shop machine which has questionable noise levels. These will provide economical evidence of time exposure. (Be sure the meter is wired directly into the service which causes the' noise, not to an auxiliary motor or blower. DU? 0912157 1-73 DU 029688 Section D Pert 48 Page 2 of 4 3. Time and distance affect the permissible exposure. Machines, such as compressors and gasoline driven welders, should be re motely located to reduce exposure to those times when it is necessary to stop, start, or otherwise adjust the machine. This normally does not present the potential of exceeding permissible limits as measured by a dosimeter and octave band survey. 4. Operators of cranes, cherry pickers, front end loaders. etc., require hearing protection unless cabs ere insulated to minimize exhaust sounds: changing of mufflers will reduce exposure to personnel working around the equipment. 5. Portable disc grinders (air or electric) produce unacceptable noises when used on large pipe and steel plate. Operator pro tection it required. Employees in the area may require pro tection, depending on the distance from source. (15 to |20 feet approx.) ! 6. The general background noisae of construction are ! within acceptable levels. Most shop tools product noisa within 'accapt- abla levels. Those which do not usually are used intermittently, and the length of expeeura minimizes concern. 7. Noise surveys should be conducted of any questionable areas or machines. j 8. Future W.M.E. purchases (cranes, fork lifts, etc.) will include specifications restricting noisa to acceptabit Iavals. 9. Procurement and installation of future shop equipment shall include considerations for noise abatement or elimination.' 10. Areas exceeding permawbl# 8-hour exposure shall ba clearly identified. O. OPERATIONS AREAS Construction personnel will follow Plant hearing protection requirements. E. HEARING PROTECTION 1.AII personnel will be instructed regarding availability and proper uee of hearing protaction. DUP 0912158 1-73 Section D Pert 48 Page 3 of 4 2. Ear plugs will be issued to personnel requiring protection on an intermittent basis. Plugs must fit the individual; therefore, they must be issued by a person (Nurse. First Aid attendant) who has been trained in fitting them by a physician. 3. Ear muffs should be provided for personnel requiring full time protection where engineering controls are not possible, such as equipment operators. j Typical exposures are shown on the following page as a guide to setting up a hearing orotection program. For additional information, see Engineering Standard J2B. DU? 0912159 1-73 DU 029690 Section D Part 48 Page 4 of 4 TYPICAL EXPOSURES Eauioment Maximum Exposure Without Protection Promacut with Shroud Promacut Saw* Portaole Grinder, (air 4 electric) Buffalo iron Worker Beaver Cut-Off Saw Media Abrasive Cut Off Saw Leonard M/2 d Sender Shot Blast Machine Oe Walt Saw (Small Size) Oe Walt Saw (Large Size) Table Sew Planer Air Compressor* Gasoline Welding Machine* * Air Chipping Guns. Breakers, and Impact Toots WME - Crane*, cherry pickers. front end loaders, and similar equipment Operator - 4 Operator - 0 4 hours 1 hour 2 hours 8 hours 8 hours 8 hours 5 hours 2 hours 3 hour* 6 hours Protection required ad jacent to compressor: however, 25 feet away no protection is re quired. Protection required ad jacent to machine; however. 25 feet away no protection is required. 0 Operator 0 unleas cab and muffler have been modified. DU* 0912iS0 1-73 DU 029691 Section Port !-0 Pago 1 of j OFF-THE-JOB SAFETY PROGRAM NON.MANUAI $ALARIB) IMnOYHS In view #f the Carttirvctien Division's tutramed On.The^Job Safety Performance, t it detirea *o bring about mart Safety for our onBloyooi or AU T1MB*. After consideration of me high fredueney rat* of olf-the-job Injuries everywhere. compered 'a on-the-tob inruriet, tho Construction Oivitien, during 1951. -"I sntr into o tpeciftc oragram directed toward eliminating off-ihe,oB miufist. Curing 1951. we wl puttuo at all laeatianr a Uve-element program at followi: I. SPECIFIC MONTHLY MEETINGS II. (OUCATION HI. "1MILY PEMINOMS IV. OIVIJION-WIOE MONTHLY IUUT1N V. COMPETITION Tho operation or implementation of thno elements of tho program will bo at follows: I I. SPK0IC MONTHLY MUTINO Thoro will bo o monthly mooting of o minimum of 20<minutot duration to bo hold by aporopnara tuporvnioo at ooch location tpeeflcolly directed at off tho-tob iniurios. Adequate preparation for effective prosenration will bo reouirod. II. (OUCATION loch location will device moans to carry out a program of education of all tho people to acovaint thoro with od-the-ieb Retards, froouoncy, currant oiompios. and the reeuirementt for prevention, (tullstin boards, displays, plant news psnedkeis--far ocamploi also, too oiomottt IV II. TUMLY MMINOMS Suitable remindorism will bo prepared by each' location with duo con. sidaranan for timing and need, in order to effectively keep foremost in the attention of our people fhe need for eefie* and seif-centrel re* gprding od.the-tob injuries. Oue consideration will be given to your gddgrgpbic laced##. seasdns of the year, spacia) hazards. vacetioni and caatinuing smphdsis on travel safety. The Division Safety Superintendent will furnish seme Ideas on remmdensm materiel which con be reproduced alternately on carat and ditta-thedts far weekly and/or mi**<iv "hand outs." IV. OWWON-WfOl MONTHLY KRISTIN DUP 0912161 Th# Safety Seeermtendeftt'* QfRte **(1 prepare end i**ue a meetftly bulletin beginninf February 25, 1951, to alt location! to "duett* and inform ' in ot?-rhe*iob accident pfevenHofl, and to oromofa 'Alt TtMCS -- After 4 JQ p.m. Weefcends Holidays and Vacation*. DU 029692 Section E fort t-G Pago 2 of 2 action >n all-time tell-tofety." Thii builotin will alto provide data and foett for utilitarian at mootingt and for pertonai via tit recipients at home far their familial. V. COMPETITION i Each location n| ouoi-cne aorfarmaneo between thoir group! and en* courage a comoentive ipint to improve. The Oiviiion Safety Sopermten- aenr i OMce will oubiicue performance betwaan locatiani. Report your nanitict at above on the back of the Oivieian Monthly Lag Sheet. Oamflcotion ana labu.onan of categoriei ihouid be in the manner and me order <ted on me Comoany Monthly Safety Performance IvUetint. Uie 312 hourt per monm per empleyee far eepaiure Houri in frequency calculation!. DUP 0912162 i DU 029693 S*ction E Fait l*F Fag* ' i i CONSTRUCTION DIVISION SAF1TY PROGRAM --1962 CAUTION, Frapar undemanding tf (Mr itaua contingent an haring impio* manted prior owtuol progrnmr of tM* Dhririaa. Far a "lir of yaart , hat baan pointed out that wa hava enough "toot*" far Safety, but that which i lacking it maximum performance WITH that* tooitl Sam* at our banc laait art: Tha Irown look. the two live tookl, th* Abftract a*F, th* Daily Maw leak, ,h* S.T.A. look, voriout kind* df Impaction, Slabilify. Scraaninp. Jab Fiacamant. Training. "Operation Muot." Ordariinarr, amona othart of aravioui Annual Frogramt. During tha pait two yaart m addition to tha prior axhfenca of th* abava "to*i" f*r Safary, ~* particular^#* n ' 940 in "Frogrouhra Fdraman Training" and in 1941 in 'Adaunttanng Salary by fnfin**n and Craft Suparintandanti." TM yaor (19411 wo End it adrhoblij to trgrira ia^taccd parferoionca ("Sofety-ToaT Faefenrancr Quality) with oar txiadng "Toofe" with particular amphoric an th* fallowing taiaefed fanciana. Aarirtant Fraiact Manapart. Raid SuparintandaaM, inginaart. Craft Suparin. tandantr. and Gang Faraman ara cailad upon (far a colgated group of normal ^ functiam) to chow quality parfarmanca in that* function*, aahoion by ochafen. Tha auignmant of rataomibility la carry out tha function*1 of tha Ataktant F.F.M. and Fiaid Supanntandant on pra|aq whara bath pooition* do nor exit*, will ba m foilawti On prbjacir whara ana or tha othar it aaignod, tha a*a aiilgnad will cany out tka feactiaar at both pocaion*. Oa pulbctr wharo aadhat tatitian it hHad. til# F.F.M. will bo rotpaatihl* for tarrying oaf Iho fenctiont of thh program. "Uoatuol" pratbttr (abhor *rgonia*N*nily *r by noturu of w*rhl mutt b* dlrcmiid by fho tHgetiiibfe hood with th* Dhhtion Safety OAct pri*r to th* b*gl*ning *f work at th* tita. ! Tha mo of ad paaulaady itauad I'Taak") raguiatfena. paVtfea, ruiaa. protadurai. programs aad tachnfeoaa, I# oaddpatad whonauee dad whatarar they 1941 -- 13 MONTHS (3001* A. ASSISTANT PPOJSCT MANAGER 1. Fatacatr (in writing, camntanturata with your pooitionj a WBKLY Jobwldo "hoaord analytic'' of work in pr*gr*rt in b*th abttraa and phyiical r*naid*fri*nt, tuch as, Rofmanc* Numhrrr for Cartuminkalian, Talaphow*. atr. DUP 0912163 DU 029694 Section ! Port 1-P. Page 2 of 5 13011' (a) thymol Advise on hoterdous (trickyI work elevation* and locations I Adviio on *oM? or placing big, unwioldly, or unusual--forms, sours, oiling, tquiOfli.nr. -natural handling, accMi. orderliness, ic.. and ! '3021* I b I Abstract Slot, whet * da about co-occupancy" control, as it occurs, birsld- in* by building, area by area j (ecotnittcnd what to da about green" man on a current basis Question spociftc individual **n* foreman's enporionco relative la high risk'' typo work in A.| (a) abava, at assigned Look for mter-croft work junsdietion,` haxards and then you specify Otock and r..<hock S.TA. quality at rolalod la each (specific) *h#rt act on--individual and "teadtic grave" mofiia an a currwnt km*t miniAiwH) Obtorvo than reduce tim* span! by foremaa "away" fraai their non la obtoluto minimum Scroon: any echelon, any roll--far job placement or replacement on a currant bam (AT YOU* sm OUktNO ANY WHK--{NTf* UNO* PHYSICAL. ANO/O* AASTVACT ANY SUBJECTS CUMVtTlY MRKTTNG USX UKI THl RAMPIIS Aiove.1 (303)' Id teview thit weakly analytit at your staff mootings weekly ; (304)'" (d) Work at corractiaas liofofuords) of A-l (a) and A.) (b) with Hsa Safety Engineer or nu altornato prior to snpoiur.i ootb webk (303)' to* Sand carbon copy of this 'Porecest" to tho Olvision Safoty Ofc* on a on* weak lator ictiodui*. snowing bri.dy tho action token [for cacti item you listed under a. I (at ana A-l (bl, for tho wook prior. (Hand written cap<M acccatablol (304)* 2. Loam (fro* your Safoty Engineer), and the I"Alleged and Lsaggwated Oaiai" leak) and Division Safety Office discussion, haw ta handle kaCoforonco Nwwben for Ceaaasmicatiae. Telephone. etc. Section E Fart l-F Faga 3 of 5 unmanly tha daikata oapocta of medkal "candhfane" In tmm wWdt need nat Cdoto undor thd tabufdtobia etoacflcatfan. lead, thin itudy-- Camoany lullatia 22 in caatunction with itvo abovo boahlat--4ha ciaiaiftcation rulot far iniuriei. i It it taa lota te gar mu education wfiaa theta it an urgont edit in hand* wrong chranaiogy. a law mlnutai. a faw ham con make an irrevocabia ditfarenca.) :Jorr 1 3. Taka adminhtrotrye and advkary action with tha Frojoet Manager in I, C 0. and f. following, an a currant bark. I. FIBO 5UPHINTEN0INT 13011* 1. Fetionolly arovtdo avidanca (your own way) aach month! of thorough coraraga of Ail ''egingtnetit and toai" Inapactiana for tha gatiro praiact. (Mark, sign, and Ala thoto raguiarly.) Advito atanagaatanf at to ropaira or naadt luaarcading your autnanty. Thia ihauld ha in addition to tha Incnaction Card! rtawrad fattonad to only major tguigmanf oa rtggoatod in Ohriaian I attar 11/t/dOI. 130*1* 2. Feguloto withan* foil, aa oH tMffa, tha praaanaa of campafant uiparviaioa Ohara foraman. a* aM motor rigging agarariant and ether major agar, ationa baginning ihimadiartly and hartaftor. (Tha hiitory of naar miataa in tha Coition in rocant yaara U ragfaia with avidanca ef thia naad.) (3101* 3. Taka action with tha Ohriaian and/or Area Enginaar grantgtly oftar a "naar mka" ta aaaaaa retpanubility, than da tawaddng about "ftHurg". af-rdtgdntihiiity. (3111* 4. Of octnra. practical, currant icraaning of garaaanai with craft tuparin* randanti in 0 boiow. C ONtnON AND ANA BtttNMS (3131* 1. FragInn hasardotra iabt by anaiyaia according to and in' concert with (A-1) to tha latiifoctian of your tugamiar and tha Safety Engineer. 13131* 2. Od tha ahava (C-l I at laoct within tha tcooa of tha "Ogaratianai Mathadt Manual" ratathra to policy and prgeadyra. I3U1* 3. Maintain avidanca of yaur igaciol imtructiant an itorna of "wide variance" in atcrt.ug joba. ahutdawn jaba, waah and ware, and work far now croura tafaranca Numb art far Can--uniaatian. Talaghana. ate. OU 0912165 DU 029696 Section E , kart 1-k 4 f ] or now work far old crewc si in 'kraduetiomting", "Oeveiooment" and iho like. Relate ihn activity to A-1 aOeve. (3151 * 4. Do acriva practical job eiecemenf and tureening of portdnnoi with eraft xiperintendant* on a currant bad*. t(ly the General ConOid'ont ' in our contract* thi* ihouid induda con. iroctori mecnanics. ana tnetr tupervician.) 0. C*AJT SUPERINTENDENTS ANO AS1IJTANTS 1316) j l Keee on a eurronr Bant "fab placement and careening'' f'Qoeratien Mur' 1057 19411 at roauirod by pravieui Program* from your gang foreman. (317) 2. Jorionolly build moro function and reliability into your croft'* gong piector'*. Moor wb thorn porcanally with a program oil outdance at regular intanrali. (3ll* 3. Analyte (at load monthly) with year gong feroown the "attitude" of their crow moaibem. concerning, good or bad morale Mate*. end "loyotry" man for man. (Too And the "claim contciaui" and claim potential oiidafrom E-3, than d'lcuu with the management.) 1. GANG PORSMEN (319) j 1. Giro "S.t.A." AS OVINB, regularly, adaguataiy, forcefully with each tack. Thi* ie itiil only partially effeathro after 20 year*, (Review "Operatioa Mucr--1957 1941) 13301* 2. Pattow up an all individual crew member* Intermittently blit centlnuoudy to tt tun that the S.T-A. grron ie carried out a* given! ' (3211* 3. Make "current" examination* of each crow member'* goad or bod attitude t date ef mind, apparent d'xtractioni, apparent health, and apparent tenwen I which would moka him acoidant prone.1 pouow up - accrleratohs W. ASSISTANT PROJSCT MANAO 1*00)* 1. On April 1. 1942. (or 3 menihi after inception af thi* program any whacel begin rovlam mooting* to bo hold by tha Safely Engineer ler hi* goattbd oiternatol to examine, evaluate, and correct woaknetta* per* ciitont in fhie entire Program--A through E. J tgfocanca Nua^on far Commonicotion. Telephene, etc. ... 0912156 DU 029697 Section E Part l-P Pag* S of J 1401)' 2. Safety Inginaen--Differentiate Iiaaionall--publicity, ligne, promotion and odvornting Between (January through Match. (Aarii through Juna) and (July through SeetomPar), (October throuj gh December). x. nu iumiNUNoim (4021* I. leginning Aarii I. 19*2. (or 3 month* aftar inception of thfa Program anywhere) hold a monthly moating pertaaplly i wirtt all Paid pariannel udtaaa record af aarfanaanca a uniatiifoctory from tha standpoint af (A Pormulal. (S.r.A. quality). (Praetor waohnatt I j (V.P.ILI. (Minor Injury record!, or like prablam. 1 Y. DIVISION AND AMA INOINgntl (4031* I. loginning April l, if42, (or 3 manthp affar inception of fMt Program anywhara) Engineer* re-read Ida 3 rad book!art, "Wdat la Say About Abatracti," "Doily Safaty Hour," and "Maw ta Caairal Alleged and Eaaggaratad Calm* in CaatpantaHan." (Oae: beak par month, pay nnwnl altannon ta Intraduadaa and Poroward pngat.) (4041 * | (al Tha Auietant Projotf Monagor will propose a tan-quartion trua or folia out* at aiamination tail for and ohor'tha ttudy af path book. (Thara ara philoioptiioa, arinciplai, and policial in each af thita baaki which ora MdhpataaMo ta mdity nvonagwmonl of our lauaf af progton far any wmhw of our management.) PHa lacalty oil ttiutt and amwor pagan for review by tha Oivlilon Safaty panannai an vfcJtg. z. atm smmMnmmm amo assistants (4051* I. Concentrate an idtiitearing atty aaplayaaa who (aftar a fair ported! panfcr in thowing advoraa or abjactianabia cneracterirtici or attitude! oa ora included in ana or all of 0*1, 2, 3. undarICraft Superintendent!. Anatom ftatd Prajod Managar ihogld bo prepared ta anewer for-- (al Tha ameaaa af Hda activity, or (bl Tha fadno of ltda activity. NOTES. i 1. local incentive plant may ba propotad, whan needed, far approval of the Divitian Safety Office. j 2. A(though meet Bold Project Managen Hava (by Intontianl no aiiignmaar in thit Proyam (19421, thalr over-all guidance it anticipated. "deference fhwfean for Caawappktailaa. Telephone, ale. ! DUP 0912167 DU 029698 Steffen i fort I -I Paft I at t CONSTRUCTION DIVISION SAPOT PROGRAM --19*1 IAN ANNUM SUPPUMINTI i CAUTION P'oaor wnttMitntifif of (Ait iiiwa It etnHhytnt on havia| -'Mod anar annual Oftffamt at feit Civilian. j Tha Hit at IMMUOUM > tmiMi ytart It HNcIti t dfllfmi in nKtfnairn fea noad. fea adaptability and fea nffan nguitad. Emaiovnat viwaiiv iftn ' canvKtiant (viawt. boiloft, atiltudat. and 'ngaintMl of feta mmaaialo luoarvitian. CwtiOTOtl (tfOditl. by natwo. mint,, da to 'ttaand acarama ta <na Oiyu and afennao in whMn feny Irt nttruttod and Kctiamo ia >na "( m far fea*. If It feattfara imaardtiva mot ad waarwioa fir*. ha** an undantandint and aaomfeMbn *er fet "conflrnad ar>n<itlat of Acidtnr Pravanfita and fea nod dMtfent of itftty - umvUanaawtty n<in> na "nnraaaianiat" Hangfeta I and tha Start of Mind" labittactl. locand. oarianally atdwird, portray and admiaitttr vigataut. tantititni, nflactivo laftty oapticnnant at dll lintot in all narli. MOAO OUKTTVf STATfMBdT - THIS PROGRAM iNeecTRMAti ran imnovh samty aomnotiation UPORAOR "AOMMSIRATIVr PtACTKB OP INOfNMRS ANO CSAPT 11W !! felf III Tbit maaaa ta-inttratt and ra-anplain at frioaoat Intarvaft (wtafely-nifnlaiudl ia hnuaai and Oaft Sadannfendanit fea nbiaaHvat and Hia OlCtU at wnot it nantod ia "ftrtt and lacsnd" abava. Skam tpaoMaally HOW la AOfWINISm torfaty rotpantfcHWnt m fed dagraa ndjattad by tor Oimfea abtaowat at Iadd in fed foltdwing itaorn PART I Cmmi tmm ml Kflfta M M ClfM UMMWMMM tVUNO. INOWIM. A*b# (MfCttNO HI* MOW 1 (Ml dMM tfMf *4 Ml* MM | HMMtt 'H I. (MUM t>iM*wMo iH'<d|f*ail **M fe|A OO NOV CONCltfW fe. # RPMMlVy R**NI*4 tPRHumi 9. ml pNIfNkN 'HRII, DUP 0912168 DU 029699 Sactian g *m i-I *0** 4 at i Tfcii y**r on* front taw m -n* tact aiactrtlan at tha riir**,>t**a tint ha dsn* an# *wt as caaHni** fraauanHy **ut vtary (oraman---rtt th* mom imh *1 r*iisMi(y an* int**rtty a h* any at tham ii*n chart*, at *cr* itir war* *1 h*#*r in ham** fvIMI** * iihciM maiM r*A*ef* an hair h*nr. i>inm Chart an th* Tn* "Why" *1 l>iumim hrol tWn* in ill* nanrin* Sqoar* *** ,aaa* holar.' hat b**n a lafitimata chtteilHi tat mt#i*e*d isnn tm<* Oalar* our tun* tn lutinan n* ln*urry. W* hv* train** an* >mm4i4 ftoauantty boyon* th* naratai tar Indiatry, that w* taunt ill TO IT THAT 0U1 WilMlN FACTUAUY UCf (AO MAN ON (ACM TAW --ON TH* IASI* or WHAT h KNOWS A(OUT THAT MAN--*artklrly< (11 taak ahyvMl naKhiny *1 nan is tart aa u>*U *a-- 12) Aatduda aa* amm*a caardlnali** at Hi* aan ta Hi* lath. TV* lynch** mil a* ia*a*h*ro* by Hi* Sataty ON(a ganaanal "a* tart!" anas a**b wash--loraawn hy fscaMan^^and ih* racatni r**srr** I* a*M|CMntt 1 It) r Mia*inm Th* laaal M*****at*nt unU tatacr a aanan or MntM *4 taawa **n*rl*n** an* caaa*t*<y i* ohyrtcailr minuet Hi* martin* araai tar th* airman parpata *1 **larnn| an* sMIydnf: 1. Tk aarara a*4 currant nor* *f ardaritaaa raiataH aa any martin* L TH* TV* i ptntMl martin* habti *1 aadtati* at taialad I* Aberrant*, k nW. BB 9^B1 BBwW--------*-------A wBB *-iAw- - l*AW*^-WBg IB^^Bi^PI W^BH oof oiai7i DU 029702 Sottfon ( Port 1-0 Paya I of ] CONST*UCTION DIVISION SAurnr p*oo*am-- iwo CAUTION- P'OOar unOaMinnktny of Nik inM k nantok prior onnvot oroyromt of Ihir Plyitloo. font on hooky iaipJo- T> Ui of tadimovof of orooiom yoort if nMdof. lo kiliyenl in rocoyaisiny mo nook, 'ho aoootooilny ank iPo offorr ropawok. farmtr fully otM'iktk itanfliouot IPS7 P'ayioin i. physical cioohinhs ii. th* coNTtoi cp *ist*act ocnasNOIt* (Montoi OUlroctiontI III. OPHAflON MUST"--Oy Poroflfori. Sofyty inyktk ono Maaoyomym IV. POItMINJOOl IOX MtfTINC IMPSOYIMkttf, POISCAJT HAZAIOS, CONTtACTOU AMO vf.t IfM Poyoo I. DART MAN*JOS PtACIMSNT II. PHYSICAL OMJHIINOS lot in Mo. I, l*S7l III. UNIPOtMfTY IV. STASIUTY V. AtSTIACTS (Of in No. II. 1*S7>* VI. T.P.t.--(Worthy of nioro contrioaNooa raid--. unkorttoakky oak l*Jf Ptoyry i. onsahon--spscmc a PtMOftt--' tlOMT vs. WSOMO" (Sopyorttny VSi oak I* . Uaol m. OtpetUNOS. UNIPOtMJTY. JOS PUOMXr. STASIUTY ANO AS. STSACTS (of 1*17 ank t*SS*l 1V- S?? 70 ***** " ssoaukts op posmci mstmqos and TSOfNIQUtS, -HOWN IOO" AMO "tLUC tear tms ins psoosam wru catom nw ancuut rm i. or*tAnoM-~"j*sanc~--Mo look IN* PnOMMI Aero Pm a wsyars tsaohmo pos mom com*stint ano nctiw SASSTY. I Tkk hh took liraaai lo J -mk taker k nk to oat iaoro.1 DUf 09X2172 DU 029703 Stalit* ( fart i-0 P**a 2 af 3 1UMCTT* A. flfiMm iaioraaak eaatuct af aadi inftty aiaaHaf I. Fartnaat irnararak S.T.A., conMta> S.T.A. aak inimkaaMaafc 1TJL C ftrww'i imaravak praarar ariiiiaaaa -- I"kaky") D. Parana* a*r*n.....ikaky Maa Jab **mnnnr E. Parana* t mnl 'Ufaf. nakatklaf, laaajal Malt, natariai Kate kli**. ca-amwiMAcy :eanunxxat farcaa wbb atbars). irabkby. Ora. amierty ana lloa taak cakfamiry j E. Parana* t ln*r#ak kaawiak** a< matt taUrt aak Wtaakura k*4a ia 'Iraam laaa"--(Ofarananal Markakl Maaaatl j nwr h. mooaam and conduct mem roMMors mmtmot Prayam aak caakact a naawaf (ar avary faraawa aaU naaib la aacark**** <rli Hm fNlaawaf acbakala. (aak iu*i*r wiH b# aaaarak faar 14) M*m* kwriat Hia ram. ABVANd AMO (XTAMO TNt SJOJOCT COVmAM WITH |AO< suecaomo mo or mmtinos. I Tha karakaa at aaM i*anf ik naaK*| ia la Pa ba khnartaa af laart nanata- -a Mana ail ha aaaaaJ aha haU aA iha *--- NHaa ONMi OT miWWB CW OO ippno In nil Wt HI IMm n( r*#aar aaarnta ara aanaiMtak kariat aay apaaib far aa* ufa*. 40au sim am wawno to s camon com* or mm mmtmo outunm to na omaiON umrr orwea MOMmr as *mpamd. SHOW ON IAO OUTUNk TM NAMC fOimCN ANO l*40TH Of JSV1CI or TM MUONS 0 MUON WHO MAY ASSIST THi SAHTY ftPOINm WITH TM NSTtUCrtOM. I OO NOT VMAKM TM MOCtAM IY MTACMNOINO SBSON SUUKn 01 rAIIS or "MJten," ISaa banaaa at ynaakbn pa**.I a*aa aa *rakaNIy.> ACCMT TM MTAMTinj (MaaKap fat AMI a. isuuscn--uamovio conduct or samtt mattmoi I. TaaaA aak Aar ban fa caakaat aa kkaaaaft** waakty laai baa maatk. a, Praparariaa at aa(aiaH"l hrlaa at amrfaaa araab aak araaaaraNaa b. Naiaafarioa at aaPariat lia faraaiaa't la*a*a*l 2. IMa iMaarkilaa't atkb^ rakapa at )ha ptaolaka waab far aaaarniafi** kaaraaaaiaar. faranaa by faraaas | raaaaaa aa* ka* fbataafb yakanraaktaf aak ahaar navaa* tuaaart af iba aaiarbk taawaaNaa. kafara l*ay caa aiaofaaly arataat K pa tba guy 091217 3 I t DU 029704 B i I I Section I Fort 1-0 >ege 3 of 3 i j I. :SUJECTI--imMOVED CONSISTENT. INOIVIOUAI task (S.T.A.) 1. Tll what w moan by continent, inphriOuol-teafc (S.T.A.I. 2. Show haw to analyte tech tatk for haiarOt. (l man or 10 man). 3. Show how to erortnr effective S.T.A. (Toll. thow, ouetlien.l 4. Follow-up to viiuauto hoop for mere S.T.A. or work progretier in fho animat ioik. 1 ACCENT THE TANGIIUEiNeerirtga for CAD) j C. ! SUBJECT) --*OCTC* ASSISTANCE--(OAIIY CONTHIIUTtoW) Oemomttote mo foromon t dmty contact with tha proctor ?o improva tha aroctor i pamcippnon. Concantrata on tha proctor i work analytic, ob* tarvatton. oggrornveneu. onp iniiiptira. thereby improving proctor effoctivenaat. j 2. Oataanitrpta aiamaia of amttanco by the praetor on doily obiervarianj, ond prappratian of material aratantop by tha proctor of hii gong fora- man i ipfaty mooting. ; 0. ISU1JECT)--OAllT wiAN.JOl HACEMBMT ! 1. E*plain what it meant by ' knowing yovr man" oad bowj to offoctfvoty obearvo anP ploca man to adaptable work with tha laa*t pexuble riak involved. | 2. E*olein tna kinpa of thingi io look for and fho advantage in knowing [ ovary day I what luggnn a tick man. a worried man, a dktroctod man, an angry man. an inexperienced man, a man of poor morala or tha non-cooperative type. Thia a within Hta capability of a good foreman. ACCENT IOTH THE TANGIKE ANO INTANGiSU (Maattag* far Itft e. isuEJEcn--function anojuiaotcnoN | Since lhara haa bean o variation of craft function and iurbdietidn in dMoront oroat in recant yean. yao are expected te clarify 'tha wba and how oft tha foreman'* authority and rawomibiUty in rigging, tcaffaiding, tpodai toaia, matorial handling, ca-aceapancy, nobility, Era and taakity anp^hte look conformity. I T. I SUBJECT) --KNOWIEOG* Of AOUCYANO PKOCEOUKCS ' IN THE "BbOWN BOOK ' | Epviour and intarpror, at appllrabla I cadurea covered in "Brawn look'' to that a interprolallan ic hap by all. policiaa and proundaretanping and Tha above maarfngc ora la be fonwailiod ta whatever extant they will cauaa pamdva and hmdng uwpreremont of an faromon. They are to be conductod by the Safety Engineer with ihp atiiitance of whatovor gmafiflod 'tuporvinon It naconary or hoipfwl. OUET SUHIINTOtOENTS ANO ENGINES AM TO KNOW ANO UNO0KTANO WMaT IS TIANSE1MNG AT THESE MEETING* ANO WHY. I rm KortenoN Eaviow, impact, prefect, cover, ergenixe for flro provonrion to that afl risk it controlled an a currant beta. 1 DU? 0912174 D\J 029705 Saetian E Fart l-C Fafa I of 3 CONSTRUCTION OIVKION SAffTY PROGRAM -- 1 959 CAUTION- ***** unbarttanbinf aE tMt iuun it tanhnfaat M hannf urpi*. nantab mar annual prpfraatt *4 h Otttiaa. j Fart I OFHATION-- SaactHe" Fart II FKlNClPlf-- (iflit t. Wraaf" j [ orf ifl Fart IV CONTINUING -*>*! Uniformity, Job Ptocoftioitf, Stably o*4 Abstract OoAcicwciO *U AFFUCAIlt FaITJ aNO SKuMINTJ aE Farm* Malhabt. TIi* Oaarattanat Mathabt Manual pna (mptaytat HanbPpaa Ourinf tha aat thraa yaart, 'htra hat baaa inctfiaf caandEaa aa ffla (art o< ntanaftatnt, ncluawif tha Faib. that aur DEvEtiaa baa ana Fat hab, vatlabla Ear aaaMatian, tatramaty iaaMi< Salary "HOW". TMt inalubat a batibab igAciaaay E mathabt. pracabyrea ana abiidat. TMt canbiHaa Fat 'a, tharafara. ia tha loftcai eanduuaa that aar imaaaiata naad it nat Ear naw praaabmat ar naar mtrhtbt fat Far Mfaatrva ana gWIad aa>iyiat aE i*aaa praatautly mtrabuaab. TMt aaaiHaa it Evrthar ttraafihaiad by tnaiytit a# currant ana aatt inodantt wharaia tFa faab layj oat I* IF# abaaaca aE aminaaraa cantraiUnf Eaoart bat la iFa aataara at human aaplltanaa la that which wat alraaby hnawo aab ia aaittaaaaw j ThH a la tay that Hta aaaaat araframa tram IfSS thraufh IFSf ara am 1F3P Salary Frafraa aatariaE with tha abbitfaa aE Jab | Flacamaat, UaiEarauty, Oiarlmati. Stability, Abttractt, ana tha Ovarab Fraiam Watti iarim Maatura- mant atjlaiaaa in tha l*M arafrata. | Aaaaryltaaiv than, tha IfSf 0Eratan VaEatv Frtatam will aaatabi aaar malarial U ObMAWOEt "Tbd" | Tba CaatttiNriaa Ohritian Fat achiarab an aatttanbiaf patbiat in tha Fatb aE laEarj taaariantlnf aaty ana laat ttma injary Ear avary IDO amurrlhf in iha inbadry. TFia Fat ant baaa ucamplithab pytmlfbti it Fat laFaa many yaart aE baraiaamf ttdtaiaaat a'nb traMaf wpamaary ptapla ia tha Fna raaunaaantt Ear pwamabiFmant at thb laaat. Tba OAMQ WWUH it aur Artt lint aE tubtrvtbaa anb cantaavaatly btart a arfa thara aE tha rataantability Eat makiaf aur taEaty Euaction wacatiEutly. Hawarar. a larfa pranarttaa aE aur fanf Eartmta ara aE ihart-iarinta ana a haa tha praMani aE naiaadiatply hapretriaf tEiatr taEaty tuaarriitry ability 100 Eatb, bttatta aa unban! caa hanpaa iha frit waaa aE Fit EartaiaatMa, It alta ouba Et'aauaahy happttt that It it aat raataaaaia ta ataact that Fa caa maFa tMt irttiriap aFaut attittanca whan aur orFar lupannciaa Fat taFaa yaart ta faia tFa unbar uaabiaf rafw'ab by aur tyttam. In tba Kfht at tFata Eactt aab tinea OUb 0912175 DU 029706 Soc'.on E fort 1 -C Tofo 2 of 3 our oblftctivo .1 19 .ft.ur.ft1 --9 wr.ll, .ft 1050 direct more otton'f"oil to mo "a.ft.no and 3AILY fQUOWUP an the performance of tack foaf "he GAMO EQMMtN e.e ne airect .etoantibility of 'ha c^aft tupartn* dent--for idfo'T o t" at atnat functioni--dm it it recoottiiod that at aotnread at 'ftor -o>> t .ft many .nt'eneet. adOitiandi tdocdtc action .ii noe >o bo >o#n > -o t'O 'o achieve out critical obijeefre. "he 0IV15ION ENCiNEEl t (ftO'fad r.rh .oieanneiti'Y for tafitr. duality, tot' and tcneduiet `a* t a ".nan. inorefere. at a pnnctaai, aart of oof ?39 Sofo'v dpod'oftt r*6 wm IS IIQUIREO, virh rho auitlance of hit A'OO E-pinoUtt >0-- I aeletm.ne SOY or oov >nt all iho ganf liitott -o'ttino in hit emtio". 9r* 'fCf*'ftO aaeauofo rratninf and .nitn/ction and oft carry.ny ovt >ho oa ot'.>ot of our Safety hroyraat and rhir carroctnro fttotw'tl oro 'Otfft ftt .oduirod 'a ft.at 'hit and. j *fto/o laodilcai'y. mo O-wt-oft Enymaar wtll da .fttaant.dla far dafoftn.ninf day by day '"ai-- 11 Pramer S.T.A. it batwf fron ao rogatrad. 3) The OfftodM imudwonti of DAILY OWlINgl an bob* mo* "of oftih took Ufa". 31 The ion* fotoaton are 11CIVMO COMMANDS orMA Hiafr tafaty inoffUtbam. 41 Caieocdua aottati ot oath tfttft io taken oa nmnatty Oft runwltnd. Thlt daOft net .n any ft HEUffVf tfta Craft Superintendent jar Canoral foreman of tha tafoty rotaonnailiiioi. Maraavar. tha ipaefk aatphoi an <ha above ftt.ik tha added cailabaratiaa of 'ha offinoar thawed aid the craft haad< m a aero 'harowpfl cavoroda of 'hata critical Itaani II. WKW-"I|M ftt. Mm" Tha attawtount of an annual "O'* frooooncy rata Ctdra ' malar iniuHool io an idaaiiotta tool, ia uttioiata in daarai but. abate all. It 'io aaoofMa. The 'mangling Mack" catittnaao ta ba let it aluroyo haa boon I. "Poapla" uaflmM' taMraaiaa and manofoaMat. Tha primary prablaai a. ia a deproo. lock of hnamloda# at the laohn.auao of oar prrprom or failura ra 'undarttaad " or ra recapnita' at wail at a Canadian of uiytnltinfaaaa ! caacanteaudy or gncanttiauoly I ia adaauatafy evaluate fair carroctrva amctlaa. 1j One malar bonier : primarily ptythaiaaical) ia odaaaata duality par* fontonce cannon af iftlfadaa'od "limitt" of canudoratianj--limitt of imarorolotion at luiat . viotatiant ', and "Matardo". if '`if daaon t break a rulm--"diuoaord iiif "if tnt a natation (by floiiblo inlet- prClotion I-- If it "roiauftoiy unimportant", if "it" lin't a maior hatord --'correct .t 'alar' Tor room Pie. Violation Fraawoncy lata (VM.I haa boon a part af our cantiructtan tafoty tyttata tinea l bat. WhHe uooful at a currant .ndicatar or maaouramant af tafoty performance, it haa ana primary weaoaou; >ha raowtiant V.ML bacawta at llmitinf "round rulao" it rardty redoctia af actual candMaat at any liia. It haa baaa oubjaat 'a. (II invitation ra llua leak rulao only; 121 voryinp caauatttaa aainian at to hoihar or not if (tha uniafa utuatjoa or act) canttttutoa a *.aiatio, and 131a rondancy ta mmimixa tiolatlolnt thraafb lha uoa af ether nomenclature. ! 009 09l2l 76 DU 029707 Section C Part I -C Pag# 3 of 3 't i desired in '959 'o remove 'base "weakening" barriers by adopting and applying ihe Dane principle of "Right or Wrong'1 to tho admiisit* 'ration and evaluation of all tafoty funetioni, tactinia*, et, programs. or parti tltartof. Thus. any condition, work method, phose of work, pro* caoura or act at any oanontil to bo viawad an l( 1) nooding no correction, aitoranon ar cnanga of any kind-- itherefore. RIGHT]; or 21 naadmg any dagrao o' earraetion, cHanga,, rearrangement, reassign ment or aitoranon--any ot -nicn means "something" wrong, 'heroforo. WRCNGI. for aiampio. all inipaction cbmmitfoas era to '.netton Q1 naratoiora n ireaueney and teooo. Howdvtt. no limitation of any kind it to eo cennnued or establish#! which will proToot onytfling "WRONG" fro* doing "counted" in Hio 9.M. for tho Hid on any future ntooettom. | *11 oiher function* at previously ita'od. ihould bo reviewed ond analyttd 'raouantly--nin ail onatai of aaen doing luOioctad to lha acid" 'am it it klgnt or Wrong> Qaei .t fill our requirement? Oooa'it follow esectly wltot t wnttan m itta orocadura ' or ether authorized formal proiact or Division itiuo? | Obviously, the benefit to ba darivad front tha opplicotion of this principle lias not only ,n >no ability of pooplo to recognize whof ii "Right or Wrong '. but alto in their wiilingntst to promptly Ironspi no honest recog nition into adoowata corrective action. III. CONTINUING--Phyausi Ordorkness, Unffonoity, Job MdconoiM, Stability, and Abeltasl Oafkieauee IMonSdl Distraction I As m tho past years when a broadly applicabia orocadura or technique was issued and proved twcctssful--<onruiuation of that technique hot always boon carefully considered by Management. | At ofton as passible, e last effective technipue or procedure b eliminated td present burdensome and lets effective accumulation. ! Aecerdinfty, "Oderetie* Muss" (1934, 19371, Physical Ordorlinoss I19S7, 19311, Uniformity 11931), Job Placement (193d; 19311, Stability 09391. Abstract Personal Oeffetenoes (193d, 1937, 1931), and other impartont dolincationt of tho past, are all expected to! be used exactly ox published, where, wttan. and as they apply. j Tha teehnipues are effective in propertton te their | "planned" and expcutad use. carefully loitered to specific land samsi general) operatidnoi conditions. IV. AU A99UCA9U FOUR "MfTHOOJ" Procedure methods as found n tha ' Operational Methods Manuel", tha Hue look. Office Safety manual. S.T.A.. V.F.R. and T.P.R., are >o ba continued as flitting or as recently amended under II., ^rincipl*-- Right vs. Wrong ", | Tha Construction Orvuien philosophies of frequent reminden'tm, com- pefitive grewpingt far 0 <a I weeks, tha "as required" Bhysicol pldcemenf of visual aid publicity en e -otoung basis of calendar and subject matter, and seacidl purpose '"teaction, ora oil axpoctad to ba etnpieyed on the recognition of their need. 1 DUP 0912177 DU 029708 Sacfien ( Fan I-I Fppp 1 of 4 CONSTRUCTION OfVISION SAFI7Y PROGRAM -- 1959 "C+atmHM MpHurtm *f Nwtfta* featwnnp nmtl >w<wi Wiitiww MmmmmI." *t i ?rt ti. art 'll. 'rt IV. JOI FUCIMINT FNTJICAl GROflUNESS UNIFORMITY i Matimbm Fouipta) STAiiurr Fart V AUTtACT OtflCItNCIIJ . . (Manta* OiitracHan) Fan VI. OVftAll FtOilCT ffFKTIvgNUS MIASUtSMB^ . . . (T.F.R.! Ounnp * aatt 'Hraa react, iHra not bean intrantiap canvictiaa m the part of nenapatocnt. inctwpinp help. that aur OMaiaa hat ana hat hap. eantiaMa for application, eiutiutir apuencap lafury "NOW. Thia iliPuPia a aawCeP lufHdeney at laethaPi. precePvret and ppiudea. TMi canPIHan hat lap. there* fata, ta I*a leptcal ceaetutiaa that aur haotaPlata neap It not far near pracaP* urat at naar piethePi bur tor (nroattuo aap crhiaal application at thata pro* neatly InttaPacaP. TMt aatiPaa it furtbar tttenpthonep by aaatyits at cur* runt ana pact taciacam **nara*n in* fault lay nut la Ita apt anna at antwaarap cantratiinp faatart Put m rha aptaaaa at IIliman appllcatiaa Ip that which wat altaapy known cap in atntanca. | Aacarpinply than, iha 1931 Omhinn Sofaty Frtpraa will aantaia naw aatarial aniy ta iha aataat af Cetmaotiue mara aapentire iMakiap an praafaatly Ittuap "NOW. i TMt it ta toy Htot the annual program hoot 193} threapb 1917 ara aur 1933 Safety Frapraa matanal w<tp iha ppPPfea at upprapap Uedffcabaa at Jab flntPFU, Ualfettapy, OrParlinaot. ItabBtty, Manat aap iha inlroPuctien at whpcjar tha Pnt Inna will ha a naw Overall Freteor Wfacthnotti Meerure* mw IW WW wm**mm*ww <n 1 Tha intent tap purpata at aur 1951 Frepreai a ta tmphacite anp obtain "CONTSOUJO pppricattaa ' af tha fuacPant aaPparctab*a attar ructaf I tart mm a manner comalent with abtechre carp Irani IWT achaiaa at upamiian. L JOS KACaUMT Whan tha lunenan af " man-placartant" wat aripinaily IntrePoceP. it wat ateaPeP at a practical "matchinp" af inptripuai obiHMpt ta wart Oftipa- laanrv frety amptaraa. Pu Font ar cantractar. af any matt at a athian. wat ta Pa atttpnup wart canitram with hit ceporionct. cap currant phytital capabhitiat. Such atcipnatantt wara alta ta inafuPa cantMarallan at tba antplpyap'i papaaPabiiity, jnpantanpinp, anp ether pananal ab- ticoci fatten. j It mm m* H If Mm, t Mct fh*t mdk lirwun incut* knew, wirfciii f*w yt, ! the Wtriwn OUF 0912178 DU 029709 ta hit gankwlar gan. Tht cdaaoary af thb raakireniknt matt ba ia* <nwi arar tka laaai of amt yaart. This Moums: eanfinuaat iit- littaaca aad taatrat af tka aaadcatiaa *1 Jab hlacamaati This iayartat nf sidy gaf foreman, but aim au athar Mialaat af maaatbnant and luaamiiaa. ! Jnb Hacaaaat aa iataadtd. wbaa jntredwtbd. it no dtffareaity inttadad at 'tut lima. It timary manat tknt tka kretnat Maanaar anal therefore, tka wtiata naff. wH taa ta ttiat tmawiai atiiaalna aiaala ta totbt will >aaa tha lihta autre timn aaadad. taaa attar talk. day attar day. ta araaar* ly Wan htaaa ty ta daiaf, matiantm amnvat af tka aatantlai far acedant aasabitty w<M fea takan ar af aaah "nan tatk" cambinattaa. TJiarn Ihavid ba aytdanca mar aacb fararaan hat atwanaa |klt ataa far tka day with dua taniiaarakan, wkiak wdl aliminnta hatlnp any ana la* divtduai a|M ta wkat tia can t da araaariy. I It It reaUtad tkat kantoni ara aat InfalHbla and that thara Irill nat alwaya ba syadabla. tka aiaai Idaai man far tka tatk. Tka fartnnm ar lunar- yitar mwtr. hawatar. liva In foad aar kia larm baat wdb "Jab klaaaaHmt '. 7 ha hat dana X. nmicu. oaomiMns j i Tka tattad wbiab iwadlataly fallawt Htb bdredncraty aaraarenk kaa baan labaa mbaUm ttaai tka 1**7 tafary krafma and aaada an altar* adan. At tka and a# tbit aaawd tacttaa. ran will dad addltlawal idaai "tn tka da Hal Caaabnadmi DMdan, by canoatt, dattnJtlan aad aanarf* tarn, tbb akraaa aMaaa itaaitttoHy. Thai at any awaat. knar ar day AU and Mttr (Maas af aaalaaiMt, taai. malarial. fading ar annararaa ban ba dared, iMtad, laaared, Uiad. taatnarardy waoad, lamnarattly tbdttad. ar tat an far maaldblallaa la itdi a mannw at will raadtr aad* dawn MgWy lanrabnfllt ANO fha tka dbaat and abdaa bapraaiaa af a baan aad ardarty ward blare. TMt andUna fa tka Ia'lartar af bin. aaMaatt. aad taaam aabWaa at wad aa wkafa flaare, baMtaaa* ratdr. aad arena. Tkh uarltaamt by MMiilfy rnaaat tkal oN fadlMat at all itaai <M ba araatad, alaamf. ar wared 7AUUA ta ar at BOHT ANGUI .Tka af fkb aaaaraatty imaatal ar ''wtraata" taaabaaaat bare Maa. aad ACOOBdT k*r/SkmON". Tka nrlaaary Mmaca far intredmlna balk ynifarwiry and atdartlnait, at hat baan Itatad branaatiy, it fa craata aa abttratt tytbdla|ital affact aa "aaaala" in tbair warb aayltanatant. latk dtattid ba abaiiad ta tuck aataa* ikal tkay will an a loaf way in banning "baaila" awnra af tka araarlaty af dMb bbrirenirint. Tharafara. aa hat already baan fwaren in iba aatr. tkay win ba mare afart tkaa waald narwally ba ctitremary Aa tawaify impwtani adyattafa af pkytlcai ardarllnatt (lavaMaa all ladlblat and all matanai at ad timan) b tka atbninakan at duaticaia DVP 0912179 DU 029710 SaOiaa t fart 1-1 h** 3 at 4 it ovary a* at h*nd tnatl, in ovary inttanaa, pvt daw* ia th* prkaor Plata what that* hand* D**#d up anfinaily. j tha* notarial haadHnp duaUeattaa w.il h* otbhinatod. TV* wtt ba trua whaihar tha Mtanal it a bait, a taaa at knot*, a kata at bitutatiaa. ar baa at itaih. it dtauld unauatiiaaaaiy ratatu* mta anltaatad aftlilaaty. aoba tar work aarawi Warkan who Uttar 'h* work araat ar who Indhwbaiaatatt aHaw watt*. kaBrtt. or mtamuif moranair ta inpada rkatr wart, arava ia m katnf that raav art arabakiy *r th* kart maahantti. Th* boat madiaaia. irhar in aiaanaaca or attitude. inriud* thair aw# caarribatiaa* aula* matically mraufh eratrtaaaiMa" raward atfacmaaaa* ia rkair rak> at thar war* aiana naur attar hour. It va havaa't fartan tha fa^aa of ardarlina*! aanrabia ar fad it turrainaa. it ii tha fault at niparyirlan who tdhar aaaaa t car*, ka*ta t uaduntond ar kaaaa't afraa witk ar #*#r*eiata what hat kaon itatan in tha largfainf. Uk* matt all atkar thinft. tit tiNNwmr j Tba Caawathaa Bfcrnioa ha* a loaf hidary at aMdatt aparatlen. Haw* avar. laarth tar continual iarikriaarl ha bravfkt Iota faaaa aartala araat at aparatiaa. function. dauaiaptaant. and Indtrldual daaitioni, wktak ara u**u*an*a*bly ivOiaat ta lanraaaanat. j It ha* baaa faaaa that rartatn fvncnant. taaillMaa. aaia*aat and aaaatakrr ara war* tavarakt* ta aw avaraii anaaavart than indiawtotinar* ruhartata*. Thar* ar* ad- vaatatat to tha Oi*itio# in uniformity tram tha itandkaint of addod can any in watt oraaurawaat. in Wnrlkwiaa. In `treatfar aad In (MI* A*av* alt. tha arnaary intaat at tha oaddaottaa at tatifarady far Jatary, la ta aaaty ktyakalafy ta tka ua# warkar ia Mi vfwml laukamaaat. TWt ia ta bad* obtain tram aack amaMyaa a taara poo^hra raV-bahavtar. oaa- katant ant^t ^t^t al^t^t^tur^^r ra^jaf^lta^t a^trdna^t^a^t^tf, i fd aadapr t**k**r and In tka akarr datin taaa unffarafty la a bratkar WVMMM* UmiraMV MWI VMW OT WljHW W WfVf ^ ^ MNVflRMfi vHM kt id an avan fraatar aatant in tka fata**. It la oatWajdad that awab it* and aaaty uaitarnify ta all tka lanaHaak. aaaatdMa and taailMaa aa ita awn ntn n* wiH ba araaktabiy kaadbty. A taw rnaapiwi Why rhauida't ad fdaa beat* ba tka mow (a talar, *> ikad* aa tmat Wby ibaalda't oM baryta* far b# at tb* turn* da*. tbaaa. daalfa and **i*ff Why dtaaldn't y4 * ataamaat drill aatara ba tba raaia laaha? Wby thauid w* bavo waldbtf goffiaa. ria at ananaka, It at aaathar aad 23 at anotharl Abaoat wrtbaut *a#ati*n, in all todiiHa*. Malt. *viM***t aad matbadt. at any fivan tin*. tbara it ana boar rwtad ta aar itoada. Wby tbauida't torn (nd It. and mo tba *aat Indhariwlnata vadaty ia at diratk araat pur* pat* with c**t taduttla* aad braadp aaddaatr. iv. SMMirr la th* third auartat at lkI7. a brddtara a* rtadiBty waa Irtaad t* all laaarrdian m ib* Oivitiaa. That bratbur* war broad primarily M rbaw DOF 09X2180 pU 0297U Socnoit I Part '! Pag# 4 of 6 W##f# KoStitry fif't# .At# #gr maior $of#ry fuflCfipAtJ If oit# thpwo# of fov/ i#vu of tup#ry<oit ho# leoaflc raponitOiiiHot m thw CPAiid#rortort Or ** *fvr# of thow #oiitiot, oit# tho nnir# of cortttrgctio* ocitrvi*y g#h#rot>y f shout# do un##riroo# Or oil eohcomo# th#t w# tfonnonoiw avoid## d#itA##ring it#pit'ty m #nu of m#furtfy or of coo* Oi'ipit# Of **#. w# >m>r# diicustioh of StpOricty (# #ACOflip#at Oflty '** #r##o0u*'-#t of fold of o#riona of oOtocn. Sdoirtg 'to it thot mam oioco of '* mmi *r o#rmr h>m ro foil it nit iwoomtor't ro#ponidtify. %or #outoo on# motwoit ihofl do no# or ifiatpModJi* tuch m#nn#f 'ot 'hor condor `n. or oo d'tploco#. <t o f'#poniOlitv doth of 'ho ^ocfloft'c *ohor.A# *# luponmi## diroering. it it our tAt#Ari#n In couimg o morougn of ttoPiirfy (with r#o#r#.f# moo. moohmot Oh# OtWOtlt *0 Oflur# >h tHfV pMa#M0 ihtt#ltO# O condition roforfO# '0 Ot 'oU 0*OOf ` Of foH-1of# `. Cfft#(h rttO#mtO#fO eOfliitiOht ' vo>v# .a orOv>thf t'0lt(y h#tu#o m tort th# follow*##; oloriormt. 'r#hn#. domowor#--*(#of, p#*oi fofmt. ptto# #f *ot#r*#H. whs# prttcurt. #*#r<00#. ""OoiOACO. fOOH(igforiurt. titpportnOMij ihtOCUfO pickut. hO0#wor# "*. uho*#ro# hot##, fO(A*#r*CftO# tOTfO. t Oh# mow. ."# oo#tn. grooto froif. cwrf#e iron##, btin# contort. i# ttfoty doit, ootd oociih#. >moroo#r egging, *#. Non# of tho forogowg litf it or if whwcwo) I* -M oocurrohco oo nom#l construct*#*. They hovo oil* how* mr. boon fho eaufto of *oy ooir ooo##Ata. Tltorofpf#,* if It (tot illogicoi 'O rou<ro tuporuitfpn...#M su#m*Oit--*o 4# who* itnocotiory f# 00 dono a tho prototKO of thoco condtriona of oft Haoo. | it thoui# go wiihoot toying, of court#* Htgf whofi imorutfioo ftndt <tt own or '# got ?ho loonfonoovt ottwronc# of *#cf worfcor )n thoto morvort. t*o o*oOio*** f tho tv*tf oro 'oOocoOj oft# moro jcmportonrty, mo aroOootfity of 'hiortof Oocomot mof#roty '#%#. 