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AI D IT- PC 1 .51
Worksheet
. ^Company: BFC00DR1CH Facility;- HENRY
Session: 1 09-0S-92 Svstem: 1 RECOMMES'DAT 1ONS
Category: HER.MS RECOMMENDATIONS
Revision: 0 09-05-92
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Prl*atech Inc. Page: 1
I
QUESTION
a; REMARKS
; RECOMMENDATIONS ; by S
COMMENTS
J
SI. THE PRACTICE OF ALLOWING A SWALK IE TALKIE LOCKOUT FOR `.REPETITIVE LOCKOUTS AS STATED SIN THE HENRY SA-S REV-C ;LOCKOUT POLICY MUST BE S DI SCONTINUED. THIS PRACTICE
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NGC 12573
*Al'DII-PC l.il
Worksheet
Priaalech Inc.
Company: BFC00DR1CH FaCi 1 i t y: HENRY
Session: 1 Q9-0S-92 Svstem: 1 RECOMMENDATIONS
Category: HER.MS RECOMMENDATIONS
Revision: 0 09-0S-92
Dvgt:
Page: 2
QUESTION
;a{ REMARKS
RECOMMENDATIONS
BY {
COMMENTS
I ISSUES NEEDS TO BE
{{
; ESTABLISHED. THIS SYSTEM
{{
| SHOULD INCLUDE SUCH ITEMS AS, {
jn external safety audits, ii); :
;INTERNAL SAFETY AUDITS, ill) I { {CORRECTIVE ACTION IDENTIFIED { {
JIN PLANT NARRATIVE REPORTS, Jiv) IRI INSPECTIONS, v) OSHA
{{
{\
{CITATIONS AND vi> HA20PS. AN { {
JEXAMPLE OF AN ISSUE THAT WAS {
{NOT BROUGHT TO CLOSURE IS THE J
{ILLUMINATION OF EXIT SIGNS. { J
{HAS BEEN EMPLOTED {SINCE THE BEGINNING {OF 1992 TO TRACK {PROGRESS ON {QUARTERLY AUDIT {ITEMS. THIS REPORT {IS AN EXAHPLE. PLANT {BOARD OF INQUIRIES {(Bon have been set {UP^WU-THTS-SS
{3. IS 1992 THE CVD/SPAC
{P{
{DIVISIONS HAVE EXPERIENCED
{{
{SEVERAL RECORDABLE INJURIES { {
J INVOLVING SECOND DEGREE BURNS.*, J
{CURRENTLY SECOND DECREE BURNS { J
{MAKE UP 23 PERCENT OP OU1
{{
JTOT.AL RECORDABLE CASES. ALL { ;
{PLANTS ARE BEING URGED TO TAKE{ J
{PREVENTIVE MEASURES. DURING { {
{YOUR QUARTERLY INTERNAL
{{
{AUDITS, HOT SURFACES SBOULD BE{ {
{IDENTIFIED AND BE INSULATED, { {
{GUARDED OR POSTED WITH A
{{
{WARNING SIGN. AS EXAMPLE OF J {
{WHAT I NOTED DURING THE PLANT | {
{TOUR WAS THE PIPING TO STEAM J {
{UTILITY OUTLETS AND THE PVC
__ {REACT0R_MANHEADS_J1LRLNC--STEAM
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{4. THE STRIP CONVEYOR IN
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{COMPOUNDING NEEDS TO BE
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{PROVIDED WITH AN EMERGENCY
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{STOP. YOU MAY WISH TO CHECK TO{
{SEE IF IT IS PRESENTLY TIED IN{
{WITH THE HILL EMERGENCY STOP. {
{EMPLOYEES NEED TO BE INFORMED {
J AND BE AWARE OF THE MEIBOD FOR*
{STOPPING THE STRIP CONVEYER IN',
JAX EMERGENCY.
J
. AUDIT AND LABEL.
EG{5. DUR1KC THE FOURTH {QUARTERLY PLANT {AUDIT HOT SURFACES {AND HOW THiTY ARE {INSULATED AND POSTED {WILL BE INCLUDED AS {AN AUDIT ITEM. {APPROPRIATE FOLLOWUP {WILL THEN BE {IDENTIFIED. I DEC) {12/92
j^
4. PROVIDE EMERGENCY DLP{6. THE STRIP
STOP.
{CONVEYOR IS NOT TIE
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{VICINITY OF THE
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{THE STRIP. (DLPJ
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{$, DURING THE PLANT TOUR WE {P{
5. ESTABLISH SYSTFM.{DEG{7. CONTRACTOR
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NGC 12574
\ I'D IT - PC 1.51
Worksheet
Primatech Inc.
