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MAKING .IINNSSTTRRUUCCTTIIOONNSS::BBAATTCCH UNIT
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CODE K i-lr* T> i *rc
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3747 LBS Til J*lJ?yi
COMPONENT CONSUMETION
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LBS
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PROCESSES
APPROVED BY
. ( ) KY-790-D <q> EWK11/03/77
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< ) MfWH/05/77
< ) < ) DCS 9/30/76
C > < ) FWP01 /12/79 .
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TYPED BY: WT 4/10/80
CODE . LOT
. PQ LBS
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PUNCHED & 'CHECKED:
APR r-'i9*:j .
TOTAL EST'D WGT 3747
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3UIR | NAME : "KROLOR" YELLOW-PRIMROSE
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. USE ] N- , I ACCT LBS I CODE I LBS
203 \jp\T RUN 60 <992 G > WATER . IN . V-203. &r'~Sb&fr*79# W//)&// ~Sftefb
it QS<I POUR IN
, 475 32-D I 475
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I/3H DUMP IN
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l I I RECORD: START_7l >^^
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FIN ,,Jjti&Gj&tn
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|>rT>DJUST TO 80j l X-T360~0')& RECORD : PH3iI- <7.0-9 . 0)
CVTPUMP V-203 THRU HOMOS AT 2400-2600 PSI.INTO
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-\ WHEN V-203>' MT, WASH' COLOR THRU".HOMOG WITH MIN
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J&& WATER; ATI 800-220OPSI * DO 'S 1 S' 7,8, 9,1 O ASAP 1
RECqRp^j .V-205 `VOL
& ADJ TO 55" <2016 G> j
mm
a-^t^lNSPECT-rHOMOG STRAINER 6 CLEAN IF NECESSARY
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^~72^^T6?7"G7"wATER^INT0~V~i^J`6~5:fART~"
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AGITATOR" ,, '
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PUMP, V.-205 ;THRU HOMOG AT .4800-5200 PS I IHTO^V. |
RECORD:,: 'TIME START sS2$#*T0TAL MINUTES
i
I^NOTE: IF HOMOG PRESSURE FALLS BELOW 480 PSI, 1
3-WAY VALVE WILL RECIRCULATE SLURRY TO V-205. '|
'1 | WHEN V-205 MT, RUN IN 5" <240 G) WATER & PUMP j
1 THRU HOMOG AT 4800-5200 PSI.RINSE WITH HOT WATER.
,~"ilT~FaRMULA_iirJcT0R~T0''p0siTl0N""-T~
& ' i IL 4--CAA-243) JOR POSITION 9 <V-2.44)
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s4^4^rT p r e s S~Tv c a m r e s e t p b - s e t '22 t c in a u t o
,1
j J^-REMOTE (TEMP IS SET AT 190-194*F)
J U-n- RECORD LEVELS & SET R/M COUNTER #1 AS FOLLOWS:
H ' >K?C 11LS "4*7% PRESET *3
'-.59 GAL 1
IT STRIKE FLOW CONTROLLERS AS FOLLOWS:
i
M.(N-27-D CONTROLLER) IN MANUAL .80 GPM I
(
3E-E20 (N-27-D WATER)
MANUAL LOCAL 7.20 GPM .|
: ^wrlFRIO (N-27-D/WATER) RATIO' '
0.9
I
) CIO (N-32-D CONTROLLER) IN MANUAL 1..03 GPM |
I V1IEE^J5RECd22 (N-32--I) .WATER) IN MAiNUAL LOCAL 5.67 GPM
| C2 (N-32-D" WATER) t.H RE)MOTE
| H G 8FR1 (N-32-D/WATER) RATI[O6
1.1
15-A I
112
| 27-D 1
333
32-D I 2175 I]
1
N32308
DU P05 045 7509
/IP | PAGE 2
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CG 03 l< Y-790-D EST WGT 3747#
.,
.
! USE I LBS
N~ CODE
USE ' LBS'
$V ii^r-rr&PERATOR^STEP PB-^
>: >
SPCCW^l RECORD LEVEL 2LG 7j 8% IP <35* FOLLOW SOLUTION
L I I MAKE-UP' PROCEDURE FOR N-27-D
CP^44e~r ADJUST'SV TO hZi <3238 G)
I | RECORD' PH'
0-9*0)
OPERATOR STEP PB .
3V, J^fr-'T'lp' STEP'*04/39- AFTER HEAT-UP, RECORD :PH_fcf<9.0-9.5)
Sf 334^ ADJUST'PH T09.0-9.5 (UP ONLY) ASSUME 50% 1
&T
DILUTE Tp' 5%'C 10 PARTS .WATER TO JL^MT N-7-0
| \MJQ
4 Ll L-H--SIPHON - ,4n T0 SV. RECORD: PH
|V '*T22 SWITCH 3FC20, 8FC10, &-SFC20 TO AUTO
s t i-p* p r
'
SP "s t e p ; 1,0/43. WHEN-3FC20, "8FC10 & 8FC20 FLOWS
|
IN LIMITS '`SWITCH 3FC10 TO. AUTOV OPRTATOR STEP PB. SP STEP 11/44. WHEN 3FC10 N 3FC20 FLO W IN LI MI T.S,
SWITCH 3FC20 TO REMOTE. OPERATOR STEP PB
DURING STRIKE RECORD PH *, TIME AS FOLLOWS:
SP STEP
V-243/V-244
RANGE, TIME
13/46 <30 MIN)
9.0- 9.8 MJ0&
14/47 <60 MIN)
9.0- 9.8
15/48 <2 HRS)
9.0- 9.8
16/49 (3 HRS)
17/50 (FINAL)
u 7.5-8.5 -ASJLM.
NOTE . IF PH N.PT IN RANG!??; NOTIFY SUPV & NOTE
IN LOG. IF FINAL PH IS ABOVE/8.5, ADJUST TO
PH 7.5-8.5 & RECORD : FIL.._.:.
ASSUME 78%
A?
/eAtifk ___ _ I 27-1)
SP STEP 17/50 - AFTER CHECK ENG PH, OPERATOR PB I
'I
SP STEP 23/53 - IRECORfi:; ' PH^L.7<3.3-:3.7)
I j ::
IF NECESSARY, ADJUST PH TO 3.3-3.7< DOWN ONLY). I
- L ;[ / ,
RECORD -: PH
` . ' , . -- . , | . , / | 1 5-A
NOTE; DISSOLVE EXTRA N-15-A IN WATER AT 110 - |1 :
|
120* IN DRUM, USE +/-30 G OF WATER TO 50$ N-1S^A?
|
STIR SV 5 MINS AFTER EACH ADDITION
j /|
ADJ PH TO 4.0-4,4 WITH DILUTE N-7-D(10 PARTS |
WATER TO 1 PART N-7-D)
^ - ' m: %
|
IPHON N-7-D INTO SV & RECORD: PHjfi^SSUME 50% 1 f?L
ERATOR STEP PB SP STEP 60 - BATCH COMPLETE
I
7-D
jc:
START TIME SP STEP
$L-----
FINISH TIME SP, STEP
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