3#tptt# th* gr#o> pohdol tiirih# of normoily uhttodW cooOtHofts pot* tiOio. m#r oro otf eootroMoOto^f oodt o if too#fct # ro#oiro# ro hooOlo hit own. o#o or o 'imo, #t (hoy oppoor otto ot o Hmo* v. aastuct owKmuan*- <mm o<#fr<#ii) | to tfii. wo ofKotorf MOW photo of Sofoty word' !'P.d*rct OofW coggio#'*^f coofrotro# m# #o#r wdoo wo #ot ior#ofy w#0 'Ohgtdfo ofomoon ortiy. Hti# wo# ihouguroto# Or o tout# aitdo prOMfirp* f'O# <Oli# "TO# Now to^'' whioft wot into#### to fwo fh# prooor uflOortMnOiftf of our Ootirt to ihdo#o hortcof#rm* o now fvntrtoit pool* m ihf with Odtrroa cohOttoflt. Si(MO tho# tuoo* wo horo ho# tho dortofff of 24 mohtht of tpooifk ottttroot OoUttootioo. ot loom! in tho form of momftly ` # Wor#" eor#, AAooy pooofo <rt our twptryftory ronkt* (hroogO only 'hit much >hrr##gcttoo to fho imptomonfottpA of odttrocfi* fpuh# *oyt on# *o#fti >o ihirioto tom# OJpOfWOfti of fhmr owo on this tudtoor. I At tt '#. <t (h# ourpoto oh# tho ihtorttioit of fhi# log of fho Ids# proprom to com ottoon## ro tho f#ct flt#r mopy of tho oW t#rt#ord fuoc* tioot iioo covori or# doooiy hfromt# with doth tho Afcotufy on# tho opportunity to vhtooiMtft on# imprptro wirh tho philotoohy of Hi# odtrroof. J I. Wh#o #nhrottOh toika or# givoo. t hovo ofion tpok#n of tho difoci i o0y 0912161- [ DU 81 [ H Socfian | Part 14 naaattity of making vary ilHlw Imarattiaa tn rhg now IlcMatn. N* W ara taring mat unioat tha aonon 'giving tha arlaatahan, Safaty Qa ar Craft. It ctmoHi af obttraw aWaaeatty, ha laar It an# will ttai mata ma t ononfotion talk gtthhlt. It la Kkaty tkat all tha ocitntanani of Iha aaat cattlh hava baa* graally bagrorgh, hah wa haa thia awaranata nctvioaaJy. | 2. Our initrvctiani an STA gnaw by tha faraaiaa, hova baaa hano in ana av ar another mautanha af timoai nnh rat, ualaaa a given foreman hat tame anility ta imagine anh uakn thata aarta wtuaft ora abatraat in n>t tan aiugnmnnit. STA cannot Aa tha boat STA. 3. Wa hava given m thit nrograni anh la other Lflfngi t*a taataaa fat uniformity anO omtciinnta. Wa hava mM that baaitnily tha it<M at bam ii # matt anwraamant nrffWontty aWave aa ta affaot aar. aaat canagct. "herniate, wa halfnva that if ovary warkar hart thlt a*atamah 'a him quite frankly, than tha affact wa took ihavlh carna laaaat ana in grantor aaath than wa hava hah in Iha aaat. 4. Tha aih lafaty aiuleiaohy af "tatUng tha ainaata" haa ahnoya hah in irthe ahtaomn af infhtaaafny attar aOttawa. tallowing ara taiaa ghretaa which, whaw aaoaitah In tha light af thair ahtnmrt mflaaaca. ihaoth gtra tha raahar aa aggowaatfy fa affaot ha* (11 rahiatfng canfMenoa in work (21 talking aown waantiHaa aa (3) aaniioatiaa af tha "gat an tha ^IVhMnlnNaVnf.f (4) CTrkti** n4 iitt *mmm wkmm m a4 *9 (SI haw wad wa ha aar tnhhrlhuol haty aa wtgtrvitara lawart avaraH Haratafara. tha atimaty hatanaialng faatar of whathar at nat Sofaty hat haaa ahwiniitarah tunaaerially at any gfvon tita haa baaa tha TabaiaiMMa Inhay Proouancy anh Savartty rataa. TMa atoogur*. wMa ilanharh far aU inhgttty. aa wah aa rntramaatgany raananiqn. ia nat trety inhlaathn of tha actual 'aiaf at# art anna at any glvaw tita. .Par aaatngla. b la gvtta waaafbla far a tatiaty af IncMaaia to aaaar, any ana af which avow thangh farmarty nat matwhah in tha Pragaaagy lata, may ha mart entity avarah than a tahyiatnbta Matat Injury. | Therefore. beginning January I, 1V3I, wa ara ehaalinI within tha Can* Mtuenan Oiwuoa. n naw yarhttiak'' af tnaatutamant whatain aU Inal. hanta. oa haratnaftar haflnah. wtil ka htatuhah <h a taacial rating to ha known at "TW--Traubia Praawanay lata. It will ho tha raaganaMIty of aoah ftaih Prewet Manager ta taa that all Intihantt. at hahnah balaw. ara raaattah ta ma Ofvftiea Jafary Office at tbay War at boaamo known. IPanavia fat eantauting TP* will ba tha taaia at'that Utah far Prggaancy hart.I fact* atawer it olta ta Iht any "indhtart" anawrfng huring tha treat* an tha ravarta tiha af tha Monthly Sofaty A Pba Data tag Shtat. ii I Dug 0912 tan I DU 029713 Section I Jeer 'i *1 TV 'Pt" of cock oroicct will he ihowk on th monthly (lock ! hoot" `am mo Division Sofety Office m o column icpercto from the Fteovency koto. nooentt to too inciubob m TPt" ofOi ' I I Mon.tatoulotoklo Meior iniurien. mduoinp oil Suk-ContTocters in* iwttOC. 21 Suo-moiot Iniwrioc. ' 21 h'a 'ttuitmo >n oteenr'v on or oontoyo nocOMtootinf Intvrenct to* lorro kooortt. '41 accidents mvotvmf o'ootrty toamofo rcouirinp Insureneo ktiorvo mom. '5) count ofoinn 'too oroioot lor outolic KeWity, til motor * octiOonn on or oH protect mroirmf 4u Pont mnO' moot, ! PI comooniotioo cloimt mmoMof lihfonon or service! at on ettomoy, uk 'll airy Workmen's Comoonrotion ooymont oocoot wfroro only ttoo peymtot of esitisbe moOieoi (prefreccicnel l torn coo ic Involved. Nate Ttiaro is tho aPvieut possibility of ovodoootno in tfro ooomoioo cued ktoeve. In innoncoo wkoro *ho won cooo folio In mom ikon on# corooory. * wOi too counted oo on*. keetem for "W Wtoon unfevereMe iitootiono ortw on o oroioot. IHoy on onfortvaotoly oioioinotolo only from itoo tiswpolnt ttooti that vrtoied hopponoO. cawW homo boon ovoided "IT* lonchcdy or tamo troop, weotd toereil 1. Antitipotori by mom uirooto ability at "cryotol bob'* |cp*-- i'HIoH io riplmtlroo knd impredicolt or, 1 2. AppHob obopootoly. omotinp 'HOW" which woo boh|nob beikoily to fotootoll or UmH ttootolo-- nucto no* I o. IHorooph "deployment lorooniop" b. foctool man "Job PMcoomm" <T ooproprioto STA 0. follow throopk on "Oonrolion moot" or t. or in tbn COM of firco. nmpor prior intpoeffon. | j Thamtemt Ti | bo conchibcb to eomo from folom to oppiy error IN HNA1 SUMMA8V. HBSfQTH. Wf AM IOOKINO PO "CONTIOUO APPIICATIOW ir au juphvwcn with pa un (xopdon ano comp*omu*. DOT 0912183 | i DU 029714 t I Sccttan C Pm I a I of 4 CONSTRUCTION DIVISION SAKTY FtOORAM--1957 Pm I. PHYSICAL OIOIIIINCSS Pqrf !f rut CONTtOl or AtSTtACT OtflCUNOO (MBtTAl OISTtACTIONSI [) Ilf w'' Cr*-hlwf< Pan III. (b) Madtanki--IMantblyl--Far Dramatidnf 'Ilf Warbt" I 0P8UT10N MUST io) If lMM I bl If Salary tnfuiaar Icl If Manaftmant rot iv. ttxmiCAnoN or foimm tkhmoccs I. PHYSICAL StOOUNai in (ha a fan* Caanructiaa Oltltda. br lamat. batUJMan a(If aaaarlAiwa. tfiit alwata maaat laadcallyt that at any `maaant. Naur at fay au sab (VHY matt at aoufOtiaot. Mali. aatarid. faduty at apparatua iMI ba oaraO. iMckab. latalab. piaaab. nanprarlty aradab. tanwararby tpattab. or tat up tar aaadudtda ia tadt a aaaaar aa will raabar 1 MfMy InprpbaMt AMO flva Mb bind pad abvdai a^aatMb at a daan aab arbarty wart pdas. TMa tfila fa da Mortar at bdt. coWaad. aab raatat< nit load oa waU oa wbala flaan. bdWdoe, yardt. ......... wr iiamri atata taor aa raaaaai at aa imaa Wia t aratMb. piaced. or tfarab FAUUS. fa or at OGJtT AMOUI H tool bOM Hoot an mtordr wail, an amdar wad, a bdMtaf ilna, fanca Ida < iMIar paint at rafaranca. I Tba banabtt at *Mt ataaroaby uauaud ar "tatram" raaabataaat Hat baaada abadat in "Mararid fianbilaf", wart aataMibiWy, Ira fra*a< Hot. anb ACOOOiT MCVetnONI (AH tintarnab ara baraby abtbab that tba obm raftironant tba now anb in rta (mwa ba epntWMd at fanaanawt pdicy anb aat a port < a currant annual fraftwn.) a. tm coitnoi of AasTBAcr oviootcai (al "b Watb" Catba Ourtn* l*J7, da OMtdn Sofaty OttWn wiH canttao# fa bddaata at* aaatoa at naniai bittraatiana thravfb tba afabigat at "Ilf Warb" paapblata, uodtiab M all aroiactt aa a aiantMy bata. jlaaai praftat dutaaundda it fa ba donned In loaMod fa that tab burinf 1131. OOF 0912184 ! DU 029715 wws Section f fart l-A ]<I4 i TJia WarCt' at araaartab in 1954 or* alwayt aabticabla on# iKoulO *0bo 'MHlM wbarwar new *lev*M oro "* or where the ariyinot eaaiicariaa beam rteemioa. Theta warai arot { COMtUCJNT iNoirreMNT Nfcucm womio NUHKO eotwao UNOCMNOAUl iMtnroNsnu iNAmunvt runiAMwr Mcoccitin iNCxamNCK) tbl Modiaanb-- IMa mkly I tar O'--ailtlnn "Kf Warn" Tha Qivitiaa Safary OHWv *! inw rath manth a vary feriaf. vat ilirtlt ptoft-- tar tka aaraaia at naneranny iab <a attaatiaa amt intaraat an an "Abatract Oebciency Sack itaua will cantata all Kmarr infyrmartan aa4 5atatla and will bn pravtbab ta maa ta allow lac a lull mantb't aaaiwatian. 111. OtOUTKM MUST (at r Kw--I 1. Oathr InaMbwai Man I 2. Oaky Saacilic Man Martruant 3. Daily Sanct*c Maa-Taab--. 1T.A. j T*e raowtfawonr, aaava la b--tenant. IWa in Aa Otvtatnn Salary Office banana an ancibaar * --waity lapaallbla if tba abava three itaaa ara laiwby aiaevteb at tba awar Hm a *4 with ebay--a a--ttty.l The illmbartaa far this raawraaanr ipacifltallv bkMMa that erjaty fere* mao aab ataawwar a--r avary any In tba *rtt hatf-heur at thie beyt Ml laak tarefuily at aaaii aaa la hia yeay ta mo If kn laaia it an# reaby ta i (21 SeebiaaUy it tba --ay --abar ta a teak wbtab phyaiaaily aab beat tba aaaarltate ar reUaMMy factor aaiebaa Mia mm ta the tank aab ibe teak ta tba awn aa aracttcatty at ay ba anatoMm...anb than, TNrb 13) laabic abaauata I.TJk. aarr ba aivab far aacb talk itb aaalbmonaa fr-- aacb nan mat ha vnbarataaba ail at Ma M ta kaaarabva aa4 aaaantiai ta tba tact-- at tbb three-irae Wt ab maarvuian aattiavlarty (areata*, enoaya ibair aunarrleary tlna web tbar tbay ara wia tab ana anmaaatly tap--ibay aab abkknlbg Mr yaw. ar irawaa. aa maab at cacti worfclaf baur yrecticalty aaabWa. It b baturea, mat mraatb wear aitatyvii anb elealtiny tbb -- ba baaa ta a ymc kaaraa tkaa at any time in ma pa*, j TMa year anb *-- now aa--ma read aaaauriaa at tba ibraa near mm ba baaa aab OHiat ba cantinnaa tranaanrly abaci wary foreman --* tba tatta tana at taxability anb iateymy at wbaa any af mam uya , at fbre ibair warn af honor in heviny fvtfilleb ab axaaoan mu- 0V9 0912135 jyV 029716 j I Him I ; rift i-a N|t)U (hi ir umr mawm Stnn >n riunl him. ' hat Iwi tlN nmnnur iwa hifim m nmn in liwinm ml In^Mtry. W km inim ml rtmmtii (tmumtly litml Hti wiragi tar Mat* try. titif w mini SU TO rr THAT OUI FOMMOt FACTUAUY HACE EACH MAN ON EACH TASK--ON THE EASiS Of WHAT HI KNOWS ABOUT THAT MAH-- Borttcuiiriyt III IIMC fnyocii maiimnf . _. (2) Aatitvli ml annuli caarliaatim if till am tlj tin task. Th (victim anil hi inamtifitii hv 'hi Snfiry Offlci mnaiinl "it Ima'' 9/ki men am--'otmtm By tariaii..ml tin nmiM HMtll M maaiimint. (l IT MAMACVMNT Thi iml Maaifmint nil Hint Mftm > Hmi t4 knawi iinai* tnca mil cauMMy ' liyiiciily ininaa tin... irmi Hr t(M pri mary mm it ihuramf ml maiyMnfi......................... | 1. Tim man ml entrant ttm *4 irlnilnna niiNl m my ill awwttw nmnhil in. (II. tMi mti| 2. Tin Inly immii mUni hihla it aaMwaia mrilalal M iitma. tu-ii. i tMi TWt egoytrow wii fcoiO n* to mfsirt wM) tfco Comwotoo" or otfcoc ocfwtf gnu o foof m Nft 21 of tfto Mil I ml". j A emt--KNi tlMtkM. ml mint ilnill hi giftiI, it tin malar Wliy SHE hiitiii aHmri tin haa nil hy rntmif marl ti hi mrtlal laaatfy.! (It AhMIl M hi am artm( in I i mn it Mmi mi m Mm thi nr cun.) (hy lw hi EAlirr... hat M In with mry***. EVKnOOY, AU THI TIMS. f*tr tomm tkmmosks afujcation i Tm m naal tn Mil Hanky Ml wi AU faraar tathwlaim m ay hiIII III rtimni TrMnihf Hr (mam fir btitir uitlMtiMf if thi Mmliy amini Tmi Em Munif tin*. HMn than *tth "AttmlMi", "iatmt". '9mi*. ml "Aaim"--Thi ham hrindnlli if -EMiMf. j th) Tha mry-tath. S.T.A. nauknwiit. i (tl (Ml. Maehmicii (awntnaat ml Tml lnnmH in tdmMaM laMli. (II Wwhty fiKMknfi ml Sifity Mutim CuMw. (Ehnw am FOMCAXTIO MAkOt HAZAIOS.) W !,, ! DU 029717 Seert'an ( fart t-A N|l4l(4 () Centmuaua affenttea > centra*ter lafaty partornance [4tf rant "tarn enact I. (M *((4 a*t>rante i* pnncialat af eaapfayaiant itxminf already *tekiith*4. !fl) Factual aft* all.lnelyii** V* tehulariana. oont Nfeiier funoamintais See far Sanaw: 'al Ftoerami at l*SS. JJ, '31, S3 (bl Graatiic Safarv Chart lei Sly# Soaktliyialv trmalital (41 Malarial tu*ii*4 (a "Stair U Kit" an* titer material itigaa ky yea tar meet aeeiication. j (al fiaflram all katatfcfa rraffic Salary. I TQ TMt SAHTT JNGINOHi I Canaianilr tariaar the akara faakemamale. Ara yea ireacttae othan la 4a that weak rea may nat ka fully eanvartaat witk yaurtaif? Nate waaatally: Yau ara kirearty raaaaiMiWa far the aktalnielrelteu at Salary Inamaarmy >a aaiar4ana wrh ika OraaOia Salary tnfirteartne Saauanaa al Funenant Chart. | aryaafca far lira riak la canaellak aa a currant beat*. aa Ihat all iIi DU? 0912187 DU 029718 CONSTRUCTION DIVISION SAFCTY PROGRAM 1W i MfNTAl DISTRACTION Sacfiaa I Fart l Faya I < 4 Confutad rtmoaramant Fffdttuaiad Anyarad WufTIUd Mumad ImuuimM | Canniamw I Faryatful j indifftraar I Naytanad * UadayaadaMa | irraraaaiiMa ' Inaftamwa OMtiMMl tad ftafd manayauwaf dyaa ayraad HMNmld fgrtdar yra- *" '* *w nrtaw yravaaiiaa acfMriaa liaa ia tda fWd af Akmntaa far '* nad aart. and anadfr, a raaayaMaa and ayraanat tM wa aunaa aad da tacMyaai wad atara maruaydaun. tanplfaana. aad uafaftarfny caaMnudy, day dy day aad taad affar faU fa tda `MOO^OOHi" taakl I * ofa<tamra*raofnatofaNn"a. f A1171ACT OVKnNeUV'MdNTAt Fart il FUCIMMT--Cnafaydaar ''Scraaaiay" wjfk raatfdfc "Jd Flaca- iaaaf'\ | Pm HI OFMATWN "A*VIT"--A fdraa ilaa rayakdaant far aaary faranaa, Mr day- ''Mad" baaaaaa far 20 yaan ataa aa aaddaa hat kaaa aaaariaaaad--a lirian hwadadty Mad fa da Hid caai- -* - ' -*------ -- - - - - PM IV KU&HAif aa I. 2. aad ] (CMMaa m aad yaaraatfl) * rxt eoNTiot of Aunucr omaacns | (A fraftgua) i ** dlacwaad. itfiatrafad. aad dawaaidnltd many tfcaaa duriny Hia Hit aiarai yaan mar ia ifta du Faar CaaawvtHaw Oryaaixatian. caaarafa ifufy, mar it. uardL ufaa, aannual arafaadfa aaalaaiaaf cavarafa and Hia lika kaaa baaa aravidad ia hoa aad auaatify la aradtraa fd.ajk a< aur dttfrad taamamy * IdSd a amtrtaabia aa wa knnw haw, and at ayrtad at tda Fmiaaf Maaatar Caafaranaa -a July, 1F1J, furtkar Iraarn daaaadt aa aur canaarfad unnafdl affart ia Ida Hard a# eaatrafflai anriaat la aaaalai adarraaw aadniif dafMantfaa taafrary fa araarad wfa aarranai caadud. i ia aaw Md^ if it adutiahla la arawl Man ta wa ara aayraardiay "Aburart OafMancy CanfraT thrauyd a aartfai caarid- aradaa a# mar Indian wkiak wa wM nama "Maafai Dinraoiaa"--far Mfar flaM aad faaaral raatyradaarian. DUP 0912138 i i DU 029719 Soctidn t ; fort i ; *<|l ]I4 t n th# tamo than. mot c'utt#roo nmo >s a aitrractad mind*-- wo racomaiand ond raouotr tno oooronon at 'art > I'oiiow.ngi with daily thoritugnnoM an "< cart at evetY uiirmor loromon luoormronoont. and ongmaor on tho Btaioet 'a ana an VHY ungia '"Otntduai an tha 1a* lita conrinuovtiy and samoiataty ai utdtctton. j Mi atoiaaua "at baan bnofod tnowiodga mat tha baiid ohilotobhy ana otrcnolagy at aou-act >m aafictnciat naa naan ditcvuad in our srgamtanon in many an ana many una during tha BOH nod yaan.l Aunucn loginning --nn January Id SO. and continuing moodily tharaoftor, mo Oimion Salary OHic# ul tmaet and aalinaata to all raa. ana onamolo of moniai ditnactiont iakon from rhota oa tha front Conor at mil program. facn namala will ba iiiuttratod and will ba lufffcioalty onalainod >a aunt m obtaining uniform unaomtanding and anpliedtion at ad Btatoatt. Tbit, m arm tad farm, will ba lubitlad in tufflcaot quantity ia aortnu dittnbutian to all tuaonioidn by mo totlowing matbadi I. loginning with tha Raid ftaiact Managar and continuing through lino orgonitotioo, portonal doHnaatian at oadt nta t to bo taada an an indhriduai boon mhorata tacit lugarntgt ditchtana tha tuatgig Oddrotnfy With oorh mumbor at ha nant lino of tv--rvfcuon undl all linotuding foreman I aro covorod. It a rocnntmondnd that dolinoo* tian af tha tomato to Suaomnon bo camtlatad dating' tha flrtf 3 wood of any monm and that mo onamalo bo utod at ^tia wookly tafary obtocilun" during tno tth wood. [ C. (dab araiaat wiU ba admtad ana maath in aOvanoo ad each taiaatian or atuntow at mootal Oittracnant to ba uriilxad. Tba* oadt tita urMI baua tima td tttfttt anarddriata and adoguata oubfWty id furtbar did In dniinndtmn af tba oiamnia. | 0. Id drymad Id angfgfa udda nauoct hdtu aad whan by Ideal lnMd> lira rdd ward abia 'a marnuo an tha roautrrmonrt in "t" without iabridging tha arfmary |it and intnnt In | It. fUOMtfT bgiiinua btmitng Hiltnton) A laoctfia and uniform aaliev hai boon frantod by tba ObtrUt Juaartn- toadanti and <bd Sannaa Suoarmtandant rorulting from anafytd at di- rliianal naadt at wail ai local condition! ta at to gat tba matioiom in larannal amotoyoo affacttuanatt. This you will obtain from tno Ofokion Sormca Suoarmtandant t Offico. i No Odd lbQuid oraoct managomont la ammo ImbiKHat undar tha oracatM lomomuMan law abftganant without tamo attamor to avoid liabiliriao aftan iraiaabio ta arhar grandui rmalayan or Brotnaut ammitancot or No wartman ihouid bo aomuttod o ouumo tho hwordt af eomirueidd watt who might miuro ntattoif critically or looo hit lifo In jia doing. I DUP 0912189 i DU 029720 I j iI I I t ! Section I tot 1 Hfm 3 at 4 Selection thauld. merefaro. enkraea two imfortant caatldaratjawci (l laiie pnyucai akiocnaa and rink*. and ikcaakty, Ikl Aptitude and offitudo rhki. Jak placement wiil ka tha daily terpamihOTy at aack traan and craft tuacrmtcncent -> aimtaiwa ky area cad divining angiaaar. at m> ployeionr ana iharaatiar. j HI. OPWATION dlrtr* Sica* 'a Sata Operation j S 1. Ooily individual Man Impaction 2. Oaky Sancil* Man P'acamont | }. Daily Saeeifie Men.Tail---S-T.A. ; the reaui'eeiani akava n Puadpnantai. (We in tha Oivinia* Safety Ottwa kelieya an accidant It rirtaaiiy taaaaadMa It tha akava throe ttaaa era tactually aaacuiad at tka eraper Mata and with adequate quality.) TWa raauiraatant laecrftcathr dictates Itiat ovary tarewee and tuparvinar aid nary day m the fine haif-hew of tka dayt tot (1) '.oak carotwiiy at aaak matt ia kk pant, la taa it ka laak* ttl and ready la eark gad Idea, j leaand 121 Saaotlcallv Hr ma aaaa eiaaWar ta a rack wMah pkvnineity and froot tha tiaarioaca or raHakdity factor matches tha e>aa ta Mia lock aad Dm taek ta thd Maa ac araaHcally a> may ka aiiklk aad tkaa, Ttdrd (31 Seaside ad tavert 3.TJL enter ke gtrin far aack taak' with teehnaarlaa fra* aa* aaa tfcot ka uedantaade aii at kk ineauctteni. ) It la imaerafrn* and eeeeatiai ta tka ivaaaac at tkia three-ftoa leqeanca that ad lukarviriar. i.ipm-iiekiarty femea, amnion thair ivacrvieary Kae >taak that Miey era -Mh end are aanaaady luaerWdna aad ektorvind their dead*, er frauer. ei much at aaak warkino' hour e< i< practically parakle. ii >i believed, mat thraudh eraaar analytic and aionnina 'hit caa ka daaa ta a freetor dearea thaa or any tin# in tha adit. m TMi yaar and frear navr aa--tka enact aaawdaa at tha three itaoi mad ka daaa aad moat ka caatimed frequently ekavt eeary teraann iritk tka tree tanta at raliakiMy onO intadrtry an whoa any at thaa non rhrrti. ar frve rhaW ward at haaar ia havtn| fuiffhad aa enaaatad aia> >iaa roMacma aa mow naaar. j (toreiear Chach an tha TVva "Why" ef Ahiarcceioei flrtr Map id tha marniad aa tha day at fapleroat latura.i | W. MUOtMff j Uniika tha mwi m recent yean whoraia tha Otvieiaa Safety Otkaa rated tha aartanaanaa at tha eonoae mmm relative in the OMafaa Annodl Preorea. in 1*14 mere will ka no luck monthly ratatfc. kati 121 9 (J DU 029721 3**tlf* I 9aa4t* I ru mil totmlM ywar awn 4#tr* ml caaaaUenc* and anaemia* far **ch M?t mi m *t*fr*i*. 2. til* 0Milan Safety Office will make 'Cdne* mm wwml vwkafiae irrv^iMr intatvalt. mt which tit** th* crcy will be \m4fmd M Im caatoiataiy IwKtiwucf or mi. j 3. i'mnt atm bain* eanwdgrtd by lit* OhMct 3**tint**d**i t* aw. 'i"* im mmmmmr r* a* xmtwitM letar th* wtra-diMTicf caataathia* In Safety Pmrimtmmmem by each tit*. { i MNT NfCUa FUN0AMO4TAU $* fat lariawi (a) Nvw ml 1933. 1934. 1933. 1933 (b) Ct--nw Safely CSmrr lei llmm lead (dl On* 9a*a Omit hwduH leaaiiad in Start-Up K> and writ!** hr yw> far Uni amKcMm. KXMM nOMQUB -- A991ICATWN Wa wM eantwy* t* wake aartva m at ad af tb* leaMpMi drraiimml 1* the MW. hat laadal rafarenca it mail ta the failewiapt I 1 () vtiMn Fr^titMv htt (boMy nimi raaMMMiiMI. (b) Thm +rmy *mk, J.T.A. tmmkmmaf, | (cl field. Mechanical lawMtaat aad Taal Iniaawtaa ia tahadaiad Mdada. (dl WaaUr awktp aad Safety Maadaf Oatdaa. (ai Ccartinai "Otdatiiayg" itaeuphaiiif. ! 1,1 anM2n!ai!dc9 ***?***** ** * I ; our 0912191 i [ DU 029722 I CONSTRUCTION DIVISION SAFrnr program 1955 I I Setion C Port | 2 Poo* I of 3 Oivijionol ond Field management have itated their opinion that ear Annual F-ogrom for 1955 should emphasize and reeuira improvement in the use of our primary and secondary techniques. Everyone is, or should be, aware of ho fact that wo have never discarded any of our tachniquee and that it hat always been in the province of responsibility and opportunity for all sites to operate the methods at maximum productivity. 1 For the sake of review, our primary techniques operate under the fallowing broader headings: I I. PLACEMENT--Employment "Screening" with realistic "Job Placement''. II. TEAININC Effectual divisional and job site extended employee orienta tion, i III. CROUP INSTRUCTION--Monday morning "Tool lex" Meetings by fora men (with factual Proctor System assistance.) j IV. ORGANIZATION AND PERSONAL INSTRUCTION -- Consistent line or ganization--S.T.A. practice and V.F.R. control. j V. FOLLOW-UP--Oolly and weakly "Jab Inspection" (Including V.P.R. tabu lation and control). j The Division Safety Office is herewith delineating ipacific ways and mirans of improving fundamentals far detailed application In 1935. Suds delineations in effect are to be construed as the "new phase" of the program rather than any other new applications, such as were used In recent years, like this "Per sonal Contact" requirement, the "This I Did" cards requirement, end the meet recent "Individual File Polder" requirement. Fallowing in the order of the above listed bode teehniqeee, we Indicate hew each activity may bo improved on mara specific, more factual, mere thorough, and mote consistent application at ail site* aliko. Supervision Is expected to delineate further under each subject, by its own extended analysis, as each set of cenditiont at aoch site may require. i I. P1ACRMMT Implu'/escmt Screening (Solostten) A specific end uniform policy has been framnd which will emanate from the District Superintendents end thn Service Superintendent resulting from eneiysit ef divisional needs os well at local conditions so at to get the maxiamm in potential employee effectiveness. This yae wiM obtain from tho Division Service Superintendent's Office. j No oee sheaId expect management to assume liabilities under the present compensation lew obligations without soma attempt to avoid liabilities often traceable to ether previous employers or previous drtumsttnsat or condition*. No workman should be permitted to assume the hazards of construction OUt 0912192 DU 029723 Section g fort 2 Tope 2 of 3 work who rtioht iniurn himtmtf rn'tirallv nr Into hit life in ui Wnfno. Seine* to) lade phyiicol obteetien* end rteke, end tocandly, (hi AfHtvde end attitude ritkt. | ioh placement will be the doily recaentiblllty of each forfeit. eroft . perintendent, with onntcnce hr area end dMdea enpinear, ot employ* meet one thereafter. j u. TlAlffWO fanteviiio Qifoatafdp Eech new er re*empleyed employee iheil he rcairirad le attend 3 one* held hear erientetien dames, at Intervale at fallow*! Sswlan A--with Setary Inpinoat let day at work Sotdan t with Craft Sueerintenaent--7ih, Ith er *th wertlnp dey Sataien C--with Safety Engineer * Kth. 17th, erlgth werfciitf day Sebjecr Hsmith Al --Jo fhfa neetinf it it the Safety gngiaecr't trepan* lihSty ta stplaia tafoty peiley an the the, la the DMdan end in the Cota pony. Such tofelatieet at nedlcai and Hrd Aid. pertanel protaclhra tealatent and a teed iawpMt ef the Slue teak's can* teati thaU be davaieeed and dike--ad. Ia[ any evaat the near, center theIt he imprestod ta tetHclant dattandahlllty. Subject Headin SI--hi (hit metHep the Craft Swptrlnlindant It la make perfectly dear where Ha ttandi an Safety and where Mr craft eat. plrj'ret itand, nan far naa. The craft lyperhtttedent nwtt imerer* an the new rataiayaa hi itreep, dear tanat, at ta what It wanted, wha the wether le rataanedtie ta and far eaeinty wher. Sincerity, clarity one iirelaht-hw.thwiheuider teMt it reeuirtd hare at the craft perfanaaaca level. After a oaft me triplet dent hat panen. ally end forcefully node known hit ttaed on efety wtth hie own non "indMdwWty." he rheuid later Invite ether salt tupm Intend tct ta talk to ltd croft at e eroop far a thaw af tei(darby in tha tuper- dtary rank*. | Subbed (Soidea Cl--In tha inaand aaettof with thh Safety Dapartmeni, tha prtwdad thlaalhta it la pat dearer ttplaahdaee af haw tad*. Manet ere applied te ntthtm edNdatta In relation te indhddual workart. Wher tedtnfeuec, whet eld human hebift or what tharf " ranpa hatardt ar ramedlat are dbeuatad, are left ta the peed Mg- apnf af the Safety loginear ead hit tuatrriiitt and will ha tuMoct ta laad tpedlle wart and ceedMeat. I (al Thaca have lea eftaa pirea ndma af need {far mere 'Hortnph ptapatatian aa tha par* af the laranoa praridjng. The Pfenning Cam mitten, the Steerinp Cemmitree end the Safety Office will be mere thereephly eMoaf in the tonmnittfvt. prtgrsmhro Inpreee* mept which we mad pat ham aadi fpramaa injeve^f maednp* Tha afarementiered MtraUmti iheil tuk* mere praedadty in the pai* danco of aach faramoa far battor euaiiry and pramicai opplicattaa af tool baa mcathtp time as it effect* the wort aa hand at tha time, craft far craft see panp far gamp* ; 0513193 DU 029724 Soctlan ( Port 2 Pag*3 of 3 (bl Tbo wtoMirktb Paroaon't Porocort ihoW coatoin, in tbo tutor*, aero of Hit motor ketorbt ontteipotob. <To obtain the imuomi bonofit from tkl* wonbly Parocott, If tholl bo eoapiwnb for Thuri- boy inoo, *lkat>l# to tkn wood baglnnlnq tkn foilawtnt MooOoy. Plaanfn* coamittnor oro, tkorafara, rooukkb to tit on Tuotboy of todi wood, to tkot by actual bbcoMiort of yrotootob work for Hto sitot. rh# material for tko Thunboy foroco* may bo oboooofoly cmrotob on time. | (cl Proctor* oro to bo toioefeb for mart erttkoliy In tko fytoro o labl* cotob In rko "flu* look". Tkoy fhoulb bo rorotob not aoro ofton tkon 10*30 boy* onb thoir oorfontone# tbpulb bo dtoefcob by Hi* SofMy Office of looif twice nodi wook. They tbotl bo ibontiffob by Hi* now bMdonoi praetor ``Intipnlo bobfo" onb "mnttWn* hot bonb". (That* or* tuooHob by Hi* ODjpvMtioon SofMy Office.) IV. OMANOATWN AMO fflUCflU MSTIUCTIOMfcj*--_ I.TA Procbco lino Or* Tbo orbwlpof kooroToniowt* of Htft Iwknlowo, botob on our uioHmi wMl It ovor Hi* oom Iwolv* yoon. oro a* followti lal Ptapar S.T.A. mutt bo fro* I* ovory oooo wM ooeb now ta*k otilfnob (octorbkif to Hi* "tlo* look") onb b wfll nor b* tatb* faMory to giro S.TA. on toot tart* anb nib on otbon. (bl Tha contact of tko S.TJL for any (kron totk l< to bo tpocHkoily tbo rorolt of inob "ryt to aktb" onolytii oil ovory totk onb novw o huabrua lonomllfy or r*#iHvo monotony for only token com* llonca wMl Hi* S.T.A. bllpoltoiu On Witton bl**b of nioro honorbnw mark, S.T.A. ihnut* b* wrlttn* ('10 wore* or 1,000 at atoy bo ro*uirtb by Hto rbk In Hie fork), j (*) Tap tuoarbtlan. from Pn|i* Mono*or riwonek RoM SupnrbnonO* ' nr, oil fteib fn*k*onri. Croft Sg*ortnlwib onb otbor Sapor- hr onb nMiliary J.TJt. uobboklo to thob| owton onb petition. Nofoi Obhr 3.TJk. Hmm rootIM I* no oo*ib*t b "obo*geH" S.T.A. V. WOOW-U*~8riy onb WooMy "Jot bt^irtMn" tb) I* tbo OOM ntony bodgnolob InipooHon caanlttcat bib on offu* tko fob of tbo rtonborb tonr of flbMH*, On wabrn, fttttbr k*t boos for eno or two waobHoo a tabor* to bn aa* nf Hm ob* totufap onb nnro-anfcino. In Hto foturo rack etnaIttoo wfil pro* tonr aarat to bloibob Hint took Intpocbto can<*** will k*v* oytbene* of kit own flnbfofi onb raeoaaiinoittlooii lb) All coowllttt* iknk bo brlafab prior to ttorHnp our ot to wbor tboy oro to look for, Sow ikoroopkty Hioy kro t* took onb Hwr tooit* oro to bo rotorbob onb oocroMob no milter wknt (tow* Hioy ponmtp. (0) Iwpocboit tionrr tkorAb bo trokiob to look for tkin** tkor aoy bo* veto* iotbor Ikon only Hut whlcb It nirvlnmty on* pkyt(golly bo* fora tkoot ot tko nonwit of Imtnotmn. Wkon potbbl*. oo in Hm part, oil obfoaliMklo tonbMonr thoulb bo Wbnrob corroaob oo fb# i#*f ot Hto Hao of inipoctio* onb uportcb ootorbinply far Hto V L TobuleHtMt. i .) 1 DUF 0912194 DU 029725 Section E Pott 3 Fdflo I of 2 CONSTRUCTION DIVISION SAFETY PROGRAM . 1954 won FAUS functions Follow-up Faithful | Ftnlth fallede* Foremen Failure Familiarity Fertightodnata tarn Fortitude Flrmnett I fv* Reid Superviiien Function I FHneat Freauoncy Faultfinding liwaO Fruitratioa Foolithnatd ; Ftfmdllnaic Factual ForgotfuinoM Ttio above wordt. at you will receanixe. have much |to da with Safety ot no time or another. Wo ora rtovetliny that thete worrit bo usod ot o title far Foremen! Farecatt editorial N|I in woofct to cone. Thh, ot yon wiohf lunene, it recommended in ardor to help tctontooio tho theme of ff-f. Oyrlnf the lotr tavarei yoort. *314 of our nolor talaiotabia infariot rottrilari fro* initriot to finyon, and from rtto foilt of otrtooi. lecauto of tMt, and out of coniiriorotioa of tho above. wookt and month* of itvriy have tori ut to conclude that tho Safety Frofltam for lfjd lowit. logically, include and bo built around Itoot omphotit on HNGUS and FAUS. 1. FMOSIS ANO FAUS" Advottito. Otar, proclaim and broadly puMicfso o concerted actio* having to do wdh tho prevention of MNGUt tad FAUS eeririenti through a toe* tlonodiod proaran *f "Ff-CTA." Thlt it to moon that ottor and above all ainoral and basic function far safety, molar oaobaait It to bo plocad on S.T.A. haring to do with HNQISS and FAUJ. and that aU S.T>. mutt laefedo "ff-STA" irratptdtuo of athar LTJk. rogvbimtli. dal ffJTA" tifni and plocardt oipoclatty riodgnod for tho purpeta (nato tryto tymboitl are to bo odoaaatoty potted ail ovar each profact. Ttiaao ora to bo moittoinod thravgkeut tho ontira 12 moatht of tho year. | (b) Tho >tea are rtaunted to adopt whtrtmrtr phrotot far verbal or potter ute which may bo proeleabio to fat tied maintoia tmphotlt an FMCMS and FAUS. (Catch phrotot. diaitl ilogant, lima card imprintt, banner*, loud tpookar work and f forme of portonal |reotinf*. 1rationary and print morkioft ora tho batter known of tho publkiting madia for job tcittotion la airy fhren luhjoct by pait ttperitneo.) (c) "FT* mutt bo dhouttod at ovary tool baa meedag. every ttaff moat* In*, ovary pioaniap motInf and ovary mote mooting throughout tho 'too pofat d and I of the "lluo look' DUP 0912195 DU 029726 Section ( Part 3 Pag* 2 of 3 2. MNcnom (So# "Greghic Safely Inginearing'* Chart, for th* number an* tyga* at functignt an* eonit*erartoni reaum#*.) | It l< racagnit** an* can rightfully ba claim** that mar* safety work if done by th* moment.to-moment war* of mouth an* atht^ aggaminitiae `or aral aiarartian than 'hrougn wriitan mean*. It It, novarthaitu, a Pi* fel**r that cravat th* matt in >h* safety angineori ratgantibility oi follow-u* invatriganan. Thar* It na aattar proof af "doing" than th* Thorafara, oath oerten an tha organiittfen chart *awn to, bat not intlu*' ing, gang f*ram*n, it ta <t u* an* late partonal f*M*r in hit fit**. Thit folder thall contain ca*i*i of any an* all coaimaitiaatiawa : originating i* 1934 with an* from that tuearvwery individual la bahatt at tafety. Thft fat*or will b* call** far ham any individual at any lira* through tho local Plot* Proloct Managor by th* Oivitian Safety Office an* mutt b* receive* within 72 haurt of local racai** of roguatf. Folded not taaaiva* in th* Ohrition Safety Office within the 72 hour Porto* will bo rohirna* unogene*. Pol*an mooting tho timo on* cantoott roauironioot* will bo onatyw* aa* commanto* an conttrvctfealy an* imm**iataly roiurno*. Tho local tafety ivMTVttar thouI* likawito entorott himtort in th** folder*. iTh# gurgato at folder intgactlaa k t* abtanra giaaniag, gntkigatfoa, InMatfea. tea** at cavoroga, an* froauonay at tb* tyg** *t tafety caneideretfe* by th* ln*hrl*ual caneama*, in hit gaaifiaa, an* far th* amoaat at Him logo* I* tb* year. I S. TKHMQUS--A99UCATION I W# will continvo to moho oathro uto at oil at tho lochniavoa *avalega* In lha gatt, but spacfel roferonc* it mo*a r* th* fellawingi (al OragMc Safety Punchon* Chart an* loahlot. (b) Vlalahaa Praavanrr lot* (*a*y oaunt rocammta***)., (cl Th* ovary took, (S.T.A.) rtouinwnoat. (*l "TVU I 010" (aa amaa*** far 195* fellawing) --aha "THIS I 0(0" grogram at 1953 will ho dbmetieaa* doagho th* groat boitofb achiavo* thatoftomi oncoat. that in *r*ar la garmb naa-atatlan wi*. oart m oanhnaa t* hava aa aggarhialty t* win a gal* giumb bob, th* kf* rglai will bo ot fallawai Th* Dhriiio* Safety Office will aacagr diafng th# Brat woo* of any moorh (aa* oaiy atjthat lima) any noltfbmion which b camgiata an* vaivaMo enough far Civilian oggUcation an* a*aatian. Svah caairlbvtiana in 1934 will hava ta " b* worth 100 gamta whoa firit mbmitto*. It naa* not ba tubmitto* on th* catvcailan*l "TM* I OM" car*. Th* earning at gaintt by aravorvloiiaa will not gravg* ia 1934, an* gaial* wan in; 19S3 will not ba *g*nt*. i A "THIS I 010" Cub will ba forma* tarty ia 1934 which will inclu*a tha gaming at citation winner* naata* a* all titat a* a nan*ar* pit- 4. A CanatmaKon Ohrlaian Safety Cantaranca will b* hot* far grind**! tafaty gmianncl aarty in 1934 at a location ta b* announce*. j OUF 0912196 X)U 029727 Section I fort 4 Poge I of 2 CONSTRUCTION DIVISION SAKTY PROGRAM - 19S3 PHAil OM (Motor TecMgueei Tho techniques proven valuable in pad reart iveh eti (A) S.T.A. ill v.p.. (Cl "A" Formula (by areas) 101 Screening (>as in t *32" Prwobg'rvam 1 will be continue* in oppilcatien with increase* effeertveaem epplie* en* an. tiepete*. i One or two aerographs written en the keck ii*e ef the monthly lop shoot with calculations where they apply, will suffice far report!ftp each ef I A), (I), (C), an* I0>. | There ore to bo no station fiegt applying in I933| However, any protect eipenancing a V.M. greater than ana (I) win be wvaebgeto* proetptly. PHAM TWO IhPHntfcfei Wfocthre tannery I. 10J2. each person wheee sens aaneon on the preiect'e formal organisation chert will bo 'oauiraO to make a ita lament on e car* pravi*a* by tho Ohrieioa Safety Office. (Gang foremen optional.I Thii natement may be as long er short an the iaphppuat teae flt. on* than ba entoro* beanplainly below the printo* keeping on the nor* "Thle I Oip." Tho itoremiar meet Inpieoic. Penenie, canrtnca, an* relate anything Pone an the inPWPoaf'e own MKathto which in a volip, practical, sucatoifui contribu tion fewer* the foetuel eecempllehmant of "no ecaibente". Thor wMdi wilt be trap*a* blgheet ere theta actiaae taboo. out of pareaoat initiative, whldi in prmtan aapiicattan gp far ia iafluanelag la aa lasting a Pcgrea at may ba eviPesrt. tha fMdy ceasoiantnocs ai any group, largo or aaatlj an* in any Im portant way. (Da not tuns in phiioaephy or tuggaetions iusf---"This I DIP".) Tha local safety office will place these corps in o tack monthly en tha lint Pay a* each month )tsd eutespe the safety office Poor. Tha carpi must ha pick* e* ep by tha ppprcoaee within five Pays. They meet bo turna* In iocoily by tho 2Ml of tho tamo month. No general notices will be route* regerpiag Pve Patee. In atPar to elicit euoiitv, each proieet may setocr those corps deemep sffeethto an* of klgbod eaelily up re 20 % ef the total. As tecogniWoe. tho beef 301b (this is o leveling factor! may bo uihtaifke* to this OfvIPon Safety SaparMeoPont'i Office by tho thir* vrorkiag Pay of tho following month. Of tho 20% ushmittep, tho DhtWon Sofaty Office wPI la the bed tadapect ewer* e goi* phtmb bah en* oak leaf chatar ia lapel tite with a letter front approprtbtt WSmington mnnegemenr. wtib copies to personnel fils. Shout* In* PMPueis who havo olrooPy been awarPo* the get* phitab be* decerve reeeg- OUR 0912197 DU 029728 lection t fort 4 Pofolef 2 <!* on tuhtoaeant octotioot, it ihovtd bo mode known fhot fvrrhw reword for ivch individual! hot Soon planned and will be acted upon at merited. MAM TMM (Anrim*Mi "MOWI i loch preiect lefery enfiaew will ho leaned o froohlc tofetyj enpinearinp chart, aiofl* with an enplanatary booklet for prepw end canpteto ute of fho chart. Tho data on fho chart it aw fatal tafaty nipw in Oe Pont Cenamelon and repretoott in broad fora fho odmMttratfvo, control, mathacl, cgoHiafit, and facilHiet, raoairafaaaM on ovary ona of ow jobt, laro or unaiL Tho obltartro in 1M3 It to moke abtolwoly retrain that aoch of tho titty loptmett vndw the Avo princfpat heodinpt or* in effort at matknutn efficiency, ooeordlnf to the naodt of ovary reject!. All protect! nay export at anyjtbao or fro* thee* fo-tboa a review by tho CXvitioa Sofofy Office of tho dofroo and duality of eoaioiianco to all laftaonrt of thit chart. Tho chart will horeaftw itrva at a chock mitrtnent by tho Oivitloa Safety Office dwinp p treerial vMti. Uitealfefactory perfwrtonco vodw any moment will bo pinpointed jwhh tnplanoHeni covoropo. X>u 029729 Section E Part i Pe*n 1 at 2 coNmucnoN division SAfVTY NtOGKAM.1992 1. Via atiactna systems at aedksnf praaaatiaa at meant years wilt ks CRN tmud a> keschbek in prat annumi profrems. The mtor item* ere* S.Tjk. -- I Safety TsikAnifnmnnt) | All feremen ere re bn raaeatekly intlrertek te teadi Hielr man re O-i-k-Y arpart at pnati. Vf.lt. -- (Yielertens Pmnsnney lull 104% w* IPanenet Eauiaaiant Corarnan) Nen.wrirtea all le*nl"PananalCanfact" j a. Camantirlnn bnrwsnn prefects an V.PJL will centlnve an ilia fellew. inf kails oatyi j Viaiatlana ara heknek at cankMIeat at sett CQNTtACY ta anythin* rafattaP la at manitanak in tha "llaa laak" ONLY. THU 14 POE UMPOIMITY. i Tha pretest M ilia lewest V.P.I. rating (aak cemplylaf wMi ib> malar ana malar infciry refslatienil will km rarena leak wUh a paananr ewerk. sacapt Mint wham in Hia eplnlen at OMriea Maaafa* manl eacumstaacaa warrant tha ewerk may ha ma4a la aljkar than tha Iawart V.P.I. in Mia intarart at avar-all lafety aahleysmasl. Prajads winainf V.P.JC Pannaan will ewerk iakMkuet wailat earks in silver calariaa lar Pnt lima winainf, ank faM hnlshek wailat carat far inkMkeel raeafniMam far iscaak taasaselhra jwinaars, Thasa carts will ha mppllek by wnakafte* ank will he suMebty ankerssk I Oiaaali*caHaN will ha hy 140 ratal rsearaise malar ana ink maiar caa.l ! II. All klsrin at wart ihek hate ekafeirte kartlink tartly INTIOEATB INTO tha written plea Par tha wart. AE auah alaas swat caart! aak ha unksrtteek hy Mia Oaaf Perastais. | Thin raaahaaMat ihaN ha tarrlak aut in mah a maaaar that alanninf aaaan at fara*. watcha*ar era utak. inakats claarly that All vjvox It sarailalak hy a wirtdast Mfaty aiaa. A Na at kiaaa plana dhril ha ill. Thara shall araaaH. In a maaaar saaariar ank mara erWcal than, Kerala fata, a PM4MPIOYMENT KROMINO Ok PEOSPECTIVI awalayaas far C1A/T QUAUfKAflONI by Miana Kevin* fa ka with empleyeitai induk. inf makiaal. Maine awrt ha taps by ihaaa eannas as la Mia nnjahsr at inlerrtesse. avatar af raiacit aak number at rmarts iaMaaacak by MMt Peraman aak Crafr Isparmtsakean la kidiy sx- arrtaa barter EMMOYB MUCTKJN POI JOE PUCEPUNT AMO TAX ASaONMMT In tha inlarsai at affecMvenaaa ank parsenal safely. OW 0912199 i t D\J 029730 Section ( fort 5 fog* 2 of 2 Factual evidence in t Form mui be knrtr by Ma Safely Engineer in a folder ro lubitomiot* compliance fa (Me item, j b. The Medical Suoerviiar or all time thoil Inter**! Mmielf daily with Item* III end III* to ASSIST DIRECTLY IN EffECTINO the reeulrt Ibal are SOUGHT. The Meaical Superviter (hell ATTEND; (toff mealing* involving tafely for the purpoie of advicing la data! on a (unreal bad* ea item* III and lll-d. | The Medical Swpervimr ihell TALK to all Gang foretcon AT GANO FOREMEN'S MSITINGS eaarecunaieiy OKS SACH MONTH la old in belter (election end Discontent of men baled ee bath PHYSICAL ASIUTY end MENTAL ALERTNESS. He mud keep note* on ail talk* and effort* relative to lll*h. j :v. 3EEORE any CONTRACTOR IS PERMITTED TO START WORK, e factual delineation of toiety eauiremenn. beginning with COMPLIANCE te the SAffTY CLAUSE IN THR CONTRACT, ihell bo given. I Thi( it te be dene IY THE CONTIACT ENOINUR or otiier reipendble perten eleng with the Safety Ingineer end field Superintendent er Ac* utiant froiect Manager. Hotel ere lo be kegt In e feider by the Centred Engineer of oil luch diicviitont. j A current Mllow.gp of the*o regwementi Ibe tupaiii- ble portiee. *. The Safely Record of du feat end Contractor*' apldy** on each tile will be CRITICALLY SOIUTINIZB by Wilmington dering If52. v. The u*e et the "ACCOMPLISHMENT FORMULA" wHI be continued end will bn applicable te Mpervtaien dawn in end inchtdlng IDRtMEN dor* ing I9S2. The rewll obieined threugh the epplleeden of Me fenevia EVERY 40 DAYS (hall be exolained to the rated individual an thn bnei* of bath fOMCT PfRPORMANCI and THE AVISAGE far thhfypo at group at that til*. Tfti* Hern it the rttpantibillty at Hi# Safety Rpginoat. It#** II, III, lll.a, 1114 and IV ara tha dtraot re*pa**tbtlMea ef the dnPdrtPtdOt hood*. lugtrHion er engineer* who*# work et the prefect tita I* direetty dr meet nearly related te tha rcngctidhHIHec outlined. TNe deee not ellaw theea eeapta to pan* theee reepaneibWtle* an to leccer leveb at utaerrlilee. Thb will mean that eaeb at theea patient. * crept Craft Saperietaadten. wiH maintain a folder cantdMag written natation* ef effort expanded, action mean er (pacific eteompthbemn* in tha intareat ef cemplian*e m their enigned rerponiibiHfy ter forth within (hit pfigreet. Them fnieen, along with nil written natation*. Will bn called lor on irreguldr leoucrc* during the year. The froiect Safety Engineer'* reepenability la Hits connection will bo to incur* the feider* fret* ail partla* and forward (ana m ih* Oivhian Safety Offko nr rague*tad. along with ha portanat ceamant* an each ielder preranted. out 0912200 I DU 029731 Section G PjfT I Page 1 sf 3 AC VERSUS DC WELDING EQUIPMENT AND REVERSE POLARITY WELOING A. AC ANO OC WELDING EQUIPMENT COMPARISON A safety comparison of AC wu OC vwldlng equipment racuras th* establishment of| certain fundamentals: 1.1`Coan-cireuit voltage" is the voltage indicated when a voit meter is attached to a molding machine, with on* meter laao connected to tha electrode 'holder and tha othar to tha worx return eaa (no are struck). | 2. in general. tha ooan-eireuit voltaga of most OC waidarj -anges from 38 to 100 volts and depends ortmarily upon :n manwai adjustmant of tha macnina by tha oparator. 3. Tha open-circuit voltage of most AC macninas will be m tne range of 70 to 85 volts. 4. Tha open-cireuit jvoitaga of a singia OC welding machine (10O DC) is generally ragwdad a the maximum OC voltage which humane can withstand, hand to hand or foot if tha alectnode mould touch tha central region of tha body (naar in heart) and braekjthe dcin, there is a possibility of a `ataiitv. Two OC welding machines, connactad for opposita polarity, dMlop up to 200 volts, which is possibly fatal. 5. Tha opart-circuit voltage of caantially ill AC welding mchinas exceeds tha voltaga which can prove fatal to humans undtr tna moat unfavorable [ conditions of wet .hands and fast and a firm grip on the electrode. This condition is poaibia under field welding conditions. (This voltaga is 37.5 volts AC. hand to hand or foot.) Thera ai no uniform relation between human sensiti vity to AC voltaga! at compared to OC voltage. All AC welding machinaa must have ''open-circuit" automatic witaga reducers provided on them at time of purchase. This >e a ''vendor's optional offering" at extra cost Torch mounted thumb switches or foot switches to control welding power should be installed on TIG welding torcrtts ang/or welding machinal used with AC welding power or alternately on AC and 0C welding power. OUP 091220! t 1 j I t DU 029732 Section G Part i Page 2 of 3 a. LOW-VOLTAGe CONTROLS \ Sxoertenc* indicates that low voltage "ooen-circuit" controls irt practical m u cues wMr* rteaonaoiy dean mitariii Is Ming used. SuRiO or otherwise coated maWiats raouire clawing Mfont ires can be struck in a satisfactory mannar. The reduction of opencircuit voltage oy me uaa of mis davica is to about 7 volts. C. PHASING On Tiultiole installations of AG welding machines, there is a pos sibility 'between me electrodes of different machines) of having voltages of zero, one. square root of three, or two times me voltage of any one unit. j The oest orocedurs. where these conditions may exist, is to take the orecaution of raquiring an jhectncian to make the tet-up and check with a voltmeter, to make sure mat the lowest possible voltages exist tietween adiacarjt machines that can M arranged without overloading one or two'phases of the circuit. D. HIGH FREQUENCY MACHINES Soecial purpose AC machines that operate at high frequencies are now oemg ouilt and their use is Becoming more prevalent. One of the characteristics of high frequency currant how m conductors is that me flow of electrons tends to take piece along the outside sur face of the conductors and doee not penetrate to the canter. This tendency becomes greeter as the jfraquency increase#. This tendency is also present in currant flow through the human body; and con sequently there it lara chance of a current how through vital parte of the body at the higher frequencies than at lower frequencies. E. REVERSE POLARITY IOC) WELDING There are certain hazards incumbent in electric welding particularly concerning ravened and/or dual polarity welding, it it recognised that an electric welding machine can cause tn individual to receive an electrical shock, whether it it a motor generator set or rectifier or Transformer type equipment. 