Company: BFGOODRlCH facility: HENBY
PaS*: 5
Session: 1 09-05-92 System: 1 RECOMMENDAT3 OSS
Category: HERMS RECOMMENDATTOSS
Revision: 0 09-05-32
Dwqt:
QUESTION
REMARKS
RECOKJiENDAl IONS
COMMENTS
SERVED THREE SUBSTANDARD ADDERS WHICH WERE EVIDENTLY EFT BY CONTRACTORS. YOU NEED 0 DISPOSE OF THESE LADDERS ND ESTABLISH A MANAGEMENT
STEM WHICH ASSURES THAT ONTRACTORS REMOVE THEIR ADDERS AT THE COMPLETION OF HEIR PROJECT.
. A METAL BOX AS THE FEMALE OUTLET ON EXTENSION CORDS IS A VIOLATION OF OSKA STANDARD 1910.303(a)!2). 1 HAVE READ SEVERAL CITATIONS ON THIS ITEM FROM OTHER COMPANIES. OH THE NEXT PLANT QUARTERLY CORD INSPECTION, ALL CORDS WITH METAL BOXES SHOULD BE REPLACED WITH A CONNECTION DESIGNED FOB THAT SERVICE.
. INSPECT EXTENSION CORDS.
I LADDERS IN THE PLANT [ARE INCLUDED ON EACH [WALKTHROUGH SQUARTERLY AUDIT. IN ;the past ladders [WITHIN THE
CONTRACTOR WORK AREA JWEBE FOCUSED OK. IN SFUTURE QUARTERLY {AUDITS, THE FOCUS OF {AUDITING CONTRACTOR [LADDERS IN THE AEEA [WILL BE INCLUDED A5 [A LIKE ITEM. ALSO [THIS 1TEH WILL [FORMALLY BE REVIEWED [WITH ALL PROJECT [ENGINEERS AND AREA__ jSUPERVISORS. (DEG) [12/92,
EG[B. THE METAL BOX IN [QUESTION WAS [ADDRESSED DURING TH [AUCUST AUDIT. TBIS [WILL BE ADDED AS A [LINE ITEM IN FUTURE [QUARTERLY AUDITS. [THE SAFETY [DEPARTMENT IS [CONTINUALLY [AUDITING CONTRACTOR [COMING INTO THE [PLANT ON THIS ITEM [AS WELL. IDEGI [12/92.
T%D
7. LOCKOUT CLIPS HAVE BECOME AVAILABLE FOR LOCKING OUT 110/220 VOLT CIRCUIT BREAKERS YOU SHOULD OBTAIN THESE LOCKOUT CLIPS FROM THE MANUFACTURER OF YOUR ELECTRICAL PANELS AND REQUIRE INDIVIDUAL CIRCUITS BE LOCKED OUT WHEN WORK IS TO BE PERFORMED ON THEM.
7. IMPLEMENT LOCKOl CLIPS.
DEG[9. THE HENRY PLANT [HAD ALREADY {IDENTIFIED THAT 110 [LOCKOUT CLIPS ARE T [BE USED STARTING [10/1/92. LEAD TIME [WAS ALLOWED TO [INSURE THAT THE [PLANT PEOPLE HAD T [RESOURCES AND [TRAINING TO
HOC 12575
AIT> IT- PC 1.51
voikoheet
Priaatech Inc.
Company: BFCOODRICH Facility; HENRY
Pago; 4
Session; 1 09-08-92 Svstem: 1 RECOKMtNDAT1 OSS
Category; HERM5 RECOMMENDATIONS
Revision; 0 09-05-92
Dv.gt
; 01ESTI0N :a:
11 1 tt * 1 1
11
[S. THE CVD IS CURRENTLY [PREPARING A USDS FOR EACH [INDIVIDUAL PVC RESIN AND JCOMPOUND. YOU NEED TO OBTAIN !COPIES OP THE MSDS * ON THE [PRODUCTS YOU MANUFACTURE AND
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[INCLUDE THEM IN THE PLANT MSDS[ [
[BINDERS.
