Document nkYGN0OG5VJM3OO3g5VODm91z

CG 03 5/ ^~I)ATE ) COPE KY-907-D EST WGT 4780* 7""l o t "") ~L----- H ( TIME ) PROCESSES APPROVED BY: ( ) KY-907-D (H) FW.P 10/07/82 COMTYP JOB NAME: 03KY907DMM LOCATN CG CODE -.seas 14 YC-2 14 YC-2 14 YC-2 14 YC-2 PR ZX.2Z ' 93 93 93 93 DRY* WEIGHT DRY CONT sssrrrss: zs MM M * r NO. PKG IU PKG WGT sss >f<?_ TOTAL WEIGHT ACTUAL USE LBS =c=ss=.i=.s=5= MM-- * ______> ,MM MM EQUIP MENT I 1 NAME *KRi _NQ N - BLEED ING<__ USE i N- 1 ACCT LBS | CODE 1 LBS "BEFORE USING SV MAKE SURE N-28-D LINE <HYDRO CHLORIC ACID) IF ANY IS BLANKED OFF* * RUN 60"<990 G) WATER IN V-203, SET AGITATOR ON IGH SPEED EIGH IN DRUM & POUR IN <SODIUM SILICATE) DUMP IN AND STIR 5 MIN (CHROME YELLOW) I 1 355 I71X50 1 ]I 32-D ! |! YC-2-BI 355 3550 RECORD: START FIN JzeL&JLdL____ ADJUST TO 75* (1275 G) | WITH AGITATOR ON LOW SPEED PUMP V-203 THRU TOMOG AT 2400-260O PSI INTO V-205 | WHEN V-203 MT, .WASH COLOR THRU HOMOG WITH MIN -OF HOT WATER AT 2400-2600 PSI INTO V-205 'fj/RECORD: V-205 VOL ADJ TO 6* (2100 G) \JB\ INSPECT HOMOG STRAINER & CLEAN IP NECESSARY I3LT| 1 i_____-- I I I RUN 10* (514 G) WATER INTO V-*~L & START ITATOR 1 PUMP V-205 THRU HOMOGS AT 4800-5200 PSI INTO. SV* RECORD: TIME START irTOTAL MINUTES Jfi&J IF HOMOG PRESSURE FALLS BELOW 4800 PSI, WAY VALVE WILL RECIRCULATE SLURRY TO V-205 i WHEN V-205 MT, RUN IN 5* (240 G) WATER L PUMP I THRU HOMOG AT 4800-5200 PSI INTO SV ." SgXSTEP 01 - SET FORMULA SELECTOR TOPOSITION i 1 (>-243) OR POSITION 6 (V-244) ] SS SV CAM RESET PB - SET 22 TC INAUTO i REMOTE (TEMP IS SET AT 190-194*F) 1 1 RECORD LEVELS (LIQUID ALUM) & SET R/M COUNTER | 1 OLL^IS : . | /_.% PRESET *3 45 GAL E FLOW CONTROLLERS AS FOLLOWS: 27-D CONTROLLER - SULFURIC ACID 60%) iNUAL 0.73 GPM (Ns27-D WATER) IN MANUAL LOCAL 9.56 GPM 7-D/WATER) RATIO 1 .31 2-D CONTROLLER) IN MANUAL .96 GPM 2-D WATER) IN MANUAL LOCAL 8.45 GPM 2-D WATER) IN REMOTE 2-D/WATER) RATI0 1,76 115-D | 239 LOT: _ COMTYP JOB NAME: 3KY907DMM PAGE 02 DATE PRINTED:10/07/82 PAGE CG 03 KY-907-D IACCT LBS FPERATOR STEP PB ^ | RECORD LEVEL. 2LG _/.% IF BELOW 35% FOLLOW SOL'NI MAKE-UP PROCEDURE FOR N-27-D i [JAgZrftBJUST SV JCL 48 * (2470 G) | Kv ] RECORD PHjL'Jl ADJ TO 11*1-11/3 W/N-7-D (CAUSTIC I I i SODA SLN) AT 5% (10 PRTS WATER TO 1 PART N-7-D)| I I SIPHON INTO SV. RECORD*. PH ASSl|ME 50% |_ l^'T'OPERATOR STEP PB STEP 06/39* AFTER HEAT-UP RECORD: PH TCH 3.FC20, 8FC10, & 8FC20 TO AUTO RATOR STEP PB SP STEP 10/43. WHEN 3FC20, 8FC10 6 3FC20 FLOWS i IN LIMITS, SWITCH 3FC1O TO AUTO 6 PB SP STEP 11/44* WHEN 3FC10 6 3FC20 FLOWS ARE IN HITS, SWITCH 3FC20 TO REMOTE ERATOR STEP PB DURING STRIKE RECORD: SP STEP V--243/V-244 RANGE 13/46 (30 MIN) 9*0-10*0 14/47 (60 MIN) 9. 0-1 0*0 15/48 (2 HRS) 9*0-10*0 16/49 (3 HRS) 9L0-f0i.0 J?_ 17/50 (FINAL) 7*5-8 *5 i^TiSTs NOTE: IF PH NOT IN RANGE/ NOTIFY- SUPV 6 NOTE IN LOG- IF FINAL/TH >8*5", ADJ TO 7*5-8*5* 6 RECORD : PH ./ ASSUME 77% SIFT IN (BLANC FIXE N) j- ;u 1J i* i t 1 i1 , u , ,, , 1 27-D l '55 I 128-A| 27* (208 G> WATER TO V-385 ADD & STIR FOR 2 MIN FOR S 57 ASSUME 50% ]! 90 T 7-D | 45 , >URTNG STRIKE CHECK LEVEL IN V-387* CF LOW LEVEL LIGHT IS NOT LIT, GO TO S-35 IF LOW LEVEL LIGHT IS LIT/VERIFY BY CHECKING THAT LOW LEVEL PEG IN VAT IS: ABOVE SURFACE IF VISUAL CHECK CONFIRMS LOW LEVEL* FOLLOW STEARATE MAKE-UP PROCEDURE* i 388 I 8i l RUN IN 32* (317 GAL) * DO NOT MAKEUP THIS SOLUTION MORE THAN 30 MINUTES IN-ADVANCE* 1 DELAY BETWEEN END OF STEP 41 HEAT-UP. AND START OF STEP-48 HOMOGENIZATION/SHOULD' BE LESS THAN 30 MINUTES*. TURN ON STEAM 6 AGITATOR ... * i-. ir -1 / l- ADJUST TO 42* (403 GAL) AT 178-182*F SET BADGER METER FOR 5504 ' i |, PUMP IN FROM V-387 THRU UNDRSURFCE DISTRIBUTORSi'450 AS FAST AS POSSIBLE (ISOBUTYL STEARATE, BUTYL |- 50 STEARATE & E'NCOL P-10-59) | . 50 SHUT OFF p u mp -. ' - -r STIR 30 MIN AT 178-182*F FOR Z 485-^; -DO NOT SHUT OFF AGlfATOR I j p t st 169-A I 4 1 55-A 1 60--A X .5f 5V& DU P050102577 DU P050102578 DUP050102579 4 i DUP050102580 DU P050102581