'Therefore, ramming that the weld ing machines are properly installed (guarded, insulated, grounded), this procedure it orimerily concerned with an individual's electrical shock potantiat created at me electrode when performing reversed* and/or straight polarity welding.! --Jttisht Fawnr' a MatM as matron tw>L,n. on ---'* Stoormwi't' DnrUro n0a912202 DU 029733 i Section G Part l Page 3 of 3 The intensity of electrical shock a person receives from one elec trode is dependent upon hota well ne is insulated at tne moment ana at what voltage the micnin# is set to produce wnat can vary from very low voltage to as much as 80-100 volts, provided the person is grounded and he touches the bare electrode. If a person touches an electrode of a michine operating with straight polarity setting and then comes in contact with an electrode of another macnine operating with reverse polarity, he will receive a snock eaual to the additive voltages of the two machines, which could be fatal. If the two machines are of tne same polarity, then the snock created between electrodes is squal to the difference between the two voltages of the respective machines. IN VIEW OF THESE INHERENT] HAZARDS, CONSIDER THE FOLLOWING, j 1. All leads from multi-operator power sources shall operate on the same polarity. In shops wnej'e both polarities, or separate AC and DC power sources are provided, not more than one electrode holder or torch lead shall be at a work station at the same time. 2. Cere should be taken to present two feeds from coming into con tact between booths or work positions at points of open partition. Fabricated metal parts -- strap iron, miscellaneous rods, etc. - snould not be allowed to accidentally become part of any circuit 'egardles of polarity. | 3. EACH SITE SHALLCOORDINATE THE RESPONSIBILITY FOR SAFETY FROM ELECTRICAL HAZARDS IN CONNECTION WITH WELDING EQUIPMENT WITH THE CONTRACTOR'S ELECTRICAL SUPERINTENDENT, OR ONE QUALIFIED PER SON AND NOT SEVERAL PERSONS. All personnel should be made aware of the inherent hazard existing when coming in contact wits any live electrode. Welders (despite experience) should also be educated to recognize the potential hazards existing when performing welding work. Note: For additional information. see Engg. Std. El. 3P and ANSI 249.1 DUP 0912203 * 72 DU 029734 Section (3 Pin 2 Pag* ! of 4 RADIOACTIVE AND X-RAY SOURCES A* general statement. ail phaaaf of industrial radiography, both X-ray mo gamma ray, should be ranneted to radiograph** and Mutant radi ographers who have specific training in radiographic handling and afity. and who receive regular madteal checkup*, and whoae axpoaura * measured by doairncan and if regularly recorded. Assistant radiograonen are defined at aM thoae oeocNe working for i radiograoher witnm i retutetaa radiographic area. Ail industrial radiography, using artificial isotopes as sources, comas under the regulations of the Atomic Energy Commiraon, except in the sates of Arkansu, California, Florida, Kansas, Kentucky, MMsuopi. \ew v0rk. North Carolina, Oregon. Tenneuee. and Texas. Thera states nave taken over tne licencing function and follow practically the same regulations set up by theAEC. In other than these satra, it is neceerary to obtain a licanra from the Commission before e source can be ourchased and used. This licanse makaa the licaraea rasoonsible for the mainuining and using of tha source in a safe mannsr and includes requirements concerning tha training and supervision of the radi ographers and asBttant radiographers who may use the source. The safety procedural reouired are out!inad in AEC Regulation*, industrial radiegrapny, using X-ray* and Radium at an anergy source, does not come under me requirement! of trie Atomic Energy Com motion. therefore, radiographers using thraa sources-may not be as specifically trained in radiographic afety. The Du Pont Company hra a specific procadur* for procuring and hand ling Ou Pom radioactive sources.1 Thlt procedure. No. 1038. eopiee are available from the Inapection Section, was prepared by tne Engineering, Legal, and PurchaPng Deportments. An imoorom provision of this procedure. and one which it also an AEC raquiremam. is that all plants for which a radioactive sourca is purchased, usually for inavumemstion. must designate and train a PLANT RAO IATION PROTECTION OFFICER. All Ou Pont plana now have RADIATION PROTECTION OFFICERS and their assistance on radiographic afety problems would, of count, be of great vaiua. At the present time, the two widely urad ieotoora for industriel raoiograohy are iridium 192 and Cobalt 60. Caewm 137 and Radium may also be used in industrial radiography. it is recommended that ail radiographic work using Isotope sources be restricted to Iridium 192 or Cob*it 80. The rsaaon for tnis is that these | | 0912204 *n DU 029735 Section G sirt 2 Rage 2 of 4 -wo elements are suooiied solid metal cylinders encapsulated m stain- ess steel, Cesium is suoplied as fcesium Chloride encapsulated in stam- *ss steal. Radium which disintegrates into a radioactive gas - Radon s usually tncaosuiatsa m a double eaosuia. Witn tna latter two aiamems, t is essential tnat tne caotuias remain aosoiuteiv tight and triev must ae tested regularly lor leakage. Capsule leakage nas occurred and is raunnecessary nazard which can oe eliminated by restricting tne source 'd indium or CoOait for radiographic worn. Cvsium jnd Radium are rarely used for radiograpnic inspection today; -owaver. may are usad in instrurnerts suen as level gauges. In addition io cneeKing t"ese sources for lejaxage. : is extremely imoortant that mesa instruments oe turned to the "off" position before personnel does any wore where they would be In the direct rays of the source such as msida a vessel wruen had a radioactive level gauge articned to tne out side of the vessel. When the instrument is m tne off position, the radio active source is shielded. j The amount of shielding required for storege or using a radiographic source is not a soecific figure. The dosage of tht radiation varies with tna type of source, the sue of |the source, the time of the exposure, a no with an sources inversely proportional to the square of the distance trom tne source. Our inspection Procedure No. 1038, approved by E.S.Q. and Oesign, limits tne field intensity of the surface of osrmsnent storage housings, or on tne surface of tne snipping box, if not in a permanent housing, to 5 milliroemgsns per hour, u massursd with s suitable counter. j Qeasge outputs for radioactive sources: Gamma Ray Sources Radium 228 Cesium 137. Cobalt 80... iridium 192 Output MRH/CURIE 9040 4190 . 14600 5910 MRH - milliroentgena/hour at 1 foot from the source Oosage output for a typical industrial X-ray gsnarstor; Rower 120 KVR ISO KVR 280 KVR MRH mtiiiroemgensfhour at 1 foot from the source MA miiiiamps Output MRH/MA 438980 794040 2788980 DUV 091220S DU 029736 Section G Pvt 2 Pag* 3 of 4 Sacn X ray generator ha* its own eharactsriiticx. This example of a typical X-ray generator m merely to illuatrate the large output tnat it i powbia to obtain front an X-ray generator. it should be noted that uniik4 raoioiaotoo** which emit radiation con tinuously. X-ray generator* can be anergizad or turned off at will; how ever. during operation the radiation output from an X-rav machine >s many time* greeter than that of induatnal isotooea. tt is. thertfor*. very .moortant that personnel never axooae any part of their body to :h# direct beem from an X-ray machine. Soth raoioitotoq# camera* one X ry macninea may be w eonitructed that the beam can be directed <n a soecific oattam and/or it may be adjufted to radiate in a 360* oattern. Permitted dcrage: Radiation Workan Tout dose in any 13 eonaacutiye weeks. 3 ram Tout does in any one year. 12 ram Total doees* accumulated at age N 5 (N-18) ram where a Average 0.3 ram/Wk. 5.0 r*m/Yr. Non-occupational Peraenssol | individual* mould not receive dose* in axceae of 1/10 tno* permitted for radiation mam....... ...................... 0.5 rerr/Yr. Por txoaeur* to X-r*y end gamma r*y 1 rem 1 roentgen; therefore a radiation worker can accept an expoaur* of .3 roentgen* pm we**, which i* 300 miiUrcerrtgene per week, and a nonradiation worker 1/10th as much, or 30 rniiliroantgena per tweak. It a apparent that the meneuremint of radiation dosage and the method for maintaining total dcaaga records ia auita involved, and it haa been id that the bes attitude raiaihra to radiation exposure of nonoccupationai penonnei is that any nnriarawer / axposura it too much. The range in feet required for safe occupancy of workers, other than the radiographer*, is again dependent upon the type of source, site of source, ind the exposure time.' plus the amount of secondary radiation which might be emitted by objects other than the source, in order to determine the exact radiation [level at a specific oomt. it is necsswry to use tom* son of a counter. | On the beep that non-occupational personnel mould not racaiv* more than I /10th the permitted doaege of a radiographer, it can be eomouted tnat non-occupational garsonnai should receive not more than 30 DUP 0912206 DU 029737 Saction G Pan 2 Pag 4 of 4 mitiirotntgan* par wMk. Th# aft dittanca for thi* non-occupationii vorK*r on * baa of 40 hour* p*r wax axpoaure would, tharefor*. ot atttrmintd on th# tvot and siza of th# radiographic joust#, aauming that n# wai axpoctd dirtctly to th# ray*. Ai an rumple. th# at# working distance for a non-oceupational worxtr can D# computed at follow*: Distance in f*#t . CHN sVh#r# C Conaunt doug# in mu liroentgans oar hour from aourca at foot. h Total hour* exoood N Numotr of curia in joure# R Ooa rat# Therefore, for axpotura to on# curia of Cobalt SO for 40 hour* in on# 14,500 * 40 hr*.' 500,000 mr at 1 foot R 30 mr Olatanc# J 580,000 30 >139 fat At 139 fat from th* Cobait 50 jourea th# radiation Iaval it 30 milli- roentgen# in 40 hour* piua any secondarv radiation which might o# praam. Secondary or radiation a radiation emitad from object# being irradiatad by th# primary radiation bam which includa th# objact being radiographed plus tha floor, wail, column#, pioaa, ate. xpeead to tha radioyiphic aourca. Sinca ocondarv radiation roughly amount* to oniy 1/1 Oth of ana gar cant of tha incident Ooa at 3 fat from th# acatarar, it would ba negligible in the above problem. Secon dary radiation i* an important connderation, hewevar. with high intan- sty radiation where tha acatur mby be raflactad around a barrier to tha ridiographar. i One# a parmirtad radiation lava! I in# ha b#n actabilshed a barrier should a# aractad and tha area should ba car*dared a totrictad ara with accaes limited to the radiogrtphare, and so poatad. Prom tha above it it apparent that specific safety conaidaration must ba given to tvery radiographic application. OOp 0si220l i II DU 029738 Section G Part 3 Page 1 of 1 CRANE SHEAVES A. SPECIFICA TIONS All crane sheave* must meet the following specifications. Material to be cast steel, cast iron, or forged steel, as recommended by the crane manufacturer. I 1. Cast Steel j ial Material shall meet ASTM Specification A148-60. Grade 90-60, or ASTM A27-58, Grade 70-36. lb) Radiographic inspection of each sheave will be required and a certification report shall show that sheave meets require ments of ASTM Specification E71-52, Table I, Class 3. or better, for all parts of the sheave. 2. Cast Iron j (a) Material shall meet ASTM Specification A126-61T, Class C. lb) Radiographic inspection of each sheave will be required and a certification report shall show that sheave meets requirements of ASTMiSpecification 71-52, Table I, Class 2, or better, for all parts of the sneave. 3. Forged j (a) 1035 Steel, ASTM 235j Class E, normalized lb) Dye check Approval by Inspection Section at vendor's plant shall be required in all of the above. i .8 INSPECTION 1. Results of inspection shall, be entered on Major Equipment Inspection form. 2. Subsequent inspections shall be made annually as follows: (a) Visual inspection for obvious signs of wear or damage. (b) Oye check or X-ray if (a) shows suspicious area. C. RECORDS 1. Record of initial certification or X-rays shall become a part of WME folder. DU? 0912208 A 11 i DU 029739 Sociten Q Pin 4 nismurorr moTfcnoN 'iini tyw masks vbsus oimano aji masks a. tackympnd ln<aiM Tha oruna caniidaratian <Kim looctfylay at itutiny rptpirntory tafaty tovicM fa ptaplayaai in 'That tha MdMdudi *# ha tiiu^U axyyaa igPleiaacy in tha ofman ahara m ff*a cubMa or in tha caaitaad oraa whom na n Hsaetu ta work. Uttar fyaa tataimton ana canafar 'aiatmmri ara oat tsiwoyt aOoavata unaar tha ab'ova rafarmd rypot a4 utai." ;f ii. rhamfom. itnoor that in a capp of daohf, and af esyna n tatop wham tfia chotnipry in*a(v*a it pmpprly anaiytPd ky eunatvai ia ndicata aiyyon HpAcajwy, fka aaaaratvt utad Mould ba af ffia 'da> mand *y*a". Daatana air it aafamakla front piant air linaa, com- proptad a Patffaa anil cutnnaa Air baftlai, pdrfcoldrly ihata tarn an tha Parian, ara aaf alwayt daumbip tahlag fa tha ttrittgrp pmtpafad in tha imaili opantnyt an ywttmliy ail tank*. Air drown fraai eotapmttarp lamatiatat praianfi tha rttk of oathan manenlda front Haatad ail la tha rinahir tank. i AH In aH than, dantandj air, with tuOWktir laafthi af oanduetfay haaa, it moor tafaiy farlaid fraai hand ar ataerically oparatad biawar air putaaf. plant air ar tatarapi eamprariad *k eyflndnrp. In all catttt af daamad air aaa, fha prtmra at tha faea atatk muU bo datniy rpyu- latad, and tha air ikaald ha fUfamd. In <aata canuaarctai davicii, path tha Mtariny tnachaatna 'and fha prauura raPMtr ara .nhamnt pm ai tha davtaa. la fha grata* camarptrart ana/ar conuoartiaf eomaraiiad air Partial, tha flHar pad,tha prataura myuiotar mutt ha aramdad. Hilt fmaaaatfy inafadaa ''piaat'' air. Mata whaa piaat air ii gaad at a Marta far hraathiaf air it Ii rptirad that pa apaiSarf' laurta af tupply ha pmwidad and rtakily ktmiiptik far gad In thajavaal thara It a kiirvatiaa fa tha plant ntr Iiiaaiy. AaaMory rnaarmV rhanld ha 20-30 arimifaa mMaiaai air tuaaly- far HlwwaHanp af daatand air rpgiainant, -*a ymo ai ana tanrtn, iha rurront Mfaa Sdfaty Aaaitancaa Company cotoiay. If upan tha antkiaaSan af Said work la tha ConttmefioA OMpian, tha air rappiratlaa tauten far any partitaiar jah it not aataigitty tiaar ta yag, cantaat tha Oirltion Safaty Offca hafara tha aitpoaum. S. Um af hraathlnp Maiki I 1. fprpapa j a. It it intpndad In t'hrt ipetian ta igaaiy anly botic tafaty ara- cauftnnt far braattiiny air Mlii, whan gtnd in canHnad wort map sveh ai pmMum rat*alt, cuPtdai. an antamtn whprt Siam may ha a dpHdaoey af aayypa, whora o hsiardagi pat >t bainy utpd far 'attiny, at wham yaMk of an aPantiva naryrt ora yhtaa off driay ayrnioy ar wofdlay. h. Whan thorn it any gouibility af an anpiairap hoxarO, ihit Ota. cpdura alana it nal oaaauata. 0y* 0912209 m \t i DU 029740 1 Section 0 Part 4 Pi* 2 of 2 a. The Prtt rheupht ihell be Ifreeuenrly fallible). n the remayel ef id* hexatd s. 'Hf elenmnp, tudi ft wefh IWIMMI. IiwmuI wntiletion, and a cnenqe ef tom pates (if watt it tettinp) tw then r*. new the aotemiql danper. e. The mau tammaa an* tewre hslsrd it [nwffictar ratarehee o*Yfli. The reete tp mil; denpereet catshwn It much mar* 'aa>4 txaa n tenerelty racajpaited. Oat daaa braeib at am atmetahere ceatptninp te fiypen eaa eauw mrniiiata un (Kiiimiu. ! d. The dnelecameat a* air dr ether aa. particularly man |iw, hyarocarden cteeamp afeets. li a earnteen hecardeus scaurranee. later >a Standard Cnfmeermp Saecrfeehaa P2-1 far ocxaetable decamp apaan. jThe aatilaiiaa man ha raaid and eeaittw if a decamp apaat with a hiph araaaraiiaa rata li >ad. a. Ttia pataatial af trippiap arid faillap it inaraatad while waariwp a mao. Whenewr iambic. all theawp hcxardt era la ha reacted, and pward radi Idetailed batata anrarinp tna "ud". 3. TeiHap Mali laulpaanl | a. Oataratina haw laap tha eauiajmear haa been In m linna tha Ian iiMaaman ay aa earnerland e'arian. Oa net uaa laaipraanr that li ebrleeitr la dbraaafr. | b. baawaa tha air haia carefully. badly warn haw er haw that hw bean caaraadaarad win ad, dm, er any ather faraipn metariei had ha raplaaad. Oa tar uw any haw that hai an adar fraai a ptaviaa* caatbadbla paa tenfise. a. Pat aa tha maiii, adiett tha air prapnfy, and uw it far at lean flva minutaa bafara aatarinp! tha ''unit''. 4. Heat aad Vapar | a. A eeaibiaatiaa af hiph teatperatarc |90*P. and abae) and hlph humidity 1P0% and dbdval arc ta be maided. Thaw candiHena may aaiat in taawla that haw baaa haatad by tha tan. Hater wtar a wntalnar ar cache amwt where wch cendiHans may aiat. { b. (attainbar. iteaa alia ditdlacM ad. Sfaaat eantaman mutt tat aaty ha caeted. hut they maw ha watt aerated bafara entry. OUP 09X2210 DU 029741 Section G PtrtS Pi* 1 of 2 PtOTKTTVI COATINGS |SAH AmJCATlON T*" P'acaPura anmmOr aaallat to Mintti nawarar, Its arfndgiat aaoly '8 'atacaaanawgwoaio. rationi inatuOIng mwlatiaa caaitngi, rruaflng, ana mr. i. GMRAl P^a aaglicatian a( prataciivg caatingt inrotvat the folk)wing *aio' l'*ara cannaaciinnii A. amnMhiTy of /aotarioli ana uplHlaa af iggr mbtvrat.- Virtually all talvgar taiutian caatmgt Highly flammable in l.'ag.b lam. Vagan ratoauta >a ttia procau af omiicanaa will ba aiatim if cancaatraraa in tufffetant vaiume in ctoaab or rpuricrta Ivan *aaart (torn arainory enameu ana aii gamn mar ** ^ i" tufRciant aaniky la praOuca an etjiotiva miitvta. AKar aaoHcariaa, "wat'' or uncuraa coating wrfacat conttituie a igaiAcaat Ara hoaarb. >. TaaM* af Mandate ItlvanM, a* wad la* aibar aanpanantt (laaa. cyanifta, raaint, ate I * aaay tahttiao caatingt ara laaic ta varying aagraei ana in varying woya. jinaaiaarlan may canto aaaut ritrougn accauiva braaikia* af raaan or particiiata mortor. ifda coatoet l darmoHtii. aUary, ata.1, thin obaamtioa ma rna ayMaai ana oral ingaaiian I lagp aa nan08) honaa la naurt, itaa m mourn, iaa twaiioweai. mcMmoMMY maniut aau*sti a. Iigliriti Va*ani Wat Cast fcrfmta Haaa. tambb UguMu t. --Prailla apglaatlaa araa witil tipteltMapTSOf* Vtftfa *Nan^zaMaa>araa4 (ana nay ha uia8 with ipaeAc approval by iha raaaoacMa HaM Ptafacfl ifaaogar. In iab caw, faai ikaaW ba itortta hafara tho bagiaaing af coating appiicariaa ana run caniimiauiiy until ;#b it camplata ana coating attanliaMy ary. In cata af inaOvariant fan thuiPawn, ftu ihoaia not ba! ra*itarta until an ataiafitnatar chacb h boon maOa. AOnguata vonlflatian it cantiOaraa ta ba tnat which will prevent tba aettmulattan af etpioaivo <oaan above 20% af tha Lawor lapfoeivo Uaat (III) af iha tolvenit being tmalayaO. if explaeinatar toed thaw canaanlratiant tbava 20% af ll, coating apgticatiaa matt bo uoppaa ana vanritatian mutt ba in maotab. : Pamat aatl vojpat* boat canting aaorotiant mutt ba atkauttaO away from air intahaa, work ataat. ignition taortat, at*. (Saa attachatom No. 1 far taatgia vantilaban caleutaiion. t 2. PratiOa aaaiafimatar tamplinf at bagianing af tppilcation and MripOipally thereafter ta arava eoeeveev af ventilation. 1 DOF 0912211 i 4/72 f DU 029742 II I Stetion G hrtj Pigi 2 of 2 waili fran all ignition aradueng iaim 4. Hand* law flam |n.nf uilvaati in Sofaly cam or aguiralant arvn aitaanian. Taii' Matarfalu Inhafanan drafaaMan Maiuaum Allawakia Cancantratiani I MAC) far loudly central of moil lahront aaort in [all. or far ofhar nan-aiatociva tanc "gradienti. ora generally; many final (pauiMy lartrgl grain gf magnitude I lower than Mia lit Hence. if .entilaftan iali. Dai MAC. it ganarally Mil mare than tatiify u ventilation 'nutria ia prorata an eiptoiira nntura. However. maka iur .anr.lat.an 4aaa .amfy 8am Kl ana MAC. (Saa ettecninent Na. i for teiwity .annlaiwn calculation!.) 2. Wliaia iipiocrve muturic La af na cancan*, inkalotian taiicity oreieet.no can alia ha afforded ky kcoatfcing a* aouiptnant. 11 eaeawee air koma aoritculeta cancamraiiam "in I luck oi in a cenAnad tprnyiog llaraliai I. kraatking air or Mtar op. mi a*ay ka aandaiafy. SUa CiniDJl. Uk Akcarpdcd. Oral Ingiklar* Piaimlm I. lang-ileored ihirti, glarai. ikia criaai auk walking af kindi *d faaa kofaro aating and smoking will ganarally afford edean graiaarlan far Mivanr mutton anoateli, oeauert. .am. ;mei. patrelavte praducti. [waiar Deled leuift. rlc CAUTIOffi Seeoel caartngi containing lead*. chlorinated hy. dricarkani. inexiet, ruim. peiyaanrtea. cyanidai. ityrana wanawan, klgMy naetri cotatytn, and caattngi wkWi involve cn ami col rnwiaai during mining and application raguira isaoil daualagatawf af tofery precaution! UDUZ1 MANUfACTUtil'l ikfOAUJTS, OMdaa Safety Office and Canaan')1 taiiceiagy late I Hoikail latearetary) far tuck ikat our 0912212 4/72 DU 029743 Section G Part 5 Attecntnant No. 1 Pafl.1 PHOTKT1VI COATINGS (VENTILATION) An entire room 20' > 40' x 1 S' ii to be given one coat of oaint. Csntaet >lh the vendor and lite paint ivpCrviiion indicate* the followingi 1 Xylene makei up 43% by volume of paint mixture at it leavei the factory. 2. Site painter! oill add an additional pint of xylene per gallon of mixture for thinning purpetei. End remit: mixture which It 23% xylene by volume when applied. Paint additionally contain! solid!, pigment!, etc., which are net toxic or flammable under condition! to ba encountered during normal application (confirm thit with vendor and from chemical refarencai). Maximum application rate will be two gailoni per hour one ihift, eight hourx par mift. | Anume that: all xylene immediately eveperatex from applied paint: mixer completely with air in room; and vaport da not eecape room (na ventilation I. Calculation of minimum ventilation required! A. Volume ef ream s= 30' x < x 15' = 12.000 cubic feet. t. Xylene evaporated per ihift s 2 gallant paint mixture per hour x I hourx x 53% xylene by volume ss 3.41 gallon! xylene. 'C. Vapor votuma of xylene (1 gallon evaporated) " 27 cubic feet. O. Total volume ef xylene vapor available = 27 cubic 'eat x 3.41 goflonx = 229 cubic feat. MAC for xylano s 200 PPM or 0.02% by volume in air. IEI for xytana = 10.000 PPM or I % by volume in air. MAC it therefore the controlling limit. P. Total volume of air raquirad to dilute total xylene applied to a MAC ef 200 PPM ax i total volume of tglvent vapor x 10* 229 x 10* MAC I 200 PPM 1.145,000 cubic feat par 3j hour ihift or 2335 CFM air change. ' See attachment Ne. 2 or ximller xtandard reference! ter thii type information. I DU? 0912213 4/72 DU 029744 ! DUP 0912214 I DU 029745 (tHHWHHIHW 091221s i DU 029746 I I ! DU? 0912216 *>U 029747 zut DU9 0912217 ZU9 j I s * * I s - jMlr U ii'll'l r.niaii. DU 029749 zu* ^mm V S'* SU srr sM * tii * ,i mir It wi u I I I 11 | M* o1 I i i DOT 0912219 DU 029750 IUT 0912220 1 I DU 029751 DUP 0912221 DU 029752 IX FIA N A TIO N OF 1 A U t A tM IV IA IIO H S : I. I FI Iow pi fip lo tiv f lim it 3. Cu. Ft : C u b it Fee* 3 U fl U p p f I p lo t*** lim it I. FFM- Fo iM F ff M illion Section G Part a Pegs 1 of * ASSCSTOS OUST - CONTROL ANO MEASUREMENT a. score j THi procedure gives ganerii guidelines for me control and meavjrament of asbestos dun to minimize personnel ixpocuni and thua raduca me hazarck of taasTnaw 3. ASBESTOS DUST - MAJOR SOURCES V Ooenmg of boxas and removal of inauiation. 2. Cutting of insulation bv hand or power. 3. Shooing invitation with ran or sandan. A. Mixing asbestos to fprm cement. S. Spraying insulation or firaoroofing. 0. Cutting astmtof siding or roofing {Transits, ate.). 7. Removing old insulation from linsa and veaaek. i C PERMISSIBLE EXPOSURE Adaaan duct concentrations may not axoaad an 8-hour time vwiflhtad average (TWA) of S Oban longer than 5 microns par mi. At no tima may the concentration axoaad 10 fibers/ml. Afar July 1, 1070. me TWAi it reduced to 2 fibars. O. ASBESTOS DOST CONTROL Engineering methods, such at isolation, exhaust ventilation and duet collection, mail be used to meat the TWA. 1. Vacuum neeky-opened cartons of insulation prior to rtmoval for fabrication or Mn'storsgv 2. Conaldsr Mac* insulation with glaze coating. X Equip hand-operated end poweroperated tods, which mey pro duce ***-----* dust in excam of TWA shown in Ran. C, with local axhauet ventilation. a. The machine work anas mail hsva a vacuum eleen-up system. This can be a system of hoan connected to tna main collection systam. All parti of this room must have daily vacuum deen-uo of all ladgaa. shtivas, j floors, and machines. Capa or damoen should bo providad in each intaka hoaa and machine connection to maintain capacity of the system. 5. Asbestos must bo worked in the wet stats unless tha utefulne* of the product is thereby reduced. t | 09:2223 172 DU 029754 Section G Part 8 Page 2 of 4 6.Asbestos cement, mortar, grout, plaster or similar material may not Da removed from snipping bags or container without Being wartad, enclosed or ventilated. 7 Scrio end wane meula^ion snail be eolleetad in sealed impar- meabie Bags end disooeed of according to local plant or govern ment regulations. j 3. Substitute matenala for asbestos should be used whenever oosubie. 2 Change rooms witn two seoarate lockers for each emclovee must be provided at fixed places of employment that are ex posed to asbestos dust! concentrations m txctsi of the TWA mown in Para. C. j i0. Pood, gum, tobacco, or other material placed in the moutn snouid not be xeo or consumed m wont areas. PESPlRA TORY PROTECTION Restrictions j ill Respiratory protection may not bt used to comply with tht TWA in Para. Clsxeeot as follower 11) During period necesary to institute engineering controls j (2) Jobs where engineering methods are not feestbla. i3) Emergencies. [ lb) Employees who cannot function properly or whose safety or health may Pa impaired, based on their mots recent physical txamtnmont. shall not be assigned to tasks rtduiring reeoiratory protection. 2. Use - Respiratory protection shall ba provided for all personnel in areea where the TWA may be exceeded. (a) General Use - Respirators meeting Bureau of Minas Schedule 218 may ! be uaed where ambient oxygen dose not fall below 18%. | (b) Dismantling - Supplied air, powered air, or salf-containad breathing aooaratus 'masting Bureau of Mines 19B. tc> Spreying - Suedled air. powerad air, or salf-containad breathing apparatus masting Bureau of Minas 198. 3. Cara and Maintanancs (a) Each tmpioyte sha I be instructed in tasting ratoiratory devices far proper fit and will be required to make this test poor to each use. (b) Respiratory epuipment must be cleaned end sterilised prior to re-ie DUB 0912222 II! BiJ 029753 1 Section Q Pert 9 Page 3 Of 4 F. EXHAUSTSYSTEMS] !. Systems for Meal rxhsuet ventilation shall be designed for tech application In accordance with the American National Standard Fundamentals Governing the Design end Operation of Local Exhaust Systems; ANSI 28.2-1971. Caps or dampen mould be provided at each; intake. 2. Exhaust systame shall discharge into bag filters which .meet tne following criteria: (a) Cotton bag fitter haring air flow permeability not exceed ing 20 cfm/ft2. | (b) No bypast davicm. (c) No leakage of unfittarad sir. (d) Ability to empty hoppers without creating visible emisnons of partida matter. (a) No tom or ruptured bags, if) No worn or threadbare bags. (g) No improparty paaftioned begt & WAFNING SIQMS Warning tigro eenforming with OSHA 1910.93a shall be ooetad rt all aoproachaa to araae where aebaatoe concentration! may be above the limits In Para.'C at a sufficient dfetanaa to permit an em ployee to read the signs and take natenrv precautions Defore entering the area. j H. MEOtCAL EXAMINATIONS Medical examinations relative to atibaatoe exposure shall be made available to all employees exposed to mrterm conoMitrations of MfaOMB fl faltiMC 1. Employment -WWd^ 30 deya aftac first being aarigned to work expowng the employee to Mbastoe dusts. 2. Annual - After initial'employment. 3. Termination - Within 30 deya before or. after date of termina tion. 4. Recant Exam - No new exam is naceaacry if records mow that the employee has been examined within the pan year. OUT 0912224 STS DU 029755 I Section G Part 8 Page 4 of 4 5. Records Snail be made of ail examination* and retained for 20 vean. Content* of tnese record* will be mad* avaiiatx* to: ai Autnonzea pnysicians and medleal consultants of OSH A and MOSH ! ibl tne employees physician (c) tneemoiover. j Q Resoonsioiiity On CPPC sittt. responsibility to provide tne*e examination* will rest witn tne contractor. ZAMPltNQ | Preouenev and Location' General Sample* conducted should jive a reliable crosa section of exoosurt :o employee* performing typical operaon* with typical material*. i.*,, dijmantiing, cutting. `ibneating, spraying, lb) initial sammpoliets* of 8-hour duration mist be taken to monitor ptactt where aeDetto* u rtteatad and determine employee exposure to aaaesto* fiber*. (c) Foiiow-uo Sample* - Subaaouent tarnplea of shorter duration mutt be taken of suen frequency and pattern to represent employee's exposure levels. 2. Procedure (a) Connect filter to pump, using hoee provided, lb) Clip filter holder to ikcei or shirt pocket at close as possible to the oerton's breathing zone. (e) Remove top section of the filter to expose the full fitter (d) Turn on pumo and, set at two (2) Ipm rata. Check rate periodically. When finished samoiing, turn off pump and reeprd tlapeed time.] Sampling record forme (CN 2731) are available from Stationery. te) R*oiace fitter top aftsr sample is collected and saal witn tape prior to shipment. 3. Analysis - Place completed samples (expessd fitters) in a mailing tube, seal, and tend witn /wo copies of the sampling record to. G. W. Hiodemen Marshall Laboratory 3500 Grays Ferry Avenue Phi lacetphia. Pennsylvania 19148 Racord Keeoing Records of personnel and tnvironmental monitoring snail be maintained for three (3) years and mad* available -pan tn request of sutharizsd rsoressnutivss of OSHA anq NiOSH (National Institute of Safety and Health). 00 0912225 2 22 DU 029756 Section H Pott 1 -A Pago I of 1 EUCTtlCAl STORMS --ON THE JOB THCftf IS CONSIDIRAIll RISK TO WORKING MIN AND CERTAIN MECHANICAL EQUIPMMT DURING THE APPROACH AND THE tXtSTENCI OP ELECTRICAL AND WINO STORMS which or# usually accompanied by heavy rains. II should be noted that in sema areas of the country, storms have been occurring at a frequency of ono or more ovary day. We realize it is a very difficult subject on which to establish exact sets of 'ulet to fallow as precautionary maatures. If it reasonable, however, to establish tome general rules for pjroteclion against lightning. These follow: IP OUT IN OPRN i i I. Find a 'dry" ditch, culvert, or low spot, crouch to keep from being the highest point within a 30+ foot radius. 2. Do not take shatter under trees. ' 3. Do not lean against or hold anything touching the ground, particularly metallic objects. | IP NIAR aUHBMOS OR STRUCTURSS 1. Get into, but avoid physical contact with, metal building or structure, automobile sedan, metal-enclpeed truck, or inner portion of a large weeden building. j 2. Get away froas isolated trees, power poles, flagpoles, elevated crane baaies or anything attached [ to them, chimneys, Areplaest, lightning rods, electric and telephone wiring or even the outsides of buildings. If you are touching or dees to any of these objects and standing on the ground, you may become an auxiliary ground ("shunt") to that structure and port of the belt may pots 'through you. 3. Gef away froas pipe linos, railroad tracks, fresh concrete, or metal fences, at theta may carry dangerous branch currents aiong the ground from moro distant lightning bolls. j IMPORTANT Install grounding cabloe on buildings or building stool as early in T.C. and permanent building schedule as possible. Far lightning, ground rode ara usually more Important than leng 'cobles to remote water lines intended for regular electrical lightning and po( wer Installations. DUE 09122?$ i DU 029757 Section M Pvt 1 Pag* ! of f WINDSTOtM ANO ROOD NOTKTION PtotoeiLii lad iMu No. IS I. I. On wt 4a Hamaam 1 Co. Utair andjlfra Protoadorn OMiiM uotfructivo wmattareia aa4 floedi hovo proven ta ba a Ban at the regular Bottom throughout the ieurttry in meant year*. taoorionco by Co** oany 0iani and other indultrloi foeilitiet hoa demenatroted that protection meaturet againtt th* haaardt at thaea itenae warrant ipeetol attention in tarn unit* diiattar catttrot proprem. In ItJS, ttormt and flood* accounted for \i% 13131.7411 at the Company* araoatty iaa. Tin iaryaat ilngla fee* in 'No Company In 1*54 wot St04. 331 cauted by Hurricane Haul. Total Harm ana Head laaa in 1934 wet $433,000. Outride inturonca itedioa refloat that whenerer and whatvtar heavy wind* itartna ttrtfee. grooter lotiee utvoliy occur in thata lacotiana witara watpid pro* taction moataroo hoaa not bee* [tahe* in advance. Incident! craatod by iterwi at ptanra both In the Campony and out have ihewn that eratocrive pro* caution* tahon before, daring, and aflat ttormt do minimian the pataibiBty of panaaal iniurtoa and do raduca 'property laaaaa. RltPOSS The purooae at tMa ballatin ta < 11 ta precept a brief eutiine at information cancarnino itorm haaardt and 12) to provide a liat at pracautianory meaiuret to etuer Company uadi in determining whether additional protactiaa moat* atddt thottM bolodadod aa a port at tha diaoatar control ptogrtwi. Thote Com* pony torohona wtdeh hotrp dovalopad tarn caaaroi procedure* may find thic matoriat halpfli at a ehotk liar in!ra*avmivaiino thoir plana. haraonai Injartag tad daraapa to ptapwty and aparotiana eta raauit flam vorl* * lydoo at forma and accompanying haiorda. Thaaa itarmt inclwdat Horriconaa latallag atgnoa with winda of 73 miloa per hour or Higher and having a dlmmafar etrendlng ever tevaroi hundred mliea. Wboid Qoid May bo timiiar ta a hurricane but with winda fraat 33 ta 7$ miloa par hour. Odio--May havo winda flam 32 to 33 milaa par hour. "N*oh" Windatanaa--laaMj roiaetortna may be accompanied by winda of tavern Intonady having canaiderdPId detmiehv* forte and roaantbiing "twdaan". | Thaadaratormi tccainterned by lightning, pttaibiy hoii, and aomattmaa winda froth 20 to 10 mdaa par hear. Hpeda Bath fleada" may be cauaad by auddaa and invera tarrential mini, tucb at thata which tametimat accompany hurricanct and ether | oUF 0912227 I ! i DU 029758 i i i tot I '29ft forms. Other floods may occur ci result f preiefiyed rain or melt- hg snawt. | fornadoot -- laiary itannt of smpll dlaoietar. Theta iri the matt Cu- itructive iierml af all with winds at groat < 300 milat par hour in tarna catac. I 'emery attention m this bulletin it given ta the affacto af hurricanes tinea maaiurct mat oratact against hurricane damage will pratact against matt amar windstorms at wall. However. temedavs Nova aarcviiar characteristics. 3ft matt walan* af ail stems ant, therefore. 'hay will ha dUevnta isee'aitiy >n mu Oullatm. The om "oniht far hurricanes art August, Seatemher, anC October; hut winai at hurricane intamMy Itava occurred Ounng ma atttar months af the yaar. The 'vest of dattrverian caused by horrleanec may include ma fallawinfi bunding or wail caiiaptai raaf ana stack damage: giau btaatagai damage by foiling treat and limbs; flying damns Saatagai water damage and flood inundation: first cautod by damage to electrical lyttecn. untipocfad reloato af combustible Uauidt ar fatal, anal lightning: lau af narmaf fira prataction focditiat due ia braakogo ar watar yiolos. lacs of poaror, damage la tfra pro* raction interns and touipmui fdUan paarar lines: ate. Maaturat ia pratact against oartonoj in jurist and fo siiminite ar taduca dam age af thaaa tyget ora ditcumad In; the faiInuring sacrianti i noenenoM waiuw hou mg no*** --iomo ubm In uxisting huddingt tho adaption of oddltsonol faoturat which would halt mmuaica wind damage may not atwayt ba pracrkahle. but cartful maiote* named af all il Ml pcit if wMMfA pMMlflfl !tn to tmiWfrt In wtoiwtof ** wiwtotorw inciudc tba falloutinfs J taaf Anthorinp PuttId t Intaronee ttanrtt Indicate that toad anchoring ie the matt importeat pteemaffen ta ba taken ta prevent itriaun wind* ifarm dmmdgm. laafi may be aotherad with metal drape baited M tide wade and cantor columns. loaf turfaae High wiade can pry ua and rim off sactfant al taaf surfac ing. 'triaddal intpattiant far creaks. bUdon. bedding, urarn ipars. and ether defeat thaefd be conducted and nacoeeary rtpart made. tkyligfwt fismtaia if windows and framat fit sacutaly. Consider pro* tatting ikylightt with haevy wire math ar hare ether Star acthta material availabia which can ba anenarad prior ta the arrival af ea oncoming Harm. j Slmdhe end Sgm m.Oetarmlna whether anchor halts are tight and secure. Inspect far corroded lacttaas add adaguata guy wiraa. Windows--inspect windows far missing ar croaked pease af glass and 'tplmco where taaea ar brokooJ Orainaga FaoliHae --Inspect gutters and leaders to heap thorn dear and in repair. Arsowar drains Uegtd ba clear. DU? 0912229 i DU 029759 i Saetidn H fart I foga 3 of 9 Oetarmma tha nM far arainoga ditehtt around fha outsida of low-iying buildings whieh might da flaadad undar advaria conditions. Conudar tha usa of tanobOgt fa dnflnct dramoga wotar away from othar buildings. ! Canndar aauiaaing flaar drains with flag valvas at fha discharga ana and fittings far grastura aIvgs'at tha mint. Chats tha naad for aarffc, contrafa. or tairfck dans 'o block off tha lowast araos from flood wotar and gravida a Data for sandbags if raguirad. Wind.IasIttows luildbsg Caattiwchoa Hafofwl information eoneamtng wind.rasistant building canstructiaa can ba abtoinad 'ram 'ocognitad. eomorohansiva building codas, such os fha "Na tional luiiding Coda", which saacify saacial construction details, tha usa of luiiaata ""aranols, and tha dasign of `aundatians. *ha National luiiding Coda has a sgacial aagandis dealing with "Windstorm latistont Construe. "* Coaios of this coda can ba adtamod from ms Notional laord of fire Unaerwntert, <5 John Straot. Now York 31. Now tots. Tha Umtad Slates Weachor turaau hutrteone wammf JY*f** Ofvrwftf with ca-eaeratien af tha Navy, Air! facto. and Coast Guard, and aariaaie masaaat are areoared whenaver a staras has baaa located. A/rangamaait in advenes far ssesiving starm wamiage may ba mada Or industrial units with tame loeat weather llatiane. If lladsn With affleial weather irattans is net faotsbla because af distance ar other raasana. arrangements should be mada with oinae raUabia. available tavreae. 1>a Cemaooy's (nginaaring Ceoertweat hot a Savors Weather Warning Sar- Grauo which araeandy hoe'arrangements with about 2S Camaany instal- latlant, grimarHy along tha (esrCaase. to furnish thssa units with storm warn ings and sthor gsrhnsnl waothar infanaailan. Tha Groug is set ug to obtain ail afflaiai U. S. Waothar Iareas masMgaa inahsdlng warnings of bngandlng hurricanes. high taiadt, high tides, Head data, snow stanas, and tdreada in- farmosfan. laouhtaa ofeaat tha' Oraoa'l sarviea. including chargas invahrad, can ba mada la Inginaoring Service Ohrision, Inglnaanng Oaaartmsnt. lowers luiiding. | Other aoeabla satireat far recaMng storm warnings may include local Air fares Sosos, lose antareamaar agendas, fire daoarrmantt, aril dsfenss units, radio Italians, eta. ! la addition it is advisable to have a battery eaoratad radio rsearnng set for usa should normal cseanunieasiaa focilillas braab dawn when a storm tuts. (stand dlioetar central training and drills af grotaction otganitotion *o cover spaddl grabl-- In storms and floods. Wtll-trainsd organisations hove gemma to bo aaa af I'he bast sofagaardt in any tmergency. inform all tmgfayeai through safety moafiagt, giant publications. bul- latm board noneas, eta., concerning storm sroteetian measures and giant sofaty graeautions id ba failawad. DUP 0912229 Section H Pert I Pag* a of 9 (racvaitan Plant ConjKlof crecuarinp pardonnei fritm irm where water on* ethw Hour*! art a porno.iity in a inr< norm. Solact lofar iholiar locabear. Qetarmmp whether employeer who are not needed fat amarpeticy duty mauia a tout homo before trpyet candlHon* baaaia* ynrafa. baarfanetr fdU'Peicnt and Sappiif* | Conuder adeeuocy of emerpencY Ughtino aouipmant are impact it pat'aCKaiiy 'a imwa it it in pearl werbinp orbar. Cet*rm.n( nacattity far randbepi. lend. ropa. and similar otnerponcy tuaeiior. Ii Otirmta need far tueefy at Bfyweed. 'unbar. piatHe shoot*. taroaufint. ana amar material to b* used iq matin* emergency rattain during and attar a itarm, | Consider naad for battani la protect batataant windows and othar lawIpn* "'itttwt and dean which (might ba atfactad by flood water*. Oatarmma method* at na offer] cammssnieeti***. Wfr* epomenkstian* aft** tuffar haowy daotapa and brook dawn in tavara stars**. Sup- joittom far cmarppacy communtcariam ora tar our in Protection tuflatin *'0. "Communieassaeo in OIipmW Caottar, island by thi* 0Wition on Octabar 2(. 1953. j Chacb amarponcy panaratar* and fuai tupaly t* auura aparation unaor adaori* Canadian*. ( {raluata laurca at amarponcy power lhauld normal public utility tuppiiaa b* cut off aa frapwoaHy aawi in rtaraii. | boabrdo ^optocdan j Ootormlna if impartoM rarordr ar* ttarad in on area proroctod ftata hop. arda of flood ar otttar porn damppo. bbtbnl Aid Mom Conmdar mutual aid piano with noiphborinp induotrio* and local protaction aponcioo. but ricopnga that th* tffoett of a widcraracd storm may limit autrlda help ar eliminate it oitapothor. PTOTtCnON MIASlim HNM TM tTOMft --SHQfT UN91 Uiooo Material and Morphia Obfacto ] Oatarmma whothar ail emrertelr and oauiamonf In eaon arant which ora nat parmanaatty ancharad oad which cauid b* hnardam in hiph windt or ftaad the*id ba temporarily racurad in peutien ar mound to a pro- tactadaraa. DUf 0912230 Window and Odor Pralacllan i j Canudar baardmf up windawr in serieuily threatened proa*. partieulariy Du 029761 Section H hart 1 ag S of 9 an lidec normally ugaw^ to tha non vlalaar winds. When boards in '** thoy ihawid bo firmly onaeiat to tha building 10 ai nat to blow h and geeuhly cranes additional haasrda. I Determiao tha feasibility embracing unusually larga aanaa of |ltu by '"can* a# tmita ar trvasae if baarding windawa it nor aradical. Strut* and truuat can gratae window! againt ectreaa banding and can cushion rtbrarianr cauiad by tha wind, be of caursa. will not aratacr aaainit braataga by flying dabrla. ! CSaek all daatt. aortieyloriy larga garaga daan and lb# like to mabo turn 'boy oro itcvra and to'pravattt movomtnt by norm wind*. baraarmaf Weifaro | Consider tha naad far antra suggiiet of emergency drinking watar. faad. and caaking facilitioe waieb! may bo naodod if ttorm it oraloogad and diidtte eonrroi work it drawn aid. Tha contamination of drinking wotw tourctt oftoo beam unde flood condition!, and may necewitofe tha bailing of wotw far drinking rwKua. Thorn may ba a naad far big bgam. dry ciathat. blankan. aad can for mam bon of tiia diaoee control Oiack availability of fire aid twaallae in variant ortaa af lha giant in me avanr tha mow nodical factIItie ara cut off by tna item. Caaaide naad and availability af boat! far anargancy uaa. CttMm naad fdr bodding aailllary dike af taadbgga ar dirt wound kay waat. buiidkvgt, ar aautgnont. ftgtb leafda of budding by Itlating low4yiag windawa, vantilatara. piga Irananaa. araiat. aad atbar aaontagn. frogwo aaiwganey giaaga. Indading fire aumga fw quick uaa. Obtaia wcdaa Sana to handle taagaga gad banian. taaiara ualuabla laulgmtat and tuagilw which ara in law-lying araai tg highw ar wfar local!ant. j Give taaooi ananlion to aiaerksl matara. moudblo gantta td >cia ratari, inttrumantt, ate. If aiactrical savigmant canngr ho mavad. cant idw tha faaaibillly af coating nachina rurfacat with graaM w arbw gratacihra camaaandt. Caaaidw wrung far ihutring dawn agarotiag agulgaanr and to permit tlnurical tguigmtrtr, bad art and furnace to cam off bafara being nit by watar. | Caaaidw timing fw ihuttiag off gat naini and ttoerical power in oraaa Wham batata thaw fl< cart ta highw ground and anchw to grtvanf ! ou* 0912231 DU 029762 i! m wm Section rt tort 1 eye4 of t Mv* eartaWt caatoinan. aariicitiarly Myra containing flammable iieuidt and aMar haiardaat matariaia, fa highar ar iafar atm. Determine hn4 far emergency Unitarian faailitiw including diiinfoaunti. Guard ogdintt fiaon duckling or ruing from watar raaaaga under dikaa. Contidar ttatiaaing reaair erawt end other nambart a* the Oturter Con- '04 Organitatiaa in Mate araat wkera amargancy tarnca wavid ba needed matt yuicMy. | if `roval between buildingi became! attanriai, determine edn'ubilify of inruiling nrang guide rdaee between Ma buildingi far lefety autaatai. Oiack the fire alarm ryctem, larinklor lyitam, and emergency eguiimenr or regular intervelt la determine if May ara in working condition and maca emergency raaaaa at premafty at pereibip. If 'again cannot ba completed nnmadlataiy, cantidar rha auignmeat of "lira watcher*' to guard 'ha effected araat and hard fira firtt aid eguigment raadily availadla. { WM btaeeura hrabieam j Taait af tha Unifad Stdtaa Inroad af Standardt Heue ihawn that at wind hlgwt ogatntf a budding, a aatdfut gratnra it produced an all or part af tha wind ward ido wail# a nagathu or ructtaa grattara It farmad on tha laoword i>da I'ha ida ihaitarad from tha wind). Tha tamo effect would ba produced oa roaft hotting a dago af naro tbaa 30*. A ctaau aaaurranca in alndttarau, par- tiedlariy humcaaat, it for Ma wind, fa hroak a window a> blow agon a daar on tha windward tida and than buHd ug Intida tha building a aotifhra pratura undar tha raaf me mm tha intida af tha laawnrd wail*. Thiu pratiura <n caaiblnatlan wdh tha martial luctlaa graatara may lift off tha raaf or 'area out a laaward wail. Tha National board af FVo Undarwrifart, lataarch 01rttiaa, hat luggrttad tha fallgwiag prataeIan maoturaa fa pravanr any luch la buildlngi wdh largo daart af aach and, fattaa aack door partly epan laaward iMo la tgaaBia intaraal and atromai praaaura. Only tmall aganlnga go dig laaward dda ara adyitabia at long at tha windward tida raaiaina intact bar at toga at wittdawt ara krakaa ar othar opening* aacar an Ma windward lida, addbiaaal agaitlngt Mould ba prouidad an Ma laaward dda fa halp rguadti tha prune. At a hurdaona pairat. tha wild direction will iMft and If Ma hurricana aaator gauat diraady guardaorl. Ma wind will caatglafaly ravarta aftar a period af calm. Therefore, plant Mould ba mode la data windewt ar daart held agaa in rha tarty part af tha item and agaa athan at may fhoncnofi AfTM TM STOdM AItbough Ma wiadtrarm may hauaj guirad. Ma ttata af amargancy may itill Md kttnir #f wafar damaga ar aMar hatardee* caadbiaai. Tharaiera. aaia af Ma maaaurat mantianad gndar erartout lactiaiw af Mia bulletin may Ml ba oppUcaM*. luch at amargancy fira brataction aracautiant. Additional ilomt for aitemion inahrdai | DU? 09122 32 f Du 029763 i Staton H Port I N|i7af9 Safety ana Wra Protection Insdochatw intaact fire alarm ana tpnnkler lystem apaia. Choc* -alar luooly interns ana all uHHMaa. Comotete premar ana thorotiph patrol of anHro plant Bfenhes. Watch oui `or `allan power lines -(licit may danperovsly cnorpe natal fanca*. 