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<1 & UNION CA11B1 DlC CORPORATION
MINTNC.! AND Ml "FADS DIVISION 270 PARK AVENUE, N1IW YORK. N. Y. 10017
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REGISTERED MAIL RETURN RECEIPT "REQUESTED
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February 11, 1972
` Office of Safety and Health Standards
Room 305
400 First Street N.N.
. Washington, D.C. 2C210
`
Subject: _ Comments on the Proposed Amendment to 29 CFR., Part 1910, as Published in the
' Federal Register January 12, 1972
Gentlemen:
Background
For approximately nine years. Union Carbide Corporation has conducted a modest mining operation on a large short fiber, chrysotile asbestos deposit in the remote Nsx? Idria mining district of California. The asbestos is subsequently processed in a mill located near King City, California. Some of the . resulting asbestos products are sold to domestic floor tile producers and for other typical applications for short fiber asbestos. Hoxjever, Union Carbide Corporation's participation in these markets is relatively small, and v?e could not sustain this operation if it were solely based on the production and sale of traditional asbestos prodxicts in competition \fith the large Canadian producers. Consequently, Union Carbide Corpora tion has placed emphasis cn the development and sale of highly refined asbestos fibers for special applications to the extent that the economic viability of our asbestos business is dependent on these products. Our most significant special asbestos product -is a chemically modified high purity asbestos fiber which acts as a thixotropa for such strong binder ro.ins as polyester, epoxy and polyvinyl chloride. Typically, the
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asbestos addition to these resins varies from 0.5% to 1.0%, and
in some few applications may exceed 5%. The market for this
product consists of literally hundreds of customers, each using
.<3 a relatively small quantity of asbestos.' For instance, in 1971,
70% of the* companies to whom we supplied asbestos for this
purpose used less than 0.7 tons per year. [For comparison, one
average size floor tile plant will consume approximately 15,000
. .1 tons of asbestos per year.] These low asbestos content resins
are often applied to a mold by spraying techniques and the
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fabricated plastic material is often drilled or sawed, and some
times sanded. The only significant alternate thixotropic agent
available is pyrogenic silica -- also designated by 0SHA as a
"Target Hazard". This silica product has a much lower bulk j density than our asbestos product and is inherently much dustier.
It is also a less efficient thixotrope and is more-expensive.
However, the silica dust hazard and attendant regulations have
received much less publicity and, therefore, are less alarming
J*3 to the customers.
*
General Comments
We have made significant capital investments.in engineering
installations at our King City mill in order to minimize concen
*2 trations of airborne asbestos fibers. We are. planning to make
further capital investments for this purpose and are confident
of our ability to comply with the presently proposed TLV of
. J 5 fibers per milliliter in our own operations. We are aware,
however, that the National Institute for Occupational Safety and
Health has proposed a lower level of 2 fibers per milliliter. It
is our opinion that this lower TLV level cannot be achieved by any
presently known combination of engineering installations. We also
` believe that the comnents of Dr. G. W. Wright:, in his letter of
January 11, 1972 to Dr. C. H. Powell (this letter included as a
part of the Appendix of the NIOSH Criteria Package) indicate a
most reasonable position. Certainly, it is our view that the
adoption of a 2 fiber TLV would be unreasonable within the time
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frame applicable to the presently proposed regulations. Since the adoption of a 2 fiber TLV could lead to the c3e facto prohibi
tion of asbestos use, it is vitally important that sufficient time
be given to quantify the economic impact and practicality of sxich
a limit. '
,* I Most of our specific commeiits pertain to the impact of the
* proposed regulations on our special asbestos product customers.
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The basis for our comments is that the specific regulations cited
below are unreasonable with respect to:
.
1. the relatively low asbestos exposure level of our customers' employees;
2. the practical aspects of administering the
regulations; and
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3. the potential negative economic impact which could force us to terminate our
. asbestos operations.
.
Specific Comments
* There are four major areas of concern:
"
1. Subparagraph (d), "Particular Operations and Products".
Article 1910.93 (a) sets a low but obtainable TLV of 5 fibers per
ml. Subparagraph (d) then places additional restrictions on a
variety of operations such as spraying, use cf various tools on
asbestos materials, etc., which apply even if the TLV level is
not approached. Extensive testing, medical examinations and
record keeping are also mandated for situations falling under
this section. In the first place, essentially all cf the asbestos
used in the United States will be affected by this provision,
particularly as it is used by the smaller user of the final
products who can least afford an extensive compliance program.
'
*
Moreover, the term, "Asbestos" is used throughout
without clear definition, especially in subparagraphs (d) (3),
(4), (5) and (6). For example, the meaning cf "spraying of
asbestos ...", "asbestos cement
"asbestos waste and scrap"
is not well defined in that no distinction is made between materials
that may contain a single asbestos fiber and those containing up
to 100%. This distinction can make a major difference in the
exposure generated. We do not believe these rules should be
arbitrarily applied to materials containing only relatively, small
percents of fiber, especially those in which the fiber is prewetted
and firmly bound.
.
Further, Operations 'for the area ir which hand and power tools are used can be provided with local exhaust ventila tion but dust collectors cannot very well be ettnche.d to hand operated tools. Also, the. wording, "The ro.tiLirements- of this
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February 11, 3972
. paragraph shall apply at all times." is unclear. Protection is
**; needed only when the tools are. generating dust. "* 5*3
It would seem far better to rely upon the exposure
and compliance, provisions of paragraphs (a), through (c) without,
additional complication. At the very least, the provisions '-oidn . should apply only when the TLV limits are exceeded.
