Document o7amozV9q03pp1z1aDY7bgXE
PPG Industries, Inc. Chemicals P.O. Box 1000 Lake Charles, Louisiana 70602 January 31, 1992
Mr. Tom Coerver Department of Environmental Quality Air Quality Division P O BOX 44096 Baton Rouge, LA 70804-4096
Dear Mr. Coerver:
Re: Quarterly Fugitive Emission Report
In accordance with the provisions of LAC 33:III.2121.F, the PPG Industries Lake Charles Complex is hereby submitting its quarterly fugitive emission monitoring report for the period of 10/01/91 through 12/31/91. The 0.44 percent of components leaking value once again demonstrates that the PPG Complex is at the "good performance level" for the quarter.
Attached for your review are the following tabulations and summaries for this quarter:
Attachment I Attachment II Attachment III Attachment IV
Attachment V Attachment VI Attachment VII Attachment VIII Attachment IX Attachment X Attachment XI Attachment XII Attachment XIII
Complex Performance Summary Test/Repair Summaries Delayed Repair Summary Turnaround Repair Summary EDC #1 Unit Data EDC #2 Unit Data VDCM Unit Data Tri-Ethane II Unit Data Ethyl Chloride Unit Data
Per/Tri Unit Data waste Treatment Unit Data CPC Unit Data VCM II Unit Data
Also included in this report as Attachment XIV is a summary of monitoring of all inaccessible values which is performed annually.
All other required monitoring not otherwise listed was performed. Items listed in Attachment IV, Turnaround Repair Summary, are those believed to risk higher emissions if repair is attempted without a unit shutdown.
SL 025217
(318U491-4326Y qUestions warding this report, please call me at Respectfully,
G$Mw/lS . % Esther s. Liggio vq Environmental Control Specialist ESL/vk Certified Mail/Return Receipt Requested
Sh 025218
ATTACHMENT I
DARBONNE SERVICES. INC. PPG INDUSTRIES, INC. QUARTERLY REPORT
SUMMARY AND GOOD PERFORMANCE For Psnod Ended 12/31/91
GOOD PERFORMANCE LEVEL
Number of Components Monitoreds Number o-f Components Leaki no: Number of Components Repaired:
7SB9 35 30
7. of Components Leaking:
.44
of Components Repaired! 35.71
All monitoring of fugitive emissions has been performed as required by Section LI.21 of the Louisiana Air Quality Regulations.
:`PG INDUSTRIES. INC.
Signature
(Jtj
DARBONNE SERVICES,, INC. A.
Title C Ate
2%
___________ Date
SL 025219
Attachemnt II, Page 1
a'
: i .1, f.
' J C-lL i
:;Eh t r
Darocsnn'j Services lisc.
.. inwuo i r\ a
P.. G- BOX 100-.-
LAKE CHARLES
LOUISIANA 70602
fLANT SUMMARY
UMMARV FOR THE PERIOD
'/01/91 throuoh
1/91
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEANING REPAIRED
------- PERCENT -------EARING REPAIRED
'r-O . I OPT iEA VY
,jr ' -AS
1 4rsB 13 3862 10. -.2 IQ.. 003
1004 Q.J 14
i0 014
4 '.3
4
3 11
i')
0 0 0
0
0 0
. 17
0 . 07
0 0
1..-
37.5 90.9
0 100
0 0
0 0
GGNF JIEN 'TFE SERVICE
'V 4A i ' / 5?
-'"<
ML; r" .-iI-aI
"V
!sur
,'\t
rl!_L-
!-iLL \1
~ f
ORAN
TOTAL
SUMMARY BY COMPONENT TYPES
------------------ NUMBER OF COMPONENTS------------IN UNIT TESTED LEAKING REPAIRED
3340
7398
003
r=7
O
76 4
214
4 66
4
*= = - hisses iS=;^^s;s;3a = :
*3635 **7SE6
19 4 Mr L Jr
A o
17 13
0
o 0
3* * * U
-------- PERCENT--------LEAKING REPAIRED
.25 6.07
o
0
4
89. 47
100 0 <) o
; = = =..--=s:.:
93. 75
* Kf 1-*
-9 COMPONENTS WERE ADDED THIS QUARTER AND 05 COMPONENTS WERE DELETED.
3 COMPONENTS ARE PREVIOUS SHUTDOWN ITEMS. NEFE GUT Or SERVICE THIS QUARTER.
76v COMPONENTS
0 CDriFCNENTS WENT ON SHUTDOWN THIS QUARTER.
SL 25220
YPE rrer r"re HIATUS HATE REP.