'aiapitona -at. ate., which may loacti. Traffic Cantral | *'ov>aa lor claaronca of depth Iron roadt la permit canape el enter, genev ranidat to and Irpat tha plant. Otternine need lor anetePiinp Puildatort. teraoan, af_ Iraai tea. uniction contractart. `armeri. etc., to elaor plant entrance and Imida roadt. ll necessary, contact local law enforcement afsney to praaant eutame* Pilot ana cunottty teeners Iraet hlackinp roaat to and frota the plant. 1 Spa metot Comma j Kaoa tha mmtper af portent In the area affoefed to the alnltaeat necassory ' carry oot tha apjacthras af the dhaaror cantral praprate. Further pro* ctninana reparaina ipowatar cpatral are ter eat In tn# DMdoa'i Pretecnan lullatin No. 14. daladi January Id. 19S4. captioned "Spectator Central Durinp fmarpenclee "S Oataratlna naad for discpnnertiap mala alaatn'aal twitch to proaaat thart chedM. Than mate tharpeph intpoaten af pieoricai system fat isotope. Caatidar naad ta that off pas rafeo until Inwsctlsa hot Peat aamplatad. 0 safes if naceatery to rnaa-a dt antisoli that mapht Mart a lira if hit hy la cartafcs tear taatan and electrical spporafet Pdcaaa fharauphly dry Ptfara returaipp ta teryke. j When a praataaaly -at drey* It teetered, pa tura all tecriem of Puildlnp dtp pahailed ta --arch far any than circuit!. Caation eotaidyeot hondlinp (electrical aauipaiaat In wat areas la eraId aay paaaPilitr af alaclriaal ih'odk. Oetarmino naad far dacaataminahan of area. InacvlaHaa of ametpency worker! may Pa caadderad aarhaPla Py medical unit. topain Activate praaiaady troiaad resoir crows os noadod la sofepaord person nel and rnaloro ooorariens. taps* or isaiota prokaa alactnc linet, dosnepod tactions of pipo Unisa and other erthcat gtUrtee or tomcat. Oatarmlna naad far daotaliliaa af unsafe structures anO ctaarinp away of daPrh. OUV 0912233 X)\J 029764 Saction H PWt I Pupa loH TOINAOOIS I '*** ad Whan Tamadaaa Cm Otawr .j ornadaat may accur any placa in tha Unitad Statat. 'omadaat haapan matt franyantty in tka midwnttant. lovtham. and can* "l ''' ^a" thrauph Stptombor. That can naaaan at any Mma ot tha year, uiuaky an hat, iticky kayt. Haw Oftao Oa Thay Ororr tacarat indicata that tornaiaat aeear an aapratimataly 1] dayt pay raaf oan l 'hp midwatljta latt than ana aar yaar in lha narthtaii- 'll ana far wattara ifatat. ] Tka national <r<|a >t 153 taraadaat a yaar. j Haw A Tamada Can la katapnuad A tornado usually aanaart at a funnat-thapad cloud. ia<nnin rapidly, ana t Manama inward tka a pink from tha kata at a thundarclaud. familiar thundartiarm dawdi art pratant. (Jwafiy, an hour or aara batara a tamad*. davd fararatiaat tPtro ta ba balplnp dawn inataad at up. Tka claudt aftan hava a prtanithblaek cafar. 0bnman at Tnprai j In matt inttancaa tarnadaat mava tram a watiarly diraarlan, usually from tna tauthwaat. { lawprh at Path ; Tarnadaat uwalty maun from 10 ta 40 milat (tka mritt I anyth it 14 tmtaal. bat tbay may mava fat-ward tar 300 tatiaa. WW* a< ta* | Tka avarapt width a about 400 yard], bat May hava eat iwatka orar a iniia in width. laaad ad Ttwvai j Tka avatana taaad it 25 tb 40 mUaa par haur. but May hava vartad tram 5 ta III mitaa par haur. WtndVataaMy Cthmatad at hipb at 500 MPH within tha tamada. UP 091223 Ptataadva Miawtraa Tka U. S. Waathar Igraau advitaa that tkara it na univartai rataction far partannai apainet tarnadaat kJUkPt cavaa ar undarpraund t<<a>atiant. Tka luraav suppattt tha followinp pracautiaan On racaiviap a tamada wortrinp, a lookout thauld ba pottad ta taaa tafary officials advitad at tha'tornado's approoak. DU 029765 Section H Part t Page 9 of 9 Advane# preparations should be mad* for shutting off eieefrieal circuits and fuel !ina if tho tornado approach** Hi* plant. Mov* o*rionn*l to sections of the pianf offering th* greatest protaetion. A steel from** or re>*nfore*d concrete building of substantial construe, tion moy b* a r*iativly taf* sh*lt*r. Th* first floor is usually eomid* r*d taftr than uppar floors. AdcfiHenal prat*ctfon may b offordtd by lying und*r sturdy tables, desks, work banchts, sic. Instruct prsonn*i to stay away from windows and adjacent areas. According to outsida insurance studios, normal wind-resistant building con struction cannot assure protection against damage from tornadoes. How ever. insurance reports indicate that btiildings which are well constructed and incorporate good maintenance pracn'cee for windstorm resistance may with stand 'o some extent th* forces of tome tornadoes which otherwise would demolish them. I CONCLUSION | Experience has proven that planning jn advance for disaster control is th* most effective way to protect personnel and property and to minimix* th# hasards and possible damage of storms. Many phases of a disaster control program, as discussod in this Deportment's pamphlet, "Plan of OrganizaKen for Protection of Company Units" and in previous Protection Bulletins, may be involved in an emergency caused by storms. It Is racognixad that in a sever* storm situation, th* entire disaster control organizaHon may be activated be fore, during and after th* storm. In addiHan to th* items mentioned in this bulletin, services such as rescue, accounting for personnel, public relotions, medical, security, emergency transportation, and the control center, may be needed. Th* basic principle af disaster! control is applicable regardless of th* cause of the emergency. Practical planning now con pay big dividends should a disaster strike. I 0912235 DU 029766 I iii Section H Port 2 Poft 1 of 1 THE CORHECTION OF ABST1ACT DECENCIES i (ISSINTIAUY -- "MINTAL DISTINCTIONS) Safety performances of recent yean by our Construction Division os'-mt ji to celebrate the accomplishment of an effect on people. "Peoote", despite all our national propress in technological improvement ana :n oroduction, development,! invention, and the enjoyment of new meter al "hingt, from television to penicillin.. ore still the matt ineffective and un< dependable ports of our'efforts toward progress m the efficient accom plishment of little jobs of big projects. W# people are undependable becaute we are unstable) we are unstaoie at compared to any machine becaute we ore humans. 3. Humans are all different] and constantly variable, by reason of <arl:r conditions of both heredity and environment. This Instability even 'n mature humans is more riadily understood when we look ot children-- you and I have children bnd we have appraised and criticized children. You all know what is meant by a "problem cnild". Human beings are problem children at one tjme or another, or most of the time about some suoiects. even whan thayj "grow up". Actually, all of us who consider ourselves normal are about one thing or another, at some time or another, what the majority wouidl call temperamental, bull-headed, reactionary, obstinate or do things in such a manner which mey not be considered me proper or the rational manner by a maiority of others. A. Almost all of our kind of safety effort is directed by wavs and means which go to control people. That is --we try to get interest, reason, morale, purpose, understanding, individual spirit and espirit de carps, to keep most of the people jas nearly at we can to a maximum of 'ational behavior for as much of a day, or a week, or a month, or a year as pos sible. This means doing things in such a manner as leadership or super vision considers right--doing work right, the first time--this is accident prevention. j 5. People have Occidents mere because of imprudent inclination or imprudent judgment than bacause of faulty material ar lack of natural safeguards. To put it In other words, accidents arc an account of people, not on ac count of things. j 6. To go back to our philosophy an the various and never ending difference in peapla--the unpredictable nature of people--what we have rtoily said and sadly eiplain--people have not truly learned how to live. When wa will have provanted all accidents, than wa will have learned how to "live". Ij - 7. It naturally makee us quite proud that through our leadership and our seriously thought-out methods, we have come upon many means of the central of the behevior of people, to the great advantage of those peooie. In this you know that we jrefar to eur safety system, the depth of this sys tem, the manner of its application, the scope, the timeliness of the appli cations, the incessant and insistent nature of the system, and last but not least, the final factual, nbw many times repeated, wonderful effect and results of this effort, a healthy, whole individual DU? 0912236 DU 029767 Section i Part 1 Page I of l GOLD PLUMB-BOB AND SILVER TRIANGLE AWARDS A. PLUMB-BOB j 1. Nominee must have made significant contributions to the Safety program. j 2. He may not have experienced a tabutatable major or sub-maior injury in his area of responsibility to Ou Pont or CPPC during the last S years. j 3. The nomination should be in writing to the Division Safety Office and enumerate nominee's contributions. 8. SILVER TRIANGLE \ 1. The nominee must havjs held the Gold Plumb-Bob for at least 5 years. 2. During this period, he must have continued to maxe significant contribution to Safety participation and administration com mensurate with his area of responsibility. 3. One of the following criteria must be met: (al No tabulatable majjor injury to Du Pont or CPPC personnel in his area of responsibility during the past five years, or (b) Accumulate 3 million consecutive hours without a tabu latable major injury to Du Pont or CPPC personnel m ms area of responsibility. DUP 0912237 77 I DU 029768 Saction I Part 2 Pag* 1 of 8 `AWARDS ROR NO-INJURY RECORDS" Safaty Bulletin N*. 4QS (A) - Qctobar 1. 1969 E. I. du Rom a* Nemoun k Co. S*fmy k Rir* Rrowction Division A PLAN Th "Awards for No-Aeeid*nt Records" plan, solacing th* onginai "P'esidam's Pnia Plan"' of jAonl t. 1923. was adootad January 1, 1928. Thre* awards wara astaolisnad: Ganarai Managar'i Award. President's Award and Board of Directors" Award, aacn Basad on a schadula of mniry-frat calendar day goals ralatad to noun worxad. Th* President's and Board of Oirtcton' Awards raouirad on* and a half and two and a naif time* respectively th* ealandar days raquirtd to aarn th* General Managar'i Award. In January. 1931, th* plan was ra^iaad to include giant salary roll amoioyaa in tha axpoaur* hours. During Dteambar, 1942, [a supplement was isauad utarding :n* 'Goan (Claaaifieatton of Plants and Tim* Requirements!" bacaua* of tn* adoption of th* plan by olants employing abnormally 'irgs rumoars of war workars. Tit* 1931 ravision was not otharwisa charged. Th* addition maraiy provided comparable raquiramants for plants much largar than thoaa considarad at that tim*. in Saptambar, 1961. th* recommended minimum cost value* of in- dividual awarda wara inertimd to S3.CO for tn* Ganarai Managar'i Award. S4.00 for th* Rrta&ant's Award and S5.Q0 for tn* Board of Oiracton" Award. j Effactiv* January 1, I960,' th* plan waa extended to indud* salts, waranoui*. office and all 'other mtseailanaous employ***. Effactiv* th* sam* data, th* name of th* plan ww ehangad from "Awards for No-Accidant Rteords" to "Awards for No-Injury Record*". Th* word "umt" aa uaad in this bulletin shall mean a plant, laboratory, construction projtct, or in tha cat* of a mtseailanaous group, all thost amploy*** in a dapartmant whoa* axpoaur* hours ara now ineludtd undar th* haadinga "Mlacal'ianaou*" and "Sal**" on th* Safaty Par- lormanc* chart. j This ntw plan, which includes only on* award. extendi th* tim* -*auirad for award eligibility,; except for small units, and incrcasts tha axoanditur* par award, is i*;followt: OUR 0912238 4-?2 I DU 029769 j Section I Pert 2 Page 2 of 6 DA TE EFFECTIVE T> oun u effective October l, 1969. TRANSITION PROCEDURE The Awerot for No-in|ury Heeojrds" olan, while effective October 1969, it retroactive in the tenae that each unit will start its "no-mjurv 'eccra" jt at the date of its last tabulatable mator iniurv (or Board of Directors' Award). A unit will be credited through Seotember 30, 1969, vitn ti* percentage of goal accomplished under the prior plan and go m :o fulfill tne remaining percentage under the goals of the new plan. A jmt working for a General Manager's Award, for instance, had jceomnnsneo 84.07% of that goal by October 1. 1969. t could become vngioie 'or me Board of Directors' Award bv working injury-free mrougn IS.93% of tne newly established goal. Example A unit working continuously in Clast "0". had a major injury April 30. 1960. i May i. I960 through September 30, 1969 it ' 53 calendar days: 153/182 34.07% accomplished. Since 13.93% of 273 (new goal. Class 9) it 43 (rounded to neertst whole number!, eligibility i | accomplished bv working througn November 12. 1969. A WAROS | One ewerd is made available and is known at the "Board of Oireeton' Award". UNIT CLASSES AND TIME REQUIREMENTS New units, either recently started or recognized at independent units for safety purpom, will start the! first no-injury record period ts of the data of start up or the data of recognition. The Mitceilaneous unit of a department will start its first no-injury period on January 1, 1986; thereafter from the date following the last tabulatable major injury. i The eligibility goals on which this ewerd is baaed are determined by a unit's ooerating a definite length of time, at established irt the tad* below, without a tabulatable major injury. The ciasees art determined by the number of exposure hours (combined wage end salary rolls) par month, and each claw requirement is the operation of * certain OUf 0912239 12-70 DU 029770 Stction l Pft 2 Pag* 3 of 6 -umBer of calendar day* |m order to become eligible for the award. Jniti whicn change from on* deification to another will b* credited wtn the crop*r arooortion of th* record achieved m taco clan. following table show* tn* clean and requirement* in calendar d4vt I Monm | Claw Calandar Oav Goal. 25 001 50 001 75 001 1 00.001 :o :o i SO 001 200 001 250 00 I 300 001 3S0.001 <00 001 500.001 750.001 t 000,oot > 500 001 2 000.001 2,500 001 1.000.001 1.500.001 <000.00! to 25.000 to 50.000 (0 75.006 to too .000 to 130.000 to f 80 000 to 200.000 to 250.006 to 200.000 to 3S0.006 to 400.000 to 500.000 to 750.000 to 1.000.000 CO i.s Od .OOO CO 7.000.000 to 2.500.000 to 3.000.000 to 3,500.000 to 4.000.000 mo ue 1 fin--raw oOBifM to fMOOioOt "taiMpMaivriM i 2 3 4 s s 7 3 9 to 11 12 t3 14 TS !* 17 18 19 20 21 912 in 309 751 809 477 391 321 273 249 237 225 219 213 201 189 177 19 S 153 141 129 COMPUTING NO-/NJU*Y RECORDS Th* following it an example of the method of calculating tn* data on which a unit will beeomji eligible for the Boerd of Oirector*' Award: Lait anaoimg injury occurred June 3. 1970 OUV 0912240 270 DU 029771 IS ii B Section I fart 2 f191 4 of 6 Sxoosur* Hours r'otai worsag all emotoveesl i 370 -na 27 30 < 403 839 lv JuOutt afOllfMMf 3c loser Vovemoer Jieimocr 383:452 38SS130 308149$ 48S;342 370.980 384297 397:493 Clas Calandar Oavs 12 1 '0 27 31 31 30 3t 30 31 Casa '2 11 10 Oavs flteuirtd 22$ 237 249 2.6S3ll63 l 57 j 3avi Accamoinntd i 57 s 123 1 3t '23 31 % 2S.33 51.90 12.45 39.84% uncomoitita sareantagt - 10.32. cia* of lan eompiata month . 11 '332 < 237 ' 24.4894 124 wmn Voundod'l v.it atoms ttgioi mtqrugnt o< January 2^- 171. NQ lNJURY RECORDS No-injury record oariod* start a* pf tha calandar day immadiataiy following tha data of tha lut tabulatabia major injury. Tb no-injury raeord required to wary an award is baaad on conaKutiva eatandar days, except that units which ara eomolataiy shut down for mors than savan eonaacutivo days! will hava tha shut-down pariod daductad from thair records. i Awards may ba won eonsacutlvaly if tha tima oariod is not tcrminatad by a tabulataola maicr injury. Otherwise. tha eligibility oariod for anotnar award will begin from tha data of tha last tabulataola major mtury i A< a unit accomplishas tha goal for an award, its madical racords should ba summed to determine tna likalihood of any non-disabling injurias requiring reclassification to disabling! injuries at a latar data dua to dalaved loss of tima of soma degree of permanent-partial disability. If an OUT 0912241 12-70 I| DU 029772 Section i Prt2 Pig* 5 of S >njurv M* to b* M r*eta*lfi*d It I l*t*r data to I tabulation maior njurv, ny oravtouby accaptad award baaad on tha amimooon mat thi* miury would ramain non-disabling will b* strikan from m# Com- o*ny -tcordt Any such awards will h*v* to ba r**am*d (without tn* jmt'i dittnbuting individual awardsi bafor* attaciishing stability <or jnothar award. ' eor examol*. t unit working continuoudy in Clan 10 had a disabling mary on January to. 1970. Attar thi*. it eontmuad iniury-fra* and won jn award by working 249 catatxlir dava tnrough Saotambar 18. 1970. 7h* Comoany ohviician raoortad mat mar* war* no banding cant .vmch war* axoactad to rawlt in loaa of tim* or oarmanant diaability. Th* unit continuad working axoaetmg to obtain anomar award on May 23.1971. Howawar. tarty in January, 1971, m* Company ohvsicun raoortad mat a fingar miury! caaa that had oceurrad Juno 20. 1970, now contrary to txoactatiom, had randual partial loaa of function. Tha casa waa raciatafiad to ubulatstil* major, and tha award of Saotambar 16. 1970, wa* daiatad from tha Company racords. it thu* Baeam* nicasaary for. tha unit to rt-aarn m* award of Saotambar 18, 1970. To aecompiiah thk it workad fraa of diabling injury and ac- hiavod tn* goal on Pabruary 24, 1971 (249 day* following tha lair en abling injurv on Juna 20, jl970). No individual awards war* arrtrp butad again. Tha nart sward was achiayad with injury-frat oarformanca on Octooar 31. 1971. | Chronoiogwatty, tha taquane* is shown a* follow*: January 10,1970 tabling injury oocurrad. Saotambar 18,1970 Board of Olraetora' Award won by working 240 caiandar day* from January tO, 1970. January 4,1971 Phyttaian rapcrtad oarmanant partial dia ability in flngor eaao which oceurrad June Juna 21. 1970 20j 197a N*4r starting data for injury-fra# oariod. Award muat ba na-aam*d from mis cat* (249 days). Fabruary 24. 1971 Award r*-**m#d. No swards distnbutad. Octodar 31. 1971 Award won. Awards diftributad. FINANCING | Tha cost of tha award* will ba bom* by tha daoartmants mvoivad. OOP 0912242 * j. to DU 029773 i Section i Part 2 Page 6 of 8 Pscommended MINIMUM | AVERAGE EXPENDITURE per *m- oiovm for awards it S7.S0|an4 the MAXIMUM EXPENDITURE should be held at near at practicable to thit amount with S8.00 sting limiting maximum, increase m the exoenditure for awarot because of raoaatad winning it not aoprovad. nor it pyramidirg jf awardt. ; -VP6 CF AWAROS I The selection of awardt it left to tha daemon of units winning the awards. The awardt tfiouid be such as to promote tha safety activity uno the safety image of tha unit. Usually the awards taxe tha form of individual itemt of merchandise to tha emoioyee, preferably an item which nat reeali value. ! Awardt Should not be in forms tuen at cash, trading stamps and gift certificates. j The Safety and Fire Protection Oivisipn. with coneurrtret of Department Haada. will act as judge on any question under controversy. I a. participation j Ou Pont oersonnel from all fully-contracted sites will compete as one unit {Construction FieWStaff) under the Company's "Aweras for No-iniurv Plan". Chambers Works. Savannah River, and Wilmington Shops will continue to ooerate as leperate units. C. STATISTICS I 1. Statistical information will bo compiiad from monthly reports (Monthly Safety k Firs Date Log) by tne Division Safety Office and forwarded to tha SAP O'tviaon on t single Monthly Safety Record Summery (G-110). Sitae will no longer complete the loner. 2- (a) Sitas which compete jndividually must ktao records of per cant of award requirements achieved each month. (b) Calculations should ba sent to S&F 0 ivision for their verifi cation two (2) months prior to eligibility. (c) A statement from the Company physician must be sent to SAP upon eligibility, stating that medical recorat contain no cases pending which could result in a tabulated# mat or U* *12243 4n DU 029774 Section I 8ort 4 Pog. 1 of 1 GOLD PUJMB BOB CITATION AWAKO ON QUALIFICATION ii Th* Oivnion Sqf.iy Offieq. lit ihq mid '40' obtained aepro*al `or 'He proeur.m.nf and ihe preieniation of q gold oak leaf and plumb bob iniigmq `or .xtrqmely merirorioui lofejry eontribufed by any echelon of lup.rvinon. Thit citation wot and i> to be looked upon ot an incentive meaium. and t i under no cireumitqnee* to be 'awarded without ipeciftc reference la require ment! wnich we list below: I 1. The recipient mint hove oeen in lome echelon of luperviiion during no len the latt 5 fort. | 2. me must have contributed! during all of rhi* period and continuing the very best of our ind of lof.ty participation and function at hit echelon evel luceeiifully. He mut not hove experienced motor or iub-maior niury during the loll 5 yeari. 3. Hli coniittent contribution! mult be evaluated on paper ot the time hii nomination it preiented to! thit office4. On extremely rare oceatiolnt if an employee hat contributed in a 'ruly extraordinary fathion in oh* or more method!, the five year requirement in ftfifii of service wtll b waived. The injury experience will f*or bo waived. 5. Contractor*' supervision may bo considered, but you are warned that their contribution! must be! extraordinary. Generally speaking, we anticipate no more then 5 or 6 such citations per nte during this year. We suggest that your nominations be forwarded on the scote of approximately one every two weeks so that stall meeting presentation, which we anticipate, wilt have its psychological effect. Positively, as in the case of p|ior awards of this insignia, no lost insignia will bo replaced. No member ih the Oivition previously cited will be eligible on this or subsequent occasions. Please take great care in making your nominations to avoid rejection. For your review, e hard hat decal depicting the emblem and a oerionol letter from this office g# with the award at the time of presentation. DUf 0912244 DU 029775 igfWIWHlWig^BHIiWi l ! I Section I Pert J Page I of 2 CONSTRUCTION DIVISION SArtTY njiKii "ABSTRACT' INCOmVl RUN I Sample) Arout* anb maintain intereilj Create anb maintain participation Suitam KwmMi ana unbartlanbing Solicit eiuuanc* m current Abelract indoctrination campaign EUGIIIUTY (Creftimen anb Halperi only I All Du Pant anb Ptteb Fee cawfraeta# employed at all Eaib ulai ara eligible wuh ih oAceatien at oM iueernion. (Gang foremen ara alia eadudeb. I NAN 1. Each eligible employee at autlinnb ebeve nay voluntarily lubmit ana a#fry par manth which! ta cornier at tna coaptation. la 10 atari! ar loao. at tha lanianco "Abetract" Seyi: 2. Entriea mint ba lubmitteb on an official aittry blank ayailaWa at all caaetntcliaa entranced.1 (Entry btanlu wall ba tuppilab by tha Ohriuen Salary CKWa.) j 3. At tha ana at tach month, all antrlaa will ha tfrijai lacalty hr a 3 man cemminee aapattitaa by tha haii Prelect Manager. Tha committee will atact tha Eva baal anarioa at tha* lita ani forward thaaa 5 to tna Orriiion Sataty Offiaa ta arrhra ithctly prior ta tha 5th working day at tha iticcaabiag month. 4. Tha Ohrihan Maty Office wiH croup tha aatrlaa according ta thab raapaatfra Oietricta pad will talaaf la each Obtrtct which, in thair opinion, la tha baat aairy. A Portable Ttoaaioaer laffio will ba awarded ta tna wiaaar ia aaab OiMrict aaab nanth. J-A. "Ah Strop*" harb-hat-'iHckart" wiU ba igppliab amch tha far con* irallab tna in eantunettaa with thit incanthra. All tnaaban at luparvhlon. Including faranan, ara1 reguoaiod ta place ana at that* "nickin' on thair hard hatt aa teen aa pauibU attar tha "itieketi" ara racahrab at tha uta. I Place aa left front at brawn.) I J-. Ona "itickar" only will ba green ta each eligible aaipleyaa following thair tint iwbnutatan at an affidal entry in thic plan. Tha "itickar'' t ta ba placab an tha harb hat a< in I A. Special natai "Shikari" ara nat ta ba fivaa far antriat tubreguent to tha initial entry. II hintat Intrier received at lawiert luMding attar tha 5th working day at tha njccoading month will ba inaHgibla far Anal judging. D0 0913245 tUUS FOR THU MCVfflVl PlANt I. Each amplayoo may lubmit only ana entry par month, iaah entry ;< to ba itampnb with bata rnranrob by tha Safety Offica. DU 029776 Station I fart 5 Page 2 of 2 *n turrit* mutt bt racttvad tv tht lat working day in atari month o bt tiMjibU (at iudgmg. hit tnrry will bt eorntd ovtr into iht ltd month, i ., St'ginality, aarntit of thongltt, uniqutntti. odtitability to rht grin- : ait* ot ibitroct Aavarrtting land valuo of Iht ctmflattb "laying ' 'o currtnr ibtrroct Advarniing Program will bt rht onmtry lacior* jito " it'tcnny tht wmnori. Sotiling and lagibility will not Bt s 'actor n Int ivdging. j ill tnint* otcomo iht protartv of tht Cantrtjcttan Oiviiitt and may at -vta m future accident prevention octtvititt at tht ducrtiitn of >ht O.ru.on Softly Offict. j " 'ht ttt taoct duplicate antritt art tubmirttd at rht itnit litt. tnly nt ant bearing mt tortittt i"bott received" will bt tnttrtd in rht raging. j Iht Ktm 0 iftcidc tntry u fit* conndtrtd worthy tnotigh to forward o tht Civilian Salary Oflltt and tntthtf mt forward* on identical entry which wine, only tht trtry ludgtd by tht Oivititn Safety OAct wnl rtctrvt a gnat. Tht dtct'titnt ot tht grottet ! commune I udgtt and tht Civilian Safety Office art Anal and binding. I ! U* 09122 I ! i i i t>A3 029'7'7'7 1 Section I Pert 4 Page I at 3 TWO STAG! SAFVTY INdNTIVI PLAN (Oettgneb to augment anb lupplement the I *40 Relb Safety Program I Ceienbar tor ihit plan mill he March I. through Cecemaer 31, 1940 I STACf wtvl--Shell cenittl ef an abfocttve wherein monthly reauireb itanamg (etalameb below) 'In III v elanan Freauency iJl ''ogoio Freouency (T.F.P.I enO l 31 's'i*e Training Quality, mil Qualify any me to participate In Stage Two. II STACt two--Ae,m,t, tg ovaIttying protect plot -he opportunity le nomi. -ete -hen iap foreman ef the^eetn lot a aitnngunhed ewera. lack menth tne 2 highatt tenting foremen in each Sumo mil bo pratanteb with mo aware. A committee of J ot the heme office will make the hnal eworSt enS their Secmont will rule gap bo final. I. lATINC MffHOO FO STAOI ONI (SITI OUAUPKAnONI. 11) loch menth * VAX itonSIng at each lira will bo lubtracteO frern a 'actor of too I tOl, the Siheronce will apply at ateit paintt laware monthly mo aualMcation. hot example: v.P.I. * 273 (10 - 2.73 - r.27 crieHtt) DUt 0912247 NOTt: Thit lyitem it a methao 'far two V.P.I. ana T.F.I. rebaction, not en PPOtwnrty to ielnet anO report a favorable ttatfthc. (21 o*h moath't TAX itonbfeg ot each site wiH bo rubtroeob hem a fpctat of too (101, the OHarenea will amply oe crobb paintt rewarb monthly life ouoliPcolion anS obbob tawgrb crobht eorxeb in 111 tho VAX itenbing -- pin --. (21 Each month each fita will lubtnit outtinec for foremen Training Clots matenoi an fogoheb la Aon U (Oaoelopebl ef the 1900 Program. Theta paper! will bo Koreb on tho tcala of 1101 with 10 aeSift repretentmg highly lotitfoctory or perfect mooting preparation out. lino popart. Theeo popart mutt contain ft) tefbonco lhar tho ipeclc bfecih'e to bo etcompfiehob it Ittongiy IbentMahfo for each lettien. Thera mult be lyl euibonxo ef treeonent in the TangMa anb IntanpfWo where raooaob. The (xl maretfol mum be complete, ergoniieb, togwenctb anb toeahro lofMar ttopppoM from cuetier to cuorter. Tho grobae ee there popen (0 to 101 will bo obbeb ie the crebitt for V.P.I. onb TAX for Ihpf month. Tho turn of tho crebite eomeo in 11). (21, anb (31 obov4 tholl bo tho profoe odglbbfiy score far the month. 22 erobit pointt or moro guolify o "life." All bota far bio gJhilfcotton anb foremen nomination Seta at shave ipoctffeb, will be bua ire tne Qtviiion Safety Office mantniy at me DU 029778 Section l Fort 6 *ogt 2 of 3 09***" the Monthly Oe'o I injtatt ore 'oceiveb. A suffcienr quantity of ($00'eaorttng data sheen far r.tie duration of tho incentive plan >t swooned. mciosur*.) Sit* inotidibility will occur on a monthly belts subject to: >ot lost than 22 credits accumwirHed in tho orecedinf factors (M, (2), ana ( 2). ond/er j !bl Motor iniury eioartenct (Ou Font) o (Contractor! ooetennol. ai bom oi.qiOKify on* motifibiiity of a oroioct i f# will bo considered Oft 0 ^OAtftty OOllt Only. | 'K 'Oiat m. .trotMetiv* of Oitlnat, with ih* yrtatttt accumulation *f **onnt (robit OOintt unoor ill. ,12), and (3), vnl bo suitably honored or outnortry quo consideration ofjthe Oivition MaftOfemant or the onb of >n montnlorot. \ II. SATING MITHOO fO$ STAGS TWO (SOMMAN NOMINATION QUALIFICATION) | 11 -l Th# lorman nomiitotoa hy taefl tliyihlt til* thall ha iiamah without tho NoiMti knoyriakyo anO oaky Moot winnari will tvar kaaw af thair lalactian. Thit *a* not nhIW# in any way tha n actuary incanhv* fwWkily of Hin *laa hofora tha (act. "faa Taraaian" as naotmatab, hy a Ufa thall hoco aacanaanyiny hit naatinarioa t* tha Ofcrittan Sonny OMc* ih* fallow*.* taaciflc, canrmc- sattonal "facta." (11 That ha caakucta utaally ana cvrraatly iha hifhatt calihtr tafaty maatinya. I Slat* avarayt af lair 4 ratinyt M I 21 That ha utually oak twrantly haa ih* lawati yany V.T.I. I Slat* it.) Ml (31 That ha it frao far tha arjrriatit 12 maiithi af tuh-moiar ar motor mhniot. (GWa law kata, if any.) k (4) Thar * la aarfaratiay onrfaky tha ntaaf akaatfra "oh alacaaiant." (G<y* fowaiaa.l i oak I SI That ha it tha ana kaatanttratiny tha hiyhaat tafaty intarttf at anatysak hy Cnyinaon aah Satafy SuhanMon unkar Oaaratian "S*atiF<" for that month. (Statahaw maartant.l (hi Unloat a eaatraatart faromon.hat workok an ana ar mara af our n'trt (hr at Itoil ana yaor (occutauiatao ttaanancal. ha will not hara aitythkity, rayarkitM af lit* aiiyihiiity. (<l "T*a Sartman ' In aaah (HaMat'wiH ha taiaatak hy Wilminyton Manaya- 11mant hotaO an Infaratalian farworkak hy tha hoik. thrauyh 5 ahara) 141 A fortmaa may ha naamtataS mara than onct hut no lanyar hfttr wwniny ihit awark. .. . 0912248 (o) Tho oworb ro e Ottrrtct winnin'f Too Foremen bo o commemorative 12" circular Gorham silver troy engraved cifbHon. DU 029779 Section I Fort 6 Pag 3 of 3 lb) lost award! cannot bo and will net bo duplicated. (cl Foremen candidate* for award* are not to be advised of Iheir nomi. nation. In thii manner, umuceoufu! candidate* will have no disoppointment* and if will be sufficient for any and ail foremen to know (after confirmation I who jwot recipient and at what ilte*. Site* will be odviied by teletype. Sample citation awards will be unavail able except through large photograph! which will be forwarded. (d) Presentation to winning Top Foreman ihall be ot Staff Meeting! or specially called meetings in the presence of the Staff. Notification and Publicity (Local) | Instructions: I 1. Publicity: After being supplied with 114 i 1.1" glossy photographs of the award, the suet will use their own methods to publicize `Top Foreman" of the month os per this plan. 2. Writ* the following letter to each foreman, but address it to his home address to Me fasnsiy will see iff Dear ! February 22. I960 Each month in 1960, beginning with March, we plan ta award a 12' engraved "Gorham" silver tray to the "Top Foreman" of the month. This it ta be "proved at citation ta the winner. You will be eligible to participate for nomination under the rule* which will be explained an tho (oh. This incentive plan it part of our I960 Safety Program. Kindest regards, CONSTRUCTION DIVISION Field Prefect Manager DUF 0912249 DU 029780 i i I $OCftO* l Nrt 7 P9 ' of 2 INC04T1VI HAM OtBOMtO TO ST1MUIATS AND MOM THOtjOUGHlY IMPUM0JT THI IMfHASIZED "AOfttlNISTtATlVI MNCTION" Of STAff SUtfiMSlON Y SITB --19*1 SAfITY ftOGRAM i (Staff Sugontitian Kara maaai aav Raid Oivrtinn fnginaor. A/aa Enginaor. Oaft Suaortntandant, Anetlanr Craft Suadnntandanr and any Ganwal Penman functioning a* Craft Sugarintandaal ar Atttttanr.) (Stff Inc Saa. Craft Sua't.l Civilian Inftaaarr and Area fnginaatu will dllarnota monthly far tha monthly 'acaggihan award; and Craft Svaanntandanti and Aiuitant Craft Swanrin- 'andanra and altarnata monthly far tha monthly recognition award at thawn below. I January -- Olviaian Infihaan -- Craft Sugarmtendarift Prbruary -- Araa Cngiaaort -- Aut. Craft SuoarintandanH march Agrd -- Otttftian fanin acre -- Craft Suaurintondanta -- Araa liffnai --Amt. Craft Suggniiaadaan May -- OfrWaa h|dri -- Craft Suforintandanta Juaa -- Arad fnglneara -- Aut. Craft Sugorintaaddata (2nd half wdl foltaw taraa Mhadula.l tack individual in tha twd grauginga thawn ahave will alwayt ha tcand aach month bur recagailfair afiaibilily by 'eartidtata- award will an naan oitarnaro month atawnulaiftfity far high man kc that month at fallawr: sn> i. aad pa* oadMt in of man having warfiad voder tha l dalarminad al Aa aad of by tha Oblilcn Sdfary Odka.1 egual la tha a ivaorvitian 1 PattMau srv ii. Ataifn and boat daMa in tha individual "hanbaaki" taual ta >ha nuoibar of infracllaac wjfnaaaad by an audit (inigaatron) cammittaa far d waoUy miaactiana gar month, barf manrhfy accumuiationc of "dohiti aad erodlta" in garibukr. Infrapinna for humorat of tbit atan ora Untiled ta tha Table af S Suhfcita and thaw Oabtft. loftachad) I lOf 09122w5e0n SW III. A gartfcigant'r monthly ttonding wdl ha hatad an tha "garcantaga" remain!na af hia anginal craditt. Cradlfa and dabira will ha earned atauwulatftafy ftarn manrh.ta.manth. "harcanf ttanding' at any lima wdl ha baiad an all occumulotad dabda dftidad by all accumu- lotad crodha. If it ihoutd occur that a would ha gortWaanf hat no camgatitian. no award will bo garaiiaatbla during auch a gonad. Tina ar clanoad inaguiliaa barwaan 2 ar morn indhridvali will ha tartlad locally by--< high Kara an a 25 guoanan Tma ar Palaa nun ayodabta from tha Oivtaiaa Sdfary Office. if and whan noodad.l DXJ 029781 SoCtiO* i Port 7 pego 2 of 2 STEP v Th aarneipvnr at a utt with tha Highast oarctniaga of romatning '#d* -a th# momns ho is ciigjbia will bo awardad a ctrnflcdtt ntitting him to eompoto tor a yoiuoblo District prtt# in July w' Ooctmotf votuod at ooorocimottw $100.00. certificates ata good only (or tha Vj year in which they or* won. District * o% 'tnouia they occur) will be settled at >n Stop ill. ah boo*eeoiAg monthly it the teseantilsitity of th* Safety Engineer. Site accwmu<at'*o "Mpocftori tally form* to bt drordod by Oiumon Safely Office *or eonvniMca and uniformity at por tamoia attached. Passbooks ore t'anttaraoio on confirmation *ot transferees. I ro g*# spirit onimotion and human nt#rr >p this plan, actual limylatad ban* pattoaoM wil ba ittuad tar each o^rticioont et oocn mo. During tha aoa''<a'*ea of nt* <ncanr*a p'ocoowra throughout r>o 't month* of tfdt, >n oareont c*onge af creditt (depot >ttl mod# for he month vtnui ptnaity oaintt ' <notawattl *ti ba mown. inasmuch at there art 3 sweiects an which panama* can a# aarnaO. btffl tfta rat# of sanaity oomt* . withdrawals), o wait at tha category tor which thay were jwithdrew a gives currant indication to manoftmani os t# each individual's ihorrcommft far `weatiy * attention. This mahos obvious wharo tha individual neid* "HUP.** Following is o mothe* maiKai tomato of a typiegi lit# far two months. W# have tofactad two months so as t# show tha carryover of pofcontggb standing from ono month to tha naat month. (Theca ara actual eaperiencd figures at a modium tUe site.) 'Auditors ` -- Safety Engineer and 2 rotting OKpononcad appointees. (NOT tabular intaacrian cammtttaa.i j Passbooks must not ba cornad abaat, as thay may ba lost or mislaid. Kata thorn tn 1 tfonsooraftt" oths whara thay may ba ectsttibU to all concerned m iho mom affk# in or soar thaSofotyQflfco or tha conference loom. too sat wtnnars will not receive another certificate but tha* highest tcata durinf aoch hoi# year wiH ho thoir campofing score. i i i i i OUV 0912251 ! i DU 029782 i ii i Stcfion I Port 3 pg# 1 of 1 SILVER TRIANGLE GOLD LEAF PLUMB-BOI CITATION AWARD i Oivltion Safety Office, since the mid 194Q-s has presented a Gold Oak taf ord Plumb-lob insignia for [extremely meritorious Safety contributions jy any eeheion of supervision. V(* with to introduce as addod recognition " Gold Ook leaf and Plumb-Sob mounted on sterling illvor *riangle >o )* awarded to mombtri of mo Construction Oiviiion who moor tht following dua ifieations: j Tht ecinient mutt hevo boon previously presented the Gold Ook waf ana Piumo-Bob insignia. ! -`c must have boon in some ochtlon of luoorvision during no loss then f've roars since roeeiving mo Gold Ook Loaf and Plumb-Bob insigma. 3 during his period, he must tjave continued to contribute the very best of our i.nd of Safety particiootion and administration at his ecneion >vel successfully. Ho must not hove experienced in his area of respons.otllty o major injury during the tost five years. Mommanons for this Insignia award will originate with the Division Safety Offiee. rhe insignia accompanied by a porsonai letter from Oiviiion Mon. ogomtnt will be forwarded for staff meeting presentation. As in tn cast pf prisr awards of the Plumb-Sob insignia, no lost insignia will ae replaced. ! i DUP 0912252 DU 029783 ill j 3eiaa J f*rt 1 *. I of I ni ntcvmnoN ano nu photjction OU1j UNG CONSTRUCTION Hi* ps*ibility *f l*u by fir* durio* th* caactructian pM li seldom aprci*r*. 'ecltcally u**ry doss of constructors week, howtmer, r**yir*s the ji af flammable material* in eontvnetf*n with substances, pr*c*si*s. dr*less at wuiamcnt which Inrraduc* fir* haxard. MIT I. On* of rho first orohiams corsfronhn* th* construction sn*in**r it th* staraa# of 'Ow matonots. th* oromsion of star*** ih*ds. construct!** thoat, officer a4 sitser btnldinp* nstMsary f*r hn*irnf th* dlff*r**t d*ssu* *f work. ^** r*w materials ca* ba dhridod int* tw* *un*r*l clsii *it~ thor* which enm b* l'*r** un*r*f*ct#d *fMar w**ih*r in th* ***n, iuh ** structural itual, 9l*#. lumbar. brick, (rptmi. |M_ cstd fh*r* which, du* t* yiu* *r susceptibility t* water **. mart h* protected In itara houtd*. Thla laltar claii includes t**U. fittfnps, aar, COMM, Urn* end ilmilar matarM*. tn t*i*ct(*a tit**, bath far **t*ld* star***, h*a *r *th*r buiidin*s, th* n*d of hatnaf them arroritbi* t* th* war*, on* at th* i*m* tint* so located or soadrotod that thay da not unduly *x*ei* th* eaninuerto* wore, or each ath*r, should ba kept ia ain*. It thaufd ba at a detached latatfan. Th* lumbar cmlma ihaald hr** smrwoi f**t taaea hifwaoa tham and th* raw* af pU should b* ta*arat*d by at l*a*t 10 faa* *f clear t**aa. and arafarabfy 20 f*ar. Whr* s*aca will **nmt, "at avar 1.000.000 baard f*t shaald ba ttorod *t * lacariaa. In orran*. in* larva itaraaa* la upptbt* fir* *r*a*. cat* should b* taka* nat to hv oil lumbar af *aa dim o*dart in aa araa. Th* d*struetan of on* area una*r thoia condition* mifht larfamty handicap th* wark. Th* fraund batwa** th* ail** should k* kaat hi* *f c*atbuiHbf* mitwiali, such at dry ****tatf*a, bark. chip*, paaar. *te.. ta prevent hr* saraadint ^ont ana ail* t* anathar threephtMt madhim. Thic alt* rMucar th* *mb*r hazard. Unl*m ab**lut*fy nc*mpryj th* pttm lhaufd not b* hi*hr than 10 f*t ooosr* th* ar**d. for Hr* protects** s** caption "fit* hrofetsan *____ ~ DUP 0912253 Thom should b* located at a paint wItara they will b* con**ntnt ta oowatsoni. but will not farm a i*rs**i upatur* ta th* baildbip* under construction. They should k* built in tmull unit* with gmd sa*tatlan. ruthar than combined in ona or fw* lara* busldinp*.| Whara nacauary la cannruct dr** buildings. or hat lr*a ualu** r* *r*u*ot, *ulai**tk sprinklers should mitailw, pr*. vtdad, *f court*. w*tr supply ia avpilabla. DU 029784 $action J hart 1 hogo 2 at I *> tnoe -or* introduce* fir* hazard, and if <a arranged. large value* nay o* <ita>*d * fir* f'eauenrty the* building* can da mod* a part of tho :aoi('d 9'a*t. warranting Better aetign and canitructitn than if of a lam* 3i>< naiuta. t Wh. attiructian of th# those would iariaucly delay ar ifoa work until r*. Sunt rn.t c on of building*. ihaug* t*moor*ry, it tsmmtmat pretactad with nuronor.c rar.niieri. ilarag* of 00* and bob** 'a ' # "atard ~"<h they introduce. ! Evan with mail amount*. a Itnorato e*t*r** O ' on* Mini haul* thauld be provided. On lard* aroiaett. wh*r* contidarabi* gtnaitn* it ta ba utad. tiandord f*ta> an tauismanr cantnnnf at arooarty protected und#r*roune ttaraf* tank, thauip ba ."trolled. On mailer proiectttna gatorin* thouid b* kept m natal drum >! a will nat ataata binldintt or work under eonitmcrien. local tupaiiat at lubricating ail thouid b* ke*t in ivbitsaNal natal cant. Only a day't tutply of ail and paint thauld b* rake* on to tha wark at a** rim*. Sutblut remainlnf at eloting tit**.' ar when work it e*tnpi*t*d. tbaaid be remsue* r* *! and paint hotn*. j Oakum .1 tubrdct >a tpontanaose combtitrle*. Th* main tuaaiy rlreuid be leat m a derachod. unimportant sraragajthed and thauld bo k**t dry. Tt# locat runniiet thauld b* ku* in uh*no*4 natal cam haunt* n*hr-fining moral cavort. ; MAZM06VS MATMMS AMO MVKB T The** da<ad inrraduna ocutd fir* hazard, nor only dua ta th* uapcotacod flam*, bur tit* batauca of th* fatalin* hazard. They thauld ba fillad, itarad, an*, if oattibt*. lighted auttid* at budding* under centtrvrOren. They thauld b* eiommad balor* baing uted. Qafacriv* ratchet thauld be inrmedioleiy re newed er dicpoMd *f. If necbttory re ho** e mall madly at goJalia* *v*>labl* an the wark, due to location ana comtanr ut* of theta devKac. it thauld b* k**r in aaarouad typ* nerol toftty con. but wharauar practicai th* torch thauld ba filled outsde af th* building. j Only rafoty natchet thauld b* utad. ! Tar b*4 DO* 09122S4 Tar bate uted in roofing, watar-praoflng, road budding, ate., introduce hazard. Th* nott effeettr* way t* ezttaguuh fir* in' a tar pat it mathar it. Freawently i.ght-tilting moral cover* with haadloi ere eravrOed and kapt nearbiy 'ar rhit autpata. Th*** caver* ar* eira af value in' ptatacring hat tor again* rain and DV 029785 Sactian J fart 1 fag*3 of I watae tram athar taurtat.! Watac coning 1* canfacf with hat fat will wjmatimai cmta it) ham garni tka *nr thaa May lyaltad by fit* undarttaaih. fir#* Nava aacaerad in ciath at raaa may* Mad far ##lying tar an raaft. Such feat, than** tha aawaaa ar* nat dadnitnly kaawa, may ha*a baaa du# ta aaan. tanaaui caaMutrtaa. Mag* tbauld ha raaMuad ta a tafa lanatla* whan nat m u<a. iniaao tha araaara! tyttan af tha tar par hafara aaah day't uia. Ory Hydrogw and Ory Aioeytoat CutMay and Waidtay (and Sladlar Cutting, Wa4db*t and (raring Hnatal. Urn naa haan eautad by hat natal or inarkt trxiaftd during lha oroctit of wonting ar cutting with oty-hydragon ar oiy-ocotylono flatoot. whara "ocottnry ta uta ihaai, caatbuohbia natariala noarby tkaaid ha tanauad ar pratactad. I Oothihf uiad during lha nark thauld ba axamtnad far tnarbt ar tnauldaring 'itat oafara btuig aiacadj in lackan ar (aft In building. Cylindara cantaining acafylana. kydrayan. aayyan and any canaraamd gaut ihauid ba tfarad in datackad kuDdlnyt whara nat likaiy ta ba tuMadod ta lira. Thara ara caata an racara| whara tuck eylindan Kara aigiladad during lira. ---i-d-dia---r--a--ib-Jla- -k--a---n----a---g---k-. Thaaa tkaaid ba ta laaataa ana intayaaraad mar hat caata and laarkt connat catia in caataar with miobuoMbl# nataetata. Hat rhran froaaantly tauta Hr# by failing inta flatnraaMaa. Thla haiard thauld ba gitardad agamu. UOMTNO 01 lamca and Tanka* Ona af tha aiaat annatan nadaada far lataparary ar aataryaaay warning lightiny la tha aaa f ad tankat. la Ming ad Ikaraaanal data tarahaa. aara thauld ba tafcaa ta taa that flamt annual aaina afaaa ta aaMbbatlbla nuturfal- haanatly thaaa tarahaa ayorflaw and burning ail draw la ftaar ar grauad vadantaaik. Thay tkaaid not ba plaaad dbactty ayalnaf waft at aarttilant. Od taggly thauld ba kaat In atakt ad ar gakd haut* taaaatntandad abava, and M far at aaMbla tka tarMao aad lantama tkaaid ba fidad autdda af bwildinat. Whara laual lungdot ara anattary, lubktaadgl natal tafary cam thauld ba Mad. j laaw ar tarahaa tkaaid nayar ba IHIad wfcaa ligktad. A aaa tkaaid ba dot*, gatad ta dM* and flU tarthtt and kaan thaai adknfad and i* raaa. Only tafary warthat ihaata ba Mad. OUr 0912255 Aitkaugh af a itaiaarary natara, tkaaa thauld caafara in ail Mtanrlal daroilt ta tka raaakanaan af tka Nadaaaf Bactrlaal Cad*. puklitkad by tha Nation al baard af Hra Uadarwrdara. fatriaulat attaahaa tkaaid ka givan ta ika gwaakaa af tugaarf, inmlarla* and fating af wwm and aaaaraftn. Ufa not- ard, at watt at flra kaxatd, 'b braagkt afcaut by dafaatiya wantteal oauipmont. DV 029786 Section i Part I Pat*i of* ' boilett ora mcmied a< oral action against weather or cald. tka following erecautiont movie ba obifood. unleu. of couoe, tka tirbcture i at non-cam- buti-ble or i.