Document oMB82goQy5rR25bqkXJGEw8QX
(MANUAL)
juns-.i)
244, i2&2. 1 c.v.
CG 03 LOT
CODE' KY-795-D PKG
MMr 36130
e s t d ' w g t , ''
9 sl b s
STANDARD HRS. 11.1 TIME
' -COMPONENT CONSUMPTION
CG* CODE ; ;LOT
PQ
14 YC002B ; ____ __ 93 '
14 YC002B >___ ______ 93
14 YC002B ________ 93
LBS ....____
_______ _______
MAKING INSTRUCTIONS': BATCH UNIT D. V.
PROCESSES`
APPROVED BY
4^-
|
) )
KY-795-D (I) FWP S/22/80 (3/4 .N-32-D STRIKE TO
) IMPROVE GLOSS)
( ) (30 MIN LONGER STRIKE Til...
( ) STRIKE LINE'IS REPLACED)
TYPED BY: FWP 5/22/80
t CG' } 14
i 14 1 14
CODE YC002B
YC002B YC002B
LOT _________
________ _..... ....... .
PQ 93
93
93 _
LBS ........
....... ..... .... ....
TOTAL EST'D WGT 4888
14 ombg *5 - l R*& & NON-BLEEDING
EQUIP \/ NAME : "KROLDR11 YELLOW MEDIUM
203 I i jf\ RUN 60" (990 G) WATER IN V-20.3, SET AGITATOR ON
& HIGH SPEED.
WEIGH IN DRUM. & POUR IN
DUMP IN AND STIR 5|N | RECORD: STARTj~UjZ%L,/h.
FIN
JUST TO 75" (1275 G)
LOT 3J*JUfL. -ajczzL'jfe.
^-V
S'
'WITH AGITATOR ON LOW SPEED PfiMS^&03 *fmi.J
HOLDG AT 2400-2600 P.SI INTO 'V-205- "3. <G
TlJHEN V-2.03 MI, WASH COLOR THRU HOMOG WITH MIN
I OF HOT WATER AT 2400-2600 P'S I INTO V-205 7 ! RECORD : V-^35-V'Ofc'Wl & ADJ TO 51" (1874 G)
8 I INSPECT .HOMOG STRAINER & CLEAN IF NECESSARY
i u s e: I N.. I LBS I CODE
-.1
500 } 32-D 77X50|YC-2-B
0#
I
A DOT LBS
500 3850
i5^"75.T4~G)"WATEi"lNT0'"v
"s t a r t """"
iGITATOR
sv PUMP V-205 THRU HOMOG AT 4800-5200 PSI INTQ-SV.
RECORD : TIME START
TOTAL MINUTES
NnTg.; ..tE< HOWO.G PRESSURE FALLS BELOW 4800 PSI/'
mi.VALVE WILL RECIRCULATE SLURRY TO V-205
WHEN V-205 MT, RUN IN 5" <240 G> WATER , PUMP
THRU HOMOG AT 4800-5200 PSI INTO SV
^ILE""H0M6GT"RUN`"6"r"(284"G)""WAfER'"lNTa""v-349"""""
RiJN 1000=5= WATER INTO V-384 t, HEAT TO i 1 "-120*F | WEIGH INTO V-384 &. PUMP TO V-349 I RUN 1000=11= WATER INTO V-384 '& PUMP TO V-349
1 2000 | 32-D
I
3 v K6 1 ADJ V-349 TO 29" <1372 G) S. STIR 15 MIN VH7 1 RECORD DENSITY: .../^SOG/ML < 1 ..049-1 ..051 )
1 Ii
2000
n S-11 HOMOG COMPLETE.. ADJ SV J0.2ftS,,<2496 G)
RECORD.: PH IQsjy &. ADJ TO 11.1-11.3 USING N-7-D
IL.UTED TO 5% (10 PARTS WATER TO 1 PART N-7-D)
!1
'
ASSUME 50%
| SIPHON N-7-.t) INTO SV * RECORD: PH f/jJ.