ATTACHMENT
DETAILS IJ,-PAGE.
REPAIR ilETHDE*
REPAIR SUC. EEHON. READINSCATE BATE REFAIR ANT
'.'3l *8
i;-ll-?i 10001 li-!!-?! -lEHTENED PACKING
valve
11-11-9; 10001 11-11-91 TIGHTENED PACKING
383 Fuse
11-12-91 10001 11-20-91 REPLACED PUMP SEhl
3383 lal is
11-13-91 1000!
< NO REPAIR ATTEMPTED >
4701 PU2D 1_!2-0) 10001 11-13-91 REPLACED SEAL
9743 V si vs
11-13-91 10001 11-13-91 TIGHTENED PACKING 7MC PUM
11-13-91 1000! 11-13-31 REPLACED PUMP SEAL
'191 Valve
11-13-31 10C01
1 NO REPAIR ATTEMPTED 3
"".79 Fuse
10001 11-20-91 REPLACED PUMP SEAL m '.'alve
11-13-91 13001 11-13-91 TIGHTENED PACKING
11-25-91 REPLACED VALVE
3 Valve
11-13-91 10001 11-14-91 REPLACED VALVE
9421 Valve
11-14-91 10001 11-18-9! REPLACED VALVE END FLOG
9730 Pmo
11-14-31 10001 11-18-91 REPLACED PUMP SEAL
9'45 Puao
11-14-91 10001 11-18-9! REPLACED PUMP SEAL
10019
Valve
*!-t 1000! 11-20-31 TIGHTENED PACKING
11-21-91 TIGHTENED PACKING
MT42
Valve
!1-14-31 10001 11-19-91 REPLACED VALVE END PLUS
9461 PuiD
11-14-! 10001 11-15-9! REPLACED PUMP SEAL
696 Valve
11-14-91 10001 11-19-91 REPLACED VALVE END PLUS
036 Filip
11-14-91 10001 11-15-91 REPLACED FUHP SEAL
9041 Valve
11-14-91 100C1 11-14-91 TIGHTENED PACKING
056H
Valve
11-14-91 10001 11-14-91 TIGHTENED PACKING
11806
Valve
.J1-15-91 10001 11-22-91 REPLACED PACKING
w e Fuao
*1-15-91 10301 11-19-91 ADJUSTED SEAL FLUSH
11-21-91 REPLACED PUMP SEAL
12364
P'JBO
11-05-91 L
10-09-91 REPLACED SEAL
^
12379
Puap
11-13-91 1000! 11-13-91 ADJUSTED SEAL FLUSH
YES 3000 = :I-l!-9!
YES MGO z 11-11-91
YES .)
il-21-91
CAN NOT IISOLATE
YES 0 = 11-14-91
YES 100 Z 21-13-9!
YES 0 - 11-22-91
SHUTDOWN FOR REPAIR
YES 0 z Il-2>=1
NO 10001 - 11-13-9: YES 0 z 12-02-91
YES 0 -- 11-14-91
YES 0 - 11-20-91
YES Vn 2 11-20-9!
YES 0 = 11-20-9!
NG 10001 z j1-20-91 YES 200 -- 11-21-91
YES 0 Z 11-20-91 YES 0 = 11-20-91
YES 0 - H-20-91
YES 1500 - 11-20-91
YES 4000 -- 11-14-91
YES 3000 z 11-14-91
YES 0 -- 11-22-91
NO 10001 S 11-20-91 YES 0 - 11-22-91
YES 0
10-16-91
NO : .'.001 = I1-13-91
11-25-91 11-21-91
11-21-91 11-19-1
ATTACHMENT II, PAGE 3
420 ?aae
11-15-91 10001
12445
Valve
11-15-91 10001
12480
Valve
11-15-91 10001
12482
Valve
11-15-91 10001
12597
Valve
11-15-91 10001
13054
Puip
11-18-91 10001
13283
Valve
11-18-91 10001
11-13-91 ADJUSTED SEAL FLUSH 11-20-91 TIGHTENED PACKING 11-21-91 REPLACED PUMP SEAL 11-15-91 TIGHTENED PACKING 11-15-91 TIGHTENED PACKING 11-20-91 ADJUSTED SEAL FLUSH 11-20-91 TIGHTENED PACKING
YES YES YES YES YES YES YES
ij = 11-18-91 soco : 11-20-91 100 = 11-22-91 500 = U-15-91 0 = 11-15-91 300 = 11-20-91 1000 = 11-20-91
SL 025222
ATTACHMENT III
Me For'
,:LU; iin ,
r
-" -- ,-t
L- ^
JC;C Sin~5
ar j jd Ended
Lac at' 4! R;< nthvlE-ns
^traair, Ethvl erv-
Uni t:\ ast Unit:
EDC 42 10/91
Shutdqwn
Date Leak Located: Da ts Pep air Comp 1et ed: ami; nr n+ Dave to Repair:
04/25.'90
Date Component Rechscked: Readino on Recneck:
Cate Main Dati.g-airor
'~i Uv"