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REMARKS
[ RECOMMENDATIONS
aa ii
1
aa [8. OBTAIN
[APPROPRIATE MSDS
[ 5HEETS 1
11 1a a
9
[BY [
COMMENTS
[IMPLEMENT THE5E
1
[DEVICES, fCOMPLETE)
ta [10/92.
a1
[DCF [10. MSDS SHEETS HAVE
a [BEEN OBTAINED FOB ta [ALL OF THE CEON ~~
[BESIKS THAT ARE aa [PRODUCED AT THE aa [HENBY PLANT. ii [(COMPLETE) 10/92 aa ;
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NGC 12576
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INTER-ORGANIZATION CORRESPONDENCE
TO
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FROM
X
Phil pQtial.acci xj% ]_/4
SUBJECT
Divisional H/S Audit
FIELD POINT OR DEPT & BLDG NO. FIELD POINT OR DEPT. & BLDG. NO.
v. 1 o Ac t j on riej'O rt
i
DATE YOUR ^ DATE THIS LETTER
________________________
Attached is the Henry Plant reply to the 1992 Divisional Audit items generated during the August Corporate Audit. 50% of the items have been completed as. the attached statistical report, shows. Completion dates for items still pending are identified the comments sect, ion at the end of each item.
in
The 'A column is the activity code. item is pending further action. "C" has been completed.
"P" indicates that the audit indicates that the audit item
If you have any questions, please let me know.
\P1KST\SAFETY2\00RPA-HW.DOC
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Pase: ]
Session; 1 09-0S-92 System: 1 KKCOMMENBAT IONS
Cateeorv : HER MS RECOMMENDATIONS
Revision: U 09-0S-92
Ow<;=:
: question
:a:
remarks
---------------------------------------- ,--------------------
: 1. THE l'RACTICE OF ALLOWING A ;P[
IWAI.KTE TALKIE LOCKOUT FOR
;;
1 REt'ET ITI VE LOCKOUTS AS STATED ! [
I IN THE HENRY SA-f. REV-G
[[
;LOCKOUT POLICY MUST be
;;
DISCONTINUED. THIS PRACTICE [ I
;IS NOT IN COMPLIANCE WITH OSHA; [
; STANDARD 1910.1-1? CONTROL OF I HAZARDOUS ENERGY (LOCKOUT/
;[ ;j
!TAGOUT) OR WITH BFG GVD SAFETY; ;
|STANDARD SA-101 ELECTRICAL/
[;
1 POKER SOURCE LOCKOUT,
;'
RECOMMENDATIONS
'.BY [
COMMENTS
1. INVESTIGATE FURTHER.
;DEG',1. 9/9/92: DISCUSSED;
i [THIS WITH BOB
1
! IGRAHEK; HE ASKED ME ;
; ;to check with other ;
; ;PLANTS CONCERNING
[
; ;WHAT THEY DO FOR
;
; J VIBRATION ANALYSES
[
; ;work.
;
; |2. 9/17/92: REPLY
;
; ;FROM ARENDS/LVL:
; [PRESENTLY WE DO NOT
[ [USE "WALKIE-TALKIE
[ [LOCKOUTS" WHEN
[ [PERFORMING VIBRATION
; [ANALYSIS ON
[ [EQUIPMENT, MOTORS,
[ [ECT...THE ONLY TIME
I [THIS IS ALLOWED IS
[ [IN THE COMPOUND
[ [DEPT. TO VERIFY A
; [LOCKOUT, WE USE THIS
[ [SYSTEM DUE TO THE
[ [FACT THAT THE
: :CONTROL ROOM MUST
: [VERIFY THE EQUIPMENT
[ [FAILED TO START WHEN
[ [ATTEMPTED BY THE
1 [PERSON IN THE FIELD
[ [THIS WAS APPROVED BY
[ [HEKM IN 1990,
[ [ACCORDING TO FRED
[ [SCHULER AND RON
[ [MARTIN, NORMAL
[ [LOCKOUT PROCEDURES
[ [ARE FOLLOWED WHEN
[ [VIBRATION ANALYSIS
[ [ARE PERFORMED.
[3. THE PROJECT IS [PENDING FURTHER [DISCUSSIONS WITH [OTHER PLANTS AND [DIVISION. (DEG) [3/93.
[2. A MANAGEMENT SYSTEM WHICH [C! I ASSURES CLOSURE ON Al.l. SAFETY 1 ; +---------------------------------------------------------------------------<- +
[2. ESTABLISH SYSTEM
DEG[A . 9/9/92: PRIMATEUH[ ;PC-AUDIT SOFTWARE [
NGC 12578
Vumiianv Fa.'. ilit\
ETGOODF.ICH HFNRY
Session ill t?sn
1 09-OS-92 1 RECOMMENDATIONS
Revision: 0 119-OS-92
Cate<?or>. HERMS RECOMMENDAT IONS + ----------------------------------------- --------- i t - -
QUESTION
\\\ REMARKS
i-------------------------------------------------------------------------------------------------------i - * - -
; ISSUES NEEDS TO BE
: ESTABLISHED. THIS SYSTEM
;;
! SHOULD INCLUDE SUCH ITEMS AS, [ [
! i 1 EXTERNAL SAFETY AUDITS. iii; [
1 INTERNAL SAFETY AUDITS, iii) [ ;
I CORRECT 1VL ACTION IDENTIFIED ' ;
I IN PLANT NARRATIVE REPORTS,
:;
: iv ) 1R1 INSPECTIONS, v) osha [CITATIONS AND vil HAZOPS. AN
;; \\
[example of an issue that has ; :
;not broucut to closure is the ; ;
;ILLUMINATION OF EXIT SIGNS.