-a-'anttiva conttruetien. Proper eleetonct should ba prevtdtd between Suuaino -all or root and bailor brooming. Wkara a smoke Hack aauai "--oven a -ooOan -oof. me opening mould ba ar laait 12 inchaa a'aaiar o onrruf `or imoll nocks. anti II inches to 3 foot greeter m ai. ame'er -or <araa traabt. I "*aiai c'ow consisting at a thimble and umbrella should ba srovidad in na >oat Il *hai meuid not da thrown on or against combustible malarial aa construe* I reaar t re/enct mould ba maintained between ttaant pipes end woodwork ar eameuttieiet. ! All naam aiding aan at tka law pressure type. ikauld ba door treat all wood work and guaraad to praaaar burn* to panont. Wkara tacurad ta woodwork they ikauld'. bo iwpporrad an nandord natal hood piataa. Thawing Praxaa buildtaf Me Sertoli ' it trtoueniiv nacaasary during cold waathar ta thaw tend, gravel, ting and tiiaiior moianoia batora ikay can bo mad.: Tbit it usually dona by building an atari wood lira directly art tka pda, er by us* of iiaaai cotta. Wherever poatibia ttaom ikauld bo utad. lotora uaWg apon tiraa atoka sura tkot taorbt ar amOort cannot roach combustible notarial or canamjckoo. Qvdiritetaa It hat baatt estimated that at leant filly par cant at tka Urea which occur throughour tttp country oto duo ra diiardarty work 'areas. Hie construction anginaor mould racagnito tka importance at momrauwig ardariy condition* cempettbie w<tk tha aragraaa at kit work. yord thauid ba kaor free al wood, refuse and arhar combustible matariols. tucn accumulations might rotuil in Hra inranting Iron ona building to onothar. Purtnarnora. may provide foathoids lor (lying antOort end taarkt. resulting m many mail iiroi which expose tka buddings! under construction, and also Piterganica ttto ligkhng al lira, at wall at involving tha aeoibiiity al overtaxing ina water tuapuaa. uniats at a vary tubsianriol nature. On large erataett on incinerator it leotetmtei canimicted lor burning tka wood raluto ano atkar waste matariols. lutnmg grounds should ba located a tala distance away and wire tereened. DU 029787 Section j Part \ ^ Pf 5 a* I April, 'U7 Caaetructiaa BuMing--Orderlinoee *11 dirty and ally xiit iheuid bo ka*t i* subwennal natal aily watta cant --Kfch art frtauonrty. n<a -orurn an thauld ba reared *a kao* thair clothing and olh- tant hung ua >n an araarly moanar. Tbit --ill facilitate ventilation and --til land la rotora toomoneout cemagmaa. jMatehae and iotaking fSa yia of matchot thauld ba rottrictud ana only theta at the iofai troa I'hot t. -hteh mutt Ba ttruck on prepared lurfaco on tide at baa) mou.d Ba gtaa. Tba tatary notch, haring Uarafnatad ttick. It csntidarad fha tafatt moteh ataiiabia. A great many firot have boon cawed bv tmeking. Whara latfa ameyntt at comouitiblo matondli ara utaa in conttruetion it <t -ail to prohibit, at at laott 'tttrict. minting. j fdfcgwdlng tecerkt The need at pr--acting rtcardt it telf-ewident. freoyenriy it it found that tracing! and blue printt. at matt at tpaeficattont tar ttta praiaat. art itarad in tha canttmcrion engine--'i athea. or a* tenia oaint on tho -art -hara a nail local fira --avid daatroy lhara. Tbit wight ratult in a matt teneut oaiar. holding up contrrvcno --ark until the plant and tpeefieationi -are ogam devaiopari. | Wbara warranted flre-retiaHya rauitt thouid ba conttructad. Towpprwy Umttmat Ounnf coninxirtiitn -arb it it at*an nocaarary ta --act tanparary -aadan thade. etfleaa. tririaaaraa atlhaadaga. plartaraii. ate. Iatara thia --am it dana aaaminadan thoald ba awda ta tea it tuck ittvcferet farm cannacring link! bar--can intpartant buildlngt, ar it tbay intraduca taafUgtatipa Satard. Inttood at --airing until a building it caraplatad botora inttalllng tiro daon an mtoriar --ailt ar --irad glote windowt ar thuttart, --hicb protect agemit oat--nal ar intar.axpaaara, [beta thauld ba intlelled at tha aariiatl aottibia mamont whan they wilt nar ba likely la ba iniurad by Mura eenatruction. mu noTtenoN DUP 0912257 OtrtaMa Aid Wbara tho contlruarion work it located within city or town hydrant o'P'oction. lacata tha noarott lira alarm baa, or arrange ta tutamao aid by 'olopnons ar orh-- moon*. It hydrants ara ovailabla and --at-- pratrura it adagwata. a tuopiy of Hand--a 2 W-mch Oocron-jacketed naaprana bra hata thauld au provided. I mould DU 029788 Section ; Fort I Fag# 6 of I oe eo? ah *oi# '<. or otherwise arranged to thot it eon bo oonon <nto action w.mout aoiov |y nomesmg onf tines together good stream* eon bo obte rrd even with mooerate pressures. wh# outside of city or town limbs, arrangements can sometimes bo reached w>n nearest 'ngmcipeiity to iond motor driven pumpers or ehomcot truces ,n fvtm 31 * 'O, j Aid <s* sometimes do obtained from nearby manufacturing plant*. Aot*>09r*or> by tne engineer m charge may uncover other cnenneit from which *>0 con so obtained. Thu wort should bo dent before me construction won n **0*' woy to 'hot moutd fin occur, tho enannon *rgm which assist* :net eon ee OQtamea end tho method of gtvmg alarm wnl bo known. This w.u '`os'# tn# eo^irrjcfor engineered summon nep nh utmost dispatch. Oomor*| Note* An -moottonr ohao f construction Jon which >i frequently overlooked o' nogiocoo <t th# question of getting of teas* port of too firo protection system in. during mo tony stages. j Tho comoiotton of wotor igppiios and installation of firo moms, hydronr* and oeutomont should precede. <f POinbld. Iht octvol building construction. ff outomotic sprinkler*. mstdo heso equipment ond other motor eitlngwuhinp oopQiflfui sro to bo provided, tho miteiiotson should bo mod* go soon os posttbto. | fer mo protection of outtido Iwmoor yards and other places which wM not oo mciwooa n in# oormenont fir# system. ono where temporary protection consisting of mtni end hydrants >s notj warranted, a liberal supply of borroif one pens mould bo installed. For mis, ftffygallon oti drums con bo used. Tho oitonor of thtso drums should bo ponttod rod ond they mould bo lettered in wmio For Ffro Only *. Fosii con bo Hung mude or ptocod on brockets attached to outvdo of cosh. Tho drums should bo covered. And frenieg Morton* for Wotor Cook* ond Mb Water pons and cous installed ar locations whore they may freeae can bo fillod with a solution of calcium chlondo. For ordinary tomporaturos to >20* F. at least I pounds per gallon should be ut^. \ AccooftUlty For oyci action o' ti"s a* fire, the *ire equipment must be kept accessible. This meant mgr hydrants and has# houses must bo keot freo from obstruction. Weil denned oaths ot roadways should ke maintained. Tho some true with interior owiiding eowipment | | DUP 09X52 Frooer etit feetiit*es <n large or high buildings ere not only necessary te ai'ow escooe of workmen, but they also provide means for tho firemen to enter Dvndng. !i DU 029789 Section j hart I hoga 7 olI Hr* inaaottfarv. Guards mtd WoSthsa** S<niu Th* tittftr of thit tupotrltorr tootle* d***ndt i*rg*ty up*n th* uz* of 'hr pr*l*ct. j Wh*r* th* construction ararh it *art of th* davaioemant of a slant already in oMcdnan. th* s4nt inspects** an* watchman t*onc* can usually * st*n*d is inctvd* >h* now work: On small protects th* fir* insptstont. guards and watchman t*rvic* ar* oft*n combined. Som* iup*rviti*n sf this .nature it n**d*d. *t**d*llv at night and wh*n conitruerion esasot. Th* m*n *n duty mould b* instruct** tagording fir* nacotds. location of fir* *itingu|thing tdwomenf and how to lumrn** aid- Thy <n*wid, furrharmar*. 0* instructed t* gna alarm Immediately u*on discovery of fir*. *nd th*n nrarything **nikl* la *stinguith it. Apgrevd Inolaliaetan. Intd* and Test *f Hr* I*uipotent lmp*rt*it *f Grf-*fft Th* imoortanc* of carafitlly en*cing |h* construction of fir* wails and firs stoat is froauontly not **r*cmt*0. Imar*adr constrvcsfan or ostonsOling of materials may result In r*lds, unsubstantial walls, sxpotad ra'nforeng tn*mOas an* many ashar defects which might causa lailura of fhaa of fb*. This aaatla* not only fa vyHaal cut-offs, but ana to honzaasal cut-offs, form*d by flaan in flrtwaslsthra butidiag*. Th*r is *n* caso racer* wh*r* sor*dd *f fir* into -ainlare** eoncrafa building, which raaulted in many thousand dotlan lass, was duo t* J-nen opaning through a floor., this goatling at on* tuna navmg eontamad a sip*. In th* mstailoticn *f fir* doors, wirsa-gloss wtndowi. ihurrora, ate,, as w*tl as in* ****** construction of wells **d floors, good workmans* ia piers *ry inparfair part in relation, ta thaw gr***r functioning and future maintenance. Moot of tht dofsets which drraio* i* automatically aoonted dmneos or* duo to iMtillatid* dofaw. ! - DVf 0912259 Whoa tho flro arataetiott tyttom, that it, watar tuooly rndns. hydrants, ouro- matlc termslers. *tt., is hilly camoiotod. It should bo cirofully mspecimj and isrtod. | Tho following oro soma of tho pofnts to ho shocked *-- a. Tanks and r**r*ir should b* filid n* choct*d far ldksg*. b. htMtur* r*st thoald b* nod* * mains. *ut*m*hc ipnntisr and ttandpsp* systems, os spoaflod obovo. e. After pressure tost, static prottuto should bo piactd on entire system to dstprsmn* if if is looking okcostivoty. 0. Shut-off tests should bo mod* *n *11 volvm. nd dir*crl*n of opera tion glean sn wh4l, cap or nut should bo chocked. All vaiv*s mould bo uniform in aaorotian, preferably right hand, or theta doting countar-ciockwiso. uniats greatly In tho motority, should be c.nangsd 10 opsrgt* right hand, so that th* vahra* i* th* antir* syst*m Bscom* unifort* in oewafton. If all but o few of the velvet ar* l*ft hand, lisas is, elds* by turning vohr* wheal or wrenen t* th* l*fr, or caumas- i i DU 029790 HBM i ! Socfion J fart I Pag* I of I c U,n, mo fight hand volvoi thould ba changed to mat all vaivot .n th (r protection lyateat! ara uniform In adoration, and 119m mouia an aoifad to tha effect that thay operate m appaute diraet on >0 tha oratnary varee. | a. Hvaranti mould ba 00 ara tad to moke iuta that thay era in oearottva condition one fraa from abitructian. 1 * owing am mould than ba! made, utrng ell hydrerm. drama on lonna.ar niari. irandeieat. ate., m order to oKartain if mama and connaenoni era Iran front abitructian. g. f >a oumor mould bo run ot full caeacitr. both 01 regards volume one loaad. In oiner word! 'h# .moaction ond reeft thould uneovor any eafieiandaa in inaioiianan >e lyttem mould bo lettroaey for uto. DUP 09122S0 DU 029791 Jeerion , Part 2 Paye 1 at 2 Fill EXTINLGuUiIsSHfitS BASIC IIOUIKEMCNTS T*"* ertealithjM bar* contideratieni m ettabliihmf frit aid 'ire protection for T.C. faeUitiet ana toaiitiet under eonrtrvchoni 1 ieio nn ntoncTioN ccmmhoaticms . coNsmicncN 'ACIUTU A. r. c office I. Sroret 4 loctivmy c <*eenqnicqt 5ha (Caitaniar, Pipe. Millwtifht, Shaetmerot. ete.i o: Gwailna Oitoentiof Puntti !. Automotive Go'reee p Paint Shoo 4 Garayo G. Plaid Chanfe Heater lor tit# <iita at may orevaii) H. ijmdor Stsrafe I. Any Interior Volume-Slerafe at Plammablu J. Hl^i Daadty Prame Structure* an Aeredee Taurora ana High Oennry Font Work and Fame* Work. II. MNIMCIM PPOTBCTIVI fQUIMW lAOt CATtOOrT; 1. Oaa 2 VS foliar water entingwreher jwrt inttda main "and" an* tram qi. 2. CO* ar dry rkamlcal or ttia itaraqraahlc reereauction uui on one in or nnar tfta Madical Pint Aid Unit, and ana at tna main aiaairkol iWired mr mdeor traniformar rtntian. 2 VS fallen water eslinfwithert imt inode enfrmuee la Slam ana lodohrinf drudere. C Ory dtddNOdt exHnfwbder jwdt imWe Itte aatranaa to eacn Mecnan- iedt idea. | O. Ory abaodcal tntmfurrSer ef each and and 20 tear "out" at ihe fdMfaa tamed "Horten". ( Ory atieadaot anllnfeirtter an each tide at the dawdle doer entrenen to automotive farafec whether they da iterate feroger or >eer and itorofa forayae. P. One 2VS fallen water eatinfwithar in werehewtee lot teen 2.300 id. tt. at Hoar ieace or aart thereat. (Preeee-ereet. it reau.tedl G. Prondo one 50 fallen I treexe-preet in reatenl water aen-ei lor each 10.000 hoard teat et lumbar ttorofe, and twe ffre ducre'i I round bottom)'. III. Pill PffOTICnON ((COMMENDATIONS POt HtAVY *0TAIl! TTAV&JNO (OUIPMUT A. Ad Ceteareiieri I Portable or Stationery I 1. Gaealiaa one dry chemical 2. Dteeel . none DUP C9122S1 * DU 029792 Stoion . Pmn 2 Jege 2 oi 2 \ j 5 none *'vek (dtcs-ve) none* | fruefci if<et*Ood) non#* | Gucki lOuroi non#* Truck* lOthir) . none* ! C.C. regulation* 'eewue estinguttfter or union 'ruck t 'rentoorttng tiammeelci m quantity (weft oi o gasoline ft* Fueling truck). | Z Gone* (oil type*) one dry cnefnica! 0 wyiq.ng Machine* {gasoline) otto dry cnemtcai . welding Machine*(etectficl - none * Daxtrt ion# G. Grocer* * none h wooden none *'aeton . none | *er lift (gasoline) none K, ferm Teeter* non# l. Streeefe Carrier* none M, Mortar 4 Cement Miser* * none M. teacher* . non# 0. Horn* * nqee j** Pam#* ,ga*eiine powered) on# dry eftemicei xrtnguitfter (be cause ef wiw* often located) Q. MeHtng Kettles 1 >eod or pitch) 1. Dry enomteei f#r lead p#ts 2. Onr cheniKoi ter pitch. ! * Grpit or Hoy Mewen none S. Notion Hooter* (or similar type*I one dry ehemkei stlngv'iher More 1. Refueling eny internelcemOufHoe or hearing eevioeieet while mid egwipmear n overheated or under ignition it atrieity pro hibited. | More 2. Unusual litoarfeni or cenditlee* theeid he reviewed with the 0(union Safety Offko. rv ciClO LOCATION* a. it will ho 'he responsibility of ecft ingineer to plen his work tree to provide >* eny oroo. itece. door, building or tort of eny of tn#*e. odeouote Are estingeisneri within immoaieto roach ef eny work wh*h could precipitate fire. Thi* meotit for eientpl#, one 5 Ik. powder sringuisher could do for I or 1 or A welder* working tn o rodru* of 23-30 feet, f one reefer or one welder work* alone, he etano i* tuifkfent reoion for one edeeuete esfinguisher due to hit involvement with heme or Aoetmakiet' j 1. In addition to the ehove, early centiderttien sheuld ke given to intteiletion ef permanent spinnkler end, or itendpipe intern* to Construction moy betted*. | i OUF 0912262 DU 029793 llliUi!.J.!lll M 1 SC?:on j Part 3 PcQt 1 of 1 i FIRE RETAXOANT PAINT On somewp.ar <r*au*nr occasion it becomes desirable or necessary 'o roil application of fir* retaraont paint on interior wails of T.C. Facilities. Following Is a loooratory and field t*td formula for a fir* retarcer.t sc nt Suiias * for our puroos*s with a prov*n savings of aeout iO^c ist' :y. croud gallon) over rh* formerly purchased commercial fir* retoraan* pa.v. INGREOIINTS: Ou Pont *8^5 $alr Cojater (Vinyl Emulsion Point) Ansul Dry Chemical Powder (98r'c Sicoroonare Soda, l^'c VVotr R*oei- l*nt Chemical) | Water tint coloring may be aad*d for desired colar. MIXING INSTRUCTIONS: To an* gallon Sealer Coaler Paint, add two pounds of Ansul Dry C-e- cal powder. Mix either by hand or ei.Ktric agitator until all lumps are ausoiveo APPLICATION: Paint may be applied bjf brush, roller, and some spray guns. Can be applied to oil type* of wall boards, wood, ana plyboo'd. Drying time, i-d hours. ) OTHER PSATURISi Odorless | 1 gallon of paint will cajrer approximately 300-500 square feet of sur face. { Brushes and equipment can be easily cleaned with warm water and soap. DUP 0912263 Ii DU 029794 j i i Stct'en J Pert 4 ' Po9 \ of 1 I j COOUNG TOWERS - TREATED A UNTREATED j j li th interest of safety and fir* protection. all such towers or* to b* con. irrgeted unper rh following requisite conaitions irrespective of whetner tn* looor moil o* dg Pont or Contractor, I. Smoung shall b* totally prohibited in th ara, structure and for distonees uo to 50 foot away. | 3- Sources of ignition such at matches. welding torches. : got or *l*tric), circuits, overloaded fui*t and the lilt*, mail b* d*alt w.rn and guarded agamtt continuously and to fh*| highest pottibl* d*gr* 'hrougnout th* construction period. ) 3. Tarpaulins, oily rags, wood shavings, cant of combustible material in. eluding high reflecting obiecti such at glatt. high gfott metal lurfocet and me like, should never be permitted to accumulate or stand in direct sunlight in any portion of such structure*. 4. L'gnrning grounding, when it Anally becomes installed as oart of perma nent design, should be installed bn stand-off insulators and naver be at. 'aenee directly to combustible material even though the ground lead may carry an msulativ* skin. | 5. first Aid Are eauipment of reasonable capacity shall alio be at 'he wars places of mechanics working on wooden parts such os decks, cubicles, etc. Plant Ar* hydrant sarvica should! be looked into in advance and liaison with th* fir* Department should also be had in advance. d. DURING CONSTRUCTION, BEGINNING WITH THI INSTALLATION OF ANY PAirr OP THE FRAMEWORK ANO ESPECIALLY ANY PART OR AU OP THE PULES"--STSUCTUSE SHALL BE WET-DOWN AT LEAST TWICE EVERY 24 HOURS. BEING CAREFUL TO WET ALL AREAS OP THE STRUC TURE INCLUDING UPPER CORNERS AND AREAS UNDER ANO ON DECKS AS THEY MAY PREVAIL. ORDINARY LAWN SPRINKLERS PROPERLY PLACID WILL GO PAR IN DOII^G A WET-DOWN JOB BETWEEN AS SIGNMENTS OP LABOR TO THE WORK. I | t DU? 0912264 i i DU 029795 Section ; Fan J *OgO I 3* 4 April, i9i7 DUP 09X2255 GAS A OIL HMD SYSTSAU INSTALLATION A USC (WIA | mmMotmm fm Ak Cm*mi i procedure it lo bo jutad ai a guideline in leieeting, ,'nttdlling, and imeining oil lyeet of booting equipment and manifold syitoms ated tor pout oureoiei m construction. etna or (loom boat u tn'e most donradlo from 'Ho nandooinf of tafety and u>d bo utilitad wnaroooa paxubia. In tno astonco a< thste energy reel, it bocooiat neeettary to m oil. natural got or Id got (bemad!. inttelietiort t Uoo ! Stationary - fetor alto to appropriate NFFA ootapnteft. j A. OH Stooo* l Heaton i 1. Appliances mutt bo carefully leveled in occardonco with manu facturer i instructions and anacnoa to doer or oiHerwiie locuroa in petition. 2. Whan a jrovtty tank or portable pump it utod. a evt-d# veive amt bo inotallod in tno piping cioao to tno tank or pump anebargo. Fuel tank mutt ba outudo of building or oncloturt. 3. FBI pipae anal eut-e# velvet ihall bo readily ocooriiblo. o. Vent pipao moil bo inttaliod to mat draft will proceed vpwardt constantly during hoatar operation. 5. NFFA pomantaf No. 3! * Standard far inttatlatian o' On turning Eguipmeer contains more complete information. Naomi or Om tauten and appliance. 2. Taaki or bettipc etuef bo outtida of building or enclosure ana Inmolied In aoeorddmo with Engineering Standarai FIJ ana FfJ. i 3. Gas piping mutt enter building or enctoture at point nterett appliance nir 'Hrawgti wail and run aotu door far teverai too*. 1 a. Aeeliencct mutt ba properly vented per ioeoi cadet. II. 1. Forcod air Hooters of oil or gat brad type tHouid bo utod. 2. turner thovld bo placed aultida of building or enciaiure, cxeoieo ip outtido otmotprioro ana Hoar tuppiied 'Hrough duct 'a aouroa oroo. j 3. installation mutt include cantidoration for venting, a>r cenrtnr (tumoi ona/or aaoauocr of oxygon), purpoto o' mitoiiot'on iHoatmg of looo.f ior, etc.), use of internet companion engine and proximity of combustible materials. DU 029796 Section i 'Part S *S 2 of 2 April. I'<7 III. < THete r ta be aup only where na eritar aapiiaiica it os- lKkll eng Him only 'or pwHM of curing cenaete or meunry wart NlYtt la Mm beddiagt or panennei. tnaimiaMaa j 1. Piece no eloter then A feet Praia wail, weepwerk. or olKar cameuttiaie ualeu etMatet inialpinf ef H" minimum thicknau it intuilap anp than a itfaJeiuci ef f daaraaca it reputred. 2. SaiaaoaPan tholl ha 'tanrap in plan la praypnr tipping. 'rrAaa nap a* cembutiible Mar ar fraaan ground, thay ihell ba m opgraariata baaa ef lire raattant aimarial, luadkea V attending II" pair tideIa af ipiaawndarl. * SeecHle garnet will ba padgaatap anp iraiaap ta inttall anp tarnaa talaaianPara. j i. SalampePeri will be atfanpap baring aparaiian and mud NOT U UTUKS ar UQKTB wMla hat. In IM dm af anp af tbe ekewe aaallanttt far taaaa Heating, banting, walplng, haaHag af material*. tit. ttta fellawmg mutt ba eerafvlly eaetyaapi I k. Pretence af mildent aaygap. l. Pretence af tantc anp/ar axpiattwa fuaua ar wager*. C All lattaMeMeat muat ba In jaaaarPaaee with eepKcabla fngjnanriag SranPards. Narlaaal Hre; Codae and tfara ar laaal reguletleet. DUP 0912256 DU 029797 Section J Pert 6 Page 1 of ' April. 1967 TEMPORARY PARTITIONS - FIRE CONSIDERATIONS When requested by the operating deportment to araer tamoorory partitions for ma ourpota of isolating construction wort aroa from tha operating aesart"ant manufacturing or production artoi. tha motarials usao in tha conrruccn af 'nese partitions shall bei | 1. Sonnklerad locations ordinary untreoted wood framing with asbestos cement board, gypsum board, plywood or equivalent wail material -cy be used for waits. It will not be necessary to Are retard 'his matina' >n mesa areas. NOTE: Compressed Doper materia! boards suen as '"omosote or asphalt treated materials snould nor be used in 'emporary partitions. Any material |used in 'he construction of TC oartit:ons or wails snould have a ftante spread rating nor to exceed 76. 2. Lnsorinklered locations (including TC shops, offices and warehouses! in such unprotected areas, the partitions or wails should eitner be constructed of fire retardant materials or the material be protected bv painting with tire retardant paints. When erecting partitions consist rg of wood framing and well board on one side, both sides of the wail including tne wood framijig should be Are retarded. When ereclirg wall board on both sides |of wood frame, tha area of exposure or >n.e faces of the two walls should be fire retarded. An approved inexpensive retarding paint may be fpund in Section J, Part 3 of "Brown Book" 3. Outdoors Weather Protection The Safety and Fire Protection Division has approved the use of pressure treated Are retardant lumber or untreated lumber paintea witn a c,e retardant material for framing and polyethylene as wall material. DUP 0912267 DU 029793 Section j Part S Pag* I of t TYPE, LOCATION AND USE OF TRASH RECEPTACLES i ' Typo | A. All Froth receptacles juied on this project art to be constructed of mefol or other suitable nonflammable materials. (Usually, painted commtrciai steel drurrii art acceptable.) S- Paper or pasteboard i cartons, woodtn boxes or crates and sim-ior tvoe containersort hot to bt used for collection of comoustible troth. j C. Rtceotocles intended 01 o temporary dtoontory for wastt end rags saturated with oil, gj'eose, turpentine or other flammabtei subtc* fo spontaneous ignition ort to bt of rht self-closing lid typt approved for this purpose. i i 2. lecetlen | i A. Adequate planning and forethought mutt be given to location of troth receptodes at field wont sitet. Consider potential points of trash accumulations: change rooms, paper water cuq dispensers, ere. S. targe site receptacles! dike S3 gal. drums) located inside buildings ore to be kept at least Id inches away from combustible wads and partiHons. Drums are alto to bo provided with close fitting 'netoi covers. | C. Drums, barrels, luggers and other large containers located outside of buildings as receptacles for combustible trash ore 'o se o ccec ot least 15 feet from'the building or combustible materials. 3. Use A. Employees are to be forcefully instructed to use trash bams* for the disposal of paper, lunch remnants and all small scrap of a com bustible nature. | i 9. Cigarette and cigar biitts, matches, etc., should never be thrown r trash receptodes. Ash trays should never be emptied n wotre boskets or other combustible trash receptacles. C Glass, (broken, empta jars, etc.) scrap*mefa! and similar material, should never be pleeed in trash containers. A. General All drums used for collection of combustible scrap and trash ore *o ce painted yellow and the word "TRASH" is to be iteneiied in black on me outside of eocn drum. j DU? 0912268 ! i DU 029799 Section J Port 9 Pag* 1 of 1 I INSTALLATION AND CONTROL OF OIL BURNING STOVES AND HEATERS 1. Installation: ' a I Applicaneet iholl be securely attoehad to floor or otherwise secured <n poiifion. bl Apoiieonees shall bs corefu ly leveled In aecordanc* with monufocijrers instructions. Where haatar if tuppliad w th a gravity tank or portable pumo o cut-off volva thall ba imtol ad in tha piping dose to rha discharge 'rom supply ronk or pump. id! Appliconcci iholl ba initollad to that intagral tanks era readily ac cessible for filling and so that cut-off volva on supply tank is, also, reoaily accessible. ,el Vent pipes from hooters shall be installed so that draft will pro ceed upwards allowing smote and flame ta rise constantly wmle heater is in operation. { If I Oil burning stoves with supply tanks of more then two gallon ca pacity should have proper flue connection which will insure safe operation of the heater. Dampers are to be such that they cannot close off more than 809^ of. the internal cress sectional area of `he vent pipe. 1 2. Fuel Storage far OK turners: la) All fuel storage tanks or drums used for tha purpose of supply-ng fuel to oil burning hooters 'or stoves ore te be stored eutsiae of buildings. ( 3. Table of Cleerencee far Oil luremg Heeler Systemei DUP 0912269 r (a 1 Domestic Warm Air Furnace i with connected burners j lb) Mechanical Warm Air Furnaces with temperature limit eomrojl tc) Domestic Furnace Units (Furnace A turner) 1 (dl Domestic Hot Wottr and Staam Seiiars with conversion fturntn A ft Up it 41 4 At It AS 4 At c V*f Wp* tRCtlM 0 Back IS IS IS 4 It IS '8 4 (el Domestic toiler Units If) Water Heater Unit (S> Domestic Ranges 4 At It 6 ! 4 At It 4 j 34 41 11 12 (hi Space Heaters (Circulating Type! 34 At It 12 til Heating Stoves (Radiating Type! 34 At IS 34 til Ceiling Type Direct Unit Heatvs II 11 II IS I SI '8 4 18 4 4 4 24 l2 36 18 DU 029800 Section J Part 10 Page 1 of 1 SAFETY CONSIDERATION FOR THE USEI OF SALAMANDSIS T>i# following procedure eroyiding for the typet, in*ta!lotion. us* and maiMenone* of lalomondcrs shell be itnctiy adhered ro: . Type* fo| Portable, oil fired, manually operated. (b) Portable, automatic, oil fired, electrically operated. 2. Inttailatfen | A selected individual from on# d#signat#d craft will b# retponiible for *he corrtef installation of all salomondtrs end shall obstrv# *he *oiiow*ng regulations: | (a) No salamander is to b# pieced nearer than 4 feet to any wall, wood work. or oth#f combustible material, unless on asbestos shield not less than 3/S inch jin thickness is provided and then there shall be at least a 9 inch cljearance provided between any wail, woodwork, or combustible material. f bI Salamanders shall le secured in place so at to prevent tipping or slipping. When used on combustible floors or froxen ground taia* menders shall be supported by a substantial base of *ire 'eiislive materials (sand box 3 inches in depth) extending at least 13 inches from salamander on all sides. 3. Um | Is) Salomondr oi designated in heading No. 1--Types, pa'ograoh (a) ihali b vim for rha purpose of curing eoncrait only and undar no circumstances will they bo utad a* o hooting unit in buildings, shacks. warming stations, ate., occupied by porisnnol, du Pont or sub-contractors, on this project. (b) Salamanders as daaignad In hooding No. 1--Types, paragraph la) shall bo ui.d only in outlying araa where alactricity It not available and for quick I placeman! in oroa> of freshly poured concrete in case* of sudden j drop in temperature. They shall not bo uied in closed buildings or in ttnvctures with temporary coverings. tc) Always contider the possibility and consequences of "high winds" and "poisonous gas" accumulation. 4. Maintenance to) Salamanders shall b'e attended during all periods of operation oy a competent and responsible person. (b) Salamanders as designated in heading No. '--Types, paragrapn (aI shall never be refueiod or lighted while hot. 3. General j The use of coke fired salamanders must be cleared with the Division Safety office if the need for using them arises. DUP 0912270 DU 029801 Section J Part ! 1 Pag* 1 of 1 OPERATION OF HOT TAX KETTLES Th 30fnt.al haiard of fir* ond teri'ius burnt thould b* on *vr prinr eonnd*rotion wn*n eauipment for heating tar n used. It it *ti*ntial that very tp*e:fie nitructions o* given to employees performing 'hit work, that "he auioment be thoroughly intpeeted njeehanieaily prior to each new job appli cation. and that the following precautions ore observed. a. Location of Equipment 1. All tar kettles or heating device* employing pressurised fuel burners are to be located at l*asti3Q feet from any structure, buiiding or material and equipment of!a combustible nature. 2. Materials of any nature including those incidental to the heating operation should be stored! not closer than 10 feet to the neoting k*tn*. It Is imperative that the immediate work area be free of stumbling and tripping hazards. 3. Necessity for flam* permits should be checked If the work is to be performed in a plant operating area. S. Precautions During Use Employee* performing this work must wear eye and face protection wnen loading kettle. Gloves are to be worn and sleeves should be 'Oiled down. i 2. Locate a CO* or dry powder fir* extinguisher near the kettle. i 3. Examine all hotel, fittings, clomps, ere., from pressure fuel chamber to burner on a daily bails.! 4. Maintain careful control of temperature of molten tar inside kettle so as to prevent accidental ignition. Should tho molten contents ignite, clot* the kettle lid tight, close the burner vaiv* and remove blsmer from kettla. The fir* will usually "smother" out in a short time. Tho CO' or dry powder extinguisher should ba used on "stubborn" cases. I* certain to stand well back from th* kettle when the lid [is next raised (us* long handled shove!, etc.) as the sudden inrush of fresh air may result in re-ignition. 4. All equipment, including buckets or carrying containers, should be free of ail moisture to prevent "splattering" of th* hot liquid. DU? DU 029802 $*Ct on J Port !2 Pag* 1 cf I | URETHANE! INSULATION l ADHESIVE ! I Th* eahsiv* used in th* aoolieotion of this insulation, ip*eifico:ly TuH-Sono Guiek.5*f, s a v*ry highly flammaol* solvent. Thr*or*. no oon flam* should 5* usd within a 25 ft. radivi of any application of thit oor*nv*, Smosing should b* pronibitnd within th* aaov* giv*n ail'anc* and arrange ments snould b* Tad* (or *he'control ot smoking Of any other conditions wne-t ignition from any soure* could caul* trouoi*. This material it also sufficiently 'one to warrant adequate ventilation during application. `*os* coll this to th* attention of botn your supervision and th* aoolica'ers. if tuOttifutes for this adhesive'are r*auird or us*o. th* sam* regulations srtou.a ass y uoan analysis of wnar volatiles may oecome invaiv*d. PREFERRED ALTERNATE FOR JRETHanE FOAm an; GLASS FIBER NSULATION aOHERINIj AGENT (Al Festers Scfetee DuChFas ' *81*99 modeled sy Berio-- n ffcjtt" CerBony, PhtloOpfuo.' Rnniyivanio. 3) 7*4 materia. I* a auidcj-serting, o('-Fcn*naoi, fir# '111*0'*' cd-es.v# cor tne'mcii iniuloiioi I . (C i wHe manufacturer s olsei trc.wde* :nstructins * avoid pro>o*gea breathing 0* fumes ones *0 provde adequate ventilation Tvn s Cue to tne cumulative affect of the ron*flammaoie. cn-onnareo soivent con* ramte in the material. T`hhins material is being wideijr used throughout 'he Division for adher.ng Ur'rres'h'toonnet, *oaamrr and gg-o< ss fibe' type insulations, and is replacing 'nose voiati'e cements covered under Thermo Insuio'ion Specification Codes SN*31 7 ana 313. DUP 0912272 t i j DU 029803 iI Station J Port 13 Pag* 1 of : FIRE RETARDANT FAINT Co io-ewhet f'eauent oceanon it be4ome desirable or neeeuary *o man* -- ssp.icanon of <ire 'efaraant saint an intarier wain of T.C. Foci iriti. co lowing i a loooratory and field letted formula for a fire rttaraont pc;n' iji'ao far our surDOial with o prevan lovmgr of about 40^ isr pur. choice gononl ovar the `ormeriy purehoteo commareiai fire 'alerdan! port INGREDIENTS: | Ou Pont =845 Saclar Coatar (jfinyl Emuliion Paint) Antui Dry Chemical Powder (9l^e licaroonate Soda. irt Water Repel- 'ant Chemical) | Water 'in* coloring may ba added for detired color. MIXING INSTRUCTIONS: To one gallon Sealer Coafer Paihf, add two pbundr of Antui Dry Che-r,. col powder. j Mix either py hand or electric ogirator until all lumpt are dirsoivec. APPLICATION: Point may be applied by broth, roller, and torn* iproy gum. Can be applied to ail type* of wall boardi, wood, and piybeard. Drying time: e-6 houri. j OTHR FEATURIS: Odorieti | i 1 gallon of paint will cover approximately 300-500 iquare feet of tur- face. 1 Sruthet ana eauipment can be ectily cleaned with warm water and roop. oup 0912273 i ii DU 029804 I Soot on j Part ' 4 Poga i of I I AERATED WATER COOUNG TOWERS TREATED AND UNTREATED u of safaty andjfif# protection, a:I such towars art *0 =e coi- muc'to unoar rha following j raauit.ta conait:ons .rrasptcnva of wnft"tr ooor snail ba cu Ponf of Co'nfracrcr. Smoking moll ba totally pronibirad in rha eraa, struchjra and for distance* -o ro 50 faat awcy. j 2. Soufcti of tgnirion such Jas marches. welding torchtt, (gat or elected, circuits, overloaded fusei| and the ix*. man be dealt with and guarded against continuously ond ro me hignetr oosstbla degree mrougnout '* construction oorted. j 3. torpowlint, oily rogt, wood moving*, con* of combustible malarial in cluding high refloating ojbioctt such at glass, high gross marei surfaces ono rh# like, should nav#r bo pormittod *o accurngiara or stana n a.reef sunlight in any portion of lueft structures. * .ightning grounding, whan it *ngily becomes installed as par* cf sma- nont design, mould ba installed on irand-off intuioton ana neve1* or- *ocned oiracfly *o combustible material even rnougn me grouro ecs -cv carry on insuiattvo skin. ! 5 Pint Aid fir# automanr of reasonable caoacity thaii also ba a* me wo** placet of mechanics working on woodan porn such at aacxs, cuoicies, etc. P'onr ftro hydrant sarvica! should ba iookad into in eovanco ore liaison with tha Fra Department should olto ba nad in advance. 6. DURING CONSTRUCTION, BEGINNING WITH THE INSTALLATION OP ANY PART OP THE FRAMEWORK ANO ESPECIALLY ANY PART OR ALL CP THE '`FILLER"--STRUCTURE SHALL BE WET-OOWN AT wEAST TV/CS EVERY U HOURS, BEING CAREFUL TO WET ALL AREAS OF 'HE STRUC TURE INCLUDING UPPER CORNERS AND AREAS UNOER ANO ON DECKS AS THEY MAY PREYAIlL ORDINARY LAWN SPRINKLERS PROPERLY PLACED WILL GO PAR DOING A WET-DOWN JOS BETWEEN AS SIGNMENTS OF LAIOR TO THE WORK. j i QUP Q9122"M DU 029805 i Year 5945 '946 947 5948 1949 I960 '951 5952 19S3 1954 '955 1956 1957 1958 1959 1960 1961 1962 963 1964 1965 1966 1967 1968 1969 Section K Part 1 Page i of ' CONSTRUCTION SITES ANNUAL SAFETY PERFORMANCE Du Pont Poll Hour* 5,534,865 9,014.720 10.499.170 9.600572 6.600,274 9.288,871 10.986.669 12.120.421 13.900.799 9.112,704 7.590.948 7,343,553 10.154.604 11.S06.37S 7.066,778 8.826.577 8.437 443 10.009.836 13.846.914 10,997.347 10.306.522 15.146.149 12.607.200 8.986.203 8.721,827 Tabutatable Inturwa 19 13 10 5 4 8 4 12 10 4 5 2 1 8 5 9 1 8 8 3 2 5 6 6 7 Frequency Rata 3.40 1.44 95 54 56 .36 36 99 .64 .43 55 .25 .39 .70 ,71 1 02 12 .79 .57 27 .19 .33 .48 .67 .30 Seviritv Rata 353 59 C3 C2 31 55 .52 ,02 03 '804 0 26.5 1 77 1118 3 1180 5 739 5 3' 655 49 13 39 18.2 316 91 765 'Beginning of new national method of calculition j I DUP 0912275 . i2-;o DU 029806 Section < Part 2 Paje i of 1 CONSTRUCTION SITES TABULATA8LE INJURIES BY MONTH OF OCCURRENCE Year 345 946 34 7 '943 349 1350 i951 '952 1953 '954 '955 1966 '957 '953 '959 '960 '35' 1962 '363 '964 1965 1966 1967 '968 '969 rM 33 : ji 2: 3 10 2 93 32 0G 20 ' 31 i; 3C 3 10 3 00 3t 00 33 3 0C 21 2 1C 3 0: 00 000 2 00 3 10 0 02 A M |j 3 0 jo 2 ' il. I 0 So 1 0 io 0 o So 2 ' i' 3 0 |o 3 0 !2 3 0 11 1 0b 3 b 3 0 il 3 0 iO 2 cb 31 33 || jl 3 0b 30 32 il ji 30 2 0 0 il 1 o So 2 ob 2o b I0 2 ,,A s C3 ' 2l 1 30 0' 0 03 0 03 3 COO 0' l 233 03 3 C' 1 03 3 03 32 '0 1 02 333 01 1 31 30 0 003 '0 2 13 10 0 1 203 CN C 23 3 '3 4 3 '3 3 :: 23 3 = 0 1'4 3 0' 3 30 3 4 33 2 12 3- 1 13 33 04 13 3 5 03 0 2 00 3 1 0 3' 00 3 3 5 ;3 :3 3 13 13 3 3 a a *v a 03 03 C 3 10 3 0 0' 10 03 3 3 3 2 5 S 5 7 l DUP 0912276 2 7CI I ii i DU 029807 i Section < Part 2 Page ' of i CONSTRUCTION SITES CONTRACTORS'I SAFETY PERFORMANCE vflr exsQSUr* Hou J Mjjor Injuries 8 encv 2s:e I960 5 299.343 5 94 F.s ; 531.241 5 9.4 l.3i 5 83".384 10 1.71 Ccna.-M * 56 l 3.404.211 357.113 5.761.324 0 3.0 F.F : i 2.8 1 L.S.) 17 ;Cs>i3.-td 1562 6.273.376 6 .95 F F ) 365.919 4 10.9 IL.S.) 6.639,295 o 1.5 ComoireC, 1363 9.724,422 7 72 t'F r ) 601.628 10.326.050 I 1.6 1 L.S.1 8 77 'Cor'C.**scJf 1364 9.619.887 410.853 10.233.740 3 .31 ; 0 3.0 >L.S. 3 29 I'Zz -- 3 ~K >365 7.575.363 5 66 lC.f.) 463.718 4 10.8 1 L.S. 8.039.081 9 1.11 ICor'Oi'ic 1366 11.278.531 363.969 6 53 (CPBC. 3 3.47 IL.S. 12.142,500 9 .74 iCombmec; 1967 10.769.870 5 .48 ICPPCI 829.469 5 6.03 1 L.S,,- 11.599.329 i 10 .86 (Combined 1963 8.720,317 i 8 .91 ICPPCI 889.817 i I 1.15 IL.S.,' 9.590.134 ! 9 ,93 (Combined 1969 7.411,878 ! : '4 54 ICPPCi 1 098.350 ! i .91 IL.S. 3.510.228 ! s 59 (Combines DUP 0912277 `2 DU 029808 Section < Pan 4 Page * of CONSTRUCTION SITES COMPANY SAFETY AWARDS SINCE 1926 A-inoc r Baton Rouge 5eiu"'ort Beiie Srevara Case *!' C-'-a"'sers /.oms /-K el Engineer's 5/26.66 '0/20/41 ' 1 r* 7 61 2." 0/68 3/31 45 9 /" 6.50 2 "0/60 8/29/68 10/12 35 9/ 8,51 '0/17-61 Resident's 3 6/S3 7 11/47 3 26/51 3.11/61 11 5/27 10/21/41 6/ 9/52 2.-19/65 Cnatti"csga Chestnut Run (Wilmington Area) 4/30/48 9/25/56 9/ 9/65 10/28/57 Circlevme Clinton Edge Moor EiDerm-eriai Station 10/15,65 9/17-65 2/12-49 1/2259 7 ' 2. 49 10- 9.56 7 9/49 9/12/66 1216/53 6/ 8/57 2/20/50 1/24/57 Board cf Ci- ' '23/65 6/'4/48 1.22-57 a*.7'70 ' 3/50 2 6/54 6/ 2-55 5 22,-56 ' 22-53 5. * * '56 S '5'S'' il,!i '59 5.20-51 5.2261 11/ 2'63 3/ 6/66 211-58 3/15'73 DUP 0912278 DU 029809 Houston Jonnjonvillt K.nston -3jiIVll! Martinsville yv M err on l Montague Morgantown Newoort Niagara Palls Old Hickory Chief Enginaar' 11/19/50 12'23/SI 7,17/82 11 '22/42 10/ 3/62 1/21/59 3/31/65 11/24/50 8/21/66 8/20/59 President's 6/22/52 8/ 6/44 1/19/64 5/ 1/66 8/ 1 51 3/21 67 11/18/60 11/19/64 6/24/41 9/18/56 11/19/49 12/25/80 4, 2/65 2/ 1/63 7/31/43 3/28/57 9/10/63 Olin Parlm Pensacola Pisgah Porast Pontcnartram Raoauno 1/27/57 5/ 4/60 (Equiv.) 3/28/53 8/25/51 6/ 3/64 4/11/52 6/ 1/61 (Equiv.i 6/11/53 5/ 2 53 Section K Part 4 Page 2 of 3 3oard of Directors 1' 16.73 1 '16- 69 9/25,58 12/26/63 12/ 8/66 1/12/70 7 '0/64 72a 65 5.10,66 1/26/67 11, 6,68 3/19,64 EdUIV ) 10,12/67 (Esuiv.i oO : ?o DU 029810 re P *.e' Vcj'orc P ve- 're C^ief Engineer < S' 5 46 2 '24 64 3'14.66 ' 2 '29 39 4- 2 53 i ! '2'.6' 2 '9 58 "/ei etnt's 3.10/46 ' 1-22/66 4, 2/54 11. 4,62 3. 6.59 -:cf j Visr -gton Works vv 'esooro ,v. - -gran S^ocs 8,2- 58 5. 12.53 2/29/60 12/ ' 47 6/ 1 56 5-' 6/4 7 1'14.58 4 -3.69 1 18,39 61 7,51 9/24,54 7 13/64 '2, 3.54 5, ''51 5/24/61 1l 26/47 '2/19/46 11 30/51 7 17/57 0/13/65 Section < "art 4 age 3o`3 3oara of 0/rc 4.13 '53 3. 14/60 12, 7 63 1.31 70 2.17'64 4, 4'66 6/ ' 2 '6 ' 2,17'63 10/ 5/64 4/23/64 9/ 5/66 12/27 '67 2/ 5/64 8/ 8/66 1C. 3 1 68 4, T9 '48 ''.21 43 10/1652 7/12 53 4/17 59 4, 6.61 3/29'67 2/14/69 I DUP 0912280 DU 029811 Secrior < Part 5 age ' o' ' CONSTRUCTION DIVISION WORLD RECORO ACCOMPLISHMENTS -ate 5 40 5, 20 48 2' 50 4 '20 52 6/ 5'56 '.22.59 10. 24 67 1 30/70 (continuing) 1 rS'te Memphis 3eile Wiirni"g:on Shoos IMachire Shop, Savaonan River Charfioers Works Charpoers Works Old hickory Old hickory CONSTRUCTION DIVISION ( 12 moijiths or more (without lost-time injury [ Du Pont Roll i If) CO / 5.55 /14 57 10/ 7 61 Hours 3.OOO.C0C 4,425.633 5,004 700 6,275.072 6.277,000 8,099,629 3,099.629 9.033.697 7.447.2'8 8.000.000 9,135.238 I DUP 0912281 '2-70 DU 029812 iliUBHI DU 029813 Stctlpft l art ' Pag of 5 INTEGRATING SAFETY WITH THE WORK 0. M. ICAO, CHIU BtOtNRX I. I du boat do Hmmm A Cempany CoAimtctioA Sect** -- National Safety Coynw Qiicago. Minaic. Octobor 17, 19S0 "u e*0 * or# erougn' together htr* roaav tp ctcnange Knowledge or a r'eily -ooMp-nf `unction--occtdent retention. which >t predicated o* economic end moret benefits *o oil. Oooot carry convictions. W# hove <en<'fe f*<dcnce 'O prove '*0t icfety pavi 0^ in *wo definite wovt: f'*V. <*'wgn *he conservation of humor >>ft. ond second. through lower operottng f0* eccidenfi <qtt wnr '* m# <qst f a wii*run fe^etv eorem Too monog#m#f}t .* charge# w*m tn# responsibility of ooerorng s business efficiently ThH moon mot ati efomoms of con should bo onaivied <o 9'<fto *f (ho test oassibie 10b ii Being dene. Such on analysts for safety 'veals 'her the direct con it some S750 for the overage disabling Occident.