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8005 1680 PRODUCED BY FORD
REFRASIL PRODUCT DATA BULLETIN
Refractory silica in textile form
INSULATION ALL PRODUCTS
'*'!*T**r** .
REFRASIL textiles insulate against extreme high temperatures
Description
REFRASIL textiles for industrial insulation are continuous filament, amorphous silica products with the thermal performance of a refractory material. They are produced by the chemical leaching of glass fibers, resulting in almost pure silica (SiOj) in the 8 to 10 micron size range.
Standard REFRASIL textiles are caramel in color, while pre-shrunk forms of cloth, bulk fiber, batt, yarn and cordage are white in color. Chromiatreated "Irish" REFRASIL material is greenish in color.
Performance capabilities
Temperature. REFRASIL textiles will not melt or vaporize until temperatures exceed 3)00F (1704C). REFRASIL textiles will insulate continuously and retain their strength and flexibility to temperatures of 1800F (982C>C). Beyond 1800 F (982 C) some embrittlement and shrinkage occurs, but REFRASIL textiles will continue to provide thermal protection to 3)00^ (1704C).
Chemical resistivity. The chemical properties of REFRASIL are similar to those of vitreous silica. REFRASIL is chemically compatible with many materials, including the following: air, oxygen, nitrogen, argon, ammonia, carbon monoxide, chlorine, hydrogen chloride, and sulfur dioxide. It is also stable in a vacuum, in contact with water, various hydrocarbons, ammonium hydroxide, and hydrochloric, nitric, and sulfuric acids.
Most elements do not react with REFRASIL textiles. Some molten metals such as magnesium, sodium and silicon are exceptions, and attack REFRASIL textiles rapidly. Fluorine, hydrogen (above 2I00F) and carbon (above 1900^) also react with REFRASIL textiles.
In general, phosphates, phosphoric acid and basic oxides and hydroxides (such as sodium, potassium and calcium hydroxides) react with REFRASIL textiles, especially at elevated temperatures. Hydrofluoric acid and various fluorides are also incompatible with REFRASIL textiles.
Dielectric properties. REFRASIL textiles are also outstanding high temperature electrical insulators. As an example of their excellent electrical resistivity, the dielectric constant of REFRASIL 000-48 cloth measured at 220F ()04C) and 60 cvcles per second is 1.43. This increases to 1.53 at 500F (260C).
Alternative for asbestos. REFRASIL textiles are a superior alternative for asbestos. They protect at
higher temperatures, exhibit minimal dusting and fly-off of fiber particles, are very low in chlorides, and there are no known health hazards associated with its use.
Associated benefits
REFRASIL textiles have excellent resistance to thermal shock and minimum shrinkage in service. They protect against contamination, marking and damage to pans and products during high temperature processing. REFRASIL textiles resist oxidation, most corrosive solutionsand chemicals. In addition they have a high capacity to absorb moisture but do not degrade in the presence of water.
Applications
REFRASIL textiles have proven their ability to shield and protect hydraulic lines, motor leads, hoses, pipes and machinery from extreme radiant heat and molten metal splash. REFRASIL textiles have also been used successfully as insulating blankets in heat-treating and high-temperature processing operations as refractory lining, aluminum pot line hood skirts, flexible expansion joints, furnace curtains, flue sleeves, and numerous other electrical and thermal insulation applications. As a weld protection cloth. REFRASIL guards equipment and finishes from damage from sparks and weld deposits, thus improving total welding performance.
These are just a few. New applications for REFRASIL textiles are continually being discovered. REFRASIL insulation can cut maintenance time and costs, reduce energyconsumption and protect parts, materials and machinery from potential damage caused by extreme heat.
8005 1681
PRODUCED BY FORD
REFRASIL textiles are available as . . .
Cloth
"Irish" REFRASIL cloth
REFRASIL cloth protects equipment andfinishes from sparks, weld deposits, and slag spatter during welding and torch cutting
operations.