[;
Uwaif: RECOMMENDAT IONS
; BY
COMMENTS
[HAS BEEN EMPLOYED
[
I SINCE THE BEGINNING [
[Of 1992 TO TRACK
[
[PROGRESS ON
[
[QUARTERLY AUDIT
[
[ITEMS. THIS REPORT [
[IS AN EXAMPLE. PLANT;
[BOARD OF INQUIRIES [
[IBOI) HAVE BEEN SET :
'.UP ON THIS AS WELL /(COMPLETE l)s/92 .
; 3. IN 1992 THE GVD/SP&C
[P;
:divisions have experienced
;;
:SEVERAL RECORDABLE INJURIES
;;
[INVOLVING SECOND DEGREE BURNS.; ;
;CURRENTLY SECOND DEGREE BURNS ; ;
|MAKE UP 2j PERCENT OF OUR
;;
;TOTAL RECORDABLE CASES. ALL
![
I PI ANTS ARE BEING URCED TO TAKE; ;
[PREVENTIVE MEASURES, DURING
[[
[YOUR QUARTERLY INTERNAL
[[
[AUDITS, HOT SURFACES SHOULD RE[ [
[IDENTIFIED AND HE INSULATED. [ [
[GUARDED OF POSTED WITH A
[[
[WARNING SIGN. AN EXAMPLE OF
[[
[KHAT I NOTED DURING THE PLANT [ [
[TOUR WAS THE PIPING TO STEAM ; ;
[UTILITY OUTLETS AND THE PVC
[[
[REACTOR MANHEADS DURING STEAM [ ;
[STRIPPING.
[[
[ 3 AUDIT AND LABEL.
EG[5. DURING THE FOURTH [QUARTERLY PLANT [AUDIT HOT SURFACES [AND HOW THEY ARE [INSULATED AND POSTED [ WILL BE TNOT HTIRTi IS. [AN AUDIT ITEM. [APPROPRIATE FOLLOWUP [WILL THEN BE [ I DENT IF I Eli . 1 DEC. ) [12/92
[4. THE STRIP CONVEYOR IN
[P[
;COMPOUNDING NEEDS TO BE
[[
[PROVIDED KITH AN EMERGENCY
[;
;STOP. YOU MAY WISH TO CHECK TO[ [
[SEE IF IT IS PRESENTLY TIED IN| [
[WITH THE MILL EMERGENCY STOP.
[EMPLOYEES NEED TO BE INFORMED [ [
[AND BE AWARE OF THE METHOD FOR[ [
[STOPPING THE STRIP CONVEYER INI [
[AN EMERGENCY.
[
1. PROVIDE EMERGENCY DLP [6. THE STRIP
STOP.
[CONVEYOR IS NOT TIED
[INTO THE HILL
[EMERGENCY STOP. AN
[EMERGENCY STOP
[SWITCH IS PRESENTLY
BEING INSTALLED IN
THE IMMEDIATE
VICINITY OF THE
STRIP ROLLERS WHERE
THE OPERATOR FEEDS
THE STRIP. IDLP Y
[11/92.
[r>. DURING THE PLANT TOUR WE
[I;[
f--------------------------------------------------------------------- -- -
S. ESTABLISH SYSTEM.[DEG[7 . CONTRACTOR
NGC 12
1'i'^.Dii'. eel'. Ir:c.
''tfinpHns Far i 1 i t v
B FGOOL'K ICH HENRY
Session: I 09-0V-9Y S vs Lem : 1 RECOMMENDATIONS
'ate;orv HERMS RECOMMENDA r1ONS
Revision: G 09-93-92
QUESTION
;a;
;OBSERVED THREE SUBSTANDARD !LADDERS WHICH WERE EVIDENTLY ;liet by contractors, you need ;to dispose of these ladders ;and establish A management i SYSTEM WHICH ASSURES THAT !CONTRACTORS REMOVE THEIR iLADDERS AT THE COMPLETION OF ITHEIR PROJECT,
REMARKS
6. A METAL BOX AS THE FEMALE \C\
OUTLET ON EXTENSION CORDS IS a; )
VIOLATION OF OSMA STANDARD
|;
1910.303(a)(2). I HAVE READ
;;
SEVERAL CITATIONS ON THIS ITEM) ;
FROM OTHER COMPANIES. ON THE \ ;
NEXT PLANT QUARTERLY CORD
;;
INSPECTION, ALL CORDS WITH
;;
METAL BOXES SHOULD HE REPLACED; ;
WITH -A CONNECTION DESIGNED FOR| ;
THAT SERVICE.
