Document o9OJZQZ2Ermbd5ZeQzMVx2497

Monsanto *o .awiocatkxi R. vV. Parker - Texas City October 8, 1982 uaiki , Annual Housekeeping Schedule TO ( s R. W. Arnold A. J. Bolton G. W. Bostick A. H. Conrad H. E. Crow T. Crump C. M. Cruse Q. Escamilla V. Franchetti J. M. Gatewood J. A. Glass R. A. Hernandez F. Herzog J. H. Jackson R. S. Jackson E. I. Kirk H. M. Lacy B. C. Lancaster C. NMcClanahan A. McCoy V. P. Osburn M. L. Owens L. Schwab W. H. Triplett cc, PMSB SHAC R. Curtis R. M. Fritz W. M. Haynes W. R. Johnson L. C. McCune A. M. Patterson M. A. Riddle J. Swain <_cr^c- Attached is the final version of the 1982 Annual Housekeeping Schedule. There have been a few minor revisions to the schedule you received in September which are: 1. IDA.will be Inspected at 2:45 p.m. Tuesday, October 19. 2. IDA and Environmental Laboratories have been added and are scheduled for 3:30 p.m. Tuesday, October 19. 3. The West Gate and Locker Building have been removed from the schedule. The attached map will not reflect these changes. C /JP Attach SC 001874 R. V. Parker LAM003079 1982 INSPECTION TOUR SCHEDULE FIRST DAY: MONDAY, OCTOBER 18 Inspectors meet in Personnel Building Training Room Coffee and Rolls 8:30 a.m 1. Plant Manager's Comments & Instructions 2. Distribution of Safety Equipment Minutes 15 15 BEGIN INSPECTION 9:00 a.m. DEPTS. 44-45-56 METHANOL Methanol, CO, and Ha are produced by steam reforming of natural gas and C0a. CO and Ha are used in the production of oxy-alcohol and acetic acid. Hosts: F. B. Edwards Ruby Williams David Evans Antonio Martins Herb Guisti Horace Congor Meet in Control House, C. 0. desk. DEPT. 50 ACETIC ACID 9:30 a.m. Acetic acid is produced from carbonylation of methanol. This area includes catalyst preparation and product distillation facil ities. Hosts: F. L. Weis Larry Baker Bobby Moore Walter Wilson Noel Rickard John Townsend Meet in Control Room. COFFEE BREAK (ACETIC ACID) Rosalie Terry SC 001875 10:00 a.m LAM003080 1982 Inspection Tour Schedule - Monday, October 18 -2- DEPT. 51 ACRYLONITRILE Two reactor trains and a single purification train are used to produce acrylonitrile and hydrogen cyanide as a by-product. Ammonia and propylene are used as raw materials. Hosts: Mark Devore Bill Howe Hap Ferguson Felix DeZengotita Doway Gracia Norman McKee Meet East of Control House West of WOBS 10:15 a.m. 50 CAFETERIA CONFERENCE ROOM (Tray Lunch) & BREAK ZONE I OFFICE Offices and conference room used by maintenance personnel for styrene process. Hosts: Rodie Santarelli Gene Inman Jim Paschal 11:30 a.m. 12:35 p.m. DEPT: 15 DEHYDROGENATION 12:45 p.m. Synthesis area for dehydrogenation of ethylbenzene to crude styrene. Hosts: George Bryan Earl Moore Beverly Dodson Larry Young Jim Froebel J. C. Brown Meet at C. 0. Desk 001876 SC LAM003081 1982 Inspection Tour Schedule - Monday, October 18 -3- DEPTS. 14-16 STYRENE - EB DISTILLATION Dept. 14 - Ethylbenzene purification facilities Dept. 16 - Styrene purification facilities Hosts: EB - L. Wheaton T. flyers _ _ _M_i_ 'Holder______ SM Jim Gore John Couch Beverly Dodson Meet at C.O. Desk Meet at C.O. Desk 1:05 p.m. DEPT. 13 ALKYLATION 1:35 p.m. Ethylbenzene is produced by the reaction of benzene with ethylene in the presence of an aluminum chloride-organic catalyst complex. Hosts: L. Wheaton T. Myers . C. Degg D. Robertson M. Holder E. Armstrong Meet at C.O. Desk CONTROL LABORATORY Laboratory