Product Description Standard Cloth
Treated Cloth
Adhesive Cloth Pre-Shrunk Cloth Irish Cloth
Treated Irish Cloth
Product Code
UC100-28 UC100-4B UC100-96
2220-28 2220-48 2220-96
Adhesive 48 Adhesive 96
C100-48 Cl 00-96
C1554-48 C1554-96
2221-48 2221-96
Nominal Thickness |in.|
.016 .026 .054
.017 .028 .056
.026 .050
.026 .050
.026 .050
.026 .050
Nominal Width (in.)
36 36 36
36 36 36
36 36
33 33
33 33
33 33
The standard UC 100 cloth is the most popular form of REFRASIL textiles.
2220 REFRASIL cloth is a treated form of the UC 100 cloth. This treatment provides a tough, sacrificial coating that improves the abrasion resistance, durability and handling characteristics of the material. It facilitates fabrication by conventional methods of stitching, sewing, and grommeting.
Adhesive cloth is simply standard cloth with an adhesive backing to aid installation.
Standard cloth is also available as "pre-shrunk" cloth. Pre-shrunk cloth is weaker in strength and lower in abrasion resistance than standard cloth and should only be used where shrinkage cannot be tolerated. It is white in color versus the caramel color of standard.
Use of "Irish" REFRASIL doth as furnace curtains on this steel strip finishing line resulted in 169c energy cost savings.
"Irish" REFRASll insulation cloth was developed to extend the temperature stability and flexible characteristics of REFRASIL textiles to higher performance temperatures than standard REFRASIL. products. It is treated with chromia (I to 39rCR:0,) from which it derives its greenish color and name.
When temperature cycles exceed !850F(l010C)and continuous flexibility is a requirement. "Irish" REFRASIL insulation exhibits the necessary performance characteristics. It will operate continuously at temperatures to 2300F (1260C) with little or no change in properties. In addition, "Irish" REFRASll. insulation has exhibited up to 109c lower thermal conductivity than other forms of REFRASIL insulation.
Cloth is the standard form for "Irish" REFRASIL insulation. It is also available in a treated form for ease of handling and physical integrity during fabrication.
Standard roll size
Standard roll si?e for all REFRASIL cloth is 50 lineal yards
minimum, plus 10^ maximum length. No roll shall contain more
than two pieces of fabric and no piece within the roll shall be less
than 10 lineal yards
,
The information and data in this product data bulletin are accurate to the best of our knowledge and belief, but are intended for general information only. Applications sug gested for the materials are described only to help the reader make his own evaluation and decision, and are neither guarantees nor to be construed as express or implied warranties of suitability for these or other applications, or recommendation to use the product in the infringement of any patent.
REFRASIL 6 trademark of HITCO
Armco and the Armco Triangle & trademarks of Armco Inc.. Middletown. Ohio
8005 1682
PRODUCED BY FORD
Product Description Standard Tape (w/adhesive)
Treated Tape (no adhesive)
Irish Tape (no adhesive)
Product Code
U7-4&-2 UT-48-4 UT-96-2 UT-96-4
2220-48-3 2220-48-6 222096-3 222096-6
2221-48-2 2221-48-4 2221-902 2221-96-4
Nominal Thickness (in.)
.026 .026 .050 .050
.028 .028 .052 .052
.028 .028 .052 .052
Nominal Width (In.)
2 4 2 4
3 6 3 6
2 4 2 4
REFRASIL slit tapes are available in the same forms as REFRASIL cloth: standard, with pressure sensitive adhesive backing, treated with no adhesive, and treated "Irish" with no adhesive.
Special widths are available as custom slit tape from standard 50 lineal yard stock rolls of cloth products.
Standard roll size
Standard slit tape roll size is 100 lineal feet, plus or minus 10% length tolerance. No roll shall contain more than three pieces with single pieces not less than 20 lineal feet.
Sleeving
REFRASIL woven tape curtains at both ends of thu brazing furnace reduced natural gas requirementsfor the unit by one-third.
Product Description
Standard Tape
Pre-Shrunk Tape
Product Code
UT100-1 UT100-1V?
TF100-1 TF100-1V?
Nominal Thickness (in.)
.015 .015
.015 .015
Nominal Width (in.)
1 Vh
1 Vh
REFRASIL woven tape is available in standard or pre-shrunk forms. Pre-shrunk should only be used where shrinkage due to continuous high temperature environment cannot be tolerated. REFRASIL woven tapes have selvaged edges to prevent raveling.