\ ,/>
: 2<VT HEAT TO 1 90" 1 94F IN 55-65 MIN $< RE-C : HT /Z&i*F I
j 1 & RECORD: /4A..J:F
:1
1 [ NOTE: STRIKE MUST BE STARTED IMMEDIATELY ON 1
i 7-1) i.4Z_
i -u .
u s e N.... |. US;:: LBS CODE I LBS
WHILE HEATING SV. RUN 6?" (1893 G) WATER INTO
' yr343 METER IN FROM V-386
M ^3-- i lAtSH:i/EA L j ;^JiLGA!,
STIR 15 MIN OR LONGER
RECORD: DENSITY UsJM-G/ML <i.10-1.012)
20 HEATING COMPLETE, RECORD: mJT&J)
343 ACID PUMP AT 82 SETTING (265 MIN)
-349 SILICATE PUMP AT 70 SETTING (210 MIN)
MMEDIATELY METER IN V-343 t, V-349. MAINTAIN SV
I -AT 190-194F DURING STRIKE."
i29^TRECORD:
START
FINISH
MINUTES
V-343
(eJJgLQ A**)
3. .a.
I ___J 27...0 31::
TIME V-343
V-349
SV NORMAL
INCHES INCHES
PH
I AT 20
<65 )....
40 MIN iS> <59)1
<9.0-10.0) <9.0-10.05
1 HR `SkLfa <54.)_|3 (21 ) HRS 3XS&> (38)...;
<9.0-10.0) <9.0-10.0)
3 HRS tjtlV:* <22)
9.0-1O.0)
3 1 /2 HRS ?Xr> (1 5)
( 9'.0-1 0.0)
FT.MlSH' ( 0/ ...:-2T
:S&m5d u r 5, -8.5)
NOTE:'IF PH DROPS BELOW 9.3 IN FI
STOP
PUM,;vS & SEE SUPV. IF FINAL PH IS ABOVE
8.5, AD'J TO 7.5-8.5 A RECORD: ........ PH
ASSUME 77%
385 "<Igm8iI RUN 14" <108 G) WfV FR LN70 V-385 6 HEAT 'rO
7 35-1 4 F DUMP IN & S . ,:.R TO DISSOLVE FOR S-33
I 1 5 - A I >20
DRUM i 32 U WEIGH INTO 55 GAL DRUM 8 ym \ FILL WITH WATER & STIR 2 MIN FOR S-40
I 7-1) I 30 II
WHEN V-349 HT, RINSE IN WITH MINIMUM.WATER &
FT PUMP TO ZERO SETTING
WHEN V-343 Ml, RINSE IN WITH MINIMUM WATER &
TURN OFF PUMP MOTOR
URN OFF STEAM T IN
y4 1550
IN V-385 FROM S 31 & STIR 5 MIN
RECORD : PH3. t% < 3.3-3.7) & IF NECESSARY ADJ
<DOWN ONLY) TO 3.3-3.7 & RECORD' PH
NOTE: DISSOLVE EXTRA N--15-A IN WATER AT 135-1,40!
*F IN DRUM , USE 30 GAL WATER TO $*
i
N-15-A. STIR. SV 5 MIN AFTER EAC ! ADDITION!
SIPHON IN N-7-D FROM S-33 IN 4-6 MIN & STIR 5 !
MIN ^
!
RECORD: PHv>_j>7 (4.0-4.2) & IF NECESSARY ADJ TO 1
4.0-4.2 G RECORD: PIH 4k *0^ DILUTE N-7-D 10 TO -1 WIT- WATER
ASSUME 77 J!... ASSUME 5QZ
SIPHON M-7-D INTO SV '*'*2 1 P OUR IN STIR 15 MIN
45
i^rT s TOP AGITATOR
I 1 28-A | 1 50 1:: A I.......
27 '0 7 -1)
978 - A
I SC
! 45
START
FINISH
OPERATOR
I "I
22f
v~262'& USA' v '2(2.-5S - ? *-
.... i.
.........i.
DUP050457035
Ol iv e r * t o -o r ' CO 03
CODE KY795D
/ REQUEST N.a, 6/13/80
&///
LOT 36130
SCHEDULED 6/13/80
-24 c?
WHSE
DRY DRY NO, PKG TOTAL ACTUAL
-OCATN CG CODE PC LOT WEIGHT CONT PKG WGT WEIGHT WEIGHT
14 YC002B 93 MBS'
3850 .
77 60 3850 ----
PICK UP AND RETURN TO STORAGE:
LQCAT.N CG CODE PQ
LOT
DRY ' DRY flO, WEIGHT CONT PKG
PKG TOTAL WGT, WEIGHT
EXPLANATION FOR SHORTAGE/OVERAGE:
SIGNED
DATE ..../__/_;
COPY-1 PROD, CONTROL COPY-2 MANUFACTURING COPY-3 WAREHOUSE ' COPY-4 RAW MATERIAL
DU P05 0457036
robooi:
^32198.01
DUP050457037
N32198.02
DU P 050457038