!
7. LOCKOUT CLIPS HAVE BECOME AVAILABLE FOR LOCKING OUT
C,
1110/220 VOLT CIRCUIT BREAKERS. 1 YOU SHOULD OBTAIN THESE 1 LOCKOUT CLIPS FROM THE
;manupacturer of your ;ELECTRICAL PANELS AND REQUIRE INDIVIDUAL CIRCUITS BE LOCKED !OUT WHEN WORK IS TO BE !PERFORMED ON THEM.
KF.COMHENDAT I ONS
: BY-
COMMENTS
Of
1 LADDERS IN THE PLANT;
JAKE INCLUDED ON EACH;
;walkthrough
;QUARTERLY AUDIT. IN 1
;THE PAST LADDERS
I
;WITHIN THE
;
; CONTRACTOR WORK AREA',
;WERE FOCUSED ON. IN *,
;FUTURE QUARTERLY
;
!AUDITS, THE FOCUS OFJ
;auditing contractor ;
LADDERS IN THE AREA ;
1WILL BE INCLUDED AS
;a LINE ITEM. ALSO
;this ITEM WILL
;FORMALLY BE REVIEWED
;WITH ALL PROJECT
1 ENGINEERS AND AREA
1 SUPERVISORS. (DEG)
; 12/92.
G. INSPECT EXTENSION CORDS.
y
DLL 16. THE METAL BOX IN 1 QUF.STION WAS ;ADDRESSED DURING THE 1 AUGUST AUDIT. THIS [WILL BE ADDED AS A ; LINE ITEM IN FUTURE 1 QUARTERLY AUDITS. ;the safety ;DEPARTMENT IS ; CONTINUALLY IAUD1TING CONTRACTORS I COMING INTO THE ;PLANT ON THIS ITEM IAS WELL. (DEG) ;12/92.
7. IMPLEMENT LOCKOUT I DEG 19. THE HENRY PLANT
CLIPS.
1HAD ALREADY
;IDENTIFIED THAT 110 ; '.LOCKOUT CLIPS ARE TO \
:BE USED STARTING
i
110/1/92. LEAD TIME I
IWAS ALLOWED TO '.INSURE THAT THE
1 \
1 PLANT PEOPLE HAD THE;
1 RESOURCES AND
;
1 TRAINING TO
;
NGC 12580
Al L'i.-PC i.j-i
'(iT.-.hcut
I'nm.iterh I nc .
( omuaisv B FCOODR J ( K fnrmty. HENHY
Pi'jp: I
Session: 1 09-0b'92
Revision: 0 09-US-92
Svstem: 1 RECOMMENDATIONS
Catewtoj-v: HEP.MS RECOMMENDATIONS
Dws:
+----- ...------------------------------------------------------------ i-t- ----------------------------------------------t---------------------------------------------------t--------i---------------------------------------------------t
NGC 12581
' _ I;I I -- l' ,i.5I
Stai i ~ i" i i`- a j ko po i
Co.iipan> PEGuuCRTCH Fac j. i i r y ; HENRY
a----------------+--------------------- +-------------------- +------------------------------------------------------------------------------ --------------------- - +
; P 1 C 1 sunt!
CATEGORY
;
+-------------4--------------- 4---------------+--------------------------------------------------------------- - - -- +
! -1 1 -1 ! 8 J HERMS RECOMMENDATIONS !
! 1!
4 | 8 1 PROJECT TOTALS
;
! 50.0!50.0!
PERCENTAGES
!
+_
+------------- + --r-------------------------------------------------------------------------------------------4
AUD1T-PC 1 .5)1
Status Chart
Company: BFGOOPR1CH
Facility: HENRY
+----------------------------------------------------------------------------------------------------4 --
%! Comp 1 0%
4----------------------------------------------------------------------------------- 4--
1HERMS RECOMMENDATIONS
I
0.0!::
I
1 PROJECT TOTALS
0.0!::
+-------------------------------------------------------------------------+ __
Primalcc h I nc .
Pagc 1
Primatech Inc.
Page: 1 ---------------------- 4
100% ! ---------------------- 4
\
I i I ) l
------------ +