Standard roll size
Standard tape roll size is 285 lineal feet, plus or minus 10%. Pre shrunk tape roll size is 265 lineal feet, plus or minus 10%,. All rolls are one continuous length, no splices.
Slit tape
REFRASIL slit tape protects motor leads, electrical cables, hoses, and a variety of other items subjected to the extreme radiant heat environment found in steel melt shop.
REFRASIL sleeving, covered by a protective metal-braided sheathing, provides thermal protection for this hydraulic hose system in areas subject to radiant heat and molten metal splash.
Product Description
Standard Nominal Wall Thickness-.032 in.
Heavy Wall Nominal Wall Thickness-.065 in
Product Code
UB-V, UB-1 UB-IVi UB-2 UB-2V?
HWS-% HWS-V? HWS-V< HWS-1 HWS-IVr
Nominal I.D. (in )
3/. 1 Vh 2 2'n
hi
V?
1 IV?
Maximum I.D |in.|
.95 1.30 250 3.20 3.30
.40 .60 .80 1.10 1.60
REFRASIL sleeving is available as standard or heavy wall. The looser weave of standard sleeving can accommodate a larger variety of diameters. Heavy wall sleeving has a very tight weave for maximum thermal protection. A special coating is available for improved installation, lubrication, and slightly increased abrasion resistance. For most applications, a protective, abrasion-resistant sheathing completely covering the REFRASIL sleeving insulation is recommended.
Standard roll size
Standard roll size for both standard and heavy wall sleeving is 50 lineal feel, plus or minus 10% length tolerance. Rolls are one continuous length, no splices.
8005 1683
PRODUCED BY FORD
Yam & Cordage
Batt
REFRASIL cordage and yarn are braided onto or around thermocouple wires, instrument heating elements, electrical cables, and hoses for superior thermal protection.
Product Description
Yarn
Cordage
Product Code
FYT 100-2
C100-3 C100-4
Nominal dimeter (in.)
.020
.040 .053
Nomlnil Yield
(Yds/Lb)
3280
700 330
All REFRASIL yarn and cordage is pre-shrunk and comes specially coated for improved handling and abrasion resistance.
Standard package size
Yam is wound on 4(/,' braider tubes, weight is approximately 1/4 pound per tube. Cordage is available on either standard 4'/2" braider tubes or 3" x 10'cores. Weight is approximately 112 pound for braider tubes, and 3 pounds for cores.
Bulk fiber
Product Descriplion
Standard Fiber
Product Code F100-A25
Nominal Length (in.)
.25
Nomlnil Fiber Oil. (in.|
.0004
"Irish" tape contains insulating bon to protect cooling water pipes from temperatures up to 2200 F in skid-type steel re-heatfurnaces.
Product Description
Standard Batt
Product Code B100-1
Nominal Thickness
(In.)
.50
Nominal Density ILbs/F!1)
3.0
Standard ball is comprised of loose felted, self-bonded, random interlocking fibers and contains no binders to reduce physical integrity in high temperature environments.
Standard package size
Batt is packaged 3 blankets of 48 square feet each to a box of 144 square feel. Each blanket is nominal 40' x 141/,' dimensions.
Investigate REFRASIL insulation
REFRASIL textiles are cutting maintenance time and costs in more and more high temperature applications For more information, write or call:
ARMCO
Materials Division of HITCO
a subsidiary of Armco Inc. 1600 West 135th Street Gardena, California 90249 Phone:(213) 321-8080
Bulk fiber--chopped REFRASIL yarn in 1 /4-inch lengths-- is available in standard chopped fibers. Used as bulk packing, thermal insulation, filter media, catalyst carriers and selective absorbents, bulk fibers are pre-shrunk.
Standard package size
Bulk fibers arc packaged in polyethylene bags, 50 pounds per bag, two bags per 100-pound fiberboard drum.
P.O. LH*T/MD-177SR 10M CP 11-76
UTHO IN U.S.A.