anance Attempted: 04/24/91 Anticipated: >4/92
Renal r Del a.-: Cannot Ivolaste______
Ethylene Flow Control EDC Valve
v-o
o1
Date Leak Located: L
Date Repair Completed: Number o-f Dave to Repair:
. 3/2/91
10/01/91 56
Date Component Rechecked: 12/13/91 Reading on Recheck: 0
Date Maintenance Attempted: 03/05/91, 10/01/91
Date Repair Anticipated: 04/92
Reason ter Repair Delay; Cannot Isolate Maior
7620
#2 Crude Tank
EDC
Va1 va
Hverhaul______ EDC 2 (0 4/91
Date Leak Located: Date Reoair Completed: Number -.9 Days to Repairs
06/05/1 10/01/91 56
Date Component Rechocked: 12/13/! Reading on Pecheck: 2000
D ite Maintenance Attempted:
Date Repair Anticipated:
___ Reason tor Repair Delay:
4174
Product
Valve
Piping
03/05/91, 10/01/91
10/91
Cannot Isolate Maior
Mani-fold
EDC
Overhaul______ EDC 41 04/91
Date Leak Located: 'Date Repair Completed: Mumper o+ Daye to Repair:
03/05/91 10/01/91 56
Date Component Rechecked: 12/18/91 Reading on Recheck: 0
Date Maintenance Attempted: Date Repair Anticipated:
h Reason tor Repair Delay:
08/05/91. 10/01/91 10/91 Cannot Isolate M&icr Overhaul
025223 SI*
ATTACHMENT III
P^GE 2
T:-.;
i-i.-iaCi
'.'Iad j iVLI I /'
.'j c
ocat1 on ETHYLENE
Lata Leas: Located 0 t e Re a a i r Completed Numosr -j-f Davs to Repair
1/ 19/91
stream_____
ethylene
Un i t \ --St Unit Shutc-oi-jn.
TRI-ETHANE II 11/11/91
Date -wOmpcnerit Rechecked! Read mo :n F echsc k :
Date Maintenunce Attempted:
Date Repair Anticipated: 01/12/92
____ R-'-aeon ter Repair Delav: SD Required
Eli 7
TOP #1 CRUDE EDC
VALVE
STORAGE
-for Repair EDC
Tri-Ethane II 03.- 01/37
Date Leak Located: Cate Aeoa.'. r Completed: i mber . f Dc:ys co Repair:
05/06/91
Date Component Rechecked: Reading -,-n Re-check:
.0 a . a Lai- -1 en an c a A11 c-mp ted:
Data Repair Anticipated:
!~eaa on - or Repair Delay:
0?1
EC REACTOR
!ALvE
PIPING
03/02/92
3D F-sauirsd -for
COOLER
E0
Repair
CNI ETHYL 10/91
CHLORIDE
Date Leak Located: Date Repair Completed: Number ci Days to Repair:
11/13/91
Date Component Rechecked: Reading on Recheck:
Date Maintenance Attempted:
Date Repair Anticipated: 10/92
Reason -for Repair Delay; SHUTDOWN FOR REPAIR_____________________________________
68 32
Secondary Stripper
Vent EC
Ethyl Chloride
va.l-/e
PCV
. 07/91
Date Leak Located:
Dace Reoair Completed:
Number
Days to Repair:
08/09/91 10/08/91 61
Date Component Recnecked: 10/16/91 Reading on Recneck: 0
Date Maintenance Attempted: 08/09/91. 10/08/91
Date Repair Anticipated: 06/92
Reason -for Repair Delav: Can Not Isolate ______________________________
i 2524
ETHYLENE PCV
EHTYLENE
VCM II
Valve
7/90
Date Leak Located: Date Repair Completed: Number o-f Days to Repair:
05/10/91
Date Component Rechecked: Reading an Fecheck:
te lamtenanca Attempted: Date Repair Anticipated:
Reason Rjr Repair Delav:
05/23/91 & 06/21/91 1/92 Requires Repacking or Replacement
SL 025224
Outs: 01/27/92
ATTACHMENT IV
