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CHAPTER 26
1954 Guide
appropriate duct work may be required by space or other considerations. Units are available for.floor, wall, or ceiling mounting,, thus providing an upward, downward, or horizontal discharge. Power, refrigerant, and drip pan connections are required, plus additional connections for defrosting,
if necessary. Various methods of defrosting are used. In one method, hot gas is
supplied to the interior of the tubes uniformly throughout the coil. The entire refrigerant circuit is thus contacted to obtain complete defrosting of all frosted surfaces. Electric defrosting generally involves the incor poration of heating elements within the construction of the coil, or the use of strip heaters in a dampered closed air circuit. Warm water may be
sprayed over the coil surface for defrosting. With storage temperatures above 32 F, defrosting may be accomplished by shutting down the refrigera tion system and circulating the, room air over the coil. In every case, de frosting requires a cessation of refrigeration and fan shut down. Where continuous operation of the system is desired, a brine spray over the coil
may be used unless it might damage the product in storage.
Ratings As various means of expressing unit cooler capacity are utilized in the
industry, different manufacturers suggest different methods of selection. The engineer should be aware of the conditions and factors which affect rating, selection, and performance of a cooler. These items are discussed;
in following paragraphs. The refrigerating capacity of the unit may be either gross or net, the
latter being less than the gross by an amount equal to the heat equivalent of the input to the unit cooler motor. In either case, the capacity should
be given for a particular air volume. Dry or flooded rating conditions should be stated, as well as temperature
level. The temperature level determines whether the coil surface is wetted' or frosted, and it will also establish the refrigerant side pressure drop for any given load applied to a specific unit cooler. The refrigerant side pres sure drop increases as the evaporating temperature decreases, and thus temperature level exercises a significant effect on the average coil surface
temperature and the consequent condensing unit selection.
Coil capacity fating is usually expressed as simplified rating or sensible heat ratio rating-, the latter derives its name from the ratio of the sensible heat load to the total load. The simplified rating expresses the capacity in terms of Btu per (hour) (Fahrenheit degree temperature differential
between the refrigerant and the air). The sensible heat ratio rating expresses the unit cooler capacity in terms of Btu per (hour) (Fahrenheit degree
temperature differential between the refrigerant and the coil surface tempera ture). The simplified rating method does not require knowledge of the sensible heat ratio. When the total load has been obtained from the load
calculations, it is necessary only to assume a temperature differential be tween the air and the refrigerant in order to select a unit cooler. Sinoe
the extent of dehumidification will be a function of this assumed tempera ture differential, it is apparent that the relative humidity in the storage space is dependent upon the correct assumption of this temperature differ ential. For many applications, the correct temperature differential has been established between certain maximum and minimum values. In such
applications, the simplified rating offers a quick method of selection. Where past experience is lacking, and in any case where close control of relative humidity is desired, the simplified rating may be used for tentative
Unit Air Conditioners and Unit Air Coolers
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selection of the unit, but the sensible heat ratio method should be used in the final selection.
In the sensible heat ratio selection method, the total heat is used in con junction with the air distribution requirements for making a tentative selection of a unit cooler. Then, for the specific air volume and surface area of the unit cooler selected, it is necessary to determine the refrigerant
temperature required to maintain the dry-bulb temperature and relative humidity desired in the storage space. In order to apply air conditioning psychrometric techniques for accurate control of the room conditions a knowledge of the sensible and latent loads is required. The relationship of these loads is evident in the term, sensible heat'ratio. . From this ratio and the unit cooler air volume, the supply air conditions to maintain the storage room design conditions may be calculated.
The extent to which these supply air conditions differ from the average coil surface temperature is a function of the fin spacing, fin style, coil depth, and other factors inherent in the design of the coil. From a knowledge of the efficiency of his specific coils, a manufacturer can use the sensible, heat ratio to determine the average coil surface temperature necessary to main tain desired storage room conditions, without actually evaluating the supply air conditions. -__
For a unit cooler adjusted to deliver a specific air volume, there exists
a specific differential between the storage room conditions and the average coil surface temperature, and, therefore, it is possible to rate coolers on the basis of this room-to-surface temperature differential.
Refrigerant side pressure drop and the characteristics' of the heat trans fer surface, introduce a differential between the average coil surface tem
perature and the refrigerant temperature. Thus, the manufacturer must also present data from which the engineer can determine the overall roomto-refrigerant temperature differential necessary with the unit cooler se lected. Some-manufacturers rate cooling equipment on the basis of the
overall room-to-refrigerant temperature differential instead of using the in termediate average coil surface temperature. In either case the signifi
cant consideration is, that this overall temperature differential must be determined from a knowledge of the sensible heat ratio and the air volume of a unit cooler under consideration. If the tentatively selected unit cooler does not possess the proper capacity, it may often be possible to ad just the fan speed to a new air volume. At the new air volume and new
overall differential, the cooler may be able to deliver the necessary cooling capacity. If not, the procedure must be repeated with another size of unit cooler, the final selection being based on the economical balance be tween unit cooler, the compressor, and the condenser.
Procedures for rating and testing room coolers are given in an ASRE Standard3 which establishes four groups of conditions (numbered I to IV) under which units may be rated. Many manufacturers establish and pub lish their ratings in accordance with this standard.
In this standard, forced circulation air coolers are classified according to
nu- side surface conditions as (1) dry coil, (2) sprayed coil, and (3) sprayno coil; or according to type of air delivery to room as (1) free delivery fan, r (2) pressure fan. Natural convection air coolers are classified according t type as (1) external baffle, (2) built-in baffle, and (3) without baffle.
Arrangement and Operation
The refrigerant is usually supplied to the evaporator through a thermostatic expansion valve, thus obtaining dry expansion in the evaporator.