PRODUCED BY FORD
8005 1684
REFRASIL PRODUCT DATA BULLETIN
Refractory silica in textile form
INSULATION ALL PRODUCTS
REFRASIL textiles insulate against extreme high temperatures
Description
REFRASIL textiles for industrial insulation are continuous filament, amorphous silica products with the thermal performance of a refractory material. They are produced by the chemical leaching of glass fibers, resulting in almost pure silica (SiOj) in the B to 10 micron size range.
Standard REFRASIL textiles are tan in color, while pre-shrunk forms of cloth, bulk fiber, batt, yarn and cordage are white in color. Chromiatreated "Irish" REFRASIL material is greenish in color.
Performance capabilities
Temperature. REFRASIL textiles will not melt or vaporize until temperatures exceed 3100 F (1704 C). REFRASIL textiles will insulate con tinuously and retain their strength and flexibility to temperatures of 1800 F (982 C). Beyond 1800 F (982 C) some embrittlement and shrink age occurs, but REFRASIL textiles will con tinue to provide thermal protection to 3100 F (1704 C).
Chemical resistivity. The chemical properties of REFRASIL are similar to those of vitreous silica. REFRASIL is chemically compatible with many materials, including the following: air, ox ygen, nitrogen, argon, ammonia, carbon mon oxide, chlorine, hydrogen chloride, and sulfur dioxide. It is also slabTe in a vacuum, in con tact with water, various hydrocarbons, ammo nium hydroxide, and hydrochloric, nitric, and sulfuric acids.
Most elements do not react with REFRASIL textiles. Some molten metals such as mag nesium, sodium and silicon are exceptions, and attack REFRASIL textiles rapidly. Fluorine, hydrogen (above 2100 F) and carbon (above 1900 F) also react with REFRASIL textiles.
In general, phosphates, phosphoric acid and basic oxides and hydroxides (such as sodium, potassium and calcium hydroxides) react with REFRASIL textiles, especially at elevated tem peratures. Hydrofluoric acid and various flu orides are also incompatible with REFRASIL textiles.
Dielectric properties. REFRASIL textiles are also outstanding high temperature electrical insulators. As an example of their excellent electrical resistivity, the dielectric constant of REFRASIL Cl 00-48 cloth measured at 220 F (104 C) and 60 cycles per second is 1 43. This increases to 1.53 at 500 F (260 C).
Alternative tor asbestos. REFRASIL textiles are a superior alternative for asbestos. They protect at higher temperatures, exhibit minimal
dusting and fly-off of fiber particles, are very low in chlorides, and there are no known health hazards associated with its use
Associated benefits
REFRASIL textiles have excellent resistance to thermal shock and minimum shrinkage in service. They protect against contamination, marking and damage to parts and products during high temperature processing REFRASIL textiles resist oxidation, most corrosive solu tions and chemicals. In addition they have a high capacity to absorb moisture but do not degrade in the presence of water.
Applications
REFRASIL textiles have proven their ability to shield and protect hydraulic lines, motor leads, hoses, pipes and machinery from extreme ra diant heat and molten metal splash. REFRASIL textiles have also been used successfully as insulating blankets in heat-treating and hightemperature processing operations as refrac tory lining, aluminum pot line hood skirts, flexible expansion joints, furnace curtains, flue sleeves, and numerous other electrical and thermal insulation applications. As a weld pro tection cloth, REFRASIL guards equipment and finishes from damage from sparks and weld deposits, thus improving total welding per formance.
These are just a few. New applications for REFRASIL textiles are continually being discovered. REFRASIL insulation can cut main tenance time and costs, reduce energy con sumption and protect parts, materials and machinery from potential damage caused by extreme heat.
*i ' * *% .
"J"7- 3 *...
8005 1668
PRODUCED BY FORD
REFRASIL textiles are available as
Cloth
"Irish" REFRASIL cloth
REFRASIL cloih proiecls equipment and finishes from sparks, weld deposifs, and slag spatter during welding and torch cutting operations.
Product Description
Standard Cloth
Treated Cloth
Adhesive Cloth
Pre-Shrunk Cloth
Irish Cloth
Treated Irish Cloth
Product Code
UC100-28 UC100-48 UC100-96
AR100-4B AR100-98
Adhesive 4B Adhesive 96
Cl 00-48 C1DD-96
Cl 554-48 Cl 554-96
2221-48 2221-96
Color Tan
Orange Tan White Green Green
Nominal Thickness (in.)