PPG INDUSTRIES, INC. Quarterly Report
Items Awaiting Turnaround For Repair For Feriad Ended 12/31/91
Page 1
Unit; EDC #2
Tag /\ .DescrlDtion
7729B VaIve in Gas Service
Unit: 7RI-ETHANE II
T g !4 \ . lest? idtiun
25 i l / vALIE IN GAS
SERVICE
Unit; TRI ETHANE II
A Tag t\ Descr-i pt i on 58S3 VALVE IN GAS SERVICE
Unit: ETHYL CHLGRIDE
Tag i'-\ .Deucription
700 i
VALVE IN L. LIQUID 3ERVII:e
Uni :: VCM 11
Tag 4\ .Descriotion
12524 VALVE IN GAS SERVICE
Last Unit Shutdown: 10/15/91 Next Turnarounds 04/92
Location ttl Rx Etnylene
Last Unit Shutdown: 03/87 Next Turnaround: 03/92
Location TOP #1 CRUDE EDC STORAGE
Last Unit Shutdown: 11/11/91 Next Turnaround: 01/12/92
Location ETHYLENE JET
Last Unit Shutdown: 10/91 Next Turnaround: 10/92
Location EC REACTOR COOLER PIPING
Last Unit Shutdown: 07/90 Next Turnaround: 01/92
Location ETHYLENE PCV
SL 025225
ATTACHMENT V, pag 1
Darbonne Services Inc.
PPG INDUSTRIES. INC. P.Q. BOX 1000 LAKE CHARLES
LOUISIANA 70602 EDC #1
TEST ACTIVITY SUMMARY FOR THE PERIOD 10/01/91 through 12/31/91
COMPONENT TYPE SERVICE
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT -------LEAKING REPAIRED
Va 1 ve GAS 27 27 0 0
Valve
LIGHT LIQ. 596
391
n
Valve
HEAVY LID.
1 00
F'UfflD
LIGHT LIQ. 22
16
0
0
Compressor GAS
00
PRV
GAS
4
00
PRV
LIGHT LIQ.
5
4
0
0
0 .51
0 0 0 0 0
0 100
0 0 0 0 0
SUMMARY BY COMPONENT TYPES
COMPONENT TYPE SERVICE
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT --------LEAKING REPAIRED
Va 1 ve
ALL
Pump
ALL
Compressor ALL
PRV
ALL
2=;a=:3;==== == = ==
GRAND TOTAL
625
419
r
2
22 16 0 0
00
9700
= =t3===t=35== "====!*== ==a=ss=3Sttsa 3Ssa3====saa
658
*444
i-ji
.47 0 0 0
.45
100 0 0 0
100
* 214 COMPONENTS WERE OUT OF SERVICE THIS QUARTER.
SV 02
TAG I
TYPE
TEST DATE STATUS SATE REP.
ATTACHMENT V, page 2 REPAIR DETAILS
REPAIR METHOD
REPAIR SUC. REMQN. READINS=DATE DATE REPAIR ANT.
Valve 10001
4670 Valve u-ii-91 I COO I
11-11-91 TIGHTENED PACKIN5 11-11-91 TIGHTENED PACKING
YES 3000 = 11-11-91 YES 3000 = 11-11-91
SL 025227
ATTACHMENT VI
Darbcnne Services Inc.
PPG INDUSTRIES INC. P.O. BOX 1000 LAKE CHARLES
LOUISIANA 70602 EDC #2
TEST ACTIVITY SUMMARY FOR THE PERIOD 10/01/91 through 12/31/91
COMPONENT TYPE SERVICE
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT --------LEAKING REPAIRED
V=tl Vfc? GAS 67 59 0 0
V*1 - ~
L IGHT I.IQ. 290
274
0
0
'a rtw *?
HEAVY LIQ.
1
1
00
jr | ^
LIGHT LIQ. GAS
12 1
12 1
0 0
0 0
- RV
LIGHT LIQ.
2
0
0
0
00 00 00 00 00 00
il ll li
ll
II II U II It
(1
II II II II It II II II
!1
II II
SUMMARY BY COMPONENT TYPES
COMPONENT TYPE SERVICE
NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
Valve
ALL
P Assip
ALL
PRV
ALL
=.- = = = = aa-========
GRAND TOTAL
358 12
373
ll If ll
II
tl
II
ll
II
334 12 1
*347
0 0 0 ==========
0
0 0 0
0
-------- PERCENT --------LEAKING REPAIRED
00 00 00
=3SBSS= r=: 00
* 1 COMPONENT IS A PREVIOUS SHUTDOWN ITEM AND 25 COMPONENTS WERE OUT OF SERVICE THIS QUARTER.
