Document np1bnLDdqN94wzJEeKaGDYJd6
S.V.s*
* CG.32 CODE RT-880-D . PKG
JUh J!8 ____
7~DATETMI'""r
<LOT~NUHBER)"
' E5T. WT. 2026* LBS. PREPARATION NOTES:________ ___ _____
D.V. 902,904
PROCESSES ( )RT-880-D <F)
APPROVED BY EWK 12-28-Si
TYPED BY: JMH STANDARD HRS, 9.3
TIME _____ .M
* NON-BLEEDING
EQUIP 1 MENT I
i 1 I
i
1 I . NAME: WATCHUNG RED B
1 USE 1 LBS
| NOTE: BATCHMUST BE PRESSED PROMPTLY TO
|
.] CONTROL COLOR. DO NOT START IF PRESS WILL I
I NOT BE AVAILABLE WITHIN 3 HRS AFTER MAKING.1
I RECORD:
|
1 PRESS WILL BE READY______M__^_/_____PR SUPV |
1 START.MAKING 11
M/
MAKING SUPV! 11
I NOTE: NOTIFY PRESS' ROOM BEFORE ROPING OFF |
I AREA UNDER V-922. i1
! i1
I'NOTE; RUN 15*WATER INTOV-904. PUMP WATER |
] FROM V-904 THRU DISTRIBUTOR. IF WATER DOES I
1 NOT COME OUT OF ALL DISTRIBUTOR HOLES WITH 1
|FULL FORCE,NOTIFY SUPERVISOR
|
1'
1
| N--CODE | ACGT | LBS
1i 1 11 i
l1 1 1
i1
1 i
.1 1 1
PREP .i
1 1 I RECORD: BATCHES SINCE SPARKLER LAST | | CLEANED. AFTER 4 BATCHES, CLEAN, DRESS' I I SPARKLER & PRE-COAT WITH 15* DICALITE,
VflLTER AID , OBTAIN FOR Si 1 2-CHL0R0-4-AMINQT0LUENE-5JJ^FONIC ACID TAIN FOR S27 3-HYDR0XY-2-NAPHTH0IC ACID
A* INSTALL DV & CV RECORDER L CONTROLLER CHART
II I 777-A |.
iI I 740-C |
iI l 82-C I
RUN 9" C90G) WATER INTO
ADJ TO
I 80-100 DEG F
-
6^fADD IN 2-3 MIN DRESINATE XX
88
T>*rjXm 5 MIN & RECORD PH___&iL_<9.5-10.5)
STIR 20 MIN OR LONGER TO DISSOLVE FOR S36 I
99--A I 88 I ..
9994U> N 31 * <639G) WATER INTO V-922
II
3" 10^TWEIGH IN SODIUM HYDROXIDE tli V-926 &.RUN INI >> ^ I
-Jr
M,,,,yj?____
7-D | 182
in | TURN ON AGITATOR & STEAM & DUMP IN FROM S2 I
| 740-C | 927
2-CHL0R0
'I I
4-AMINO
,,_jh5L*sL
rTnOiLUncErNkiEir
--zir.&vi bk-Z&\ Mi i
5-SULFONIC ________
ACID
________
DATE PRINTED; E/02/82
USE PA.GE 2 OF 4 CG 32 CODE RT-883-D <F> I LBS
N-CO.DE
ACCT LBS
IlfP IN ACTIVATED CARBON
|
MR IN FILTER AID '
I
EAT TO 212-214 DEG F' WATCH FOAM!!
|
RECORD: RY_jr_. MUST BE +, ADJ IF NECESSARY I
SODIUM HYDROXIDE
ASSUME 50%
I.
STIR 30 MIN AT-212-214 DEG F, THEN SHUT OFF I
STEAM WATCH FOAM! NOTE: RECORD SPARKLER I
25 | 13 I
1 i
113-B i 25 777-A J 1 0
7-D I__;___
I PRESSURE _-^2,,_PSI, IFNOT ZERO NOTIFY L*#ER VISOR..
i-PH CIRCULATE 15 MIN OR LONGER THRU SPARKLER
UNTIL SOL1N IS CLEAR* MAINTAIN AT 19-j9f Dg& F FOR S24* RECORD: START__JJSu
)TAL MIN___/,,^_ CLARITY.
| i
,.\
RECORD: HT_ji_i__ F & REC
Fl
WEIGH SODIUM NITRITE IN PTs.1 FOR S45
M___ _____,.