- M iho indirect com. such et worn steppage. spoiled work, eauipment damegt. **dPdwoe replacement, logoi expense, etc, aro calculated to bo four times fh# direct cost. Cy doing g smoil amount of research oa thlc subject. the overage manager in industry would find (hot less than of hit payroll toenr for tofory (providing 'ho program wot woil managed} would reduce accidents it moo .0 disabling injuries oor ntiiiiph apptwre hours, S,* comaaret with me currant|figgrot of 12 disabling injuries, or 20 'm#s Bet'e' non actual mown perforjnoflcp tilting at this limp, n construction wort ieec>f<atiy. o program costing only \ of povreiit when utea ef'ec*ive'v * yielded porformonco <0 tins** oottor man average for met .ncutt'v A word to tag management--why not loot at ma actual rococo? cott sheets rtvooi that 'or each SI,00 spent for tafoty you taro $4.00. ^ese figures should create sufficient inroroct for forward*iooking management io deters*toa if the* tafoty pjrogram saueres uo with thtso facts, it is my firm belief that tho success of ony softfy program inn souaraty on iho smoulders of too managonont. Management is re*#oasibta for putting up iho money i# conduct o wefUreundedj safety program. Thtc simply moons firt*ctaii per* tonnoi ono tooouott facilities. ana oiovo ail. monagomonr t encouragement, 'ftforott, patience. ce*eper4to and willingness to iono o helping none at 3*1 iovois of orgonicoiion. Such, octioh os this by monogemont shows that manage* moot moons bwsmoss; it moons it is rooOy to provtOo tho boss m safety; one *roi t >i wholeheartedly luPPojtmg tofory. This policy mn permeates down -*o on leo of tn organisation ono not a tttmuiottng onO totting effoct on ia**v oorformonco. | "o po>nt out mo wisdom of provonting lost Of manpower, prevontmg ^-orc c> ostes awe to unnocosiorny| high insurance 'Otts ana comoensofton coirs. c*>d preventing .otsos duo to interruproo tcheau'es ono damaged goods ona tou>p mens, soomt elementary ^awever, evon id mose of you who ore '^erowg* y ndocirmatod n tafoty wort, ,`r would bo of voiuo to you *o -"oe a :*:'-cci 'tview of your tytrem to ootormme f it it modormsed in oil 'eteecs 2#my. t teems ro m# o priet comment >t >n order on me banc *easont 'or ,ke c: of nterest m sofoty *n i4m# orgonapnons. It simply Bails down >o >30 DU 029814 Section l fart I ?ogc i of S manegamont i fanura In no* taking tu fW*n rim* re avpiudt* thit vary im. sonant (unction. yO" at tafaty.mmdod man eati da a groat daof in tailing four too manog*. mant tafaty ov oral anting lalacraO ttoiittteal data whioh will itiow ttia aatantiai acsnsmiat ana human bontfitt darivad' fro* a woll-run tafaty program. Many raart ago our Company fgraiaw| tha vdlua af atl-aat acddanl proven, `ion ong >t attaoliihod *r*cp*urtt. pragraate, and paildaa whick cover** ihb meortant eoaratmg tunenon. Our Caataony'i tafatv aaiiciat have a**van to oa nca it'sn 'aatonaely tuceactful. ijv* da nat etaim ttiat thit it tha oaat ana omy osaroacn in rhit nary itnoorfdni lufeiacf. Hawavar. wa art aiwayt g-od 'o more our tafaty information with anyana wha hat tha tama ttnaara ntarait. j I hava baan ataatad foe many yaory to rapartt Oarlatning to oecidant pan* annon ana latoty serformonca. Thit aioartanea indicate* to ma that con. paniat. arganitanant and grawpt who taffar larga or adnormat lottat in man and manny haa only Ihamtatvat to blaata. To nta it indloatat tha lack of found organnation and. furtbanaar*. tha lack sf undarttonding of tha prahlom. Again it thauid ba panitpg apt that tafaty pragroatt will yiald tatttfactory ratuitt whan taf etanagamtar taka* tha tiata to atoluota tha banafiti to ha ochiwrad, plocaa tha right aioa In tha warIt, and tpaadi enough money to carry out tha dragrant. Thatd ara ttilt tatoa engmaerteg and can. itructian firmt wha da not baliara that tafaty can ba nad* to pay It* nwn way. Until thit candihaa t* ramified. wa tholl rataln tha ffnr unfortunate ttatut avat namaty, hatng wattafui of monawwer, money and human rataurco*. Ta imprava thit condition. I racorataand that aanagaiaaM immadlataty IniHata soiieiat Which will load to lowid tafaty practice*. thereby reducing tha pratent tragic tall at 3.000.000 iniurie* a ynoriin ail induetry. Tho prim* retpatulbtkty for reducing accdann it a iab flat for manogament and tacond for wareart. Why tuPiao maa and woman la enntpeti pry lafforteg through * ctdanH whan you can and thauid da tmaathing about it? I bring to your adaption a vary unfortunate and abaoct univartai habit of honouri tafaty at tamathing i*pf*t* 'ana apart fra* tha raguiar funaiaa of biduetry, tha plant or tha gratae! . Safety b not tamerning taaorata ta ba hanalad by tantaiadv in aa baiatad *apart*ant callad tha Safoty Oeoarr. mant. rau know a lot of poop!a wha trill baiiava that it it up ta tha Safety 9*partni*nt t* make erarypoay lafaty-jntndad. A (at *f peapla in mdutlry itMl tenor* that guorae and tafaguardk ara to ba callad for by tho Safoty Oaoartmant. Thay ale# bailera that alj tafaty moating* ara ta ba hold by tha Safoty Department. Same of aur ttfMMii and callege*, whan they taach anything an tafaty, have it a* a laoarat* and dithac court*. and if it not '"tagratad into other courtet at it thauid b*. Safoty at *11 laeat* of organ]. lanan mutt b* integrated with rh* ware. Alartnatt t* tafaty thauid b* raryoody't ratoonnbiiity ovary hour of avary day ragardlatt of tha typ* of aporanan involved. Ta b* effective, tafaty mutt b# intagrotid with aoch ttap #f tha job, both in th* adminitrrptiy* ttratp of aur eammarciaf and induetridl Ufa a* wall at an th* production floor ar on th* canurvctiaa tit*. Safoty mu*t b* part af tha warkl Th* work" can b* thought of at lack* Ming ptrforatad by tho field warkan on g ipactfic say ar thift, by d who!* craft or an individual. , ____ DUP OSlvian DU 029815 Soctian l Hft I Hga 3 of J Integrating tafaty with tha work. Ilka all othar tafaty canaidaranant mutt, tnauid. and will, whararar yaa find if, naw, ar m (ha firtura. ertglnata at tha taa. Safary itam fraai tfia tea dawn, net fren the barton uaward. Now. iaf ui look at tome attaint of tafafy aj Integrated Into werlu maneganant. and latar at te what wa' maan by mtagratiaa of tha tafafy with tha ft aid work. Hiaaa ora azamplat af tafafy intagration at tha too managomant lartl on construction wa>ki 1. Prowda a tiaola. practical. enforceable tafaty dome in contract* and lud-cenrrecTi. 2. Include with tha contact a lattar an tafaty policies ta ba follawad by 'ha contractors. 3. Cerefvtly uraaa ana assign a capobia tafaty engineer to tha projaat ai aeon at centmjcnon itarti. 4. fta*ida bhaf proelcai printed inirrvctfont froat ownan ta eontroctar i field tuperrttien at naw utat at toon at job itarti. 3. Oeeige tafaty infa | naw production faculties. Train your dalign oagiaaort ta think tafafy. 4. ftaaida for tha pabjie watfara and public tafafy around fob mat. 7. Intitf on atrfamanca rating enelytb front tha Insurance nngani for iflftirorwa caar feduchen at teen at you mart* It. 9. Allow ana-half ta ana aar cant af labor daltart for a tafaty oro- grota in tha iab atnatara. Thb will iova bath tha contractor ana dwnar manor. | . Moke provitian thra'agk Caatpany policy far periodical rrriaw, in- tpaarian and reports of pragrtta and raauitt for tap atanagamant aa a regular idtadala at taanfhhy intervals. 10. Clarify, In tha light of tafafy, palley pravitiara by atanagamant whig pr^aatplaymanr phytical examinations, waifata plant and tioHiar IndicaMant af maaagantant't linearity and daaira ta accentpilih a huctoaitoriaij gaal. Those ara examples af tafafy intagrahaa at tha field parfanaanca laral, 1. tatpioy a tafafy engineer. tafaty luparvbar, ar Inspeeer full lima ar port tleia at tba job ragwrat. 2. A jab tafafy planning cammittaa thauld maar anca aaeh waak and distribute in writing ta all faraatoa for practical uta. toeerffe aanes on tha antidaatad haiardt, ana waak in adranca af tha wort ta ba perforated. 3. hrarid a tafafy orlamatiaa talks for all now employees. at ampioymem. and da it with firmness. DUP 0912285 Dvnaa iw ttaint thawid ba wall dafinad. DU 029816 Section l fort I kege c of J 5. tenure daily S.T.A.* by ail tuaamakon end foreeten. 'S.T.A. means "safety iMtraai-- for nary ieb or task by tha foreman at the site to tha maa or maa who perform ihe work." k. Discuss onW cotitref lokety at port af ail work auk not something mecnens ar ail eowemoar ana, im prprseten or tuoo ana notorial to tnora up. barricade. handrail and atari tha placeman! of aU materiel! and ecuioneaf for aafa environmantel condiHont. Thaia mint ba controllad from day fej day on a practical bout. I. Hie execution of any and ovary Mack of work ihawid ba alonnod loaertcatiy with tafary in mind. | for example, if part of tha general ptaiact it the canxtrvction of a pumping nation ar a newer haaaa. man tna pinns far me a*action ar canitructtan of aoch ttaek should ba centidarad a "black" of woltk ta ba piannad with tafa notHaa at a major object of tha atanning. 9. 9tanning mutt ba earned dawn ta iha gang foremen's level so that aaan imaU chares Ilka opening flanges of pipe lines that had car* tied adds or carrathrat era aia* piannad. Aaaidarin happen at teak pas-farnance Iavail therefore. ta praaeibe planning far tassx It not outsIda tha realm ef pracrkality. It Is nat tea difflauit ta ear egreswaet aa thota prtearibid prtnelplaa af at- the big tretdeie with safaty is ta gat these things done day in end day out on a martor-ef-foe basil with iharavgknaee ood with ragwlatfty. Another big port af tha prablpat after Uehetenr and aarapmnes af a safaty palicy is that seam ip wpervieion hake ayaa and ns Ibeimi eltwrs look end dp apt sea. and soap ton ettan hove ea imagination. Suparviaiaa in pay reus is uaobia ta too "wsang ihings". Almost as niraiy at tha am rieas each merebig. so mroty oaa it ba said jthot, srhoa a jab ar task 1s boing Impraauriy dean. thara it apt ta bo a pmuonjl injury or damage ta tha work la prasasx. Whan a am ar o machtnt hat bean hurt ar damaged. ihot 'a proof ihot tha jab at hand wat Mina dons Wrong, http far tha tare acaa- sian af aa ''am of Cad" desedWalfen, If well bo honest, wall admit aa ac cident is proof that Iho job or tamo port of it won being dooe incarroctty. Doing ii wrong cap its* from lock ef "know-how'', ionaranea. dtinoes, wn- willlnfnau ta aaapsrata. ar failawing if wo will fallow through with Ihata raetty pip prieesaiet wnica I pm merely reviewing far yaa hare today, wa coma ta tha eeneutien I Itarred out ta dementirete, and that it you cannot leporine "accident-free qualify wan. ' end safety; they have to bo part of esMh ether. Unfortunately, years ago, whoa safety gat its tins and i anewhot reluctant admission into our industrial Bloats, safety come in an a saporata function, a separata deportment, a tubiee handled, if, St wa* handled at ail, strictly cs c side itsua. and that mathad. while not entirely useless, has proven itiail highly inefficient so far as aampiata asddant prevantiaa It concarnad DUP C912286 DU 029817 a--HBI'jMW BH Section L fart ! Pag* $ of 5 My personal ezoorienco of thity.five years covers a wide and diversified fieid >n the chemical industry and h at proven out the voluo of many of these funaa* mental principles which I hovn discussed with yea today. ;n cioung, I would like to emthosixe that taftty has mad* groot progress 'n 'ho oast y*ori end on o broac; front, but I draw sharply to your attention mot 'here ore still now horizons o bo putftoo back. 1. Safety is humanitarian. It follows the laws of God and man. 2. Safety con ba applied on a profitable basis. 3. Safety works from the top down and not from the bottom upward. 4. Safety should be integrated into the work for maximum effective* ness. tiftoifr i toy to you -- 5. Safety is everybody s business every day, but only through hero work will Its performance be worthwhile. In closing -- I guote far you the Xords af Conan Farrar, who said*-- '*! am only one, ftut I am ana. i cannot da everything. But i can da something. What t con do I ought to dot Whet I ought to' do ly tha Grace of Gad I will do. " DUP 0912287 DU 029818 I Section L ! fort 2 ! fage I af 3 I HOW MUCH JOI ANALYSIS? i J. A. 01 LUCA, DIVISION JAHTf surauNmioevr 1.1. On foot da Nermurt l Gawpuffif MMiif Safety Central* -- mi gt oe'tana'ly not ewere of fh icooo of fe*pentibilitY regarding the dutitt or anoint on ihe wneio gamut at cantttuctien worn on ony individual prorecr oy too analytic engineer*. nowever. m tn realm at tafety, or bettor, n me oo of oroveing tafety on any given tite for any mart or prorrocted period, (onuderaei* anaiyut mutt be moo* by mo tafery engineer principally, and by any omen in the management funttioa wKoto etlitlenti, toopotodon. or helpful .merventien can be antkinated. Job onaivti motor at tafety it concerned, .mmeaietely eotet IHe problem at inert.range and detail ona|ytu. at weil at long-range one broad analytic, ot the following pane function* m tafety engineering 1. Adt^inretretfon .2 Control Merjiad* I. 4. ApalJcerten J. fadiiHee *akmg rnete one at a time end the order given above mettet for centibarable opportunity m the field of planning at a retuit at Being ' ptior snoiyttcai . for eiamplei !. (aI In the enafytii of adaoMotration of tafety, and tpacifkally the tafety pragroai at any ehetaleterlttic tile, theta macing the enalyta mould cenuder, eeiertg other! fhlcgt, tha auotifleption*, ecpermnce end pertendlity of thaia hoeing lepderthip rtepanublllty in tha tafary pro gram. Thit analyte tjtauld cantider bath the Safety Department at well at tha laadanhfff in ail ether department*. (bl friar analyte far admlniitrafhra eurpate* ihauid include * review of pertannel eitigned for tafety were in term* of numbert. luch at tha number of poodle ut the Safety Department, a* well at tha number of people part-tieta erjfuil-Hma individually and collectively. among ihaco making up iho nerieut lately committee! far tha protect at a whaio, at wail at for tne toparata craft*. Ul typical, alia, of the analyte* id bo made with rttptct ta admimi trotion ora tuch cenudWaiient at tha ttfary partannei t ability ona Iporionc* in dealing with and hdndling butinetl contact! within, ot wall at evinde tna cpttppny, an manor* pertaining re fermai repent, Werkmen't Campemeiijen, legal and lawyer cantacti. ereblemi r*. iated ta maaicat tervice*. maOtcal and non-medical licente*. oarmni. Buiiatng cade*, etc. SUV 0912288 i DU 029819 S*riof* l Pe 2 *999 2 of 3 2. Ctftfivi 6 9oi * i f *v werfc, achviti&i, tipfettipni, funeftdM having to do 99wtrh centre) irt 'fleer tfieeueivec m imeti and t#ocrory co*tret. 9i well it 'i9Af-rnf an^ moi conrroli. m either esie. contrail, *"w property enetytt4. reflect neceearty fpr having proper. tfftc* 9' *e. and Pepeftpeele rocerdi, both of ttetishcei flervre, t w#ii 91 **919 *9V<*9 to do with toffttv 9p9f0h9 C0m#niafl9 Clflimi, nturnc9 cofttidt'otto**, end '0991 ons9re*ion. bl A oreoe* enoiyiit ef control! fuite obvipuny ihouid include the con* udatotion for wan and meant ta m tha cast #4 tha accident oravamion octivitiai, mo cpit ot tha maatcal taryteo. and tha can a# nturanaa covaraaa. TV# control! of finance tart in imaananct and mflumct ail fha wav!from auymy aancei aauipnianf at 33% *ai man normal, up ta finding wavi end mount to ptotaat tha iob'i maraiti wnan a warintan'i root or al ayad comoontotion tun of 33.000 or 3230,000 comai along. (cl Gna analysing avan by alamantary tab anaiyiii orinciolaa wald havo fo inciuda ma all important ]faa*ura af taaaabtattan of policial. ragwlononi. mrar-aaaartmam and tntor-eraft ratanoniniat. ai wail oi fboio eoordinativo function! nacauarv aatwaan ouaciatad larvfca doparmtonta on mo tamo tal, or wtth alitar pianti and othar proites. 3. Mabtadi (a) narhaoa mara obvlouily than would ania undar ma ferogaing, ma 10b onoiyit would bo firit to inqura aaour ma ipacifie maiftadi ef aecamptiiKiny a ylvaa tab. ( In lofaty work, ma broad marnodi art braian aawn inta mraa malar hoaditigt. fhoy arai (11 Tha aaawmotion and | analyiit which indieota that Wttorwt. mthipil--i, and opprailattan ata ta bo taught for and pro* doaod. whara lackinf. jThoia ara Influancad by ma application ai piychalaftcal annealoa and odloni of a narura mdlcatad by tha prior anotyaia at tha panannul, ai ma anttra farea, of tha praiaO and ita choractariiHo. Wa muar analyaa iha anvtranm mant ai iha fared and !fha plant ai raiatad not only la gaafraahiaal location, but alia to mo typo of town and 'ha natura af tha pooala m tha area. Haw may camaora as baing fit ludiaaa far aur indoetrinaKan, baaad on thaw prior dovaioamant, ttuadard of Ihring, attltudaa, and many othar mfluancai affoctmg paaala difficultly from ana lartnory to Iha naxt, muit alia Pa aaaaunad. (21 job analyah in tofary work hai long linca racognixad tha obioi naeaiury far tha] aabiicatian af ivitabta aducatlan n rareal. wttitan, and muol forati csvaring all af Iha function! of Mftfy angmaaring and fa a dagraa caatpatibla with 'ha natura af tha forca, tha'nofwru at the aparation, and tha dura tion ai th# oporahan. OUT 0912289 (3) Cngintaring in tafaty it parhapi tha aattatt ta coma to ma ottantiah ai ma lib onoiytt, bacauaa. uniika tha aifficuity of managing and centralljng paapia toward affachvanan. "ta manafamant and tha caniral af aauipmant ana eoncrata ihmgi DU 029820 Section l Port 2 Poge3 of 3 almost olways taka ha banr of and maka usa of obvious enginaarmg :oi and pnnciplss. t'nnko iha considerations givan abova undar administration, control, and wetnoai, tna considarotian af application of all of 'ha foragoing tee often escapes those who analyze the safety iob. Vary freauently thot wnich accounts most for the f ietual accomplishment of sofety where ac cidents would prevail is: a l "he timalinets with which an action snail be taken. si 'he scope desired to be covered by that action. cl F-eauently 'he broad see >e must be broken down into specific see* tionaliiatien far effective scope coverage, particularly where 'he tsistence of a kind of hazard it for a snort term. a! Participation, which is oljl-importoni on the oart of not only super"non. but of all individuals at well, is ery cioieiy related to ap plication, since, to participate effectively, one mutt have to know not onty whet to apply, Wut Hew <e appiy -t. le) in further analytic of the meior functions of application comes the consideration of cotepdence. Plants, protects, and individuals mutt or all times comply with any reauirements. Unto each. then. -he iob analyst should see he necessity for having carried out com pliance te peiieiee, ruiee, regulations, procedures, or laws. i stands to reason that if the lefety lob reeuiret a department of one or five, or t hundred people, to [heed up thpr job, both tho Safety Oeoartmtnf, os well as tho whole prefect, will need certain facilities or tools with which to accomplish the work', facilities are generally of two different characters, and they ares | (el PHyefeof facilbiae. such as' Safety Office, typewriter, orientation room, foremen s mooting hoil. tool room space for equipment, etc. lb) facilities are net always concrete. The job analyst, making rea sonably refined study of safety functions, can readily tea the ab stract. yet Important, existing facility of such groups and allied func tions as Semico 0apartments, Control Departments, fire and Patrol Departments, Medical, Compensation end Legal Departments, as well es County, State, end federal Deportments, services, ana con siderations. All of the above, with detail obviously delated, is first and foremost the job analysis function of the safety eAginaer obout his own work. However, t teems reasonable to believe and to state, thot whan iob analysts for a p ant or a project at large understand bettor soma or all of the boric analysis dona far and aOouf salary by 'he safety engineer, then he, the iab analyst, can contribute to safety in great measujre by raflacting this knowledge In the plans, discussions, and functions which he influences to all the other jobs or activi ties on the soma protect where safety it to be integrated, DUP 0912290 DU 029821 Section l art 3 aga I of 2 coNsioeunoNS rat the sak use op tools & EQUIPMENT IN GAJNPUl EMPLOYMENT J. A. 01 UJCA. OMStON SAFETY SUfBJMTWDINT I. I. M Pont ata hfatoatita 4 Canaair Technical Advleort' Oroup -- NiMU'l Canforanca -- U/I /4I >ia indicated tcoaa of tfala lubieet naeatiitofet 'hot the ditcveaion be rectrieted 'o aooiieooie principles only. The annctolat invahre ond hereunder deacnaed ora o 6a interpreted at eneomeamng a ay gainful employment irreioeeuve ef 'he o-gonitohan nia. place or lima of axpoeure. The oefimrion of toon and ....... ................ . 'oot edwiamant li an imaiaitent used in iha warning, moving, or irantforming "tenoi 6y manual eaerotihfaa and odwarad by menaower, air, alactrtcity. itaam, ar axoiaiiva farta. Thora ora fivo arineidloa, th,i riaaafy coniidoration of which will allow for the ^a uaa of toola urdvaraoily Tha conaitioni ere-- Par puraetoa of Haia lapart, erecuremenr Mam >ha oat of itiaoina, ebtotnlnp. or mohifo ovmiloblo of rhe aiaco of nood rha foal which hot boon reaviutienod. The purtheier, tho reewuHen author, iac tional lupornwri 'of tha oaarahan, and tafaly lutarvitien aocn thoifld bo caordfnotad info agreement obtained through a 'our- cHeie-ler-iatety-afoeedpre". (a) The acawdNon Of tooft or eawdmant mutt include tha eonfldoratfon df ipaciflc fftnaaa for tha loit by daaign, me. ana prapar croft or toak catagary. Pracnramear in atony cotat ibauid raeafva| tha total canddaratlaoi and appromati of cart tupomittaa, tha tofaty lupantaiao, and any nocattary tanenen of tba angtaaar. <bl Pnawradtawt alto inuphrot tha contidarptian of rffhlawi puontlNot of tha right taatt for tho aluainatian of tubiHtutibn. Ic) hroepraatont ihoold invahra tha ocouiaMon of tha moat ractnt, Improved rnodaft of tho tool fa have tho advantage of tha vary latoat lochnolopicai linprp i paanti ta tha toot. 2. Dlahtayllim Onca oeouired. tha'tool (ana ar many), tha tama kind or many differant klndt, ihauie ba dictnbuted to mart in a monnar rafi acting an orderly pracoat far ia) Ittuing tho righl toot for tho right aurpoto 0912291 lb) lining a toot tjtat i< in propor eaadftion lc) lisping a toot in inch O monnar that it will bo returned where and when necatiary to fadiitoto its tadittnbutian far fimaiy and maximuta die DU 029822 Section L Port 3 Page 3 ef3 3. Cuni A control of tho use of feels iroridei for mo 'allowing considerations: el noting me reels wnere end when needed ro permit inventory c) o cermif issuing looll 10 eumented uteri a) To sermit Inteecrien for meimenence l To orevent lottei in breacege end puferefe s Maintenance a i ah leoit 'e renein safe leeis end utable teals must be attended a periodically. Tbit includes me aureate degrees ef melntenance front mere coatings of oil or grease to prevent corrosion e tn* ecruel replacement ef vital eartt. b! Many '0011 reauire reiinne tharpening. edging, or ottiar cor rections far the purpose of maintaining thatr effectiveneee as reft as their tafe apatatian. The consideration! far mainte nance include the precast ef testing far deficiencies or defective parrs ef the teal* as w^fl as cenditianing er me replacement ef parts. 3. AMfkdHod t a I Many eemman teals ten be used with relatively iitHe er ne prior Instruction re me user. On me ether hand, many roots of eany origin and pt ticularfv many ef the modem teals, compucstoa end simple, eauire instruction far tefa use at many levels ef epplicettea. CONCLUSION Personal injuries end accidents wise eut of faulty procurement, hsphs ere distribution, 1 moerfact centrals, or madoaeata maintenance. Hence, the conteiantiaus and thorsugh management of theta acthr! ties prevents perianal injvriat and accidents. OOP 0912292 DU 029823 OUF 0913293 Section l Farr t Fag* 1 o?S COSTS AND RILATTVf CONSTANTS AS HAVI TO DO WITH ANO AS WH KbfKBfCSD IN TNI MOM lUSINBS-UKI TYFI OF SAFITY INOINIHINO OVIj AFFtOXlMATRT TWO OKAOIS r J. A. 01 IUCA Conirrucfton Divition Safety Suor. E. I. du Font de Nemouri 4 Company *we Conitructien Oiettian Wf 'he du Fpht Cempatty hat Duriued the integration of toffy .nro ptl .t* field* canttruct-on and aominutrartve were to the nignett />o aegrae fo< svr tyjrohty yean. The work hat boon heavy eenitruchen of flow olourt far duFanf'i own com. tnatcal nttrottt, pi wptlj at vary graaf proiecti Built m tha intarattt of tha gpyprnmear. All m all. lha faett to fojlow Katra kaon auanamad during tha eanitruetlon eiberiamce a* aaar thirty.faro epetetoretol oroiacrt and ovor thirty imail, medium, and vary groat prataen for lha govarancnr. Tha eaonatatian com. matcal protactt with regard to tut meant vanautly-->d monfhi' fa 'I monm* to 34 montht' centmjctipn purer*#* --,fh faroat varytna from f CC to TOC ' 3.000 man. 1 Caaornmant proiocn haaa jrariad in ttta from 300 man to J.000 man to <5.3C2 man. It it noceetory to nora that irratoocrtvo at tha *ico or teooa of nt o*oi. act. financially or in monaWwor, and Irracpoetivo af tha and ptoducti an anitar cammartMi or govaropiantjiearft, all tafoty engineering wot dona in tha tama argy, uting tha tataa tacfintguoa with a raidthrafy canttanf fovoraoio raiuit. Tha malar difference in theJpolfcofien af du Font Canttruction Ohrltlan t taffy tachniguat aratocT-for-orajact hat kaan a manor af araaortfon amy. Ont gaaarai objective fram tha aaanamit itandpoiftf hat boon to eroata under. Itanainf and oppraeaNan'ef mathadt and rechnipuet to that inturanca eorriart and Intaronca broken woatd b# Influenced to Imura tha du Font octyf. "at an a kragratiiraiy improved "Forfarmanco Fating Tha overage -or* man t camoantatfaa inturanca rota far twelve fa fifteen different canttruction craftt in haavy cantirvctfan oror an average af twenty itatot in tno United State* hat during tha period af ItdO through ifSO approximated SS.3S aar SI00 df Bdyrdll bated an|tha "Manual of Fafat". The du *ant ConttrueHon Civilian, hatad an performance rating ditcuttioa. peter to tha tentluuen af inaoranca catwracti. hat continently procured inturanca cevaraga wnara at*.inturanca wot nor permitted at $2.00 per'St00 of payroll. Thi* rep. retentt 3% intaronca catt.j In alman avary cose no inturonco wot procu-ea from outtide camoit or brokarago groupt without tho pratriiion for <urtn#r 'ate reduction below 2% Whan fucthar parfarmanca wot had on m* jome pratact, and further, that ytl inturanca cantracti pravide 'frotate -t co-tidoraltant attar larvtca chorgot. Wt cite batow twa axampiat af tna ttfect on intutanca of proper *ofary managontonti A proiect Ih Tpxat. which Jot a commercial project, ana not tail miu'ee bv du Font becauto of tha lawt in Tttat, had a well-known earner, -no otter I DU 029824 Station t frqrt 4 Nfi 2 of 5 <en*oofng aw *ont t >niune for q pdfformoned rating, condoietndod to a roo 9* 14 10 99* St00. w*>n to iqy tnat this rata roprotamod lha men* "urn gnaoritonamf qf that intgronco cimif't intorprotoiton of ho poti'bio ffoct o* *ho sototy angmoorinq frodtriot'otly dona Oy tho du from Conttrue* non O'Vfraa. Whan ofttr a roar and fomo month*. fha eotTtor. by hit own *or-c* ** qw front Conttrgctton tafoty ongmoonng hat boo* >ts o pon *ron to # tom-no and undoritond what jfu front eonttructton '`call*" aectdcnt 9'-*"**en 'tth^out, mat nturonca eorrtor vorgntaaraa a 434 rota in piaco of ,m% S* 10 rata. nom*? *or on o cammorciai orotocf bwt an fho largoif gavornmonr 3'0II ** Ouiil ana novmp 18 ds With defat SI ora as January. '952. *'Qi. * ion# wot 01 *h# oxomoio ObOvo. oioononcad o roto roouction (fom on ouptno! ooriormone* rotmg af|S2.00 cor 5*00 oovoif *o 76$ sor SIOC at oovtQii with an abundant# of totorvot hd. wn<h to our knowloago 3trt< '#**## era H*id *uff*ciantty o covor -imito*<a of *H# >ow, tho to*o aeiuotty oj lit pot $100 of payroll Wqrtman t comoontatton mtwronco tatos vary by craft# from ton than $t 00 *o #n S40 oor tl 30 of payroll, that roptoftonttng maumgm end minimum ghdor any end ail condition#, Haro it!it practical *o think oaogt rate* in ormi of what tho avorego contractor tpoaoc for -ntwranco, with or without idffrty, io fhot OToragiftf tho tti and jh# contractor! would prabobiy 'irnft tho icooo to $2.50 to $4.50 in tho gartarot construction butmooi curtontiy. ah of tho forogomg it to imply that if oeedanf ond lou pravantion should bo 'allow#* os t coo bo. than many othor! contractor# hv# tho oottibUity of 'Ogejng that togmont of thou oyornooo Cott, hoadod, "fnigronct onvwnoro sotow to loi thoo 1 ** or 2%. Thtii particular conudorahon doo# rofor o a maiamy of tho IS.0C0 contractor# in tho Unitod Stotot ot this rimo. with oil of tho forogotng oi hfitoricoi background, at wall at factual oxoarioaco. tod during which Nmo io tho awpil, idvoral million! of dofkin worm of oiurooct wt fttvod. tho folldwmf data thoroforo dro provided for tho infer* motion of thoio who ihouid bo intorosrod. Coot of o froofronoOfy Adequate Afoyram 1/2 of 1 fe of froyroil Colters C*o*0lo 4 * i (oi in 1947 on# prefect oaeautad 14i, 199,413 han si wark (b! At an ovorofo tofo of SI.7$ par Hour t) THo cost of d fully odoaudft iplery orogrom wot 5144 490. Calculation -- I 19.199,4131 (|l.7JI -S2l.34l.f72 J tl'.tv. -- .0051 ! 1/2 sf I rc eaysoil dellars Exampla >2 ! (a) la 1951 ana aroiaet asacutW 13.515.911 hours ai w*rk lb) *r an avsrtts rata a( S2.10 par Hour lcl T>a cast af a fully abaauan propram at SI79.593. DUP 0912294 l DU 029825 Stciion l A *09# 3 of 3 Coieuratio*. (15,515,6111 I $2,101 m $22,512,944 17 5631 IT.HIM --005S- I/a #!% payroll dei'd'i Eioflpifi H el and (2 ej or* talaly and snly but rightly mad* us at * 'o.lowing chatgat. 'STo tatary pprtannai aaiartat 5'e Sdftty Igwpnanr > la,, Emslayt* *urch*i*i of Sham Giavatl I0<7 Rammdariim and Education Maatmgt--71m* "*tt. and .i io o* not*d 'i* tnt \/J of \Tt etm* about ay tupplying tauird Satty --net *y umihng rh* c**#| ftp*,. IAS1C CALCULATION--INUANCE COST]--47 930.000 JOS A. bayrail Labor I m S3,500.000 Namal Imuranca Cow S4.S0 *r SI00.00 Payroll (eoniarvotfy* I Calculation--(03,000 a (S4J01 $157,500.00 at S2.0Q* a*r SI00.00 Syroll. Calculation--<35.0001 a (S3.00I =570.000.00 Thi* provide, * taring *f 517,500.00 av*r narmai cut. TC. barfornaaco rating, In SI00.00 payrpll. known t* rttuit In a rat* *f 5.40* * p*r Calculation--.!35.000A1t!1 a. (5.40) m S 14.000.00 TKS* ptayida, a taring *f SI43.500.00 aar nornal east. Nan l*t* m im r* ,. I A-- -- ---- ft*M W I i -- I DU* 0912295 w*rk** i Conoaotttian ({Award! 19i Sight lnd*A finfar ............ Medical Cast* .................... J............,, Oaaiago ta Work in brocau ....... .. Damage ta Can 4 Shaft, brill * 17 liu af Tim* *4 hit frnan Spam n tapam 4 Cats fallaw-ua . Catt af t**t*c*m*nr *f Op*t*t*r ... ^Oiraet S3Q0.00 150.00 ^nd^*<^ 5 165.00 451,97 24.73 DU 029826 Section l ton 4 ago 4 of 5 ion by Neighboring Workman larwaan 3.43 ana 4 30 an aay of Injury, (4 man x 3/4 hr. i $1 20 par hour .......................... i........................ '.ott of d*aaue*>on duo Temporary Stiigtyi ot *orr omar a*9t|9i .............. Oiroct indirect 3.40 37 41 SI 443 91 s" "tSO "Z ~ 53 'loughly th* 4 to 1) 3430 00 SI.443.ft Axciatm Com tor SI.000.000.00 ComMKiton Work *i Can *f $1,000,000 Of WK.h Lanr Am**nn 1W$500,000 which 3! 52.SO Hourly Iota laualo-ijOO.OOO man hour. Area anil Normal to Construction *43/1.000.000 aip. hit. Accident! Normal to 200,000 Expoiure Haart *4 'J t. man at lobar tfantOm Oiraar Can of Each Motor Injury - $300.00 MaOlcal + 230.00 Comoaniotien ` * $7 30.00 Oiroct Con of f Major Injuria* *f (S7J0)--34.730.00 Indirect Gnf'oa i IDIroa* Catttln (14,7301 327,000.00 Oiroct ana Indirect** 333.730.00* * * * Ca*l of Accident* far SI,000,000 Conimieian WarkaS33.730.00 mMV. I inoamy amrofa teaia oora ***r**n*ly M 'amor AMrafi--II* 4ayu * mu 1X44 MUtimliase #1'*****, n. $. C ana ixainimi i*a atthar. ""Ilium iau a mim iimmy leuar u*mn man Ion noa nw' SOMI SAffTY INOINtRINO CONSTANTS I. An "Adoauata" profram ..... . /2 of 1 % of aayrall Tima, lab. aauipmanl, (what they will buy) 2 Oiroct and Indirect lauei *n occidant catat......................... 31 Olrocs to 34 Indlracl OUT 0912296 DU 029827 Section l Part 4 Pag* 1 of S Savingt from a arep*r program .............. .....$4 iav*d if $1 iptnt (min.) srtonn*l tqgir*m*nti for e storing jofaty ............ . t for *v*ry 300 *mployOM 3r**liOOVrn of th* unit aoilar for t*fry com iof*fy alarii, 3% aauiomanr. 10 tun# for *dgottonal m*#ringi. Satitfoctory minor migry parformanca ............ ...--l?a oor w#*x (71 dayi. Zro minor intgrioi for too long a hni mould b* a mattor of tuioion implying-- (non-rtporring). ASIC SAfCTY B4GINIBUNQ TOOLS ANO TECHNIQUES ' P *. = No, l f a. x 1,000,000 xp. nagrf 5. I. ~ No. loir dovi I 000.000 x*. howri 3. Fr#au#ney of r*mindr%m- --Tool lox mtotlngi Suporviiory mootingi P*rlogical ! weakly; (mommy | ly*arly) (quarter y i (on-tht-ipetl PttMlwl Protoctiy 4. Equipment coverage ..... .................... (Shoot. Hart, Glovat, and Gogglat) 91% in 90 doyt 5. Violation* Frequency Eotei ..................,V.P.K. = Na. V x 100 fore* Violation of plant rgiot at viamrod on on* inipoetioa--Violation par 1 00 man during on* "viewing" Safety ihould b* run Ilk* any ;iood butinott ihould b* run, In that w* ihogld know at all timet--ott, performance. tehedulee. planning, and ratulti. ' V'atenaai my,. ,a*lefi*ai. tr Rlnimt--,** fallewat v* ay Mly lar mam tana* DUP 0912297 DU 029828 out 0912298 Stefan l hrt 5 Mg* l of * HOW TO BREED OOUAR ItlLS WITH ADEQUATE SAFETY ENGINEERINQ i. A. OE IUCA. DIVISION SAFETY SUMSINTINOINT (. I. du Fe^f do Wiwim A Company Notional Safefy Cengreat -- 1**0 lunaamentat notion of legitimately making money oirnotf tmmedio'e'Y aretumet going mit tarn* kinet of busmen lo malt the money. Safari n 'n't goo* bv end lamtwliai lo thit boy it rarely thought of, and batr not loot*" af. at e monay-macing activity. at least insofar at end-of.ihe-*tne are concerned. Safety, and "making mottty ' at will bo included n 'fit eeeer wnl bo traotaO on tno bout of ibfaty preventing a lau of monty. 'o' ait practical pvreaiat. tinea tofaty it somewhat of an indlract obioet *o ba erineiboi fool of ntonofocKifinf a product or eonttruotng buildings or tvanon. Btoventing loti it the same oc making money. It stondt to rooton that the polk cart vendor who Nat the street ttda af hit cart run into and broken fraoaantly cannot moke totIttadary not oreftt on tho tala af hit applet If >ha money ha nett hot to g^ far rogdiring o left wnaof an hit cart 'tmeafter.time. I hope me eon proa, therefore, that moklnf manav at a prin cipal aalacttvo, and pranronttnp a loee of tnonay. intofor at tho tupiee of tafery i concernad. really born odd up to tho tome thinp. The prior considerations ana the Planning which goat through tho mind of any enterpriser conreme o'>ng a oreiect, or the running of a Outmost, oiwoyt includes tome vary banc connaerotiont far monotory outlay. tunning the butinoti af tafofy in any organization should be looked upon n etaetty the tamo manner at running tho primary boeinatt. or any other >m- eartent function of that bulineal, tvary dadomeant hood hat the roeponn- btliiy of operating in such an orionoeilc manner at will odd to tho overall 'in come. rather then to lleffect from it. Whan Safafy Department! ere by prior intent, run an good butmett prindpiot. imgo otonatnioi. and iharafora. -arge evtngt con oamuo. Title it the tome oa toying that safety It helping to pro duce o greater not remit In the enterpriie. which It thb tomb Cl toying helping to make money. I let ut look at a number af Itomi which If caittidmbd in thbir propar chronology, can leoo to vary Imoanom economies. Theta remit In lately being of matt a last prevennyo venture, rather than e burden ef eetf. I A prederfy run lately organization, having boon put on notice that a project it to be started or any vantura it to be entered into where men. eduiamenr, end materials afe to be Involved, ahevld Immedietaly surrey their tide at the prabieet with reference re the procurement of tafoly eouipment. tefefy fealities, and safely portdnntf. Cconomiee con be effected by prior liaison with at loatt tafety eauipment manufaerurtri regarding type. gudntify, price, end delivery of arderi of eauientenr, tueh at hard hdtt, tnodt. gfdvot. eyo pratoehan. one many of tho Item! which are greased in letter gueniffy. volume ditcountt can bo reauaitaa and freauentiy hod. porriculorly if tho pro.ecr n unuiuai n lite, or if thara ore any ctrcuinttoncot which will allow the teiety eng.net' DU 029829 Section l Part S Pag* 2 of 4 k* t*l*tnt*n hli*t*lf *nk InfiiMnc* rh# vendor t* giv# hit *urehai*t whatavw !*gttimr* c*ntrd*rr<*ni r a*tubl* end piawtiki* in tn* in teract at lower coin ink timely dahyary. fatly an* premet d*lir*ry can in*ir*cf1y affect e**n n* pr*v*nt len*t ay th* *t*m*nr*nr fact tht rh* **uiom*nl will h*v* h**n in uta n* there by c*nink*r* itt ihr r* th* back abjectly* at *r***nrian af ccdcnt t*n. Centibar th* matt** at rh* *cacuc*ni*nt at tataty pftonn*f who ar* <e oaarata with th* taf*ry engineer. T*a frtauantlr, and* from th* feet 'hot many Itnauoiifiaa eartont ar* I*i*ct*e, th* rat* ar which that* 0*001* ar* hir** it *ft tali* *cnaniy in that t*on*r r latar. if rotuitt ar* n*. th*v writ coma out of th* fa that guflifiad gartaanat wat i*t*t iuktityt*d. Oualifi** **ri*nnai *aat not work far iaw way*t. th*r#f*ra, ma*ay can k* iay*k by *ayi*g highar ratat to auaiifia* ***i* in th* firit inttanc*. th*r* w* not only evai* paying rwa t*tt of h*tp, but tnar*ayr fin* thot a f*w auabti** p**pl can *a war* bn* *attar wart than a largtr number *f un*g*ilfla* mtpacrtft ar h*lp*n. M*ny can b* I*y*a tat taratt af th* f*n*r*l *ff*etiy*nt *f all "m**tingt' an* all "Hat*' ut** far aaafMft, if that* maaitngt ar* planned r*gulrfy ta hit a atark an* gat * jratult. rather than t* hl* than m th* light af bapaftil aaatrlbutla* fa th* avarall amatghert af tafaty. barhapt th* matt highly aaablbutbtg Ham ta tha fatal af tahnngt in oraaar ty **r*intrlw* tafaty *n pi*--ring,' it th* **tti*a *vnc* n*iyti. ait' cuttian. an* li*pl**i****tt** *f th* inigranc* contract *ginning with me* atllok faetar* ti a. Intittone* an parfanaanca rating. b. Intataaca on r*tr*tp*cttva conJblon dauta* in th* intaranc* contract. c. Intittaac* a* tha ptogfda* far tcplar rapuctlan af tha araonum reta on parfamanaa, an th* MM# JV#(#6t #V## pfi#f to tha culailnotian of the ircval "caloapar year''. | *. SmHar tareaaiag af tabcanfracfart' inturanc* thal* ba make ta that "gaalifl**tlan" by tubc**woit*n will I* part ba th*ir aatamng aati*aratlan bpiai at Utah: law ca*t Inturanc*. Th* nt*rarit*r alwayt pay* far tha intora***, W* manat What kin* of a luhcontract may b* lavahra* In lha #y*r*ll agreement*. (von altar Ik* *tor* umabil an* *at*labl* typac at Intyranc* *gttt- moat* ora implantnote*. tha Safety 6*p*rf*t*nt hat mar* aaportunify than hat baa* raaliaa* In tha pan, ta kMP >*ut. a*igtm*nti, an* eempra- mlta tarMamantt to a minimum. with f*im*u an* luinca by tha opplico- Man aft ! a. A pra*atarmlha* policy an* apraament with tha inturance camart at ottuniing a "itfff uppar lip" 'abput epatpraatit* tttl*nt*nti. b. ly rogwiriag dpetort w*hin lb* prgpnitahan at eutti**, 'o mac* "pacific *lagn*i#*' at wall at "tpactflc declaration!" af eih*r attooato* m**icai irrvatv--wnn. J e. ly warkinp ci***ly with tha Lapal 0*aartmnt *n r*al cat*t tc coroiaat* th* madkal data. th*!abt*lut* tacit, th* legal fratitt, if any, an* th* what* "ball af wat" t* that awar*t ar camaremn* trti*m*nit, whan may ar* net! totally avaioaal*. at* paid an 'n* i DU 029830 DU* 0912300 Section l art 5 hdgp 3 of 4 earn of 'Ml equity, specific conditions, specific cuipablllry, and specific aetnoge. >M> or alleged cotei sfteuld net be settled er eomoremfted eut of convenience to me insurance company, <e the Legal Department, to me fleeter er tome medial coniuilant, er even out of following me goner#i trend ef eur timet attributable le the oretent day toctai con ic,ooinott. er toceiiim 'whichever eeittt today, te the eeint where tauity ana iutttce are out of batance, whether favor e< ette tide or m other. j 7 >e obvious savings item we lyove left far last because it naturally it more 'etoont eie man any other lector `or tarings ot tettet. That item it the 'umbo' of Occidents which accrue or could accrue reriur those wttich we prevent or ceuid erevent. | *>e 'o'oaoinf eo'eg'aeh infers-j ef course, that in he leecific matter of occietmt o'-no-eeciflentt. there is the banc onehlem ef effectively end feeluaiiy d'erenting the accidents. I if the frequency rate ef the mdustrjt that reu happen to be in is 10 er eO. then obvieusty you may net be lodged at doing any Kind ef a eb unleu your fre quency tote iflOuttry-fer-induMry would be lamathmg along the linee. respec tively. ef i or J. In the writer's particular industry 'he frequency rote it dS. We hove corrected this unholy condition in eur camoeny to the eeint where the freeuency rate it lees than I and hoe been held te by the aeotiednen of ell the nniteieenies .n mis palter and Including many mare. it should go without toying fhot whether wo bo ihtorotred in safety wort and t oreeer results", manufacturing end soma superlative result, er tome luoertenve eccematithment in thelfieW ef finance, he er they, who achieve me most or who get the bast return, will achieve new pinnacles ef perform ance. will always ware hardest, engtare mare, invent now tectmlguot. and constantly maintain a philetephy and practiaaiity af applied spat, suit, energy, insistence, and an attitude that the bait it never good enough. When one who is in chorgo of lefary hoe bdttc busineu ability eneugh to separate ana failaw the ebeve suSifectt and tagmuntt ef tha popes and their suOtending ddtdilt in on eecounting methad, end with duliots ta tha fareftnnl, omhmeticei figures accrue which fend ihentaivet ta the simple ptgeoduree at mutnematiu, namely aadhian, subtraction, multiplication, and division. If the safety enginear knewe ordinary business methods, and if he applies mete to me activity that ha it representing, which is the same at saying, "if he Lnuwt tnfesy engineering ', then he can. as soma of us nave bean able te da. proauca businesslike reports of the kind that tap management will lend eye and Mr to. When management hat this lansfastian, it will beget the Safety Oeaartment mete authority In the future, mesa responsibility, mere Budget, end possibly even mere pertenai remuneration than may now be me cate. | It stands to reason, like any ofberj function in bueiiwet. every decision er ineeemon. r*ery procedure, every part af a program, every aurenase. every espenditure, every charge coda. Have in them depenPing en how they are handled me possibility af frsjittul savings. This, af courts, implies that pracI'cany every move will be mad* with she prior conviction that it shall be etfec' ve. If it it effective, it will very likely be efficient. Whan you hov efficiency, *>U 029831 Section l Parr 5 agt a of 4 row r*e# oroftM, o* ?ooit if m#ro *0 profit* 01 lUCh, mof# '* wf'Y oofioitfv o o'ton-on of 'on. n vt wo m ion; *>o attar <ou oocouto of lot tof aeetdomt moans tho basic o>imnt$o o( comaontotion earn. 5'*v#nio of 'oit moon* (ho tatmgt hot aecrvo from tnor*ggniy loorchid on au'aOiy eonciuaoa eiA|ron torHantont*. Sovingt com* <rom oovaneod diteutt'on and prior ogro*mnt on -uttifiabo 'atom *or strformanct rqrti * on mturgncd promiwm cost*. Iav>*g com* from tfficionhvjrunning *h# *of*tv oWie* and it* ooMonr*#* $o**gt com* ff*m n* orator and #nt<bl# Kininic pr*urtm*n o< 3#rioei ororaciito oauipmor^r and amor tatary aauipmant. 7 *wr* or* ratings mar eon cperva duo to mo tMooatien svstom on plant awiomonr. *nien out of aaoawot* roforv managing aiona, can oo ro 'f*ci>to at to otim.nar# iho format mainronaflct prograia. Savings con oeerv* out of m* prrrontion 'of " ndiroct coitt wmcn ora eontidarablo. ona ott but not oott ratings (* accrua m'Owgn 'ho ut# of omy sariufelo proctdwros. prvcticdf rviai, ana br a gonorai phiiotoonv mat "poopto litawid ba Mrfoty ongmiorod" raiftar than only thing*, twch a* at(o martan, gar and baft guarat. and tho pureneto of trap gap oduipmanr. if * wrong t# tubirtfvta oniy fhasa. far whar shout* ba oxpocrod tha prapor bohaviaur m paddto nitaad. p<Accidnts era an aceawnr of or on aceount of rhing*. Thor#for* vOur Sofatv Cftgmoartng contrail tha banavour of paooio. singly a*d r groups rour an#* wmI oo tot, and your, pvro brad'' rowing* aoltar* w*H oo ton DUP 09U3: DU 029832 Sto.on i. arr a *09* I 3f 2 THE OTHER FIFTY FIRCENT i J. A. 01 LUCA. 0(VISION SAFVrr SUnXINTtNOfNT C. f. du beet do Neeieuri 4 Company Annuel Cestleduchen Conference -- 1952 * YOU ->*' '6 39 Ofld why !yOU hev# path bfOUqh* Htrt ladOY. YOU COuid om*' i"ior or vou could oniwCf 'eng. Chonees ' vow weu'd amwtf iner*. * -*o as vton oy answering mor* * n on*wer*ng inort 1 * i.mprv moon '*q> 'Ov would very l.k*y answer, witnou? ony improper intention-- tilt eegC`n 1 \'**1 *0 J'C 5 YOU antw#r no 999 cou-d idv vog ff wrong. On *he *0*9.om#f f* S '001 of whOf| mignt a# a my mi*o aoout o 'long ikiw( vu o'ougnt .n here to o influenced I90ffl '00k ng more ifluordy and oi 'outfit at change. *here ora. and mra nova aeon. changes rasing eoet around ut during tech on* of our eutv davi. * recant yaori. to rapidly r*9f o*t more man normal powers of ooseryotion *9 seep direest. At m.| pemr, tome, or oil 0# yion. or* probably soy>ng to yourieiuet--`*f ho moons thoto "ow WoatmgHouto low ore twitch biede* . or 'If ha moons thoia raw Corona proof miuidtort ' No. I do not mean to infer that you nova o' #0* *0 win *He change >n much technologies) improvement # mereriali or 'h# aowiowant #f your trade croft. Those things have been omy a ina ? parr 0* me overall changes. Mott of wt * mu room today 00 not remember, or were not even here ex* 9er>ece oil of w* f>q trontptrao during each ol the dost fifty roort. Novermo<ot, >f wo would, at wjs should. rt*tw only th# patt fifty yean, even n a gtntroi manner, wo would, in doing to. have deveteoed before ut me enormity of the change* which1 have token place <n such a snort period of time in relation to history. in only the lest fifty yoort--o o matter of Met. in iwtt tn# iotr twenty years i|wo have toon our Amencen .neuimei, ciw, and social lift totally transformed from whet wet oiweyt, feed er bed. a society of ciomos toe* os has etwayt prevailed *n mere ostromes in lurepo and other ceuntrie*. tg t virtually classless society in the United State*. <n '52. m twenty inert years. a'condition, good or bed. that hat prevailed n He ot'd among its peoples for conform, hot boon groetiy changed by vrtua of m# introduction of e number of tramanoeutiy forceful material, economic. ana social readjustments. I need net take up your tima in |hi mooting to try to impress you further wn th# feet mar since those nottenpl and international, and intor>ctou cnenges hove token piece, then certein iy current business methods Ndv# been n* fiuenced proeortioneteiy, which i it eiso to tey that construction engineering and management have, oernebt more men we recognise, oeen chenged Before out very eyes, without eir having mode o igHtaonr oppreitei of even mu change. Since m> s e 1952 mooting for the constdergfion of the roduc*ion of 'He coif of domg wort it it herely iilegmei to presume hat we ought -o *ose a good 'oat at m# mmgi wnch cense he need f*r reducing cost, to get down to esses new how menv of yog hove honestly mode study or calculation ef '* menr nrong pies wn.