SL 025228
ATTACHMENT VII, page 1 Darbonne Services Inc
PPG INDUSTRIES, INC. P.G. SOX 1000
LAKE CHARLES LOUISIANA 70602
VDCM
'EST ACTIVITY SUMMARY FOR THE PERIOD 10/01/91 throuoh 12/31/91
COMPONENT TYPE SERVICE
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT -------LEAKING REPAIRED
Vai ve
GAS
69
''al ve
LIGHT LIQ. 676
Va1 v i
HEAVY LIQ.
1
Pump
LIGHT LIQ. 23
FRV
LIGHT LIQ.
4
"V
LIGHT LIQ.
4
'= = *ws: ==zz ^5 s=: a:s.;-u z== cs ss -- ^
69 676
1 23
4 4
^3SSS=z:SS^
0 0 0 1 0 0
0 0 0 1 0 0
0 0 0 3.57
0 0
0 0 0 100 0 0
COMPONENT A TYPE SERVICE
Valve Puirip PRV CV
ALL ALL ALL ALL
GRAND TOTAL
SUMMARY BY COMPONENT TYPES
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
746
746
0
0
28 28 1 1
4400
4400
^732
782
1
i
-------- F'ERC ENT-------LEAKING REPAIRED
0 3- 57
0 0
0 100
0 0
. 12
100
IS COMPONENTS WERE ADDED THIS QUARTER AMD 2 COMPONENTS WERE DELETED.
li II It II II !1 II !1 II II ll II II II it ll ll
ll
II
ll li ll
It II II II II II !i
<1
II
il
II II II lJ it II II II
If i! Ji n II
ii il ii II ii li ii li
ll
It
ll
il ll
II
ll ll ll ll ll ll ll ll ll ll
II II it il
ll ll it
f1
II II II II II
II
li
H
II
ll
II II
II II II It II II II
11
II II
SL 025229
ATTACHMENT VII, PAGE 2
3 I TYPE TEST DATE STATUS DATE RE".
REPAIR DETAILS
REFAIR SETHGD
"PAIR SUC. saw. R-AC!N3=SATE SATE REPAIR ANT.
333 Paoa 11-12-91 tOOCi !1-20-91 REPLACED PUHP SEAL
YES ;-21-91
SL 025230
ATTACHMENT VIII, page 1
Darbonne Services Inc.
PPG INDUSTRIES, INCP.0. BOX 1000 LAKE CHARLES
LOUISIANA 70602 TRI-ETHANE II
TEST ACTIVITY SUMMARY FOR THE PERIOD 10/01/91 through 12/31/91
COMPONENT TYPE SERVICE
NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
------- PERCENT ------LEAKING REPAIRED
it.? . , --
V t-A *. V
Val ve Val ve r LUTiO PRV PRV - = " = rs
GAS
175
LIGHT LIQ 1063
HEAVY LIG
1
L.IGHT LIQ . 42
GAS
4
LIGHT LIQ
2
II
ll
II II
ll
II
ll
1!
It II II II II II II
174 1039
1 42
4
10
00 00 11 00 00 ====;=:====::= 3SS = 2*"5335 S --
it II II II II lj II I! II
11
II II
.57 0 0
2.33 0 0
0 0 0 100 0 0
COMPONENT YPE SERVICE
Valve Pump PRV
ALL ALL ALL
GRAND TOTAL
SUMMARY BY COMPONENT TYPES
------------------ NUMBER OF- COMPONENTS-------------IN UNIT TESTED LEAKING REPAIRED
1239
1214
10
42 42 1 1
6600
1287 *1262
2 **1
-------- PERCENT --------LEAKING REPAIRED
.08 2.38
0
0 100
O
. IS
50
* 1 COMPONENT IS A PREVIOUS SHUTDOWN ITEM AND 24 COMPONENTS WERE OUT OF SERVICE THIS QUARTER.
** 1 COMPONENT WENT ON SHUTDOWN THIS QUARTER.
SL 025231
________________________
TAS I
TYPE
TEST DATE STATUE DATE REP.
ATTACHMENT VIII, PAGE 2 REPAIR DETAILS
REPAIR NETHGD
REPAIR ELC. SENG?!. READ INSTATE DATE REPAIR ANT.