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2. The term, "asbestos waste", as used in subparagraph
V
' (d) (5) could be interpreted to mean ore tailings from a mill.
The quantity involved is such that these.tailings cannot
* practicably be handled in sealed bags. Some provision must be
. made for this situation.
'
3. Warning Signs. The warning signs proposed seem
*v excessively alarmist and the wording and sigr. specifications
are too detailed. Certainly, there is hazard associated with
long term and excessive inhalation of asbestos fiber. It would
seem more appropriate, however, to require posting of "Asbestos
$ Dust Hazard" or "Respirator Required" signs at entrances of the
area and require that companies train their employees and enforce ^
work rules. Further, tlie_ term, "Asbestos dust hazard" is not
defined. This provision should cither read "where TLV atmospheres
are exceeded" or some other more precise definition. It would be
impossible to place warning signs wherever asbestos fibers may
be encountered in the United States.
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4. Personnel Monitoring. Paragraph (f) continues the apparent inconsistency introduced by paragraph (d). Personnel monitoring provisions apply whenever exposure to concentrations as high as 250 fibers per milliliter are encounted or in concentrations as low as a single fiber when caused by operations or procedures specified in paragraph (d). Since a very large ' effort is required for collection of data for physical examina tions and for maintenance of records for 20 years, the 250 fiber per.milliliter level seems quite reasonable. It is suggested that this be the criteria and that reference to paragraph (d) be deleted. With regard to the records, we object to opening the medical records of any employee to the scrutiny of anyone but a physician. These records, contain notations of personal illness which we have always hold confidential.
-----Proposed Wording of. Regulations
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To incorporate these suggestions, and a few other signi.ficmL but less important points, we* suggest ti>u lO2.lowing wording clv.i
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be made:
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`1. Paragraph (c), "Allowable Respirators", specifies increasingly efficient respirators for increasing fiber concentra
tions which is good and proper. Precise wording, however, does
not allow for use of a more powerful respirator in lieu of a less
efficient one. For example, subparagraph (c) (1) provides that
"A reusable or single use filter type respirator ... shall be used."
Thus, according to the specific wording, use of a respirator
approved for more severe conditions would not: be in compliance.
Perhaps wording such as "or a respirator approved under paragraph
(c) (2) or (c) (3)" should be inserted before "shall be used."
A similar change is needed in paragraph (c) (2).
.
2-. Paragraph (d). The best approach would be to delete
(cl) (1) through (5) and rely upon exposure ar.d compliance provi
sions set forth in paragraphs (a) through (c;. Alternatively,
paragraph (d) could read:"(d) (1). If an atmosphere in excess
of the TLV of paragraph (a) is generated by the operations or
use of tools described in the remaining subparagraphs of this
paragraph (d), the employer shall comply with the requirements
of this paragraph."
.*
3. Paragraph (d) (5) should read: "Asbestos waste (except
for large volume, low percentage content materials such as mill
ore tailings) and scrap shall be collected and disposed of in
sealed bags or other closed containers."
.
4. Paragraph (e), "Warning Signs".
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(1) "Posting" should read: "Warning signs shall
be provided and displayed at each location
where the base TLV is likely to be exceeded.
The sign shall be located so ts to warn
`
' anyone approaching the area that a hazard
exists."
.
*.
(2) "Sign Specifications. The wfrning signs
shall be easily readable with wording such .
as 'Asbestos Dust Hazard' or 'Respirator
Required'."
^
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.* .
Subparagraph (3) should be deleted as not necessary.
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5. Paragraph (f), subparagraph (1), "Personnel" should
read: "Employees who would be exposed to concentrations of
asbestos dust in excess of 250 fibers per milliliter if not
I*' protected by specified respirators, shall be monitored in accordance* with this paragraph.
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"(i) Method. Dust samples shall be collected from within the normal brsathing zone of the employees in their normal working posture when no respirator is being, worn. If the employee is wearing a respiratory device, a sample shall be taken so as to determine the atmosphere tc which he would be exposed if he did not have a respirator."
`
Subparagraph (ii) does not require any change.
* *
Subparagraph (iii) should read: . "Sampling Duration.# The sampling duration shall be modified according to the atmosphere so that a representative sample is obtained but shall not be so long as to result in an overloaded and, therefore, unreadable filter."
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6. Paragraph (f) (2), "Environmental", should read: "Environmental monitoring shall be conducted in all areas in which employees would be exposed to concentrations of asbestos dust in excess of the limits specified in paragraph (a) of this section if they were not equipped with respirators." '
The same wording changes proposed for paragraphs
'
(f) (1) (i), (ii) and (iii) should be made fer paragraph (f) (2)
(i), (ii) and (iii).
7. Paragraph (h) (3) should read: "The records of medical
examinations shall be made available only to the Secretary of
Labor, to the Secretary of Health, Education and Welfare, to
designated representatives (who shall be physicians) or either
of them, and at the request of the employee, or former employee,
examined, to his physician."
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We will be happy to discuss these comments with your staff
at your convenience.
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Very truly yours,
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James W. Rawlings.
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