Ujl-GH SODIUM NITRITE IN DRUM FOR
M_,,7l___, JZ&jZk.'/-
WEIGH SODUM NITRITE IN DRUj^FOR
%
MEASURE
UNITS IN V-?28~F0R S42
HYDROCHLORIC ACID
*
RUN^-T* (,,_____G) WATER INTO V-_SP-L
i
E USE CV IF MTY, IF CV NOT MTY USE V-9041
WHEN SI 8 IS COMPLETE, PUMP IN V-922 THRU |
SPARKLER, MAINTAIN V-922 AT 193-195 DEG F* I
REjJORD: START__TOTAL MIN_J&!l_
I
53* (1383G) WATER INTO V-932
WEIGH SODUM HYDROXIDE IN V-926 & ,R M __i^U____
IN* M+y.
DUMP IN FROM S3
LOT
3-HYDROXY'"
THOIC ACID *
:*r
ADJ TO 73-93 DEG F {."sfIR"t o "d ISs 6l VE
725-A 725-A 725-A
2 3-D
331 , 35 35
447
333 848
\&T | WHEN S24 COMPLETE, SHUT OFF PUMP & INSERT
^>^922 FOOT-PLUG
3fA| RUN IN 13* (209G) WATER & HEAT TO 193-195 F|
l CIRCULATE 15 MIN THRU SPARKLER*
1
CIRCULATE 1:5 MIN THRU SPARKLER*
904/CV 8.
B| PUMP V-922 THRU SPARKLER INTO V-904/CV
l RUN IN 5* <104p WATER & HEAT TO 193-195 F i
J CIRCULATE 15 MIN THRU SPARKLER* .
1
1
934/C.V 131 IJm'SP V-922 THRU SPARKLER INTO V-934/CV 13 L3^TWHEN MTY BLOW OUT SPARKLER INTO V-904/CV
DUP050047224
DATE PRINTED: 6/02/82
EQUIP MEN!
904/CWK53 10 \
CONI | , yT34
I USE PAGE 3 OF 4 CG 32 CODE RT-830-D (F) i LBS
| DISSOLVE ALKANOL XC IN 20G WATER'AT 135-1451
| F WATER FROM HOT WATER MIXER IN DRUM 6 POUR|
i IN }
| HEAT V-904/CV TO 165-1:70 F-FOR S41
I
26
ACCT LBS
902 11
PT-2 12
5 I WHEN S28 COMPLETE, MEASURE TRISULPHOIL SOAP j I D IN CALIBRATED CONTAINER,'SLURRY,WITH 46G
1 WATER IN DRUM 6 POUR INTO V-902 56 I STEAM EJECT IN V-921/931 FROM SB '
. RUN SODIUM HYDROXIDE INTO PT MUQ--> 1 ^8^1 ADJ TO 17V (59G) I3X^STIR 5 MIN OR LONGER FOR S57
5f_%1<
84
39-A
.84
I '7-D |
106
I NOTE: IF N-740-C SOLUTION WAS PUMPED | DIRECTLY FROM SPARKLER TO CV AT
J S`S 23 & 24, OMIT S'S 40 & 41
CV. CKO I RUN 1" <95G> WATER INTO V-Jie.L__
J
13 lUf I IF V-904 IS USED, PUMP V-904 .AT 165-170 F I
I | THRU UNDERSURFACE DISTRIBUTOR INTO CV AFAR^I
I I <12-15 MIN) MAINTAIN 165-170 DEG F
| | RECORD: START_____ TOTAL MIN____________ I
uH2 I RUN IN N-28-D HYDROCHLORIC ACID FROM S22
|
' I .I IN 12-15 MIN*
I
<M3 I- STIR 5 MIN
.
I
1*4 i ADJ TO 37* (3496G) AT 32-38 DEG" F
yf 1*3X33
57-A
I CORD: TEMPjgg___ F, STICK .3.2_____'*
I
RUN IN N-725-A SODIUM NITRITE FROM SI 9 AFAP |:
' y>\ | CS^KTMIN) & RINSE IN
.'