SS33 Valve 11-19-91 10001
s701 Puep 11-12-91 10001
< NO REPAIR ATTEMPTED > 11-13-91 REPLACED SEAL
CAS HOT ISOLATE YES 0
= 11-14-91
SL 025232
ATTACHMENT IX, page 1
Darbonne Services Inc.
PPG INDUSTRIES P.U. BOX 1000 LAKE CHARLES
LOUISIANA 70602 ETHYL CHLORIDE
TEsT ACTIVITY SUMMARY FOR THE PERIOD >0/01/71 throuoh 12/31/91
COMPONENT TYPE SERVICE
------------------ NUMBER OF COMPONENTS -----------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT -------LEAKING REPAIRED
''aI v?
GAS
161
143
1
1
Vai Vr
LIGHT LIQ. 376
372
1
Vsl ve
HEAVY LIQ.
J
00
-'`.IfflD
LIGHT LIQ. i 6
IS
->
r PV n p\j
GAS LIGHT LIO.
0o \ i)
-- = = = SSSi:= = = := = " ---- -- --
.69 . 53
0 13.33
0 0
100 50 0
100 0 0
il il ll il ll
II
H II
II II II
ii
II II
il
II II II II II II
11
iItI ti
1!
!!
ii Ii
II II II II
Ii II II
!1 11
COMPONENT TYPE SERVICE
Valve
ALL
Pump ~RV
7T =. ITT rs ri ~
ALL ALL
GRAND TOTAL
SUMMARY BY COMPONENT TYPES
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT --------LEAKING REPAIRED
540
518
16 15
44
==*=*= -- *== = ==
560
*537
O
. 57
66.66
13.33
100
00
0
=== = =;= =;; s =s'==:ss =s7.s3:=:>^:,v2=
0
5 **4
.93 ao
* 23 COMPONENTS WERE OUT OF SERVICE THIS QUARTER. ** 1 COMPONENT WENT ON SHUTDOWN THIS QUARTER.
II
1)
ll ll ll
II
ll ll
II II
ll
St
nii
91
II ii
ii
1! 1!
II II
ii
!l II II II
ii ii il
It II
II
II
II II ||
1!
ii !!
II
Ii
025233 St
ATTACHMENT IX, PAGE 2 REPAIR DETAILS
TEST DATE STATUS DATE REP.
REPAIR METHOD
6763 Valve 11-13-91 10001
7006 Fuao ii-13-31 10001
7091 Valve 11-13-91 10001
717S Puo 11-13-91 10001
7189 Valve 11-13-91 10001
11-13-91 TI5HTENED PACKING 11-13-91 REPLACED PUMP SEAL
< NO REPAIR ATTEMPTED > 11-20-91 REPLACED PUMP SEAL 11-13-91 TIGHTENED PACKING 11-25-91 REPLACED VALVE
REPAIR SUC. REHOM. REAOINS=DATE DATE REPAIR ANT.
YES 100 11-13-91 YES 0 = 11-22-91 SHUTDOWN FOR REPAIR YES 0 = 11-20-91 NO 10001 11-13-91 YES 0 = 12-02-91
SL 025234
nc.
PPG INDUSTRIES, INC. P.0. BOX 1000 LAKE CHARLES
LOUISIANA 70602 PER TRI
ACTIVITY SUMMARY FOR THE PERIOD 10/01/91 thrauah 12/31/91
COMPONENT 'YPE SERVICE
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT -------LEAKING REPAIRED
v**1j. vfcf Valve Valve PUsTiD PPv
PR','
GAS
403
LIGHT LIQ 2199
HEAVY LIQ.
1
LIGHT LIQ. 67
GAS
LIGHT LIQ.
6
========
234 1952
1 60
O
5
1 66
00
44 00
00
==================
.42 .3
0
6.66
0 0
100 100
0 100
0 0
iS
ii
:i
ii
!1
i! ll
ii II II il ii t! II II
11 II II II II II
It II II II II II II li II II II It it II II II II II II il II 11
11
II
11 11
il
II il
ll
II
ll
ll
ll
Ii
II
li
II
11 11
II
jIjI ii
il n
il
II II
COMPONENT ^ TYPE SERVICE
Valve PumD
PRV ========
ALL ALL ALL
GRAND ~OTAL
SUMMARY BY COMPONENT TYPES
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
2603
2187
7
7
67 60 4 4
11 8 0 0
*2681 **2255 11 11
-------- PERCENT --------LEAKING REPAIRED
a 32 6. 66
0
100 100
0
100
II
ll
II II II II II II II
ll
ll CO
1!
