Document nNQV8JoVeOjdGzG8mJKLRdgom

,rG ' 3'* 3 CODE KY-788-D PKG NOy / 19 ( DATE ) L2J34 3499* < LOT ) ( EST WGT ) PROCESSES ( ) KY-788-D (J> APPROVED BY: FWP 11/02/32 COMTYP JOB NAME: 03KY788DMJ STANDARD HRS* 8*8 TIME _____ M DRY* DRY NO. PKG TOTAL ACTUAL LOCATN CG CODE PQ LOT WEIGHT CQNT PKG WGT WEIGHT USE LBS 14 YC-3 14 YC-3 14 \#^YC-3\ VA YC-3 1 ____ 1____ IL_. 1 11 EQUIP NAME s. 93 _______ 93 _______ 93 93 93 _______ ----- KROLOR* YELLOW-LIGHT -<-- mm * mm .mm ------ -- -- - 1 I N- | ACCT CODE I LBS /BEFORE/US INC SV, MAKE SURE THAT N-28-D LINE ANY/IS BL$ NKED OFF** 1 | RUN^&&'\990 G) WATER IN V-203. SET AGITATOR ON I HIGH SPE 2 I WEIGH IN & POUR IN 3 | DUMP IN AN STIR/Jx MIN 1 RECORD: S RT I FIN I 4 | ADJUST TO 75* (12/5 G) #NOTE: VOLUMES HIGHER | THAN 75* MAY CAUijfe DUSTIXlflN EXHAUST HOOD* t RECORD PH:_______ <9*3 5 I WITH AGITATOR ON LOW Sff | HOMOG AT 2400-2AOO PSI \INTO V^SOS 6 | WHEN V-203 MT, WASH COLGK-WKU HOMOG WITH MIN I OF HOT WATER AT 24O0-2600 RECORD: V-205 VOL____ * INSPECT HOMOG STRAINER * CLEAN lFHf|! 205 I 9 RUN 10* (514 G) WATER INTO V-_ "&~ST l AGITATOR SV |10 | PUMP V-205 THRU HOMOG AT 4800-5200 PSI INTO | | RECORD: TIME START_______ TOTAL MINUTES ___ o| | NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI, | | 3-WAY VALVE WILL RECIRCULATE SLURRY TO V-205 111 | WHEN V-205 MT, RUN IN 5* (240 G> WATER 6 PUMP | | THRU HOMOG AT 4800-5200 PSI INTO SV SP 112 I SP STEP 01 - SET FORMULA SELECTOR TO POSITION & | |3 (V-243) OR POSITION 8 (V-244) CP 113 | PRESS SV CAM RESET PB - SET22 TC IN AUTO I | REMOTE (TEMP IS SET AT 190-194*F> 3 114 | RECORD LEVELS & SET R/M COUNTER *1 AS FOLLOWS: | | A. 11 LG______% PRESET *2 78 GAL | |B* 13LG _____ % PRESET *6 135 GAL 115 I SET STRIKE FLOW CONTROLLERS AS FOLLOWS: | | 3FC10 (-N-27-D CONTROLLER) IN MANUAL 0.54 GPM 3FC20 (N-27-D WATER) IN MANUAL LOCAL 4.4 GPM 3FR10 (N-27--D/WATER) RATIO 0.8 8FC10 (N-32-D CONTROLLER) IN MANUAL 0.72 GPM 8FC20 (N-32-D WATER) IN MANUAL LOCAL 3.9 GPM 8FC20 (N-32-D WATER) IN REMOTE , i /% /VI in t v /iurr*r.v r*. A f t /n M15-D 1 416 | 20-A 1 135 || 1 27-D I 180 11 11 I 32-D I 1215 1*. U. 1 -- -- . w uuri i ir j u d rtiiriE. -- \yoi\ i fopynu EQUIP MENT 1 1 PAGE 2 1 CG 03 KY-788-D rnuc. jl /i-i i cl r rvJ. i'i i c.u . i / 1 USE 1 N- |ACCT 1 LBS 1 CODE 1 LBS 116 1 OPERATOR STEP PB 1 320 117 1 RECORD LEVEL 2LG___ 7. IF <352 FOLLOW SOLUTION 1 SV 1 1 MAKE-UP PROCEDURE FOR N-27-D 1 SP 118 1 ADJUST SV TO 47' (2400 G) 1 CP 119 1 RECORD PH ____ ADJ TO 11.0-11.2 WITH N-7-D AT 1 I 1 5% (10 PARTS WATER TO 1 PART N-7-D) 1 4 1 1 SIPHON INTO SV. RECORD: PH ____ ASSUME 50% 1. 120 1 OPERATOR STEP PB 1 1 < 1 11 11 l 11 1 7-D |_ 11 121 1 SP STEP 06/39. AFTER HEAT-UP RECORD: PH .___. 