1
STIR 20 MIN AT 32-38 F MAINTAINim^feCR*
I,
] +Kl`FOR S54 RECORD; TIME START^/..^,
I
I CR,,_fetC< + > KI__.fr.<0 NOTE':
I
I 1) IF CR-, KI-, ADD 20* 'AS |^INCREMENTS |
57-A I ------^ 1! 11 ' l1
i
I RECORD: CR____<+) KI___ '
I ' ;1
I HYDROCHLORIC
ACID
ASSUME 32% - I
W | 2) IF CR+, KI-, ADD 20* AS IS" INCREMENTS |
28-D ! --5----1
| | i RECORD: CR____ < + ) KI_____ ( + )
|
I yV SODIUM NITRITE
ASSUME 33% |
,1 725-A |
`I^TLKDUMP IN CALCIUM CHLORIDE
I 935 [ 20-A | 9Si
DUMP IN STRONTIUM NITRATE
I 205 1 246-B,E| 205
DUMP IN BARIUM SULFATE
i ^44 1 ' 65-A |
r1 ADD FOR MAINTAINING AT 32-38 DEG F DURING | 1X330 | 57-A |
44
'COUPLING Jr IN N-725-A SODIUM NITRITEFROM S20
I I
1
i11
----
132 1 J*OtJR N-725-A SODIUM NITRITE FROM S21 INTO | I JrV~9Q2
I
1j
I fS \JXSfiP ]IN AMMONIUM CHLORIDE &, STIR 2-3 MIN
172 1 165-A 1 172
CV ISfi I IMMEDIATELY COUPLE 902 THRU UNDERSUFACE
15 | I DISTRIBUTOR INJO CV IN ,18-22 MIN* MAINJ
| | Cy AT 32-3.8 DEG F* RECORD: START_y_|Lr
1 TOATL MIN*__>o
L55 | INSTALL 5/16* ORIFICE IN UNDERSURFACE
| | ADDITION LINE
.
i^^rtHEN S54 COMPLETE S3IR 30. MI^j^ RECORD:
DUP050047225
DATE PRINTED:
EQUIP KENT
I J2AGE 4 OF 4 CG 32 CODE RT-SSO-D (F)
cv 15 CDNT
I RUN IN N-7-D FROM S39/THRU 5/16* ORIFICE
'RINSE IN RECORD; Jj-__!__HEfcL<40-50 MIN)
R 20 MIN & RECORD: PH_#J_7 _<7.e-8.5>
IF PH BELOW 7*0 ADO TO PH 7*0-8.5 WITH
D ONLY. RECORD PH___2l 1 ASSUME 50%
WEIGH SODIUM HYDROXIDE IN V-926 & RUN IN
. # ASSUME 50% `
f STIR 15 MIN & RECORD : BASEjft! < + >
'A20__T1--PH__JLl S,___<9*0-9.8) -
PH BELOW 9.0 ADJ TO PH 9.0-9.8 'WITH
7-D ONLY. RECORD PH
'
^r'SODIUM HYDROXIDE
1 ASSUME 50%
m 1 MEASURE I O.CTANOL IN CALIBRATED CONTAINER
64^T&h POUR IN
-.
HEAT TO 1P3H#5'DEG F ' IN 75-80 MIN. RECORD-
START__JJ&
1*5L^ECORD: HT_
_DEG F & REC_JJ__DEG F
I&^Ts TIR 60 KIN '($ 193-195 DEG F. RECORD;
T L<ST ART__________________
\&r\ AFTER 20 MIN $66 STIR
RECORDS
i L^-
PH, ;'2it 8 * 8-9. 3 >
6^TIF PH BELOW 8.8, ADJ TO^Ph X.8-9.3 WITH
H-J-D ONLY. RECORD PH-
3DIUM HYDROXIDE
'
ASSUME 50%
I WHEN $66 COMPLETE, FLOOD TO 180-190*
I' J>-4^7-18,00G)
I^T STOP AGITATOR
.
;
6/02/82
ACCT UBS ,
WHEN INSTRUCTED BY PROCESSING AREA HALFWAY-
THRU PRESSING
..
<1> DUMP IN I OCTANOL
<2) STIR 5 MIN
(3) ADVISE PROCESSING TO RESUME PRESSING'
M - S- P* /* ffeo /r? 0 J ; j/*U
rf**~
l*J <t ft ( *V:
7" o V
9
4/p v ^ !f~s .
DUP050047226
250 osz-
DUP050047227
t N-V ^ s
DUP050047228
DUP050047229