II * II II II II II
il
ll
il
It II II II II ll ll
II ll il II
II II
II II
1!
* 17 COMPONENTS WERE ADDED THIS QUARTER AND 43 COMPONENTS WERE DELETED.
** 426 COMPONENTS WERE OUT OF SERVICE THIS QUARTER.
SL 025235
J "jCw i"
TYPE n A TC STATUS SATE REP.
REPAIR DETAILS
ATTACHMENT X, PAGE 2
REPAIR METHOD
REPAIR SUC. ROOM. READINSTATE DATE REPAIR ANT.
r~ Li.J
4 4 r< f "k4l
Valve 4 10001
Valve
ii-h-vi 10001
-"TO PlllD ; 1-14.01 10001
9745 Pusp
H-14-91 10001
'0019
Valve
11-14-91 10001
0142
Valve
!1-14-91 10001
Sfc&i Faso
li-14-=l 10001
3fc?6 Valve
1-14-91 10001 ri\ Faso
;t_i4_3i 10001
'-041 Valve
11-14-91 10001
9056H
Valve
11-14-91 1000!
11-14-91 REPLACED VALVE 11-19-91 REPLACED VALVE END PLUS 11-18-91 REPLACED PIMP SEAL 11-18-91-REPLACED RUHR SEAL 11-20-91 TIBHTENED PACKING 11-21-91 TISHTENED PACKING 11-19-91 REPLACED VALVE END PLUS 11-15-9! REPLACED PUMP SEAL 11-19-91 REPLACED VALVE END PLUS 11-15-91 REPLACED PUKP SEAL 11-14-91 TISHTENED FACKINB 11-14-91 TIGHTENED PACKING
YES 0 * 11-14-91
YES 0 = 11-20-91
YE5 0 11-20-91
YES 0 = 11-20-91
NO
10001 = 11-20-91
11-21-91
YES 200 = n-21-91
YES 0 = 11-20-91
YES 0 = 11-20-91
YES 0 = 11-20-91
YES 1500 = 11-20-91
YES 4000 = 11-14-91
YES 3000 = 11-14-91
SL 025236
DaA?55$r
Inc.
PPS INDUSTRIES, INC. P.O. BOX 1000 LAKE CHARLES
LOUISIANA 70602 WASTE TREATMENT UNIT
TEST ACTIVITY SUMMARY FOR THE PERIOD 10/01/91 through 12/31/91
COMPONENT TYPE SERVICE
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
--------- PERCENT --------LEAKING REPAIRED
Valve GAS 52 52 O 0
Valve
LIGHT LIQ. 240
222
0
0
Valve
HEAVY LIQ.
1
0
0
0
Pump
LIGHT LIQ.
4
4
0
0
Compressor GAS
1 1 00
PRV
LIGHT LIQ.
1
0
0
0
00 00 00 00 00 00
SUMMARY BY COMPONENT TYPES
COMPONENT TYPE SERVICE
- NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT --------LEAKING REPAIRED
Val ve Pump Compressor PRV
ALL ALL ALL ALL
ii ll ll
ll II tl II ii
GRAND TOTAL
293
4 1
1 = = =;====r=s==
274 4 1 0
*299 **279
00
0
00
0
00
0
00
0
= ^==SS=S=SB=SStt35SS==aSSSS=SS 3ss=ssss=^:sis:= =
00
0
0 0 0 0
0
II II II II II II II II II
ll ll
H
II II
IE
It II
II
ll
ll
II II
ll ll ll ll
bjLfitW
* 3 COMPONENTS WERE ABDED THIS QUARTER.
** 20 COMPONENTS WERE OUT OF SERVICE THIS QUARTER.
SL 025237
V
Darbonne Services Inc.
~ PPG INDUSTRIES, INC. P.0. BOX 1000 LAKE CHARLES
LOUISIANA 70602 WTU CPC
ATTACHMENT Page X
TEST ACTIVITY SUMMARY FDR THE PERIOD 10/01/91 through 12/31/91
COMPONENT TYPE SERVICE
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
--------- PERCENT -------LEAKING REPAIRED
Val ve
GAS
UB
118
1
1
Val ve
LIGHT LIQ. 329
315
0
0
Val ve
HEAVY LIQ.
1
1
00
Pump
LIGHT LIQ.
6
6
0
0
PRV
GAS
2200
PRV
LIGHT LIQ.
