Document oDv9a8LdpDy52B15ZjxYyrVjR
Report to: Thompson, Hine and Flory
PLAINTIFF'S EXHIBIT
FK-154
ASBESTOS SAMPLING AT FLINTKOTE
NEW ORLEANS
Date:
9 April 1979
MA Number: 7510
Copy
of
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ASBESTOS SAMPLING AT FLINTKOTE NEW ORLEANS
Ve have completed our examination of filters from personal samplers used by workmen disassembling insulated outdoor storage tanks at the Fllntkote location In New Orleans LA, and found no evidence of asbestos that was derived from Thermalkote.
INTRODUCTION
At the request of Thompson, Hine and Flory, McCrone Associates
was asked to conduct test6 to determine the exposure to asbestos of
workers as they removed asbestos bearing insulation from outdoor
storage tanks.
On 1 March 1979, Howard J. Bumeckl of McCrone
Associates visited the Fllntkote plant located at 4500 North Galvez
Street, New Orleans, LA, for the purpose of obtaining samples. These
samples were returned to McCrone Associates laboratories where they
were analyzed for asbestos by recommended methods.
SITE DESCRIPTION The plant 16 located in a highly industrialized area of New
Orleans, the closest operation being a paper shredding plant approx imately 50 yards from the storage tank.
It did not rain on the day of the test nor for two days previous to the test. The temperature was in the mid 60's and the wind calm to light and variable. Figure 1 shows the sampling locations.
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TEST PROCEDURE
at ^.
Insulation is applied to the tank in three layers. The inner
most consisting of blocks 1-1/2 inch in thickness is composed largely
of amosite and crocldollte with pumice, diatoms, clay mad miscella
neous substances in low concentrations.
The blocks are coated vlth a substance referred to as "mud"
which contains chrysotlle in a binder. The aud is coated with
Thermalkote to a thickness of 1/8 to 1/4 inch. ThermalkoteC
consists of chrysotlle in a tarry matrix.
In order to remove the insulation from the tank, workers must
cut through the Thermalkote and mud with a hatchet tmtil they can
grasp a large section and pull it down (see photographs at end of
report). The Thermalkote contains the tougher matrix end pulls most
of the mud along with it. This exposes the blocks which are held in
place vlth steel bands. Vhen these bands are cut, the blocks fall in
large numbers since there is nothing more to hold them to the tank.
A worker was equipped with a Mine Safety Appliance, personal
sampler fitted with a 0.45
membrane filter in a plastic cartridge.
A preliminary sample was obtained at a flow rate of 1.2 liters per
minute (1pm) for a period of 10 minutes. The filter was examined
microscopically on-site in order to estimate particle loading. The
purpose of preparing this sample was to aid in selecting sampling
conditions that would yield filters vlth sufficient numbers of par
ticles to be meaningful, and yet not so overladen that individual
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TEST PROCEDURE fibers could not be Identified. As a result of this examination, a flow rate of 1.4 lpm for a period of 20 alnutes was considered ideal. Three samples were obtained under these conditions.
ANALYSES Samples of Thermalkote, mud and insulating block removed during
sampling were examined microscopically in order to determine if the minerals from the three layers of insulation could be distinguished from one another.
The Therma-lkoteC consists of chrysotlle asbestos in a tarry matrix. Chrysotlle consists of bundles of mineral fibers that cleave longitudinally. In the case of Thermalkote, the bundles have spaces extending along the fibers which are filled with tar. Even when the bundles are broken, the tar coated fibers are easily identifiable (Figure -2).
Chrysotlle is also present in the mud, but since no tar is present, it can be differentiated from that found in the Thermalkote (Figure 3).
The block insulation consists of amoslte, crocidolite, pumice, diatoms and aome clay. It does not contain any chrysotlle (Figure 4).
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ANALYSES The differences among the three materials makes the Identifica
tion of asbestos derived from the Thermalkote a simple matter: only chrysotlle fibers bearing evidence of tar need be considered.
Actual determinations were made on three sample filters in accordance with procedures set down In U.S. Department of Health, Education and Welfare publication titled Criteria for a Recommended Standard...Occupational Exposure to Asbestos. A total of 100 fields of view were examined on each filter with the following results. Figure 5 Is a typical field of view observed.
Sample Number
Fibers per filter
Fibers per i
1 53,166 2 47,905 3 64,796
1.91 1.70 2.30
Total
165,867
1.97
Although 300 fields of view were examined, and approximately, 3,000 fibers were observed, none of these fibers were chrysotlle. No tar coated particles of any kind were observed. .
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CONCLUSIONS Tests were conducted at the Fllntkote plant In New Orleans LA,
to determine if workers disassembling an Insulated storage tank risked exposure to asbestos derived from Thernalkote*. Although asbestos was found on filters attached to sampling apparatus the workers were wearing, it was firmly established that none of the asbestos was derived from the Thermalkote.
Respectively submitted.
\
,&**+**C Howard J. Humeckl
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Figure 1 Fllntkote New Orleans Site
Showing sampling points
Wind Direction Variable
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