.015 .026 .054
.033 .060
.026 .050
.026 .050
.026 .050
.026 .050
Nominal Width (in.)
36 36 37
36 37
36 36
33 33
33 33
33 33
The standard UC100 cloth is the most popular form of REFRASIL textiles It is tan or gold in color.
AR100 REFRASIL cloth is a treated form of the UC100
cloth. This treatment provides a tough, sacrificial coating that improves the abrasion resistance, durability and handling characteristics of the malerial. It facilitates fabrication by con ventional methods of stitching, sewing, and grommeting. It is orange in color.
Ad'hesive cloth is simply standard cloth with an adhesive
backing to aid installation. Standard cloth is also available as "pre-shrunk" cloth. Pre
shrunk cloth is weaker in strength and lower in abrasion re
sistance than standard cloth and should only be used where shrinkage cannot be tolerated. It is white in color versus the tan color of standard.
Use of "Irish" REFRASIL cloth as furnace curtains on this steel strip finishing line resulted in 16% energy cost savings.
"Irish" REFRASIL insulation cloth was developed to ex tend the temperature stability and flexible characteristics of REFRASIL textiles lo higher performance temperatures than standard REFRASIL products. It is treated with cnromia (i to 3%CRiOj) from which it derives its greenish color and name.
When temperaiure cycles exceed 1850 F (1010 C) and continuous flexibility is a requirement, "Irish" REFRASIL in sulation exhibits the necessary performance characteristics. It will operate continuously at 2300 F (1260 C) with little or no change in properties. In addition. "Irish" REFRASIL in sulation has exhibited up to 10% lower thermal conductivity than other forms of REFRASIL insulation.
Cloth is the standard form for "Irish" REFRASIL insulation It is also available in a treated form for ease of handling and physical integrity during fabrication.
Standard roll size
Standard roll size for all REFRASIL cloth is 50 lineal yarns minimum, plus 10% maximum length No roll shall contain more than iwo pieces of fabric and no piece within the roll shall be less than 10 lineal yards.
HitCO and RtFRASil S trademarks o' HITCO
Amtico end the Armcc
t Sreoema*ks o`
Armco inc , Middletown, Onio
8005 1669
PRODUCED BY FORD
Prodaet Description Standard Tape (w/adhesive)
Treated Tape (no adhesive)
Irish Tape (no adhesive)
Prodoet Code
UT48-2 irT48-4 UT96-2 UT96-4
AR48-2 AR48-4 AR96-2 AR96-4
2221-48-2 2221-48-4 2221-96-2 2221-96-4
Nominal Thickness (In.)
.026 .026 .050 .050
.033 .033 .060 .060
.028 .028 .052 .052
Nominal Width (in.)
2 4 2 4
2 4 2 4
2 4 2 4
REFRASIL slit tapes are available in the same forms as REFRASIL cloth: standard, with pressure sensitive adhesive backing, treated with no adhesive, and treated "Irish" with no adhesive.
Special widths are available as custom slit tape from stan dard 50 lineal yard stock rolls of cloth products.
Standard roll size
Standard slit tape roll size is 100 lineal feet, plus or minus 10% length tolerance. No roll shall contain more than three pieces with single pieces not less than 20 lineal feet.
Sleeving
REFRASIL woven lape curtains at both ends of this brazing furnace reduced natural gas requirements for the unit by one-third.
Product Description
Standard Tape
Pre-Shrunk Tape
Product Code
ITT100-1 UT100-1 Vj
TF100-1 TFIOO-IVi
Nominal Thickness (in.)
.015 .015
.015 .015
Nominal Width (in.)
1 Vh
1 IV:
REFRASIL woven tape is available in standard or pre-shrunk forms. Pre-shrunk should only be used where shrinkage due to continuous high temperature environment cannot be tol erated. REFRASIL woven tapes have selvaged edges to prevent raveling.
Standard roll size
Standard tape roll size is 285 lineal feet, plus or minus 10%. Pre-shrunk tape roll size is 265 lineal feet, plus or minus 10%. All rolls are one continuous length, no splices.