facilities needed to conduct required analyses for production and shipment of petrochemicals from Texas City plant. Hosts Bernie Jacob Henry Anderson Calvin McNeal 1:55 p.m. COFFEE BREAK (Material Handling Office) Grace Warren 2:15 p.m. SC 001877 LAM003082 1982 Inspection Tour Schedule - Monday, October 18 ELECTRIC SHOP Consists of central shop facilities and offices for power distribution, electrical maintenance and maintenance engineering personnel. Hosts: A. R. Mathison Howard Channels Bob Thorn STORES Stores includes the shipping and receiving docks, storage bins of inventory items, and offices. Hosts: Tom Crump Phil Tax Helen Guinn -53:50 p.m. 4:00 p.m. END OF FIRST DAY OF INSPECTION 001878 LAM003083 SECOND DAY: TUESDAY, OCTOBER 19 PERSONNEL BUILDING 8:00 a.m. Building contains personnel office, training facilities, a video tape.lab, and plant receptionist. Hosts: Margie Vogtman Hermine Smith Sue Wilcox Meet in Personnel Bldg. Training Room. LOCKER BUILDING NO. 1 & SAFETY SUPPLY Building houses separate lockers, showers, and changing rooms as well as the safety supply store. Hosts: Ken Milner Ed Gay Richard Werner' 8:20 a.m. RECEPTION OFFICE & GUARD HOUSE Major plant entry gate with offices for locksmith, supervisors and security group. Hosts: Fred Herzog Night Supervisor on duty Security Sgt. on duty 8:40 a.m. SC 001879 LAM003084 1982 Inspection Tour Schedule - Tuesday, October 19 FIRE STATION Two buildings which house the Texas City plant's fire fighting facilities. Hosts: Jim White Leonard Hamilton -2- 9:00 a.m. COFFEE BREAK (Cafeteria Conference Room) Laverne Chandler DISPENSARY Provides facilities for emergency first aid and for monitoring employee health. Hosts: Dora Sendejas Patty Burke 9:30 a.m. 10:00 a.m. CAFETERIA Main plant cafeteria. Hosts: Laverne Chandler Clarice Merryman 10:10 a.m. Meet at Cash Registers. LAM003085 SC 001880 1982 Inspection Tour Schedule - Tuesday, October 19 -3- MAIN OFFICE (2nd and 3rd floors) Main office building for manufacturing, distribution, environmental, safety, and marketing personnel. Hosts: 2nd Floor Patricia Selman Sylvia Pierce Ernestine Chuoke 10:20 a.m. Purchasing 3rd Floor Fay Hogg Peggy Wansbrough Irma Ramos Richard Curtis Front Stair Case Entry RESEARCH NO. 1 This building houses analytical labs and bench scale reactor systems. Hosts: Andy Liao Pride Johnson Clyde Collier 10:45 a.m. Meet 1st Floor West Side CAFETERIA - Tray Lunch 11:15 a.m. SC 001881 LAM003086 1982 Inspection Tour Schedule - Tuesday, October 19 -4- OFFICE ANNEX (1st fioor) 12:00 p.m. First floor of this building contains offices, technical library, and computer room. Hosts: Maxie Dillon Rick Whitehead Lee Owens Sylvia Pierce Meet at Main Lobby. OFFICE ANNEX (2nd floor) 12:30 p.m. This floor contains office facilities for Accounting, Mechanical & Materials Technology, MIS Department with computer faci 1 iti es. Hosts: Don Treleaven Bill Reid Lydia Ishmael Bea Ramos Ola Ward Meet at Front Entrance 1st Floor. 