<h go t# meet higher costs in these days? for exams e. 0912302 cu 3 2 DU 029833 Section . Part 6 Peg* 2 of 2 i ** 0f*itudt of 'eeoy i * octr-eton or electrical craftsmen or electees1 'oremer os compared with the mmi person five years ego. fifteen yun ego. o*a * ny v#ot Qgo* is there the seme leif'impoeed spirit of accompiisn. ***** >n DiMtKH erofttmontnip n-ew. es there wet then? Ana dees this figure con^ '* so. hew muenj5 Th* electrician er electrical craftsman of veor* ego. Ik* other tradesmen. probably walked to work or used *fe f'tfcer fodav *# neei in a P'ymegth or o Chrysler; hit work is farther away `'3" * hew# 'han > used to ee 'hirry years ago. ~h* reason t Is forth*/ oa ( `het A*#*icq induttfot communications end 'ronseert ore virtual y c* 9* *ow at cameered to thirty years ego **ha overage wr*er emwu*es ,>ih ett hardship hen -n 'orwer eoyi; he hcs the comforts o' z b#"#' h# *a teev>i.en ope wegeones et geed es anyoody else con `o* *'*' tu o>i knew but oote -t># question whet effect hei attter *.*q c-a #oi.er coneit ons don# to attitudes tot used *e oe referred to ss ''wgei ' caretui", "areresred * "b>ave wbr*meMnip"^^il these thing* %oe 'o de w * th# or#sent higher east of war* in progress os well as estt* not# * or protected went. whereet your speaker reetiset thet nene ef vow. or ail ef us together in this 'Oew cannot change very wuch ell ef th# 'oregomg, -t is. nevertheless, my trreng eonv<t>en ther unless we. in our present petitions, learn better re cope with th# attitudes. the abilities, <wd the subconscious mind of oil of ovr co* working craftsmen, we will net ueeesifully menage effectiveness in ware to ts maximum eegree. which would, of course, be cost reduction *. hove no doubt that any or ell of us can. wish 'snowed vigor, os wi *eve 9 'socv teen displayed in he past, produce precticei wers-e-eev cesr <# duct'Oh hoymg to do with handling of our ereft materiel end eduipment Some people in supervision in other sties ef manufacture, like yourselves, hea 'he preeiem of getting east reduction an that eauiemenr one materiel 'hot comes uneer your tend finally. You,jin turn, aside from handling that materiel again. <n an ocontmseti and time'saving manner, still have the problem of influencing every hand during every Hour of every elecfricdi tradesman or ereftsman that you supervise. en4 so dees yeur gang foremen. Your teseier reattMS that It is not a natural aptitude ef tradesmen er supervision m crofts 'e swddemy Become export human analysts and psvcnoiegicat experts. Never theless. each leadership spat Injthe electrical cafts must recognise this r*. sppnubiiity n th# face of dli the economic and sociological changes in h* post twenty years, rie hat mare proo'emt than pnetmg out circuits or imag ing out transmission. j in summary. I desire, es one ef.yeur speakers et this meeting, to eeve rou with e crystal oeer unieriteneing mot yeur cast reduction eppertunities only 0% on tne material and equipment side of your work*aaay >*. end -hot t <s eimosr the extreme of I foolhardiness nor to recognise, or not even ettemot to analyse and eepiy seme af your own proper influence *owo*o h# numpn side of cost rtauctiah peiubilities. Some, 'f nor ail of you. moy at this juncture wonder why I haven t said o*e tingie word about "lofoty \ since i an the Safety Superintendent ; ~ave pureeseiy oe<eted tn# word ''safety** to this point, in that if w# see. de. sno gat effective "urnon oenawor nke I hove Peon talking oDOut for the pest i#ve'ai mmutes. softly will bo tfiort, whither you think of it os suen or net--decease you aiwayi get satety wn*n you get true effectiveness. nr . , ,, vi-r C5.4J DU 029834 S.ctia.i . Part 7 Pag* ' o` 5 SOME NIW ECONOMIC ADVANTAGES TO FtOPRLY MANAGED SAFETY ENGINE6UNG J. A. 01 LUCA OMSION SAFYTY SUPCR1NTINDKHT S. I. dv Font da Noaiogrs A Cempony Fetfoieosn and Mtrood Stetsons Safety Congroe* Chief, Illinois, October tf, 19S3 Mr Chapman and delegates ro the 1953 National Safety Congress. ?\>i over 200 presentation* on various photos of industrial safsrv ot ""is Cong'tii meetings ana at amor pieces mrowgnout me country n me air !-*-# fMM Oy me. A| rau might uirmi, rm* not OOeemo very ODOri. out. 3* nevertheless. happjr to nv mil another occasion *n wmen me benefit o^ Our esoorranco* COR 00 reviewed for 'he Benefit of othert mteresrea Vou con *el from your pregrajm that i am not going to toeex aeouf lofftv owtpm#nr participation, tht hoxpfdi of contact aormaf">t. statistics concerned with minor injuries. or any other of the `X" number #f Possible luoiecfi of a Safety Congress. I am going Jo try to trick to the cnoson subioct. ond that s. mo function of operating major focftmotfot Having to do with monov. large tumt of money con, or hove boon wotted y emission or failure to sufficiency 'ford mo possibilities Of methods which will provide more meneiory icigi tnon many of ut have heretofore conceived or factually acted upon to pro. duco. i am assuming, and I heps corrocriy, that mo lofty elevation irom w*h wo approach Oiicuttion of '"New IconomiC Advantages 3>lw v* tr ' io for granrod that jw#U established. tentiote ana tuH;e*nr io***y arogrom ooos oxisr, w*ero yovjOro concerned, to ollew for rho improvement horg ooouf to be recommended and described. Subject 91 --*Miidal fiihoidftfwg o# Wsfy Igojpount for Volunto Cover- 090 of Depfoyooi d Nef Meceseory and. Therefore, not Sub- serfbed lo by owl |. Such partonoi protective oovipmonf os sofofy shoot, hord hots, and gloves, n particular, nood novor do subsidised since ways ono moons novo neon fowne >n tNo process of indoctrination of now employees to couso m#m willingly *o tpone. eacn on hn own, eppreseeatoly $19.00 for mis oouipmenr. four tpooior not. m tho poet docodo, soon mo occoptonco of this procurement systom to rho oxfont of 3 million doflort worth of sofory shoos. 2-1/2 million collars worth of hord hots, on4 in mo neighborhood of S1.IOO.CCO -or"1 of gloves. Thor which Is needed to support mp policy of non.iuondy n. briefly, os follows i I A. Tho ogutpmoM in ouoetion must bo of tho highest duality- > must be soioctod for tochngi choroctoristics igitobto to tho trace. <raft or ooerorion, it must bo convoniontiy on hand at tho time wnon ooe^otion begim. and thoroaftor. It must bo sold ot cosrjwith tht only additives being preoabie tree faxes, freight m, or both. Thoro must bo Comoony poncy. rwies ana regwlofions, fhp noturo1 pf which will putpmottcsiiy. and subtly ca > fpr me repuaoment o^ thie egmpment. Last, but net leost. -`we put* U 'llH I01 DU 029835 Socrioft l *ort 7 *ogo 2 of 5 `"tilt bo on moWgot uft'dorttottdmg ov suporv'fion of their fotpofu siDi)>N m ptrtuoding, toiling, or in whofovor diplomatic monrtor oot* ttbio. moko it `how to oot only got. Out stop, tho cover* og# to the monmum or! oil timoi. The workmen. thomoivo. or# ro oo touted to ooorocioto the odvontofo of teititotion in prtvote ownertme ond tho wheiotomenon of indWidooi proprietory ifttorett. Mow o euv rhi oouipmoot, wtton to buy ft, from whom to buy <, now to cooo inventory, |he ettobirthmenf of oroor pom*. oro all '''portant; Our or tho tomo hoo oro no grootor o burdon. nor oro **ete roouiromontt unUkO tho prooor "*n*lnduttrV' control of ony ttoctt of store*' mororiois. 7ho only potubio exception of non* luonoy on Dononpi protective oouipmonr it mo condition wnoro, oo couto of tho moftvfoeruriftg procott. a eentcuier tom of portonai ouiomont > consumed rapidly, unduly or in extreme*? short otnod* of tim by eorrottvot to wph omoioyoot oro exposed. onO for which condition m#r eonnor e# hold 'otpontibio. '* censtruetten opera* "on*, tuch it not ma ffo'plom, in mpnufoctunnf pipon, this COWld bo o problom, oicopf thot ovon in torn# operating pithtt which hvo corn# to my attention, tubiiditing tho eott of terrene! protective equipment hp< boon eone moro bocouto >* <* mo ooty way out for tho ipfety engineer and- twpeomion, rather *he bocouto of tho noturo of tho monufoeuVing procott or othor coodllioni. We'll toko our Iopvo now of tuijecf "Subsidy** ond take up compensation. Subioct 1 -- Tf* "SOW Uppar uj~ bPMay m CmixMi in Gam- ftponapPon Id amtala. 1 am Happily a uatmtad with Company of Iona ana honorabla itanding wa,a "grin, wall known. Tfiarafara.l Ilka fHa old ary of aur calonial ancaitarL >o toat without rapratantarion"J i eaarafa ay ifia policy ifiaf nn an niurad workman Han St Ova him, ia will ipand Jt.000. if naeauary. >a <aa ihar Ha gatt H. On iHa atitar Hang, wa would ipana i 10.000 fa maaa iura iHar a folia ciaim it naf Honored. TMa policy, a> you Migfif mnniia. Hat. and daat. idonar or lataf. irritata or aamplan fHa foratar mada of aparandi of a numbar af pgrtfaa Invaivaa. Tour'inmronca cdilator will bacana involved, yduri ana iHa anamay, far fHa pniltLnar will ba invpivedt madital man can ba inaaivaai ana fHa Siam Camponmfion Caaimiaaian at Cammiauanar, may ba invaiyaa. if Hat baaa mg abtarvptiao man In to* many campaniaa, imufffefont attention Hat boon paid by too taw grauat at fa Haw mlt eart at fHa ampiayart ar fHa itackhataari' manay it tpantj ana wHaf it mart, ma tanOancy laami ta ba growing rapidly in tho' wrong abaction. Am I wrong in asking you, ma awaianca. maaa auatMantTj A. Hat ovary claim yaw Hava avar hoard af, ar ponanally daall with, baaa nanOlta ttnctfy an what you would tail an agurtabio basis? I. Hava you avar hoard al a chargo af "gratt negligence'' wHara, n foot, mete wot noaa an lira parr af tha employer? C Hava you avar anpariaflcaa ar known about any form af indifference or inaction implying incanronionca fp would-be or cauid-ba Kgol ropratanfotivai for tho defendant aatfldyor or for IHa othar ndaf 0. Hava you avar knawn af latat wHich, aftar luffWant invatligatian, and I with ro ompHaiixo fHa word "luffiaant ", Hpra inawn lattla- mant cataa la hava boon anfiraiy aut of lino in ana diracnon or anothtr? DUP 0 9 12305 DU 029836 ! Section i Mrt 7 Poqo 3 af 5 "** * i i"0w end 'M* I preoota"-4 prepata thot vou rtvitw whoia *Ohtv a njjrorct com# usflt wh*n mo'campr odiuttt t cfoim. if you conclude oi yov t*ouid 'Hat h* nag a*** uuagtha ihgurad't mpaay, than t it raeteoQBta `Hat '*' murad ihauid nova map* *aiea than hat boa* aapariancao > th* peer at >Q n0w 'Hot# montat era utad.'coia far coto. t da nor wun to gtva >n im. ofo*t an met cernart ef Workman i liability Companion* da net mew ,m$<r autmwit nor da I wtin ta fiw# th# imaraiatan that rhav ara w.fhaut a tamo af 'tteorttioilifv m th# aouitaoia Handling pf tha funds tat oiida for cempaMetian rtdamn>rf whf . da taka <ts!ua with, in rafaronca to onv amoiorar < ftprc tontattva, i wad at iama taxmant ef hit inturenca cdtnaf't toora*antotrai. \ 9* *oo **aouanr accatian. eampramna m tattiamantt avaiva which are oam.naeiv antarad nte at a mottae of eanwanianea at on m* otsumae hv* oaintt.t met "J wg don t comsromut. rho ultimata eotr will ba graetar uncond>fo<*o i. * i wuh t*ara*era. jo itata that if a faw mar* coiat era canrairad w>'rt e '* mgra dallen ana a faw mar* bnaft praaared with e faw mart t#rtt.vf rtvaitigattortt ef *ha cetac to bees h.< us. and thouid *hii da den* aeriT * tn* tttobiitnmant of a' tw nte. mo ward wu gat around to latfuh ntartin that tht outfit can t 'ba takan A caniidaraaia amount af d>i ceutegamant it oroptrW anmetid which vary aafimtaiv. a*an in thaia lima*, cuts sown ddhenair. irrafwiar or inflatad cairnt consciouinati and faUa claims opportunity, in swmmariiing thig pomt, I with to roifarata that thata commonti hov* nothing whonoavar ta do with waled paymaoti far woiid ampleymtnt inewrad iniuhai wh#r* fnet hanatfy and anargy prawari an bath uaa* af tha uarian. Exir e>WM,iiti,n nmar mauranca Subioet 3 tahanpactiya. CaaaprahaiiaJv*. doifanaaiua-ietcd Innutama Obcorratioi* and ari*ne* hoi it diet. ptpii in thin cmlighlonod ago, ion many indwitnoi cmplayarr da not pay iwffWnnt and Nmoly attentian in ihn notura at ihn miwrincp coverage ggraamanw.' and thm which it may *t- what it eouid call thorn it mara tiaioiy ottanrtan ware paid ta Cotolli and fluctuating cireximttanca*. In ardor ta irv, toata Haa with thii paint, it may da iwffldanr -a maa tha failawina itatomonfuj A. lonatpantiva inwianct ratn agrawianh can ba had but mutt ba taupht altar and. In nony ettac. muct ba practad *or nvan.ia ih* point ef changing carrion, if naemwry or adviiabia. harfarmanca-rating ca n ba had. and toanar than hoi boon thn panama af many m mi pan. if raw bora tha parformnnet site f ypw aic far n and npf waif far it ta ba veiuntaarod. Camerahaniira unit elinicificanan tatac eon on had <n mata rami than may ba gnnttoily known if thny orn miiitod upon. In thii lubiper. thp cnnOitipn nan irally haldf that an nmaiayor II in na pontion to innuito pr nnmnnn conuOnrafiam from hit enmnr m any pf mat# o-aim of iniurnncn unioni ho hoi tha pwra, daan and pragrauira tafatr i'c of n progrociiyp ompiaypr who* tdfary policy, cannonnea, and im a-c oOviouiiy mattnri pf clpar cut ribeard and autiiandma auaiitv. Sa much `or mturanca. DUP 0912306 DU 029837 Section l Part 7 7ege 4 ef J Sublect *4 -- Standing Money for Safety -- Oil--bioblo UaHtp. Twelve VMM ef exeenenct an nejlftc than 75 tmod. mrH site. end muitl. dollar protacti. umvortelly Micai* that an* can afford ta tpand for itfdfv an amount cpual la Hia rejdvctien In inturanca rata 4ua la good lormenet ciaarianca. Altar that. safety examaditore can incraan In direct preeernen ia ihe continuing reOwcilon in inturanca premium cetl: far uamaii, <* rha normal cast af Inturanca fere going aaaranan wet, at ana lima. 4 ft el aavraii daiian. and thouid tentciantieut accident dra**nHan functient atlsw lor a I rMuctian m muranca aramium rata, man that 1 % can be budgeted ana iHeuld be budgeted In ike allowable expandHunt far accident proveniian li It illogical net te enticiaate iba neat Immediate duetHan. and that el taurte. would be. what tundc era' raauired ia initiate ihit pragrettian of at* lain m order ia mate ana't arganiiaiian eiigikia for parfarmance raring. Dui auetnon can be antwarad at fallawtt In na cate, during me 12 veart taenence above-referred to. wet' if ever neceatery ia taand mare than anaheil a< l % of paytall datlart to get very rMienabie accident preeanHan parfarmanca nartad. In tummanting tbit tubiact. ybut ipeetar lake* the Hand 'bat it it practically potttbia ta convert 25% le 50% af Iba new apiiHng inturanca expendituret ta accident prevention axaadilvrec vritb adMvate and inaeiy management af Hia functient detanked in iba Inturanca taction af iblt paper at a Ifacting the ceeditieni detormmiog Iba llmllt or allawancac far tne maximum tafary budgaf. Now laf|ut look at aaa atfed af "tuppiy". SuMoet at It taamt inta. at tblx paint, ia advocate far lefety wark tba advantagei e* eentveiitanen onO cooralnatlan mja wulti-fleni aaoraiian. Die benefiit af eantraliiatfaa ore wail knew canuderariant In Iba managaaiant af 'drga eampantat. Caattalliatlan af Hia above named functient, and to far at toftry wort geeenalty b tancamad, laadt canadtrebly ta taanemy In autenatet. control af tpinrdtclfam, rodeoed! aamaibig lavantory, ifanaardizattan af iduiamcni and motbadt, and pntvidat a touraa af dlracdya canetl wtikh it abtekiratr Inddptaaablt wHata entflod ea--an ablecttvet calling far a moximam effacHvaatw era a--aad arjradubad. Da atntimlliaHan hat itt place in many management ectleWee. even la tame tafety fwnctlaati bat It It not advitable in tba tubfact wblcb tblc paragraph conciudat. Now I will take up-- tabled at -- ibanaory in (Ha uae of Maty Ptreeneat Bfrcrt and ladkmct In dayt gaaa by. wbara full-fledged tafety hod been alacad in eeerotien, porficuiarty on larger alaatt and larger eemmictian oaeratiani. It wet net uncommon le bove a bred of taferyjend four, tip, eight, rea or mere tafety maectert. or etberwite nittallaneaui emaieyeee. in e tafety deeanmem. Din farm ef uta af aartonnal and orgemcation bat boon found highly inefficient frem the irondbamr of bath direct catt el well cl tba mart imponahf cenudarcnen af influencing a tetvlt. Tba etiange we hove made it. Aril af ail, la hove elimi nated kdth the tbla and the office ef intpectar. The HHe "Intpectar'' in tefery wart it ptycneiegiceily abiacHanaila. In tba tacand place, ana earn tat of gtMier camaautnca than tba eradication at "Intaacror", it the primary ute of all lavait of tvaarvtiian in tba place af intaadan. Tbit, at ant can eamr 0 9 1 2 JO J C4 a a Xt5 029838 Section l hart 7 hageJ of J tot, it mo way safety should hove aiwoyi been set up. tinea sofetv it moor* vision i iae. and wa nova aiwavs boon wrong whan wo nira extra paogla re so sort of supervision's iob for thorn, with eonseouent lessened effectiveness. The ottooliihmanr ono placement of one or nroro inspector! it the oaiy road for monogement ana the lofoty director. The hard, but bettor road it the reed 'hat ihouid have aiwoyi existed, eni that it. to gat safety integrated into 'he ~o'tt rhreugn, and By, eoen aehaleji of tuporvitory lavai or the time ono at '"e oiace wnere me warx ono the exposure to accidents may taka piece. SUMMARY t would not surprise me vary much if the subiacts so llmitadly covered in tt*r* creienlotion ore. in o number of details, nor clear to some of our listeners. 1 tn , ,) .wo things are indicated which were anticipated before setting 'nis materiel. One is. that same of the listeners may net be associated w'h. oi vet. what are considered th'e better, the mere complete and the more thorough, lofety policies and programs. The only other possible excuse far misunaerstondlng is that your seeaxjsr foiled te make these relatively intricate luotects ctear. If the latter is true] we will proceed by inviting you te ask Questions from the floor so that we may have the opportunity to further clarifv these suoiects and satisfy you. Du* 0912308 DU 029839 5#<f'Cn ,, ?ort I t MiNTAl DISTRACTIONS t. K.j Maun. District Supenntendenf L I. aw bent aw Namwwt 4 C. Ou hem Section, Notional Safety Congress 0CT04U 21, 1*57 ** in July. If JJ, a milestone was reached m me Safety b'ogram of Con. i"ucnon Cirition of mo Engineering Department. At mo bteiect Ms-agt' i Conference that mourn s'eecnien wot reacneg mnich I believe. n 'iti ,,,,l oto fgr-rtachiftf streets ijn mo snfirt held of softly. T*"t decision oi rs tof m1.morion a comprihonsiva attoce on rlso nazoroi ereoroO by iho occasional monrwl and omosianoi d.siuraenett of worsen T*o ol ! a lrowdie|thooting oaaratian n mo held of human ieiato-t aaplioa ta iwfory. In essence, it wai an arromet to got fortmon ana tupervioit 'o ktta iheir tyot aoasoa ana thost oars to mo grouno for >ucn oo'tm o sec Oonr motors ai developing illness. hangovers, fanny rawt, financial *rouBle ana plant ana fancy jiltori af all kinai. Up ra mat time, monral distraction wot an intangible factor tomonmat rortolod in acadent iiweetigaflont. but moro ofton ovartoottd While on tngigtto s pre-ocaipanes with voting partanal dilommat wot rocogmzoa s> hi cone at tamo aeadontt. It reeatjvaO no farmalizoa attention. rhe dacitian la taka a poiitfve asoceacn to theta erooiomt grew out at o realisation at mo conference that if continwea orogrott wa* *o oo moot 'Dvfl'S perfection, the nogiactoa and iitllo.unaornood hold of menial atficitneitt would have to te ttwaioa. J What was toadad. It wai ogtood. wot tome g-r on the praaiam of how ihato changing mental artlfuaoi of omployoot attend their ley-td-tfgy safety twatanau and general efficiency. It wat agraad that wo had much ta loam m mit hold, but mot <| hold out me boot prospects far safety performance imptovamonl. Our Safety Oeeertmeat wndartaak careful analysis of this many-tided eros ions end in January, IfSd.jthey inaugurated tha Menial Dlatsasiteiu fragrant, the oooretion of which I shall do my Pant ta describe. first, a list af one-ward descriatlons of typical menial distractions ores mace up. The words in this list Imnich became known at the 'tig Worst--*e'e made the subiocsi far ddcuttiant thraugn tha line organisation each mam. They eertteyeo the distrecttd employee, pre-occuaiaa by anger, merry see at confidence, ticknees and the many other personei troubles tnot from > me to time piaguo ue all. I These "Iff Worde" became terminal points from wmch born dneusno- c-s practical epplicatiant eouii spring. They covered wnoi mat connas-to -t most fruitful avenues far safety imgravoments. A few of *he ~orai c*eir mere: eentuseO. temperemdm. pre-aceupteO. ongerea. "tC, * jrreo srs Inattentive. You will nance that each Oescribet an employee mho -as t mind an something other than hit iefc. In practice, mis phase of the program worked like mis each month - : vision Safety Office took one of those words, explored rs various eppi ij'io-i X>\3 029840 Joction l Part I t%ft I af * in tna haid of mental deAen<:ei. and 'printed tilit material an cafSt. 'hate eordl wor* than antriputod t oil mat! in tyffkiont auantitiai to oarmtt on- tnOution tn oil tuaarvttion. j Than. bafmmnf with tho Paid Aotoct tAaneaw and aantmain* thraufh the tin* oroomtotion to oil foreman, and from the* to the man, diteuuiont on tna lusioet matter of thoeo carer worn held! Thut. everyone from the tot down became familiar with mo 'Ilf Ward" of'tho month and itt aetubie application to nimiatf or hn follow warion. lo'irro no--tovl-ieorcninf baaoina tho Wdor of tha doyl The racona ohaio of tha prafraat urfod foramoa to tiarcui good iudftnanl n ma otooomanr of amploveat in fatkl whKti woro in teediny with tnoir man* tot artnuda of 'no momant. TVit wot dlroct application of tha "Ilf Ward" >o inOmOUOl caioi. laiod on >ha oitumotlon that ooch man i itata of mind it "Of tho looio mrery day. it 'omindod mo faroanoo and tepdrvodet that atonti ocarr or dhwdana artoo off 'ho tod which oftao profetmdly!dittvrfe even tho moat woii-boiancad momaor of hta sow. And It fdtdtod tut that a man in o montatty-diahirbod condition I no manor what iff cataaol it a hoard to himtalf and to thaat with whom ho workt. | Tito o'Ofro* tomiod dart to tho forOman that tnaiant omorionol dlitvrdancoo imaair any mao t entity to aoMaoarrora, and attoa aawaa him ta ho aaoeiaaa or e*n raokioat. dot at tna taato omohaatood that many leat-ienavt trawotoa aro onawfh ta dithrrb tho am<ational eovilidnym at tome eoooie. it wot m tha roalfo that tha foreman o callad upon to oootcua ipeaal vtfiianoo. Thu tort of tho oroftota omhroaad the ohytical atpoera at well ai tha mantal. for inttaoeo. a men who hot rot rotamodito work attw natottoliurton uiuatiy It not u# ta amr ihyihdl), aad It it ooaomoo tonaa ta aioifn hia ta llfht duty ttaffi hit ttronfth ratornt. ltd thd aaantfla thaold hovo boon ahalain ta any faroaran or maarvitor. It wot tha mara tndtla ryoa mantoi or phtUddi dateancy which Hta profram aimad ta anaatm*. And dwrhtf tha caaria of tha prdfraaTt hrtaf ailttaitca. I am hasay ta toy many tach daddanmaa wora toattod and diract ramoaiol nation takan. | So. ta ium*anw-Thle tacand photo of, tha oraram eancarnod itaalf with taakmf out tha man with a drahlam an hit mind, Andlny out what that proalath wat. and halftnf mo man And a talutlan if paetiblar than, pondinp thit taintton, ta attifn hlai ta a typa of work In which ha would ha Ioat lihmty ta inivra himtalf ar arhart. Tha third ahata of Hit prodram. aadmariataiy called "Ooaratian Mutl". look the ohiiotoohy Oohind tho twooninp end olacoaioat phatat, luted it with aaMMf tafoty protadoroo and fdvo if ddy-te-day urfoncy. If id actAnd that ovary faroatao and Wdarvltor thawld earafully lank aver each man at hU oony ooch mominf to too if ho Iddkt AI and ready far work. Than It dvactad the faramon to At the ddrtf mdatOar to tha toak which phyticoily. aontotiy. end omotionoily matched tho man. fait tkoarionce ana record of tallooiiity wora alto ta ha takan into eaceunt. 3VP -512 DU 029841 Section ; Pen I Peg# j of 6 And. Pnelir. t spectftec that eoeh men should be given ipocthe cno oeeeuor* safety instructions for seen task in accordance with eustmg procedures. Tha arogram suggested t the foremen and tuperviteri that an* msthoo *or discovering the man with a special mental or physical condition consisted n cheesing with the man to discover the "truo" reason far absenteeism Ant tn.ng n tn meffiing an the day of tha employee's return from absence. New *e give yaw a batter idea of haw tragram eacratee, 1 am going ta 'tad -o you yortMtum, satat typical reports turned in py foremen at various sites. *** bait tab placement function thit weak." *his foreman reports. "wot with one employee wng wet eisigned to wore with onotnar employe# in e building. ^>a ^rtt employee i wife had had an oaoranan before he itartad wen here. Ha raid that iho would novor ea well again. He nas ftva children, for wnom * net ta cook breakfast ana erapara *er tenooi before ha comes ta wen. And. ha hoi ta taka care of them and da the nouiaware at night. Ha one hat t# taka cart of hi* jwtfp. because ha cannot afford ta hire help. Ha said ha didn't know haw ho jwiif aver got his medical bills paid/* "1 assigned him. ` tha foreman continues. !*ta ware with another ameiayco who alia has a targe family because l felt ha'would be batter aiia to undaritand the ftnt emotoyee t problem and would taka mare interest In trying to help him. Tha hrit em ployee is warding hard and seams mare cheerful than ha was.'* Hare s anarhari "My beer }eO placement function thie weak was with ana employee we wet assigned to hauling backfill to tho new parking lot. l noticed he wes ar v- mg hit truck too fast and wot not stopping at ttoe signs. 1 stopped him end faJfced ta Mm about it.| A short timo later 1 noticed he foiled ta step et *fte stop sgn before driving #n tha highway. Whan I mad ta talk ta him aaaut >t ha said not ta bather him, that nobody cared about him. taaibing met tome- ihinf wes wypng, I exploded that I was only trying to Hoi# him and if some thing was worrying Mm. 1 would like to enow about it. and that the company would also me interested because they would like t# help him too. He toid me kb wild had TV and 'had lust bad ana lung renteyed end was gtvan a 20-20 chance to Ihra. Ha said they have throe children, end that he washed and ironed and worked whoa ha gat homo at night. Ha thawed me a letter from on attorney far the hospital which was after him far the $1.200 hospital bill. Ho sold ho hod explained Ms flnanoal condition to tho hespttoi but t d>en t da any goad. The man woe so uptat, ( immediately referred tt tp the craft superintendent end safety engineer. They called him m and discussed h.i problem with him and helped him tp get his problem straightened out. ue called me at homo twice efterwores and laid me haw much he appreciated our holt." 1 Th# field Protect Manager sent a note along with this one. eiolem-ng *net tho man was encouraged tp talk ta an attorn ay < e friend of the 'amtyi --and ask the attorney to explain the situation tp the hospital end -'0 make erranpementt far tha bill ta be paid in a manner terufaeterv * cl parties. DUP 0911311 Here s another! "This involved a men who was assigned to light duty because h s `ore-on wet aware of tho focr hot ho hod perridporod in reteue work me mgnt be- DU 029842 Stcfien l Port t Hgt 4 of 6 'are wftn a 'omoeo Nod struck Hit homo 'own. He h%4 r*#rt4 to work no corning fon#wi*g rhe big storm itt ,wti hrod. Aryut aM emoiftW wbsot. moved Him from n.i regular duty (on nightlnt wort I unm h# hoo cgtmbd dow* nd wi ebi'e to grvo hit full otfontion to hit rgu* >or >00. THis oerton jndoudrodiy (food the man from miurmg or ere* killmg r"miptf.'" "hire i another cate in whieh e craftman wet hired 'o perform work on iritt cotumnt. whin >he won tosorted far Were. hit foreman "aticaa mat he mod two ana distracted. Ha atilgnodj Him to wort m the inee where no -ouid -o' oo mooted '0 'ho hoiordi of high work nO aim ho cautp be naif : oio tefutmv. A few dav lotiOf, 'hit non collapsed wniie walkmg from iha mod. (uttering Brunei and eutt about tha hood. Had lha faro- man n -hit cata soon ii perceptive, this man i biac>-aut unaoubtodly --ouifl "ovo nod fo'al -etuitt. ! 'h>nk 'ha 'oramon m each af theta caiat loomed ana thing, if nothing also --">oi ' ! and cantidaratien ara ijika a 'uobof bail. They atwayi baunco back to rou. And I would fay tha araaram had tuecoadad if It did nothmf out noto ut all roollxa that ovary man hat hit orapiams. and that tomonmot orpaiami ara lariaai onoufb to warrant our attending a helping hana and a lymparharle adr. | What has boon our pjtparfancu with tha program' Oaat it work' lafara I antwot 'hoop auaoftano. lot mo toy that jin any preventative program Ilka mu, r 'akao nma tar oipanorwo ta anwnuio'ai but I fool that luffWont Hot hoi now vtootod to weluatv it In 'ormi of eoeoeipiIihWinn to dato and at* paoaiioni for tha futura. TV o proaram hat gtvpn ut all an "aworpoi i af tha lymptotnt af mania! dii "achoni ana wp hove mada on tha oroolo* af K*w aatt ta handla thorn. It hat given ui draatatit araaf tha* aaddeatt ara cautad by paapia and diet tha ifwdy af paapia a tha kay ta Improved safary. It hat Oantanirratad la ut that rnanfomonf vitally Intarattad In protecting human Ufa. in avaidlag kumaa mffering and la tavinp manor, matt eoniidar ath man at an individual If otrrthlnp apgrooehing parfactian in lafaty per- farmanca it ta ba 'oaiixod. And I think (hit progrpm Hat brovipht homo ta ut mat tnara t a continuing naad far day-ky-day tcrvttny ef adeh man and haw ha hit hit iab autgnment. | Stetuticelly, wa can datact a daflnlta trank ta tna battar tide af tha cvrva. Takinp ail factors inta account, already wb can too impravamant which wp can attnbuta ta thlt propram. At a matter af fact. I believe Ihit proaram hat Coolly aahlavad a real braahlhraudh at tha tafaty aarfarmanca improve- mom barnor. | A rocont innovation m tho ovor-oll program it tho circulatien throughout tho Otviiion of 'oportt af "napt-mlw'' oeeidenii occurring on the tilot. irnmadi- ataty after they happen. Tfcaae rapartt contain a Ooteriprlan of tha "bed- dent", pertinent ditcovanat, and raesmmandatiam. Thar have bean tarvfnp a vary real purpose in matlnp all af ut aware ef accident pottibiliHet through rivid picturat af actual otponontp. | the physical tide af aur tafaty program hat boon with ut a land lima. Wa hara has a ibt af time ta davaiap it ta ill prktant tiata of high effeevonau. It n fn s o dna i DU 029843 OU? 0912313 Soeticn . I *Q9 i of b ond will rfKm re a* th Bom for our baste tdftrv tfforr, lut i 'o >tto thf 'A mi* oiooo. w wOf* aofMchind th potM of dimmunt*g W# eoultf oo ionfor oiooor rwooptAf oWomooeo imorovomonrt ov tn# toss oerion choractorittic of ho pftyixof prpfrooi o>*no. 0f 'motion Ht further irefrdvtfMftt m sefofy oerformonet vusr !#* tr+m eoosidofotioA ol *h on rrory man one woman m mo orgamxovon os on individual, with individual oraoiomt was the key r tho door of softrv dorfocttan. Wo oro loamina th#t wo Had only *0 fur tho key *n tho lock to 90r ao' M*. As 1 too if, w< now Hava ana foot in tho do#f. ana from <tar on t w>H bo mainiy 0 matttfj of pgshinf hr to ooon mis door to oocorur '"t oooortumtv to eamaiototy ohminato aeeidonrs from ail of our act>vr>t. To onofcia this oroffam to r*ddn its ummoto goals. I boliovo w must do a *u,lv of things, Tint. 1 besieva, if should k< ectanoad inrs all div'tieni of tho Company. Jaconaiy. I believe. theta of ut who haa had <eneenng exnetience tha program should tivr aurteirei p littla hordor. Mawt ty totting an enaaplt for ethen by being genuinely intertttad ma welfare of our paapla] bath an fha job and aff. ly having rhn kind of potlfiv* nnlfudn that "rub, off" an prhati. ly seising an than# oppaltunitioe ta aesnensrraro aur faltn and't, obiKttvan. I the e'ogrem Thi, meant raking lima ta hata othert whan Rale it needed. Thi, meant curbing aur atm fandanoaa la ba "pra-accuptad" with gur own oredlemt. Thit meant taaiiiing that fha olhar fallaw't trouble,--which may taam imell fb at 11 art largo ta him. TMi maana undemanding that cdmaertian of aur own emblems with ttaia of a moa furthar down tha labdar it no cantalarian la fha man n trauote. Than. I ballava. faraman bid tuparvitan mutt ba ancauragad la ba mem intarattad in and tywaathott: ta thair men t traublat. Thlt aaat net mean mat thay should kaaa on hand a largo tuoply of crying towel,. What r daat maan rt that thay mould interest mamtalvac enough ia thair man ta maw thair beckgreundt. knaw t tair attttwdae. praludicta. haaat. faart ana oibtotiaat. ly knowing thair nan thay will ba aaia to tpat unusual tot of narvoutnatt. ahtant-minda inatt, grauchinatt or ether indication, "tat toaii treubla. And. I ballava. jforeman and tuparvitdrt mutt ba ancauragea 'a uta thair natural insight and intuition. They mutt bd continually alarms o tha fact that tome man are now, athart fair, still athan fargtrtu . o'lm-i wealgotharart and daydredmart. (fill others women. Thar mutt at eoueamd ta the fact that it Isn't en'iy limited Intelligence, personal tragear yeuthfui acuberance, or hnanrel worries that can rawar a man i aaiama ggoi'i' accidents, it can alca be a phyecol condition, such at failing eyesight soar hearing, or even tha tun-down foaling which accaaipamat a bad CO'2 Wa mutt all too that Johnny Jonet, tha carpenter, who It able, a t" ana raiiabia. lomenmet hat ipaili of aatant-mindtdntti. Wa -utt nrer also ha It a husband and a fathtr of thraa ol tha cutttt <ai you fo' w X)U 029844 Section hart I hege* of 0 ono--I el the cnilkron > ilk--he it j not `himself" on the lob. Ho loomi >a so unctoaorottvo. grouchy, oak pro>aaauoiek. This la the johnny with * we mwil work gno live enk moke human allowance* for. Now 1 mmk wo must all coma ta tho reiusatfon (hat what wo art calling on our foremen to 4* it o largo order tor matt ot them. I know it would bo tor mo. So mutr bo rooky always to emtt them with a kithcult lituatfon. >o toco our minks onk hoam oaon. snk to aaoroack each praolem ot umeue In itieif. moulting e uniguo solution. finally, mo man themtofvot *>tt bo oneourogak to look on tho* luterhior or foreman ki a Men*, a man to wham, they can talk. They must be moot to I eel mar * ore oil gonutnoly intorotfiak In fholr welfare ana the welfare of their famines. % turn us. i believe, our ecoerianaa With tho mental distraction urogram maws mar 'ha reek to lofory is a two. way itroar. The slrtat ii trill unoer construction, but m time, traffic will flow tmoothly in bath keacnont. When each emoleyoo with a goroonal grablam knows ho can gor tytogathtnc ueOersronoing of his troubles from hit foremen or sugorvlsar, wo shall hove cloareO away one of lha malar obtradot on rho rook to safety torfoction. I most heerily rocemmtnk tho onionsion of lha srogroa ta all Dtviuent of tho Company. oup os;:3i4 X)\J 029845 Section l Fort 9 Fag* I of 4 SARTY IN PLANT CONSTRUCTION J. A. Do loos,' DMrioa Safety loporlntondant 1.1. *t Nut do Hmin A Co. In*. *afoty Sywpuhiw. Aowrlcap Cheated Society Chicago, IN. Stploaihor I, 1S NOTC: All figures. statistics, easts, percentage*, factual statements. and phflesoehicai or ahsfr et statements or* erocrkally and Intentionally reflective of experiinco intoWng the Construction of 110 moior prefects, 2,000,000 m< 31 slates and 430.000,000 exposure hours. Sofoly, fro* definition*, connotolo* a itato of being, whereia no tigniflcont ditteitofvi condition* abound or, where no turpriio ptiyiiool pain i* induced, or teceodenly, where no diiedeyentegeeui or regrettable property leu is ex perienced. (Hero 'property"! Include*--facilities, ester*, end money.) Plant moon* load, structure*, ogutpmoot. power, apperetuc, toot* and raw product* tor conversion, Including apparatus end redidee far movement and traatportarteo of lona. Carom Min mean* to omemhje. cut, tit, lain, esosmrte. eras*, piece, cover, fed, pour, point end poiUi whit a man said "H would taka ta produce, for o consumer market, 40,000 toe* annually". Obviously, if there it to be tetitrualon, thoro must bo o catutruoar. This constructor. I* not lust "a connector". It Is plus or mine* 500 men (fragile human beings) screened into 15 grades er cieaee* et avtt experience or tradesmenship. loeb man range* in attitude, eg*, health, stability and ability in aUnatt daily vartatiaa awarding ta that which is defined a* "human nature". hfauti mix whet wot dedned above a* "plant*' Into what woe defined as "eanstructiaa", pour in randaai veiemee of whet was dedned a* the "fragile home* beiagi", odd variae* mowaaiaats of weather amdMaap, dilute this eempeeed llghtty with "geegraphic oetontrfdtias" eeeerdlng to the segment et the netton where you wasp thi* pleat, then stb or agitata the whole mat* for twelve to eighteen meefh*.| When yea ora through, you wHI very likely have aaa or two pouible 'suits. They ores 1. Am $1,000,000 plant "fojriy dote" lo spoddcolloo. eaoeat fori lei 2% to 21% overrun on tho cost) at many at 20 oapidantt per million hear* et construction, (300' men in e year end e half would wurd 1,300.000 hours I or 45 eompentakie accidontt which (at SIJ00 each) -- 551,500 direct less* (hi one fatality for each two million exposere bourn (c) broken or damaged ! enterprisers' eouipmont and/or contrectors' egufpmont averaging 54,000 in this ttemples (d) Several months deiey in schedules etweyi e eempdtlen ailment 'a general Inefficiency on any eonrtruetion beerfeg the tetltal* sack marks of accidents. These ere invartebiy the costly oraduct et "time discipline" and "no Ptorole". 0Uf 09123IS DU 029846 Section L Part 9 Paga 2 of 4 2. Or on me ether hand, you may hava $1,000,000 of quolity construction noth no man Hurt, no equipment lattes and!a to 2b undwrun--with ooaration to itort ana to two months ahead of schedule. This in turn Buts capital investment to work actually ojr potantially to mako an extra 40 soy B'Ofit The conoitiont 'aci'ae as ova ora nor at all hyoothatical aithar whara rha outsoma was lavoroola or wnara it wot unfororabia. Tho big iitua. ttill too oral ynaarnooa. -t that; whara wa nova "odaquota" ceordinattva construe* t>an leodanhte - novo order. diMipllna amd lantaquanl morale. Whara wa hava Sitcionna and morale. we have the snty "tail" In which a sincere and practical lately oregram tie-coiled) con flourish fruitfully. The orackotad to-coiiaol < .-tarred obova and is thereby emphesized out of the author t ettmaveugutr .m me glib reference to programs -node m maustry no matter ow .nfant.ie or ridiculous or insufficient they may bo. Once "*e 'e'tile soil" kas been provided, then a chronological order of func tions officially ana seriously otliqnod to supartrtsion should ba sat in motion. This begins ony good safety program, there is no safety program without of ficial assignment of teeciAc functions la supervision, these must be executed an time by supervision. I One must not be mislead by the apparent time,required. or Involvement of the obova specified cendiftons end functiens in thdft 30-te-dO days is the proven shepe-uo time for oil safety on o construction1 job. What follows ihe 30-40 day nart-wb or ' blest-off" then becomes e matter of maintaining momenruei ana bunding qualify and solidarity in tha fact of mounting forces, mounting heignts. mounting structures and expanding areas. If recognition of tht salient managerial factors and conditions in tha foregoing is had then one con approach Occident prevention down into the rank byt la) "progratiiva delineation'' of functional requirements down the echelon of tha organization, and (bl maintain a system of "high frequency reminderitm" (manufactured safety consciousness) on individual crofts end oil Individual parsons. Some examples of "progressiva daflnoatlen" of required functions beginning at tho weekly construction management staff meetings arm 1. Weakly held safety Inspaction for Hip tpof Hqxand correction. 2. Notification to oil Involved forces that new electrical lenhce line* end lustrations are to bo onargued, or tagged out, subject to tha nature of tho anticioateO exposures. 3. Decoration of satisfaction or dtaotiefacifan with arrangement, etdortneee at matorieii, hr# hazards, excavation i to bo opened and barricaded and the nko. 4. Integration of specific atop or budding or precoeie safety requirements in tha written job plan* and schedule*. 5. Sound monthly praventplhro-mciintononco typo construction eepripmanl inspections. 4. Etc. OUr 0912316 DU 029847 I Section l Part 9 Fege 3 of 4 $om examples of maintaining a "high frequency of practical reminderism ' on the individual include: 3aily "5.T.A."--a Bold connection far (Safety Talk Arntgrenent), a policy reeuiring *ach foreman to give to each man or crew-- 'me specific tefery rule*, reouvemenrt, ceutionj or admonition relative ta rtiat man'i or that crew i currently auigned talk. Foremen mutt be held to this reavirement 'igtdly to the luffaranca of lama ditciplinary action or it (J.Tjk.) will not prevail dependably. S.T.A. may lake one minute, 10 minutee er en Hour. tubject to the nature of the talk and the lite of the crew. Weekly (IS mlnwtetl Gang Meetings-- (Mondavi, after weekend!, and not any other day for piycfiolegicet reaientl wnere the foremen talk >o *netr men on preplanned topics partially programmed by the Safety Engineer. 3. Personal protective eawiomtnt coverage, i e. (safety shoos. hard hats end gloves.) After providing 'hem on the site, they are disponed by in dividual islf-acquisition promoted regularly oy immediate supervision. 4. Posting of iob signs, warding devices end the iniigHgtiop ef feil-iefe fislurts. 3. Etc. A well run construction operation will hove about 10 to SO lee el wferv policy procedures of a repetitive nature, two to three reeedag committees, weekly "Gang Meetings", querteriy Mess Meetings, ineaoltoe program*. ; Coyerine interim serieds of six re sixteen weeks) making perfarmmaae ems^erMen between crafts or areas, or both. A highly efficient safety engineer in any construction argasdggrtoo vtiU Interest himsaif adequately with, tnwranea, Medtcoi and logoi ceamdmraMaae. aii of those have an Important bearing on "severity", claim-east radaadoo eed rehabilitatian of the injured. He] most have goad knawiadpe at me esber orefeuions to have the background with which to allay or emssam adoged injurfes, fabricatians, exaggerations, and wild settiamaat eamtsramiam mdieted by either a workman or (as occurs tea afteel the ediemar of Ida bmmranco Agency. Kamambar the Insurance Agency usee the entarprtoar's mamey--ihere is ne ether source. Construction safety performance of o typo which injuree earn, or amfy one or two in 300, over en 11-month1 period requires that '-md ad semameipe par ticipate daily at his echelon level. Inclusive, they era io ardari Construction Superintendents. Asst. Construction Sepermsendanm. Reid Superintendents, Division Engineers, Area Cngmnere, Craft Swpenntendants ansi Gang Foramen. Me self-respecting construction:organisation will do tefery <Mrh sptofy out of fear of legislation, dictatorial groups, or autsido agenmaa. Softly is a management function and should not bo usssrpad by ether groups for the sake of assuming authority, fepthor-bedding or eay psbv Ido reason. Management has a dear cut moral end economic ebiigodoe to Oo ml 'right the first timerhpt's primarily what accident preveadaa compp kram. Accidents, whether *e equipment or to parsons, ora etvrave pod that 'he wars involved was not being Jane right. This is o dlrem redacskoa ee super- DUP 0913117 DU 029848 Section l hart d haga4 of 4 't on or management in that, either way, i*a had or ponttitfad. the wrong method 'a ba uied or assigned >ha wrong him. lath of theea conditions ora tesponsiomry of management to central througn progressive desire to im prove 'na capacity at aacti echelon of supervision. and that upcnrtien in turn nuir ba tougnt ana required ta select and rataioet able daoonOobla craftman. Of course. nona of tha foregoing it aaty ta do. Of caurta. it can't ba dona soar .ght Of course, >t cannot ba bona without opposition. Of eourta, tha enterprise eoarti t eora--"a mould) if ha did--f just ho did--his colt of construct-on would ba at laatt 3% to Sty Ian than it ii today, not to mention -t 3.330 - oowi or tha 0 000 orpnont w 'enroll aocn year on account of conitruction cec.cenrs nationally. i [ DU* 0912318 DU 029849 Section M Part 1 Page 1 oM GENERAL SAFETY EQUIPMENT PURCHASING INFORMATION A. RIPE EXTINGUISHERS 1. 