5
5
0
0
.84 0 0 0 0 0
100 0 0 0 0 0
SUMMARY BY COMPONENT TYPES
COMPONENT TYPE SERVICE
NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT --------LEAKING REPAIRED
II II
ll li ll ll
II
ll ll
ii ll
1)
II
ll
ll
II
ll ll ll
Hlv
Pump PRV
ALL
ALL ALL ,======:===
GRAND TOTAL
448 6 7
*461
434 1 1 6 00 700
:=ss===3=== ==== = === = ==============
**447 1 l
. 23 0 0
.22
100 0 0
100
li ll
II ll
ll
11
II II
1!
ll
II II
ll ll
II
ll
* 22 COMPONENTS WERE ADDED THIS QUARTER AND 3 COMPONENTS WERE DELETED.
** 14 COMPONENTS WERE OUT OF SERVICE THIS QUARTER.
SL 025238
TAG I
TYPE
TEST BATE STATUS RATE REP.
REPAIR RETAILS REPAIR METHOD
ATTACHMENT XII, PAGE 2 REPAIR SUC. REMOH. READINB=DATE DATE REPAIR ANT.
U8DA
Valve
11-15-91 IQOOt 11-22-91 REPLACED PACKING
YES 0 = 11-22-91
SL 025239
Darbonne Services Inc.
PPG INDUSTRIES, INC. P.0. BOX 1000 LAKE CHARLES
LOUISIANA 70602 VCM 11
ATTACHMENT XIII Page 1
TEST ACTIVITY SUMMARY FOR THE PERIOD 10/01/91 through 12/31/91
COMPONENT TYPE SERVICE
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT -------LEAKING REPAIRED
V a 1 vs
GAS
396
37S
4
4
1.05
100
Val vs
LIGHT LIQ 1093
1093
1
1
.09
100
Val vs
HEAVY LIQ.
1
1
00
00
PUifip
LIGHT LIQ. 31
31
55
16. 12
100
Compress or GAS
2 1 00
00
PRV
GAS 25 23 0 0
00
F'RV
LIGHT LIQ.
6
6
0
0
00
= = ISS== =S ===============aa^= ============= ==aa;=== ========= ==========================
SUMMARY BY COMPONENT TYPES
COMPONENT TYPE SERVICE
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT --------LEAKING REPAIRED
II
II II
li
II II II II II
11
II II II
ll li ll
II
ll
ll
Val ve Pump Compressor PRV
ALL ALL ALL ALL
GRAND TOTAL
1490
1472
5
5
31 31
55
2 1 00
31 29 0 0 ========ssssssxas ========= :$==ss3s==s^=
*1554 **1533 10 10
. 33 16. 12
0
100 100
0
00
===sss===s====:=i~
.65
100
* 2 COMPONENTS WERE ADDED THIS QUARTER AND 4 COMPONENTS WERE DELETED.
** 1 COMPONENT IS A SHUTDOWN ITEM AND 20 COMPONENTS WERE OUT OF SERVICE THIS QUARTER.
ll li
1!
II II
II It II
SL 025240
TAS I
TYPE
TEST DATE STATUS DATE REP.
REPAIR DETAILS REPAIR METHOD
ATTACHMENT XIII REPAIR ?&?E rBuM. READ1NS=DATE DATE REPAIR ART.
P'ias
11-15-91 10001
12364
Fuep
10-05-91 1w
12379 Fmp
11-15-91 10001
12T20
Puep
11-15-91 10001
12145
Valve
11-13-91 10001
12480
Valve
11-15-91 10001
12482
Valve
11-15-91 10001
12597
Valve
11-15-91 10001
13054
Putp
11-18-91 10C01
13233
Valve
M< t -1feQtrf .01fe 10001
11-19-91 ADJUSTED SEAL FLUSH 11-21-91 REPLACED PUMP SEAL 10-09-91 REPLACED SEAL
11-13-91 ADJUSTED SEAL FLUSH 11-19-91 REPLACED PUMP SEAL 11-18-91 ADJUSTED SEAL FLUSH 11-20-91 TIBHTEHED PACKING 11-21-91 REPLACED PUMP SEAL 11-15-91 TIGHTENED PACKING 11-15-91 TIGHTENED PACKING 11-20-91 ADJUSTED SEAL FLUSH 11-20-91 TISHTENED PACKING
NO 1000! s 11-20-91
YES 0
11-22-91
YES 0 10-16-91
NO 10001 s 11-19-91 YES 200 = 11-20-91
YES 0 2 11-IS-91
YES 8000 = 11-20-91
YES 100 - 11-22-91
YES 500 z 11-15-91
YES 0 -- 11-15-91
YES 300 s 11-20-91 YES 1000 = 11-20-91