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Monsanto Monsanto Company 800 N. Lindbergh Boulevard St. Louis. Missouri 63166 Phone: (314) 694-1000 ,, ORGANIC CHEMICALS OMSION ' February 18, 1971 Subject: Capacitor Aroclor 1242 vs. MCS 1016 On August 6, 1970 we sent to you the proposed specifications for MCS 1016 along with copy of our specifications for Aroclor 1242, so that the typical properties of these fluids could be compared conveniently. The two fluids appear very similar. You will recall that the purpose of MCS 1016 is to provide essentially the same characteristics as Aroclor 1242, except that higher chlorinated biphenyls have been removed, to help alleviate the PCB pollution problem. Our goal remains to be in large scale production of MCS 1016 by July 1, 1971. Pursuant to changing to MCS 10l6, we sent a drum of it to you for examination and capacitor life test ing. Additional sample amounts can be made available, if needed. Our laboratory has completed a capacitor life test study of these fluids, extending over a period of 3*200 hours and in cluding exposure to voltage levels and temperatures consider ably in excess of the conditions prescribed in the commercial acceptance tests for the fluorescent lamp ballast type capa citors used in our study. These capacitors were 2.0 microfarad units of the type rated at 580 volts AC, and required to with stand 1.5x580 = 870 volts at 70C for 750 hours. . The severity of our test conditions is defined in the attached data. The results are essentially the same for both of the fluids and reflect excellent stability and capacitor life. While the number of capacitors tested was small (six Aroclor 1242 and five MCS 1016), the work was done under very carefully DSW 325844 21 STLCOPCB4075789 -2- controlled conditions in our Research Laboratory. ;?We have an extensive research program on materials for use " in capacitor dielectric systems. We would be most pleased to have you visit our laboratory to review not only MCS 1016 but also other work assigned to serve our mutual interests in capacitor dielectrics. Our rather extensive new commercial facilities to produce MCS 1016 are being installed. As we are committed to the July 1, 1971 production date, please give us your findings and views from your testing Work, at the earliest appropriate time. Believing that you may like another copy of the specifications for MCS 1016 and Aroclor 1242, we are pleased to enclose them. Best regards, d?- ^ -7? P. G. Benignus // Market Manager4' Dielectric Fluids cs Enclosures DSVV 325845 STLCOPCB4075790 S tarted 9-16-70 L IF E TEST D A T A - PAPER C APAC ITO R S T e st C onditions, Tan 6 , C apacitance, F a ilu re T im e s 70 O O oCO O r-t h . CM *in a ^ o t* in. o. o O NO' VO N m ^-4 N" ifO O O 00 O O vO O' " If > CO o o o O CO (O OvO O t-H Oo' ,n oco o0r- 0oo 0o--o< o rj ^m^ OO C-M< o m oo nO- vOO' vi-Di M< 43 co O o o sO co co O' CO o O Ml o r* t- O' fC-Mt CO 43 co o vO 43 CO o oOr-- Ooo' vo--Oo* oo Mi rt coo o oN oI0s0- omt' o M* M< (6 cOo 00 CO O' rt co r- O O' .q 3 *4 - . ** >o W co in o h q ^ Oo c.o mH vNo n cino o o 'O CO * vO Oco o o CM CO o 00 CO o . 00 in co o in CoO o CM Mco* o oo M* vO CO OO'' .3 M easured at 600V, room tem p. M easured at test voltage and tem p. lin e fuse blew , m easured tim e was 148 h rs . oU <n bO ] Bv Xo .t; H S> H CifM CM >4 o o ou 'O f--1 o to u 2 DSW 325846 rt 43 * STLCOPCB4075791 CAPACITOR DIELECTRIC MCS 1016 (Similar to Aroclor 1242, except that some of the more highly chlorinated biphenyls have been removed.) PROPERTY Appearance Color, APHA Acidity (ASTM D974, D664) Water (ASTM D1533-60) Inorganic Chlorides (ASTM Dl82l) Specific Gravity 25/l5.5C (ASTM Dl8l0) Viscosity 37.8C (ASTM D88-56) Refractive Index 26C (ASTM D1807) Dielectric Strength (ASTM D877) Pour Point, C (ASTM D97-57) Hydrolyzable Chlorine Compounds, (ASTM D1820-65) Hydrolyzable Chlorine Compounds, by Refluxing (ASTM D2441-65T) Thermal Stability (ASTM D1936-64) Distillation Range (ASTM D20-56) Resistivity, 100C 500 volts DC at 0.05 inch gap (ASTM DII69) Dielectric Constant (ASTM D924-49) 100 C; 60 Hz Power Factor (ASTM D924-49) 100 C; 60 Hz Flash Point, Clev. open cup (ASTM D92-57) Fire Point TYPICAL Clear, colorless liquid 10 0.001 mg KOH/g 40 ppm 0.02 ppm 1.364 73.8 SUS 1.6219 44KV -20C 0.07 ppm 0.17 ppm 0.09 ppm iojg - 327 C 90# - 342C 400,000 X 10^ ohm-cm. min. 4.88 0.1# 350 to 365F None to Boiling DSW 325847 STLCOPCB4075792 > ARQCLQR 1242 (Trichlorobiphenyl) Specification Properties - September 27, 1962 PROPERTY TYPICAL Vise, at 37. 8C. (ASTM D88-56) Specific Gravity at 25/15'. 5C. (ASTM D1810) Color, APHA Condition Acidity, mg. KOH/g. (ASTM D974, D664) Pour Point, C. (ASTM D97-57) Inorganic Chlorides (ASTM D1821) Refractive Index at 25eC. (ASTM D1807) Distillation Range (ASTM D20-56) C. corrected for stem and barometric pressure Water content (ASTM D1533-60) Resistivity, 100C. 500 volts DC at 0. 1 inch gap. (ASTM D1169) Dielectric constant, 100C. at 1, 000 cycles (ASTM D924-49) Flash Point, Cleve. open cup (ASTM D92-57)* Fire Point * Sulfates (ASTM D117-31)* Fixed Chlorine Content (Carius)* Specific Heat at 25 C.* 82 - 92 seconds Saybolt Universal 1.381 - 1.392 50 max. Clear 0.01 max. -14 or lower 0.05 ppm. max. 1. 64X0 - 1.6260 10% 325 min. 90% 360 max. 35 ppm. max 500 X 10^ ohm-cm. min. 4.7 to 4.9 170 to 200C. None to boiling point None 43 + 0. 5% 0.29 . , Evaporation at 100C. for 6 hrs.* Dielectric strength (ASTM L877-49) at 25 C. KV min.* Hydrolyzable Chlorine Compounds, (ASTM D1820-6l)ppm. . chlorides, max. Thermal Stability (ASTM D1936) ppm. chlorides, max. Coefficient of Thermal Expansion* (ASTM D1903) 0. 4% max. 35 0.5 0.4 0.00068 cc./cc./C. *Not determined unless by special request. DSW 325848 STLCOPCB4075793