001882 LAM003087 1982 Inspection Tour Schedule - Tuesday, October 19 -5- RESEARCH NO. 2 1:00 p.m. The AN and styrene bench scale reactor systems are operated In this building. The analytical instrument development department is located upstairs. Hosts: Jay Cross John Garton Joe Stal Greg Escamilla Meet at Visitor's Lobby West North Corner 1st Floor. RESEARCH NO. 3 1:30 p.m. This building houses the offices for the Separations Probes personnel with crafts and maintenance offices and shops located on the first floor. Hosts: John Thorman Alex Sorensen H. J. Baumgartner Don Treleaven Meet at North Entrance Below Stairway Outside. SC UAW1003088 1982 Inspection Tour Schedule - Tuesday, October 19 IDA Hosts: James Burkhalter Gerald Berry Hank Vanderford Joe Storey Jim Horan Tom Smotherman IDA AND ENVIRONMENTAL CONTROL LABS (Old Dept. 42 Bldg.) Hosts: Richard Bledsoe Doug Hiser Ken Bright SOUTH 22 (in Cars) -6- 2:45 p.m. 3:30 p.m. 3:50 p.m. END OF SECOND DAY INSPECTION SC 001884 LAM003089 THIRD DAY: WEDNESDAY, OCTOBER 20 SHOPS BUILDING Central Shops consists of facilities for pipe fabrication and plate and exchanger, machine, and paint shops. Building also includes training rooms and various maintenance offices. Hosts: Howard Jackson Bill Recknor Vernon Mapes Ted Minor Geo. Clark C. L. Puckett Meet at Carpenter Shop. 8:10 a.m COFFEE BREAK (Shops Building, 2nd Floor) Sylvia Rodriquez Ellie Cyr Grace Mendez SOUTH MAINTENANCE BUILDINGS, INSTRUMENT SHOP & GARAGE Buildings include carpenter-insulator shop, instrument department shop, field maintenance offices, and garage facil ities. Hosts: Maintenance Instrument Jack Goodson Geo. White Curtis McGowen Louis Dolzel Dayal Beach Sherman Jones Roger Mears K. W. Willis Jack Kiser Paul Saunders Mel Wagner Bob Gerky 9:10 a.m 9:25 a.m SC 001885 \_&N\00309 1982 Inspection Tour Schedule - Wednesday, October 20 -2- WATER TREATING - PLANT AIR 10:05 a.m. Treatment of raw Brazos River water for plant use and generation facilities for breathing, instrument, and general plant air. Hosts: Geo. Orum Donis Shotwell Harry Mercantel Dan Davison George Hanks Shorty Albritton Meet at Northwest Corner of Water Treating. POWER 2 Facilities for steam generation and boiler feed water treatment. Hosts: George Orum Donis Shotwell Harry Mercantel Dan Davison George Hanks Shorty Albritton 10:20 a.m. DEPTS. 19-25-27-29 (HCN-TBA-LN-ACY) 10:30 a.m. Manufactuting facilities for tertiary butyl amine, lactonitrile, and acetone cyanohydrin. Hosts: Dale Harstad Jasper Jennings Len Hand Mike Sweeny Jack Danner Carl Richardson Meet in Control House CAFETERIA CONFERENCE ROOM (Tray Lunch) 11:15 a.m. 001886 LAM003091 1982 Inspection Tour Schedule - Wednesday, October 20 AN LOADING RACK Rail car handling facilities for acetic acid, methanol, TBA, sulfuric acid, IBY, and ACH. Hosts: Charlie Loney Sidney Poston Rusty Wilson -311:45 a.m. WAREHOUSE A-B-C Three warehouses containing spare parts, valves, hoses, electrical cable, flammable liquids, paints, insulation supplies, sample bottles, etc. Hosts: Tom Crump Terry Grubbs Phil Tax 12:05 p.m. ZONE 2 OFFICE Offices for west plant maintenance personnel. Hosts: Sue Lessa Barbara Anderson Eva Blanchard 12:20 p.m. SC 001887 LAM003092 1982 Inspection Tour Schedule - Wednesday, October 20 -4- CED OFFICES & SHOPS 12:35 p.m. Offices, warehouses, and shops for Central Engineering Department. Hosts: Howard Bahr J. D. Stone Murray Hansen Meet at South End of CED Office Complex. CAPITAL PROJECTS AREA 12:55 p.m. Area includes offices, a shop and fabrication area, and tool room. Hosts: C. M. Wills A. G. Arnold C. E. Supak F. Herzog Meet at Open Pipe Fab Shop. DEPT. 33 LACTIC ACID Manufacturing facilities for pharmaceutical grade lactic acid from lactonitrile. Hosts: Doyle Copeland A. R. Silvertooth Roger Rowlette Pervis Cotton