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CHAPTER 41
1946 Guide
2. Sharp elbows and bends should be avoided unless turning vanes are used.
3. Transformation pieces should be made as long as possible. The angle between the sides and axis of the duct should never exceed 30 deg and, where possible, 15 deg should be made the maximum.
4. Especial care should be taken to maintain a true cross-section and not to restrict the air how either in transformation pieces or in elbows.
5. Rectangular ducts or flues should be made as nearly square as possible. Good practice limits the ratio between the long side and the short side to 3 to 1. In no case should this ratio exceed 10 to 1.
6. Wherever possible, ducts should be constructed of smooth material such as sheet
Table 2. Effect of Vanes on Pressure Loss of 7-inch Square Ventilating Duct* Expressed in feet of total equivalent length of duct {ELD)
For more complete data see A.S.H.V.E. Research Report No. 1216--Effect of Vanes in Reducing Pressure Loss in Elbows in 7-Inch Square Ventilating Duct, by M. C. Stuart, C. F. Warner and W. C. Roberts (A.S.H.V.E. Transactions, Vol. 48, 1942, p. 409).
Note A: Vane A made up of a large number of small splitters; B made up of a small number of large splitters bent on a large radius; C hollow vanes having different outside and inside curvature; and D four splitters with R/W 0.4. Elbow same as D except 2 in. trailing edge on the end of each splitter.ELD in feet. = 17.0.
Note B: The air velocity has no effect on the loss of elbows when the loss is expressed as equivalent length of duct.
metal. Where.masonry ducts are used, proper allowance for the surface friction coeffi cient should be made.
7. The use of furred spaces, spaces between joists, etc., should be avoided unless lined with sheet metal.
Procedure for Duct Design
The general procedure for designing a duct system is outlined in the several items listed herewith:
1. Study the plan of the building and draw in roughly the most convenient system of ducts, taking cognizance of the building construction, avoiding all obstructions in steel work and equipment, and at the same time maintaining a simple design.
2. Arrange the positions of duct outlets to insure the proper distribution of air.
3. Divide the building into zones and proportion the volume of air necessary for each
rone.
,
4. Determine the size of each outlet, based on the volume as obtained in the preceding . paragraph, for the proper outlet velocity'and throw.
Air Duct Design
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5. Calculate the sizes of all main and branch ducts by either of the following two methods:
a. Velocity Method. Select the velocity in the various sections, reducing the velo city from the point of leaving the fan to the point of discharge to the room. .In this case the pressure loss of each section of the duct is calculated separately and the total loss found by adding together the.losses of the various sections of the continuous run.
b. Friction Pressure Loss Method. Proportion the duct for equal friction pressure loss per foot of length.
6. Calculate the friction for the duct offering the greatest resistance to the flow of air, which resistance represents the static pressure which must be maintained at the fan outlet or in the plenum space to insure distribution of air in the duct system. The duct having the greatest resistance will usually be that having the longest run, although not necessarily so.
Air Velocities
The air velocities given in Table 3 have been found to give satisfactory results in engineering practice. Where the higher velocities are used, the ducts should be cross-braced to prevent breathing, buckling or vibration,
Table 3. Recommended and Maximum Duct Velocities
Designation
Recommended Velocities, fpm
Maximum Velocities, fpm
Residences
Schools, Theaters,
Public Buildings
Industrial Buildings
Residences
Schools. Theaters.
Public Buildings
Industrial Buildings
Outside Air
Intakes3
700
800
1000
800
900 1200
Filters3 Heating Coils3
250 450
300 500
350 300 600 500
350 600
350 700
Air Washers Suction
Connections
Fan Outlets..
500 500
500
700 800 1000 .1000-1600 1300-2000 1600-2400
500
900 1700
500 500
1000
1400
1500-2200 1700-2800
Main Ducts. Branch Ducts
Branch Risers
700-900 1000-1300 1200-1800 800-1000 1100-1400 1300-2000
-600
600-900 800-1000 700
800-1000 1000-1200
500 600-700
800
650 800-900 1000
These velocities are for total'face area, not the net free area.
and should be constructed of heavier gage metal. At the higher velocities it is particularly important to design the ducts for minimum resistance. As high velocities at one point offset the effect of proper design in all other parts of the system, emphasis should be placed on the importance of air velocities, elbow design, location of dampers, fan connections, grille and register approach connections, and similar details. For industrial buildings, noise is seldom given much consideration, and mairf duct veloci ties as high, as 2800 or 3000 fpm are sometimes used but, when these velocities are used, due consideration should be given, to duct design, resistance pressure, fan efficiencies and motor horsepower. For department stores and similar buildings, 2000 to 2200 fpm are sometimes used in main ducts where noise is not objectionable and space conditions warrant it.
Where high velocity diffusing outlets are used, the duct velocity should not be less than the throat velocity of the diffusers, as dynamic losses