Slit tape
REFRASIL slit tape protects motor leads, electrical cables, hoses, and a variety of other items subjected to the extreme radiant heat
environment found in steel melt shop.
REFRASIL sleeving, covered by a protective metal-braided Sheathing, provides thermal protection for this hydraulic hose
system in areas subject to radiant heat and molten metal splash.
Product Description
Standard Nominal Wall Thickness-.032 in.
Heavy Wall Nominal Wall Thickness-.065 in.
Product Code
UB-% UB-1 UB-1V: UB-2 UB-2V2
HWS-Ve HWS-Va HWS-1 HWS-1% HWS-2
Nominal I.D. (in.)
% 1 I'/: 2 2 V,
'/8 V: Vi IV1%
REFRASIL sleeving is available as standard or heavy wall The looser weave of standard sleeving can accommodate a larper variety of diameters. Heavy wall sleeving has a very tign; weave for maximum thermal protection. A special coating' is available for improved installation, lubrication, and slightly increased abrasion resistance. For most applications, a pro tective, abrasion-resistant sheathing completely covering the REFRASIL sleeving insulation is recommended.
Standard roll size
Standard roll size for both slandard and heavy wall sleeving is 50 lineal feet, plus or minus 10% length tolerance. Rolls are one continuous length, no splices.
8005 1670
*>r
PRODUCED BY FORD
Yarn & Cordage
Batt
REFRASIL cordage and yarn are braided onto or 8round thermocouple wires, instrument heating elements, electrical cables, and hoses tor superior thermal protection.
Product Description
Yarn
Cordage
Product Code
FYT100-2
Cl 00-3 Cl 00-4
Nomlnel Diameter (In.)
.020
.040 .053
Nomlnel Yield
(Yds/Lb)
3280
700 330
All REFRASIL yam and cordage is pre-shrunk and comes spe cially coated for improved handling and abrasion resistance.
Standard package size
Yarn is wound on 4'/?" braider spools; weight is approximately 'A pound per spool. Cordage is available on standard 4Y?" spools. Weight is approximately Vi pound per spool.
Bulk fiber
Product Description Standard Fiber
Product Code F100-A25
Nomlnel Length (in.)
.25
Nominal Fiber Die. (In.)
.0004
Bulk fiber--chopped REFRASIL yarn in 'A-inch lengths. Used as bulk packing, ihermal insulation, filter media, catalyst car riers and selective absorbents, bulk fibers are pre-shrunk.
Standard package size
Bulk fibers are packaged in polyethylene bags, 25 pounds per bag. one bac per canon.
"Irish" tape contains insulating batt to protect cooling water pipes from temperatures up to 2200 F in skid-type steel re-heat furnaces.
Product Description Standard Batt
Product Code B100-1
Nomlnel Thickness
(In.)
.50
Nominal Density (Lbs/Ft3)
3.0
Standard batt is comprised ot loose felted, self-bonded, ran dom interlocking fibers and contains no binders to reduce physical integrity in high temperature environments.
Standard package size
Batt is packaged 2 blankets of 48 square feet each io a box of 96 square feet. Each blanket is nominal 40" x 14'/?' dimensions.
Rope Gasket
REFRASIL rope gasket is produced in three sizes--'A", 3/e". and Vi' diameters. This new product is braided from textur ized yarns, pre-shrunk, and specially coated for improved
abrasion resistance.
Product Code
RG-'A RG-Ve RG-V?
Nomlnel Diemeter Density Yield
(In.) (Ibs/cu ft) (ft/lb)
0.24 46 64
0.32 42 0.44 37
45 26
Breaking Strength Ambient Temp,
(lb)
35 60 170
Shrinkage it 1600 F
(%)
0.8 0.9 1.2
Standard package size
Rope gasket is packaged as 100-lineal-foot spools, two spools to a canon.
Investigate REFRASIL insulation
REFRASIL textiles are cutting maintenance time and costs in more and more high temperature applications. For more in formation, write or call;
gJF t. Wright Company
Mercier Art. ^rUn, MfeSfem 4*121
4*11) *4*-*250 V.,-_..................... .........
I
P C. LH1/MD-1779 1SV CP 11-79
ARMCO HITCO Materials Division
lilho ir. I
PRODUCED BY FORD
8005 1671