2'/> gallon water - pieaurized 2. 5 lb. dry chemical -- premirized 3. 10 lb. dry chemical - pressurized A 20 lb. COj NOTE: Cheek operating plant reouiremtnt; order identical types, sizes.! and make, for possible transfer later. Must bear U.L. label. Kidde and American La Prance generally matt economical. 3. TARPAULINS Use 10 oz. vinyl laminated material called "Hereullta" obtained from Webb Manufacturing Company. Fourth & Cambria Streets. Philadelphia. Pennsylvania, or "Vyrtal" - laminated nylon, 10 oz.. 21 denier. DROP CLOTHS Use 31 oz. neoprene coated fiber glas Available: Aquador Plastics, Inc., Lyndhurct, NJ. D. DANGER TAGS Standard "Construction Division" tag complete with tie string. Available: M&M Display, Philadelphia. Pa. E. DEFECTIVE TAGS Available: MAM Displays, Philadelphia, Pa. BARRICADES Warning barricades for Construction Division will be yellow polypropylene tape with rad stripe. Available: Southern Weaving Co., Greenville, S.C. G. SAFETY SIGNS General information: 1. All signs will be in keeping with Federal Regulations. DUP 0912319 V?3 DU 029850 agaset UEiroi:riiKJiJii n.min Section M Part 1 Pag* 2 of 4 2. All stanaard safety sign* will be fibar glass. All signs will have "o'es on comers ana too and bottom at vertical center, with 1" -crements oetween centers of holes. All corners will be rounded. 3. S gns wn" sunaard wording should be used to minimize cost jl soeciau 4 Su^co'd signs mav oe orocurred from M&M Disolays. Inc., 3201 Vaiden Lane, Fhiladaiohia. Pennsylvania, at prices for ...n cn 'e'e ~as been an arrangement with the Construction Civisio" ojsea on Division Quantity. SoeciiiCjtions Following is 4 onef descriotion of those signs maintained in stock by M&M C.soiavs. nc.. for tne Construe non Division: No. C 104 '0" x 14" Wear Goggles When Operating This Machine D-105 14" X 20" Overhead Work D-106 14" X 20" o Not Walk under The Load 0-107 '0" X 14" Holt Cover No Unauthorized Removal D 108 10" X 14" No Smoking 8-1C9 9" X 20" Asbestos Workers 8-110 9" x 20" 3otiermaktrs B-111 9" x 20" Bricklayers 8-112 9" x 20" S.i.W. 8-113 8-114 B-115 9" x 20" 9" x 20" 9" x 20" R.I.W. P.E.O. Sheet Metal 8-116 9" x 20" Painters B-117 9" x 20" Millwrights 8-118 9" * 20" Carpenters B-119 9" x 20" Pipe 8-120 9" x 20" Electricians - 8-123 9" x 20" Laborers a-124 9" x 20" Cement Masons N-127 7" x 10" Full Oxygen D-123 N-129 N-130 C-131 S ' x 7" 10" x 14" 7" x 10" 14" X 20" HOT This Machine To Be Operated Only By Emoty Oxygen I Do Not Enter Without Eye Protection DU? 0912320 DU 029851 Section M Part 1 Page 3 of 4 C '32 0-140 N (41 \ '42 \ 143 \ '44 C '45 C :45 3 (47 0" X 14" 14" x 20" 7" x 10" 7" x 10" 7" x 10" 7" x 10" 7" x 10" '4" x 20" 'C" x 14" 2 '48 C '57 0 '6) 0 164 D 165 a 172 '0" X 14" :0" x 14" '4" x 20" 14" x 20" 14" x 20" 14" x 20" Hearing Protection Recuired No Smoking Beyond This Point Empty Fuel Gat Full Fuel Gas Empty Inert Gas Full inert Gas Safety Beljts Rcouired Construct on Area - Haro Hats Required Watch Your Step Idouole sign with nanale) incomplete Scaffold - Do Not Use Buned Cattle No Smoking On Roof DETOUR farrow left) DETOUR (arrow right) Oanger High Voltage rRASH. scrap, and miscellaneous CONTAINERS 1 Use any appropriate receptacle and identify with labels available from M&M Displays. Inc., Philadelphia. Pa., w the following 'agenda: StOCK No. Lettering Size Color Background Color Mamege 210 6" Sleek 211 5" White 212 2" White 213 2" White 214 2" White 215 2" White 210 2" White 1" 217 2" Black 1" 218 2" Slack 219 2" Black 220 2" White 221 2" Black 1" 1" Yeiiow Gray Gray Gray Red Red Red Yellow Yellow Yeiiow Red Yellow TrMh Scrap Metal Oily Rage Clean Rage Gamine Thinner Flammable Solvent Non-Flammable Solvent Kerosene Tram Cigarette Enos Oil Cutting Q * Q Trensformer q DUP 0912321 n1 DU 029852 Section M Pert 1 Pig* 4 of 4 ASPECT!ON TAP inspection tao* may b* procurud from M&M Diaplay*. 3301 Maioen ^ane, Phriade^hia, Pennsylvania. The tao* come* m roil* ~f '-0 feet. 1/2" wide. it will be Drinted in four t4) aiffertnt colors witn expiration oate and month tse* Section 0. Part 43 for coiorsi DU? 0912122 vn DU 029853 Section M Part 2 Pag* 1 of 2 PERSONAL PROTECTIVE EQUIPMENT PURCHASING INFORMATION a;i y^rcnasM of personal protective equipment ara to ba in confornance with tne following standards: A ->EAO PROTECTION Suliard Catalog 70- 502 OC. Fiber Glass "Hard Boiled" cao with Dihedral suspension. Available from any Sullaro dn:nbutor. 2 Aoex PG-2. Selmar Safety Eauioment. Inc., 3arrington, New Jersey. Packed 12 to iarton, F O B. site for 108 hats or more. a. SAFETY SHOES Stock, use Shoemobile. or order directly. Select vendor on basis of quality, flexibility, and willingness :o accept returned shoes at dose of job without restocking charge. All shoes should be 75 rating per ANSI Z41.1. C. SAFETY BELTS j 1. General use - Latex impregnated Dacron or nylon itype707 filament) depending on exoosure; fitted with single Oee ring and 5000* tested, drop forged hardware; dry tanned chrome icatner lining; tongue type buckle. Lanyard of nylon or Dacron rope. '/>" diameter, maximum 8' long (6* maximum if snap is uo). Miller 123N (nylon) or 1230 1 Dacron) or equivalent. Size order - 25% smalt (32" to 40"); S0% medium (30" to 44"); 25% large (40" to 48*'). 2. Special purpose - Same basic specifications as above but with double Oee ring (124N or 1240), Oee nng in from for verti cal work (639C) or harness type for tank work *1020 or N. 0. CLOVES I 1.0-0 style RICO 444c or A/0 5X462 (short gauntlet) and RICO 555C or A/0 5X463 (long gauntlet). 2. Leather "driver" style glove - RICO *278 or equivalent. DUP 0912323 DU 029854 Section M Parr 2 Pag# 2 of 2 EYE PROTECTION 1 Spectacle (piano) - Stvl# WO 60 - no tietahields Stv'8 WO 61 - flatfold sidesrjield Style WO 62 - plastic cup sideshield Style WO 63 - wirecup sideshield All 6.00 C -- Fiaail" bridge 46 mm eve w/4-1/2" spatula or 6-1/2" cable temple 48 mm eve w/4-3/4" spatula or 6-3/4" cable temple Available: Wilkie Optical. Barrington. NJ. Order in multiple# of 10 pair and w/ttandard eye/tempi# ratio and specify fleen or smoke f >ame. 2. Cover-ail Goggle Will-flex *1003 (Baffle vent! Available: Wilkie Optical 3. Spectacle# (prescription) - f-om American Optical (Use labora tory nearest to tits), or Wilkie Optical. 4. Visitors' Spectacles Wilkie GW 69 - specify with or without sidetfiields. P. HEARING PROTECTION 1. Ear Plug# "Com-Fit" - available from [Wilkie Optical. 2. Ear Muffs Delaware Valiev Safeguards David Clark Model 6-308 or equivalent. OOP 0912324 %m DU 029855 :?rpicAi porai oupwtm i pw itiotr or mjuarr NOUATOtM. ACOOCMT BOaOO '!r^S\S^3SSMSvis!S- t:w* ***'>. .*w.-wI~**c*c come* Section N Part 1 Page l of l ** et to > u /M H te ti DUP 0912325 } 71 DU 029856 a "1 Section N Pan 2 Page 1 of 1 MMM NJU*V ttWT - 9g.mii |Pf -- -- 'jrii ju. " - -- -- a**__ ti ___* * * ,.m - i win ** * < .ai U* J .U' 1 Kl)' mrrcr----- in* iwu.i wj yuw 1 ~R.1LMU=7V DUP 0912 3 DU 029857 Section N Part 3 Page 1 of 2 fllTjTftE su*-** O* INJUtY tlPOIT ^jam atfxtst T 1 J -- --- ---------------------------------------------- * "* . .. r-- mm mr. ^ . ~~ ~ - --~ r ! *. . ** X t lltflll if uAlt 1 2. -mm tcr*a f ' 'cm cm udmi *r ^ftrvietAa ina *eout.l -- ---------- -----TT TU<T"Z -HT* if cppl:ccUi ; D\] 029858 1 ! Section N Part 3 Page 2 of 2 ' 1--1 IUI L ! l-.J "** *** **" ' **' mm> ! 4 aJi "1Ur -- 1i ! i i 1i _ ---.. 0U? 0912328 *3 11 DU 029859 Section N Part 4 Page 2 of 2 DUP 0912330 k 11.71 DU 029861 Section N Part 5 Page ' of i wmil PtiAL MAJOR MJURY *tPOWT ..'J*T VjVMt . .1> Ml' soMetuDMS vor o tie Otm mmmm mm mmmm m m , . , a*mrmmm arnmmm mmt* Btm Cm "=V!K, Omm DUP 0912331 u-n DU 029862 I Section N Part 6 Page 1 of 1 ae< ; < **i < . *vM tayl.e*!** II >! *fC00 . 4a **'* ({>*41 aaatciutiat < m4M< < |>MM4 I tH i4eaMi h Mi>a xwinwat lueaii mm 4 Mdiawi OVf 0912JJ2 J M l DU 029863 1 Section N Pan 7 Page 1 cf 2 CNC s|f*'NC OC*A*,n*e* CON$TUCT!ON O'vijiON MONM * ( 34?* L3G Cf'iCf 3v Si" 9) MotP* VC*H k *** ,, r A --.. *.f r <* wm^Fmi '*s *')**{ 0 *'S MONf* ..s ..^B<rc '**'> '! t VNC t*ST *** 'Nj 4.1S04H OArSS-fcCC LAST TA i * M*lO" MOSf"' * VAjO* '*>u*'t$ r'S *f l* 3A*SvCST.?*| Hi rw$ MOletH 1 34*1 .CST 1*4* U lUtMAjO* 4jCC* r**,S MONTH* 3 >uIm*jO^ na^iCS r*'S rf a* * fcC Nj MCLASS T-iSMONTW* 3 m.nO* 'NJUAtES B BOM OSHA <301 wN f4* INJURIES 'NlS MONTH* SCN A* .NJUA'E5 vHlS M*AA JiVR .E wCSS '* MCN'H** < M tCSJ fHiS TEA* -. j *.cu *CB0RTA*i.6 MOT0* v|w MO 0 NCU *t0TAfLC MOTO* vh rl 4 *!* TMf jOSAE(TV >0J*O*T0NLV> 4 > NUMtt QB EUPionu * *OTAU EXPOSURE MOUM e. NUMIHOF iNCDiNn1** # OAVS^OST OUONT NO _____ NO . ____ NO NO MONTH CMC <2*121 1 s % s Cr-e ;QVb< 3Afe EXPLANATIONS OV|B) SA(t|TV SUM*V<S0* DO? 0912333 ' 73 DU 029864 SOME DAY X Pat Cmh^Wm Section N Par: 9 Page ' of 2 crsc>. . ** jf i X* * Ci: . .. -Saott Sm^ut. ,, A10. *< ' * v- M' *1*4 OiM --- -*M_____ cuX ;i Autss C9CKT DATA 'Kcmtmm *t ukwu*. -- . '-# - * _*j# * Os* ,, cm --- %** i^iMn AJanu. MECCA! SATA M4N AM *m e*t larvatniw ait nfMt t i t at im pmt^ ft* C*" TMillM A<l f-i-tt "tfiwu MMttk DUP 0912336 DU 029867 Section ' 9arr 3 sage 2 ~J *#'* 5 ' V t43k. -V * tnai *e * ***fs ?.* t my * , --. . 'A> :*t * j.. neiwma tmmr u i. ai *(*!. l . * 43a.>.a;M* `VQI ,Orp SA*A ***** <* ivwhii t 'im* ' tr* m< t4i lenoiw mi I W'UM * C^MTICV 9TMM f**l 9M<I tHIlr* eva*<e nr < *vM vmM bf poem* AMU M A(l _L Awii i Na S DUt 0912337 C M I i DU 029868 Section N Parr :o Page 1 of 1 MEDICAL EVALUATION OF sub-major injury 'Q writ S-o Vaio' t-iurv Mo. i'urec E naiovee Cute j` 'I'Lfv '.'aiwfC nrufv PUni _40 . Whi Cow . itc For i-rer-nediate Reoorts (Submitted at intervals cf t-ree months) At the cresent t.rre tnere is still some lot s of function, or limitation of duties, as follows: We can exoect maximum recovery by _ Put eor Pinai Report [Submitted when maximum recovery achieved) Case was dismissed from treatment and observation 0t Status at uismittai (Chaefc ona): _____ No degree of permanent disabilitV _____ Cosmetic disfigurement only _____ Some loss of use or function of injured part: Other Specifically Date iSifnatwr* a* Comoanv rxvticunt *Or oftv'C>4* utnr iM or rteefnuM Ov tftt eemew to UMt ! um. _M.O. 0912338 2 29 I DU 029869 wont MtMir Section N Pan 11 Pag* 1 of 1 _______ I iMiasiNcr INFOIMATION _ 1 h*m OUr 0912339 DU 029870 Section N Prt 13 Page 1 of 1 WUo it u a j a i 3M um t o o fucj w 0912342 DU 029872 Stction N sart 14 Pag* I of 1 1 ISSUED :irs units-. <?VS '* WORK TANK SXTHTi WUtJT . -oa-i --'.t'r. sr Cs.itrastar's j..a: s;::?yE!rr statiUM "- iir "ass J. 'uOOar Soots 4 GLovas i. S'isatesi So|(l#s J. Firs xti.-.*uliBar i. Zappua llsaar sr 1 aS Air Msvsr 7. GtKar MtCAUTICSS: . Linos to rsssal BlsnXsO or liaeonnaeta* 2. Vassal satia4 4 elsanad J. LawValt li(k k. tzsloslastsr Tss J. Gxran ?aa* 4. Jwttchaa 4 Tslrsa UkM 4 Tms4 wt 7. SUMIr MSB OaSSlSa Stem: JTUOST MAS: oi ormiM mai: ris MO FUST SAOUTICS CmCW: OU 0912342 ij i Y)U 029873 Section N Pan 16 Page 1 of 3 i i1i ' I 11 I!i II I I III !I I I DOV 0912343 .2-71 DU 029874 I -i * VJ C'.rr:rc :'oc '.o '.'3 *.0 Section N 3art -5 3sge t of I CC. CCCC. Safety Office Contract Sngmeer 9'ani Radiation Protection Cff'cer PAD IOGEAPHIC ItEPOET mere "DTal. shots taken______ :CUSCE USED IN PLANT _ .......... _ -- iimi out st awt LOCATION SIZE lAMICAOi 1PAOIATION CHECK y_____ AMOUNT OS SAOIATION _ . 3U PONT PftSONNtl EXPOSED, _ SCxfCUlEO WOK COMPIITEO | _ tOTff'. TlMg CURING WHICH HAOIATION lEVfl WAS !]Ml HI O* AlOVS at SA*iCAOt | NOTES DUr 0912344 - Contractor iniaoctoc DU 029875 Section N I Part 16 Pig* 2 of 3 100 or OCCUPATIONAL tflJUftlU ANO ' ILUtttUS I WWWII *>A toft *p*m--into dfel** *-* * IH tM nJ**M >M1 .'i* |g(i .<* .* ** *** aiimm iMi lotMaMa -- - "* 1--ft* * m mw (f'fM t*e L . >r* m m tmmm **w *** # i ' m *re IM w(t |Mt| fteM ' *M *( Wto* * *> IHMMlt M* * * 'IWWIiW .ft* OftHftm to l^ftw *f * - (*, CftaiMMft * litoe. w xm to wm . iMftftri tft* tftftftto wi m* Itowi .imM4 fwft X.i* * Mfl<ft* to * to * * -ft Ift# ftTfftto .. .. . ,M M~f * I tfteilMft tNSTRUCnOHS rOR computm* lOC or OCCUPATIONAL IMJUfttlS AMO ILLMCSS (OSMA Pm Nft. 1QQ I C%sc 0* f!LX HMKI ** toft* ft* MMft fttoftfc *4 fftlhM totoftft r-t-- * oatc or injury on illnos ** *** m*0m *** 'ft* 4tf to <to * MnMM *** * wian Iirni# - ** lltMM ft* .Mftftftt . ,mw, .# 4** at <# ifceiw 1 AMftOtCTS NAMS 4 OCCUPATION Urn i * miftinl * to * * * *mk < m- mtmm* m -to mm to .** * iImm to *4 * - '* *Mft*toiiniM t4#. nw totot tow***!, toft *4 *4t ft*#* 4 PtoaaPPSM Cabas 1 OCFAfTMENT (I MI I--t m'*M*B*'i4*ft M imi WB e dto to f MVIMNCI CaJmm A . LOST WORKDAYS t*** 'A* 4 ton toa ** mm* ton wtoft Wi mb* ifti toftHto *4 mnmmtd *miw * uImb, *W tor to maw i 4m t<ftftw*u* * ii 1 tftto *4 ito rnmt* tt iktolt : '* KiftTft ton ftftftwft toe mmti *m. *e Z> `to f-- iitoto n--wtof ftft, m I* 'to MKtoto Mfftto * wwM * law it** i,j m nftw 'to toi *U toft** M <iM ft* I ft*tfti* Mftto -iMi iBmm toA. . # "i"* **to ** rAa^ Uto *to* 'hm ** <mmw >w. * * ft* ~ rnwin # ft*ftr* # Mtototo. CttotoMft < *. ^*tt to MWft ft Mft VW fewftto *| .to f* * 'P 4*i* w4 k* ratoftw to i iiiwd '"to * ** !** M4*e WIMUM to >to .11 - * ru*M*\tvr mssrtt to 4\. iTute in* o* TDtMnunoi* or EMPtor Mf.NT >*TCT LOST W0*K0*TS < -ftwi* .Mt* .1 >W fttoft*fti toft wt !* to* uft*M (tatoftNt to** iw A4m Ctom 11 . \OYfAfAL CASKS WITHOUT LOST VOftROATS t*Mf rtoftft i Cikmm II Ih id to *<** lifting to w m ftto. bmp (to* C*to-- it Cutoftto is rnAxsm to a^othcr ;at >>h TCRMtMATtON Of CMKOYMCMT WTTWOCT LOST VOIKOAYS II tot *fttA CtoatoM II mtmmmmi matov wk*e totoftto efttot CNmm H iMmuiNO UQuitmnrr MUST K IMTlAUt m * mw t to Ito i CUftftto natvu or insury ot turns; ks9 partoi or root Amcro CHAMCO IN CXTXNTOrOR OUTCOME Of milAY 0A lUJOS It ftM* ifttoi to ftMWMto Wto 4toto ( fttoft *4mm Mftoft to Cto-- 1 14 IL i| |t In* * to* MW* 'toft* *M to wwA *-jm * imur ot illnos cooc tm-- to 4 wftwft ft mm tot I ft! MMft, rTAuna >1 ** wwawnan a w to Qlfttoft tft (Wtft f* . J M . . a* N to* to 'W toftftto to toto - to< tot tow to toftto Cto-- 4 Map* * to 8m* * toto totoM to Ofttoto*Ml V out 0912345 UM DU 029876 I i ?tgt 4 9*CCa*OftCCPING ftCQUlMMCNTS Ka*il*tM MN Mlt (M ftiV a h#*m* x.* v| n't* ttnmn tii ihikmimm >.. * *.r *a <** 'Ktr4 *1 1*4 ilMM f ,nf* Jlt I *1 **ri rttirit 'CHMI tf. l 4 w4 (Ml illMIM. il at# MWMI> .* ^r(WMIMI> <'wr? Mi ** *1 MtlMtiMli tan i>:iam aiar V 0t* *a %#*** * UrtMli ll **a* frim '*(* <***-->** miiwiwmi Pl#a ** * < * . * . >*it l*pm t M I,'* it rt4 ;*# aa OCfmiTlOHJ ul l*'fios iMIRY >tM **i m 4 . 'ara*. immmm. *, Mti P> <M i* m a ar<> * a* Iraat py<(M * iM Ml P..Will tiiJCCUHfKmC iLLNCSS at tt*rt * <*T **# <MOM w 4iwp4w> ttM* tit* 'Mm U** airatanatat }#?. PJMMt i? * MM 1* r ^tUM iMM i feu It |PIM KM Mi kMi rnsw fca PtwMi It in>HHWfc a^ <P|fVHM, r MrtH ("fttMI. Mi *il CM '* * it* . tiwiK iiMi W4*ar. IV imkiaMf WMWt fiM iM (MMPM i MM* WM ni ClMriM ikl ..U W Mliiai '* iM ptpf ( r<4M<*Mf piM9 >UMMM. TV tktMla.af Ctitt Mt <Vtt tt it *4* CtfaMB ( Ik* l(. ft pMt < MftffiMWi i 4 pi ntf art gtMM. TVm mm tri pm, Mi Ilf Ml II It CMMiMti It it tmjtmp *4tit iimm# tit !?* MiMt titi if* it it III (i C< Section N Pin 16 Paga 3 of 3 MmcNct ki tXn 'Si OtKPMn om rpmm i vImmm* TW TM 4fuat* Maatw mmi "M an i <aNataatM aaa>. im ** mmmt m*mtma* < < nMR > it i <Naa. iaa immm, Im tiat m >-- i iiwa# <aa, tu a mik nMtm i)w < Immtat Tta CiUm lawaMM Mattt m: mpmi m J*i M*|fat* ---------r -- CiMtaiM *. >nmn <afM mmm eccmtMsu occlpattowal inanio ao ;LL>E,,*f.'* <# acttpiuMi iftiaAM a* >ii *tii ki PMirit *: tptttmi> ftfAUrCL ! tat imi Mta tit v at >M | tka IlMM at < U)<i VntKOATt CASO. tr Mat M tMM A im aaatttta: at Mt Mu mouPaTal caui vrrMur lost vatt&An. tcoiCAL rtCATMorr 4 afc* tat * tt 4thoa raaa*at aatm a i Out 0912344 ij.ji DU 029877 ,ni DU 029878 Section N Pan 18 Page t of 2 **C0*Qt*O A*Q M*0ONg 41 21 N. .Jl w * r.e >< ,. ...... Hr. H.l H OMen. ui >iu MH* !* SueptcfflCRUry fUctra f Occupy tonal Infunn *it IIIkmmn t r ! `.t ' M *t IU. UNO'LQttt . ' **# ................... ............. .... ................ . mm i hifMt ......................................... ................I......... '* * * I * ........ * in We*........ fn MeH* * i nnMi ** e. .e .we el .> .> . .* * I til -T(l . i:n.\r <* l\fOH TO OCCUPATION M' XLNfciJ 1. l*l# kilim ' MfHlfl........J...................................................................... ** IM !** | '"**. *| MnMttef r*rur*4 * iwwim I 0r**y*m. <>> wHmi *J PM* w iMMi -1I*pH*Hrmo<'ipm#i"mf>w*of*DmrmitmmiieK*t*tMieMe>mi*epI*fmi*mfti(tn*Ni*--4MMmfMmMIfftVcbMiMrtrMfcmMMatwiWfmmM*i4n4mfnil4efkti*i|*i*fMMp*Wlmmlt*|a>AMIM#Ul!fefIc.Mk*.i*.m*.w1.M4m.<hH.a.ie.*i*.a.nM.d.rt.Aiittft--M(It.a*R!mn<MLamIIpaaI H thM * um MipMam 4*f Mfm4? i * **H ki e*-e < id# arc*#*** ktm? e *# loM *W4 * <k* ene er * * MIMW< 'Ml M* *# <e*MMM1 >* h*4 MM t*4 * Mere * mmM Cm* >4 4#*we * *U Ueea le ee **eaf*M4 * W tettiNi l ewfWi >4mi *ee MMaimai **! KXir4nO\4L IMIRY OR OCCUPATIONAL UANI ss 11 UvwrtM iM * t4mn im NM m4 tMkut (M y*n sU M4v ^nM - ------------- ------- e mhh m: iitrii t nfe: \mA mmm m*: iimimiiii 4 Mi mi M 1S. Sum M 'r eirvrt *41*4in*94*f# iiiwim vhkfc 4i>--ly MfmP Mfwfc fci; th ?i*af *p (M tMpi*MM. < Fm MI**M M (K*4*4 r ium4 Mi Mi MMrt tM .......................^..................... *% .............................. ........I !.....< 14 0*a* W m immmI t4 > luma I * 0x4 aMpi#*** 4* ........ . `He* S* rum 11. ^mw *4 e44rm l *l**e*i#M ............ ;** II *<**M4iaM *im iKrm #4 h94 .. pwetfeMM . .. . M .... DUf 0912)41 j >' DU 029879 McanoiNC o t*oTma N* Ot Section N Part 19 Page t of 2 OMft Na. 4l U53 Sanitary SctuHtiMM tnjwiM ane mnnaaa I ****< N a*w a** * litim M Vwtlif i l r trrjL----- 'Mteut Cmbi Vhai* -m fenaw1 a*m?jtal V"tfuMTam- '> C'm^>m"r '. -*---f-*a- Imv U +rv%mm*m 1km Ommm ar a t hm mm a kmpmw* <u uv 24 fiwaim >< I i 4 t U Uma>a4a>awM 44mm tla pavtMM tsassa mJw Hm* ia mbmvmmi a 0 mi <mi 4m m rapMMi <n ! If U< "T53= na* *<>1111 M 0U 0912330 U 71 DU 029881 Stctton N Part 19 Pag* 2 of 2 WIM timmtir OceMatMM iR)nM iU ilinuii rm rakamk n awaaaa a aaanaajn <* ika im< it aak dhna n in' *( ika n *a*k W bn nuMm a ika aak Ik auk m ante m ua Uk ika aak d ikaa iw. n na ka aanak a turn tmmdd w ika napaim. Tin faaia aa na naaaaa d ikia tea a ia "Ha attaanaa tka aaaaaara. maa tka lat ta ka am ikai mum an canaal aak aad caaa a i a- aaatiiaai fcaukik ka numaa . t. aak II. It aa )laaaaa na* at *k kaaa aaaaaaaanf n ka "na iaan a hana anka. anmaaa an aanliaa al laian -an aara ka ai* laaa ask akk ika aauaan la n aa* at>* aa *aa aaak tan m4 aMi ka wk a ika tanaaan Na lankaa aana aak ka aaka >u v- 'naka* Ua Parkkna. Fa cam aak ate l( ia * nlak Caaaa W\ I tea r. Ika*a. ii a/ Caaa* rat aaaa wak aaka M la aal Far mb aak -ka 10 la artte 7. a IkaakTaak (kanaka faiaaaaa*ala. DOF 0912351 ta-71 X>TJ 029882 i Section N Part 20 Pag I of 3 SN3S30 OOf 0912352 1 72 DU 029883 iI! Ssction N Part 20 Pag* 2 of 3 DU 029884 1-72 DU 029885 INDEX A AC Welding Equioment.............. .. .... .............................................. G ' Accident investigation................... .................................................... 0 7 Acciaent Reoorts - Use of Words ................................................... C '0 Acid Work - Protective Clothing .. ................................................... 3 3B Acid - Storage and Handling........ ................................................... 3 38 After Hours Fire inspection.......... ................................................... 0 44 Air Analysis .................................. . Air Masks......................................... ................................................... G 4 Air Receivers -- Testing................. ......... .......................................... 3 '9 Air Samolmg ................................... .................................................. G 6 Air Tests - Pressure Vessels......... ................................................... D 19 Asbestos......................................... Awards - Gold Plumb-Bob -- Silviar Triangle................................. I 1 Awards for No-injury Records'' .1 .... .............................................. t 2 B Barricade Posts and Rails............. ................................................... Barricades........................................ ................................................... Ratrc -- Safety ................................ ................................................... Ranch Grinrian.............................. ............................. `................... Blasting............................................J.................................................... Rnarrl af Directors' Award........... j.................................................... Rnii#r -- Firm P^ntartion............... ................................................... Boom Changes................................ .................................................. Breathing Air arvl Apparamc .................................................. ................................................... 0 32 0 32 M1 0 28 M2 0 25 0 35 12 K4 J1 0 10 G4 0 40 C .................................................. 0 31 Claim* Disposition -- Contractor .. ................................................... C 13 Close Call Report........................... .................................................. C 21 "Closed Vassal" Work................... .................................................. 0 26 Coatings, Protective - Application L................................................. 0 37 G5 P.nlnr (tnrfa .................................... .................................................... 0 43 .................................................... i 2 K4 r.rvnpenattnn Claim* ................... .................................................... C 13 .................................................... C 3 ................................................. 0 19 Compresatd Gas Cylinders........... ......... 0 45 OOF 0912355 11 DU 029886 Concrete Breaking......................................................... Construction Equipment - Control and Inspection . Contaminated Equipment........................................... . Contents............................... ......................................... Contract Administration..................I......................... Contractor Claims Disposition......... ........................... Contractors - Safety.....i.................. ........................... Contractors' Safety Performance............................... Contractor Superintendent's Safety Responsibilities Cooling Towers - Fire Prevention............................. Coordination, Safety - Medical................................. Coordinator - insurance Claims................................ Cover Goggles................................................................ Crane Boom Changes................................................... . Crane. Mast - Operation............................................. Crane. Mobile - Operation......................................... Crane Sheaves..................................... .......................... Crane Work Near Electric Lin.............................. . Cranes - Live Boom.................................................... Cutting Metals............................................................... Cylinders, CompreeMd Gas......................................... 0 Danger Tags........................................ ............. . OC Welding Equipment................................... Decontaminating Equipment......................... Defective Tags........ .................................... Delivery Trucks - Vendor's....................... Demand Air Masks............................. ............. Development - Tools, Methods, Equipment Dlsester Procedure..................................... Discs - Abrasive and Cut-off..................... Distribution of Safety Reports................... DuPont Engineer's Safety Raeponsib titles... Outlet of Contractor's Superintendent........ . Dynamite - Control and Storage.................. E Electrical Equipment Grounding... Electrical Equipment - Use and Inspection Electrical Hazards - Low Voltage ... Electrical "Hot" Work...................... Electric Service Unee - Crane Work Emergency information (form)....... DUP 0912356 D 34 D9 C 20 A C 14 C 13 C 14 K3 C4 J4 C6 C 13 M2 0 10 D 12 10 G3 D 11 09 0 40 O 45 0 17 M1 G1 C 20 M1 0 22 G4 C 19 C 24 D 25 C2 C3 C4 0 35 O 30 0 30 G1 0 18 0 11 N 11 V2 DU 029887 I 1 INOEX Emergency Procedures............ ................................................. Emoloyer's First Report of Injury (form).................. Employment Screening............. I.................................. Engineer's (Ou Pont) Safety Responsibilities............. Equipment, Construction -- Control and Inspection Equipment - Contamination ....1................................. Equipmant - Mechanical Guarding............................ Equipment - New Developments............................... Equipment - Purchasing Information........................ Equipment - Refueling............. I Equipment - Safety, First Order! Equipment - Transportation of J....................... Erection of Scaffolds..................1....................... Excavations - Barricades, Inspection, Shoring, and Sloping Excavations - Underground Lines.......................................... Explosive Tools...........................I............................................. Explosives - Control and Storage;.......................................... Exposure Hours - Contractors Exposure Hours - Ou Pont Extension Cords.................. Extinguishers, Fire............ Eye Protection Eye Protection - Prescription Glai C 24 1 13 3 9 20 21 19 1 2 46 5 14 4 32 34 29 35 3 1 30 2 M1 02 M2 03 M2 F Filter Type Air Masks................... ... Final Major Injury Report (form! ... Fire Extinguishers...................... 1- Fire inspection - After Hours. Fire Prevention - Cooling Towers^..., Fire Prevention Ouring Construction Fire Retardant Materials.... . Fire Retardent Paint.......................|.................................. First Order - Safety Equipment...................................... Flame Permits.............................. .............................. Flame Permits (formj................. ................ ................ Flammable Liquids............................................................ Floor Openings - Protection........................................... Foreword........................................; DO? 0912357 as- G4 N5 J2 M1 0 44 J4 J1 0S M1 J3 C5 0 16 N 0 0 A It DU 029888 INDEX Forms - Sample - Emergency Information......................... Emoloytr's First Report of injury........ Final Major Injury Report...................... Flame Permit .j......................................... insurance Rasep/e Report...................... Major Injury Reoort................................ Mast Crane Daily Operating Check Out Reoort....... J.......................................... Medical Evaluation of Sub-Major Injury Minor Injury Report............................... Monthly Safety1 & Fire Oata Log.......... Monthly Safety Record Summary........ OSHA FormeNo. 1QQ..................... j No. 101 ...................... No. 102 Permit for Gas Test......... Radiation Permit............. Radiographic Report....... "Some Day" ....!............. Sub-Major Injury Report , Tank Entry Permit. Work Permit.. Frequency Rates -- Contractors .... Freouency Rates - Du Pont.......... G Gee Cylinders Storage......................... .1. Gas Heaters........................................... 1 Glased* - Prescription Safety.............J. Glasses - Safety.................................... Gloves, Work and 0-0.......................... Grinders.................................................. Grounding - Electrical Equipment..... Guard Raiis............................................. Guards - Equipmam............................ Handling Matarials Handrails............... Hard Hats............ H OUV 09123S6 ! N 11 N1 N5 N 11 N8 N4 N 12 N 10 N2 N7 N6 N 16 N 17 N 13 N 19 N 13 N 11 N IS N9 n3 N 14 N 11 K3 K1 0 45 J5 D 40 0 46 D3 M2 02 M2 C 23 0 25 D 30 D 33 D 21 C 18 D 33 02 M2 * it DU 029889 1 INDEX Hesters - Oil Burning.................1...................................................... j 5 Heating Metals............................ J....................................................... 0 40 Heating Systems.......................... j..................................................... J 5 Hoists - Material.........................I...................................................... D 42 Hole Covers...................................1..................................................... 0 33 Hooks............................................ I................ ..................................... 0 31 Hot Si.cks........ .............................!......................................................... 0 18 Hot Work - Electrical............ J..................................................... 0 18 Hydrostatic Testing.....................J...................................................... D 19 l incentive Plan - Gold Plumb-Botj ncentive Plan - Silver Triangle iniunes - Tabulatable, Annual . Maries - Tabulatable. by Month! iniury. Minor - Reporting of.....}..................................................... 0 6 injury Notification to Division Safety Office................................. C 2 i C7 inspection - Chain Fall and Mechanical Lifters........................... D 31 Inspection - Construction Equipment.......................................... 0 9 inspection -- Electrical Equipment................................................. O 30 insoection - Excavations............ L Inspection - Frequencies............ insoection - Ladders and Stages. insoection - Markings.................. inspection - Portable Tools........ insoection - Radioactive Source vVeld........................................... inspection -- Safety Belts............ Inspection Tape............................ 0 G Inspection Technique................... Instructions on Use of Manual .... Insulation....................................... insurance Reserve Report (form) Introduction................................... J.................................................... Investigation of Accidents............ 1................................................... A D7 Kettles, Tar. Ladders - Control and Inspection J.................................................. 0 20 Legal Services...................................i........... ...................................... C 8 Lighting of Work Areas.................. J m235# 0 39 DU 029890 1 INOI X L.nes - Underground........................... Live Boom Cranes................................ ................................ o9 Loading and Unloading Railroad Cars ............................................ D 36 Loaning Equipment to Contractors.... ...............................................C 14 Loaning Personnel................................ Lockout Procedure.............................. ............................................. D 17 Low Voltage Electrical Hazards......... ............................................. G 1 LP Gas....."............................................. Lumper Storage -- Fire Prevention..... Lump Sum Contractor* - Furnishing ^>f Equipment.................... C 14 Maior injuries -- Annuel M Maior 'niurv Report (form)................!........................... Major miurv Treatment....................i........................ Masks - Air vs. Filter.......................... 1........................... Mast Crane - Operation......................I........................... Mast Crane Daily Operating Chock Out Report (form) Materials Handling.......................................L................................ Material Hoists......................................J........................... Material - Transportation of.................. Mecnamcal Lifters............................. Medical Evaluation of Sub-Major Injury (form) Medical Service ................................. Metal Welding and Cutting........................ Methods - New Developments..........1.... Minor Injuries -- Reporting................. 1... Minor Injury Report (form)................ !... Minor injury Treatments......................j.... Mobile Crane Operation.......................J.... Monthly Safety & Fire Data Log (form). Monthly Safety Record Summary (form) Motor Scootors..................................... .1... K1 K2 <3 N4 C6 G4 0 12 N 12 C 18 D 42 0 14 D 31 N 10 C6 D 40 C 19 D6 N2 C6 D 10 N7 N6 C 17 Natural Gas............................ New Eouipment Precautions New Mathods, Tools, ate...... N 0 40 0 21 C 19 0-0 Gloves Office Electrical Equipment 0 0V9 0912360 C 23 02 0 30 4 71 DU 029891 Gil and Paint Storage................... ...................................................... j i Oil Stovw and Heaters................. ...................................................... j 5 Openings - Floor, Wall, and Roof Edge.......................................... D 33 Coerat rg Signals - Hoists......... ..................................................... 0 42 Orderliness.................................... ..................................................... C 1 J1 Orientation Outline..................... ..................................................... C 12 CSHA Iformsl No. 100............................ .................................................... N 16 No. 101 - Item Numbers' ..................................................... ,N 17 No. 101 ............................ ..................................................... N 18 No. 102 ........................... ....................................... N 19 Outline Safety Orientation..... ..................................................... C 12 Cvemead Electric Lines - Crane Work .......................................... 0 11 Oxygen Cylinder Storage............ .................................................... D 45 J1 P Paint -- Fire Retardant................ ................................ .................. J 3 Paint Storage - Fire Prevention J...................................................... J 1 Parking Lot Safety....................... j...................................................... D 15 Parti non* -- TC ..............._....... 1___ _______________ __________ j 6 Pedestal Grinders.......................... .................................................... D 25 Perk s Safety Washers.................. .................................................... D 25 Pnrmttt -- Work And Flam#......... ...................................................... D 16 Permits Iformsl -- Flame......... ..................... .............................. N 11 Gas Test......I.................................................... N 13 Radiation ... .................................................... N 11 Tank Entry ..................................................... N 14 Work .......... .................................................... N 11 Parrmal Pmftetiv# Fquipmanf ... ..................................................... D 2 M2 ...................................................... C 11 ..................................................... 0 14 Phy<ir*J Examination*................. ..................................................... C 6 ..................................................... C 5 .................................................... I 1 .................................................... G 1 Portable Grinders................... 1..................................................... 0 25 Portable Hand Tools - Electric ..J.................................................... 0 30 Portable Tools and Equipment - Inspection................................. O 43 Pntf - Tar ... .................................................... 0 41 J1 ...................................................... O 29 Prescription Safety Glasee*........ - DUP 0912361 Pressure Vessels........................... i... "2 .. 0 19 DU 029892 INDEX Pr**itri Testing .......................... ........................................... D 19 Propane -- Use of................................... ........................................... 0 40 Prof#crivn r.rtAfing* -- Apnliration ..... ............................................ D 37 G5 ............................................. 0 2 M2 Purchasing Information ....................... ............................................. M 1 M2 Q 'Questionable Accident" fleoora - U is of Words....................... C 10 R ............................................. D 13 G2 S.ifitATion Permit (form) .................... ............................................. N 11 ............................................. 0 43 G2 ............................................. N IS Railroad Cars........................................ ............................................. D 36 Records - Safeguarding from Fire Jl Records - Safety............................. C2 Refueling Equipment...................... 0 44 Reporting Minor injuries................ 06 Reporting Serious Injuries.............. C7 Reports - Requirements................ C2 Reports - Security......................... C 21 Reports - Use of Words................. C 10 Requirements - First 3040 days.. I cs Reserve Air Supply......................... 04 Respiratory Protection.................. v G4 Responsibilitiee - Contractor's Superintendent, C4 Responsibilities - Du Pont Engineers. C3 Responsibilities - Safety Supervisor C1 Responsibility - Retention of this Manual From Cover Responsibility -- Safety (defined) Restricted Work Cases................... 01 oa Reverse Polarity Welding............. G1 Riding Vehicles.............................. 0 14 ................................... Roof and Elevated Floor Edges - Protection C it 0 33 Safety and Fire Protection - Direction and Management Safety and Health Clause - Contracts not 11*2 C1 C 14 n DU 029893 1 INDEX Safety Award Plan........................ ......................................................... 15 Safety Setts....................................i........................................................... 0 28 | M2 Safety - Contractor's................. 1....... ................................................... C 14 Safety Eauioment - First Order!........................................................... C 5 Safety Glasses............................... i.......................................................... o 2 I Safety CiJsses - Prescnation..... Safety mats.................................... M2 ...... n 3 M2 Safety Latches. Hooks................ .......................................................... 0 31 Safety - Medical Coordination . ............................................................ C 6 Safety Orientation Outline....... .i........................................................ C 12 Safety Performance - Company /Awards........................................... K 4 Safetv Performance - Contractors.................................................. K 3 Safety Performance - Exposure ("fours.......................................... K t Safety Performance - Frequency!and Severity Hates ................. < 1 Safety Performance - injuries by j Month....................................... K 2 Safety Performance - World Records............................................. K 5 Safety Records and Reports............................................................. C 2 C 21 Safety Requirements for a Construction Job............................ C 5 Safety Responsibility (defined)....................................................... 0 1 Safety Shoes..................................J.................................................... 0 2 j VI 2 Safety Signs........................................................................................ M 1 Safety Supervisor's Responsibilities................................................. C 1 Safety Task Assignment................ J.................................................... C12 Salamanders......................................................................................... J 5 Scaffolds.......................................... L.................................................... 0 4 Scooters - Motor............................ J.................................................... C 17 Scrap Sin*, etc................................j...................................................... M 1 Scrap Receptacles........................... j.................................................... 0 27 M1 Security of Information.................J.................................................... C 21 Serious Potential Incident Reports................................................... C 21 Severity Rates - Ou Pont..............J.................................................... K1 Shesves. Crane.................. I.................................................... <3 3 Shoos - Fire Prevention.................'.................................................... J 1 Signals - Material Hoist.................J.................................................... 0 42 Signs ........................................I..................................................... M 1 Silver Triangle Award.................. i1 Small Tools - Control, Use and Inspection 0 43 Solvents.............. 0 46 ' Some Day" File OUF 0912363 C9 Du 029894 INDEX "Some Day" (form)........................................ Spectacle* - Prescription Safety................... Spectacle*, Safety............................... J........... Stage* - Control and Inspection.................. Starting New Job............................... ............. Storage and Handling - Acid*...................... Storage and Handling -- Flammable Liquids Storage - Compressed Gas Cylinders'.......... Storage of Lumber............................. ............ Storage Sheds....................................... '........... Stoves - Oil Burning.......................... 1........... Stud Guns............................................ ............ Sub-Maior injury Report (form).................. . Substation Testing and Inspection ................ N9 03 M2 02 M2 0 20 C5 0 38 0 46 0 45 J1 J1 J5 O 29 N3 C 22 Table of Contents.. Tags - Danger....... Tags -- Defective ... Tank Entry .......... Tank Entry (form) Tap* - Inspection . Tar Kanin (Pots) .. A 0 17 M1 M1 0 25 N 14 M1 D 41 J1 Tarpaulins - Fir* Rnistant..... Temporary Partition* -- Fir* ... Testing Fire Line System*....... Testing - Praaeur* VineIs....... I I Third Party Liability................ ......... |......... Tools - New Developments....................... Tools. Portable - inspection and Control, Training Guide - Safety end Fir* Protection , Transporting Personnel............. Trash Recaptacln.................... 0S J8 J1 0-19 C 13 C 19 0 43 C1 0 14 D 27 M1 i J.U Underground Linn............................ ............................................... 0 34 Unloading Railroad Car*................... .........................................-..... 0 36 Us* of Manual.................................... J............................... Insid* Front Cover Use of Portable Tool*....................... i................................................ 0 *3 Ute of Words - Accident Reports ...L................. C 10 OOP 0912364 4 77 i i DU 029895 INDEX V Vendors' Trucks.......................J. . . . . . . Visitors Safety.........................!........... W Wan Ouenmgs - Protection...... Water Cooling Towers............... J... Welding Curtains. . . . . . . . . . . . . . . . . . . . . J... Welding Eouioment -- AC and OC Welding - Fire Protection......... L Welding - Reverse Polarity......... Woric Area Lignting..................... . Worn Gloves................................... L Workmen's Comoensation............ Workmen's Compensation Claim] Work Permits.................................. Work Permits (form)....................L Work Signs.................................... J. World Safety Records.................. X-Ray Control 'X Ii ...... ii i D 22 C 16 .. 0 33 .. J 4 ..0 5 M1 .. G 1 .. 0 40 . G1 ' . D 39 ,, 02 M2 .. c a .. C 13 .. D 16 ..Nil .. M 1 .. < 5 0 13 G2 I !"" U3s DU 029896