Albert Rains George Williamson 1:15 p.m. SC 001888 \_AW1003093 1982 Inspection Tour Schedule - Wednesday, October 20 -5- DEPT. 48-56 0X0-ALCOHOL - PHTHALATE ESTERS 1:35 p.m. Oxo-alcohol area uses CO + Ha blend gas and olefins as raw materials. Phthalic anhydride and oxo-alcohol area used to manufacture phthalate ester. Hosts: Rich Coleman Jose Javiria Vernon Fields Walter Price Norb Novak J. T. Shipley Meet at Chief's Office. DEPT. 53 PHTHALIC ANHYDRIDE Manufacturing process which uses BASF technology to convert air and orthoxylene to phthalic anhydride. 2:10 p.m. Hosts: Cody Ford Charlie Magee Alvin Soderberg Bill Crowder Stephen Moncla Ron DeVries Meet in Control Room. COFFEE BREAK (Phthalic Anhydride Control Room) George Hart 2:30 p.m. END OF INSPECTION SC 001889 LAM003094 e SC 001890 i LAM003095 1982 TEXAS CITY SAFETY AND HOUSEKEEPING INSPECTION GUIDELINES THEME GOOD SAFETY AND HOUSEKEEPING COUNTS--WITH EMPHASIS ON SAFETY PERFORMANCE, UPTO-DATE SAFETY PROCEDURES, PERSONNEL TRAINING ON SAFETY PROCEDURES, ACTIVE PLANT EMPLOYEE PARTICIPATION IN SAFETY ORGANIZATION, AND DEDICATION TO THE STOPPING OF UNSAFE ACTS. INSPECTION DATE The plant will be inspected October 18, 19, and 20, 1982. INSPECTION TEAM G. W. H. E. R. M. Daues Crow Fritz - Chairman: G. L. Tromblee, Plant Manager Supt. of Mfg. Maintenance Supt. PT Manager J. Swain M. Riddle - Training Supervisor - LP&S Engineer RATINGS The Inspection committee will not give the plant an overall rating. Individual areas will be given ratings and the one or two outstanding areas will be awarded a plaque. Evaluations will be made based on safety performance, policies and practices, housekeeping conditions, and involvement of people that ensures an effective, sustained safety attitude for outstanding safety performance. Outstanding - Stands out from all areas (comparison based on theme criterion) No safety practice deficiencies. Housekeeping performance equal to achievement -potential. Excellent - Very favorable compared to acceptable standard (based on theme criterion). Very few safety practice deficiencies. Housekeeping performance nearly equal to achievement potential. Unsatisfactory - Inferior compared to acceptable standard (based on theme criterion). Unacceptable level of safety deficiencies. Unacceptable housekeeping level. Areas rated will be all units (including outside battery limits), main shops, instrument shop, electrical shop, stores, control lab. Research 1, 2, and 3. INSPECTION RESULTS The general results of the plant inspections, including the outstanding areas, will be communicated Friday, October 22, 1982. SC 001891 D. D. Kos 1982 SHAC UAM003096 ZONE A r Dept. 13-14 Dept. 15-16 Salt Water Pump Insp. Team ZONE B Primary Treatment Dock 1 & 2 Dock 3 4 4^5 Insp. Team ZONE C Personnel Bldg. Lockers Safety Supply Fire Station Main Gate ZONE E Dept. 51 Chlorination Insp. Team Insp. Team ZONE G AN Loading Rack Dept. 19-25-27-29 C ZONE I CED Offices/Whse Dept. 44-45-46 Warehouse A-B-C Insp. Team Insp. Team ' ZONE D Stores Shops Bldg.Inst. Shop Power 2 Water Treatment ZONE F Research No. 1 Research No. 2 Research No. 3 Control Lab - ZONE H Dept. 50 Dept. 33 L. A. Drum Bldg. ZONE J Dept. 53 * Dept. 48-56 Insp. Team Insp. Team Insp. Team Insp. Team ZONE K Q\ -DepC;- 35 </ .22 Insp. Team *) ZONE L______________________ Insp. Team Main Offices Office Anri&x Cafeteria-Disp. SC 001892 LAM003097