1 7" SV 122 1 SWITCH 3FC20, 8FC10, 6 8FC20 TO AUTO SP 123 1 OPERATOR STEP PB 1i1 i 124 1 SP STEP 10/43. WHEN 3FC20, 8FC10 6 8FC20 FLOWS 1 i 1 1 1 ARE IN LIMITS, SWITCH 3FC10 TO AUTO & PB 1i1 5 125 SP STEP 11/44. WHEN 3FC10 & 3FC20 FLOWS ARE IN 1 i 1 1 1 LIMITS, SWITCH 3FC20 TO REMOTE 1i 126 1 OPERATOR STEP PB 1i 127 1 DURING STRIKE RECORD: 1i1 1 1 SP STEP 1i i 1 V-243/V-244 PH RANGE TIME 1 i i1 13/46 (30 MIN> 9.3-10.0 _____ . i i1 14/47 <60 MIN) 9.3-10.0 _____ __ 1 i 1 i 15/48 (2 HRS) ____ 9.3-10.0 ________ 1 i i1 16/49 (2 HRS, 25 MIN) ___ 9.3-10.0_ 1 i 1 i 17/50 (FINAL 3 HRS) ____ 7.5-8.5 ___ _____ 1 i 1 1 f NOTE: IF PH NOT IN RANGE, NOTIFY SUPV & NOTE l i 1 i IN LOG. IF FINAL PH >8.5, ADJ TO 7.5-8.5. 1 i 1 i 1 & RECORD: PH ____ ASSUME 77% 1 -- i 27-D | ---- 128 1 WHILE STRIKING RUN 30* (234 G) WATER INTO V-3391 129 I ADD IN 7-8 MIN. CHECK FOR DRAFT IN VENT STACK 1 350 1 1 BEFORE DUMPING. 1 339 13 1 ADJ TO 49" <382 G) AT 80-100*F 1 6 131 1 STIR 5 MIN 6 RECORD: PH <9.5-10.5) 1 132 1 STIR 15 MIN OR LONGER FOR SP STEP 26/56 1 133 1 RECORD: VOL ___ * 6 CALC X 0.78 ___ GAL 1 134 1 SET PRESET 48 TO ___ GAL FROM S 33 1 ii i 530-A1 350 i iI i1 i1 i1 11 385 135 1 RUN 57" <440 G) WATER INTO V-385 7 136 1 ADD 6 STIR 2 MIN FOR S 40 1T 1 ASSUME 50% I 360 i 7-D f 180 137 1 SP STEP 17/50 AFTER CHECKING PH, OPERATOR PB. l |38 1 SIFT IN 1 110 SV 139 1 SP STEP 23/53. RECORD: PH ___ <3.7-4.2) 1 SP 140 1 RUN IN N-7-D FROM S 36 IN 10-12 MIN & STIR 5 1 1 1 MIN 1 8 141 1 RECORD: PH___ <9.0-9.5). ADJ IF NECESSARY 6 1 1 RECORD: PH__ ASSUME 77% 1 1 1 (DILUTE 10 PARTS WATER TO 1 PART) ASSUME 50% I (SIPHON N--7-D INTO SV) 142 1 OPERATOR STEP PB 143 | SP STEP 29. RECORD: PH & TIME ___ 144 I OPERATOR STEP PB 145 I SP STEP 60. BATCH COMPLETE. i1 i 128-AI 110 i1 i1 i1 i1 i 27-D 1 t 7-D 1 11 .* r i ir 1i 11 START TIME SP STEP IJU nil nil ,.u mi FINISH TIME SP STEP OPTR DUP050060041 PRODUCT NAME = KROLOR YELLOW LIGHT QG 3 CODE KY-788-D PKG ____ l o t L3J34 NV 1382 EST. WT* 3499* LBS, DATE PRINTED: 6/29/82 NON-BLEEDING PROCESSES:- APPROVED BY KY-78S-D <J,K> FWP 06/29/82 MAKING NOTES ___ JOB NAmI"""53KY788 DPK INSTRUCTIONS - PRESSING - VAT DATE 11 f i1 1 1 ! ! I PRESSLOAD 1 STARTED TIMF i CAKES USED j RELEASED BY! WATER ON .1 PRESS 122 96 HRS. WASHED ' | NO.OF CAKES I 46 40 M MHOS 1 PRESS WITH AGITAl HRS. WASHED | .WASH TO 500 M MHOS WITH 35-75* WATER- M MHOS | TEST AFTER 2 HOURS HRS, WASHED i LOAD ON 6 CARS M MHOS | ________ f CAKE CONDITION! __ ;____ ,_! NO CARS LOADED I ___ I EXPLAIN LOSSES. RECORD STj 2ND! 3RD! 4THJ 5TH SAMPLES DELIVER TO --- j" SAMPLED''b y '""' i RELEASED BY * DRY 12 HOURS At 220* .F THEN DRY 8. HOURS AT 160* F = DRYING * I LUMP: - OK - WET - SALTS - CONTAMINATD I______________ ______ ____________ _ r ADDlFf0NAL~DRYiNG'i)UR5~Ri5uiRiD ______ _________________________________ _ SAMPLES DELIVER TO I. ! NO CARS PULLED i SAMPLED BY ! RELEASED BY '* NO DRUMS LUMPWGT = GRINDING = MILL 939HSP 3/32" RP SCREEN 350O RPM I SCREEN MAX. TEMP 150 DEG F I MAX. TEMP. RPM F i"e x p l a in 'l o s s e s SAMPLE W/O MIXING 1 ENV 6 2 FT CANS 1________ ______ IF PACKED IN BAGS SAMPLE AS FOLLOWS; f__________ 1____ FIRST BAG: 1 ENV. i DATE MIXED 40TH BAG: 1 ENV. h 2 PINT CANS |_______________ LAST BAG; 1 ENV. , I SAMPLED BY DELIVER TO CTL . J RELEASED BY DUP050060042 N41017.01