Document nJx5X5XnYzjk04KrMXxpGK0z
Annex A - Table A.49. Uses and properties of PFASs in the semiconductor industry identified by stakeholders - Updated since the Call for Evidence/Royal Haskoning studies Semiconductor Manufacturing
Use Category
Sub-Use
Properties
Examples of PFAS
Photolithography
Photolithography
Photolithography Photolithography
Photolithography Photolithography Nanoimprint Lithography Photoresist
Photoacid generators
Antireflection coatings
Topcoats and Embedded Immersion Barriers Layers Surfactants
Dielectric Polymers (PBO/PI) Filters Epoxy, case masking
- Strong electronegativity of F atom in the complex resist/chemical matrix allows for controlled generation of strong acid upon exposure to UV light - Low dielectric constant - Low refractive index - Good thermal stability - Good barrier properties - Hydrophobicity
Fluorinated salts Acrylate and methacrylate-based copolymers Fluoropolymers
- Uniformity in coating with minimal effect on properties provided by other critical resist/chemical ingredients (i.e., without impact to refractive indexes) - Hydrophobicity - Electrical non-conductivity - Thermal resistence - Chemical resistance ' - Low extractables against solvents - Low surface adherence - Resistance to fire, grease, stain, etc.
Non-polymeric PFASs (non-ionic)
Water-insoluable C1 PFAS polymers
Fluoropolymers Fluoropolymers Fluorotelomer-related compounds
Color Filter photoresist for imaging semiconductor components "photopatterning" Plasma [Dry] Etch and Wafer Cleaning
- Anisotrophic etching capabilities
PFC, HFC and HFO gases
Vapour deposition chamber Wet surface modification chemistries (eg. Wafer) Advanced Semiconductor Packaging
Cleaning Wet etch
Flux
Development of necessary chemistries and their packaging to be used for manufacturing of process recipes (Photo Acids, Polymer with Fluorine Groups, Monomers/prepolymers, Surfactants, Dyes etc.)
Semiconductor manufacturing process chemistries
Less shedding
- Wetting agents - Selective metal oxide removal - High-temperature thermal stability (>160 C)
PFC, HFC and HFO gases Fluorinated organic acids
Surfactants
The use of fluoropolymers in process chemistry manufacturing equipment (Filtration system e.g. PTFE filters, Pump, etc.), production infrastructure (Blending Kettles, Piping, Valves, etc.) and evaluation tools (coating, exposure and eevelopment tools, NMR, IR, ICP/MS, Titrator, etc.)
Semiconductor manufacturing process chemistries
Estimated Timeframe To Substitute with Non-PFAS Element
Alternatives (Timeline commences after an
invention is identified)
25+ years
Process Chemistries
15-20+ years
Process Chemistries
25+ years 15-20+ years
Process Chemistries Process Chemistries
15-20+ years
15+ years 15-20+ years 15-20+ years
Process Chemistries Semiconductor device
Process Chemistries
Process Chemistries Process Chemistries Semiconductor device
15+ years
10+ years 3-15+ years
5 years
Process Chemistries Process Chemistries Process Chemistries Process Chemistries Process Chemistries
Process Chemistries
The use of Consumable Materials for process chemistry development and manufacturing (air and wet chemical filters, seals/o-rings, piping/tubing, embedded lubricants (oils, greases, solids), non-process chemicals, replacement parts, release film for mold process etc.)
Semiconductor manufacturing
Articles to store, handle, and deliver Semiconductor manufacturing liquid process chemicals (Bottle Cap Seals, PTFE inner, PTFE tape, Dip tube, O-ring, Packing, Connector, Valve etc.)
High temperature stability up to 180C Low Young's modulus Low tensile strength (i.e. high stretchability with low tearing risk) Low adhesion strength Chemical inertness
Fluoropolymer
MEMS wafer process
Vapor HF Sacrificial Etch: Tool Parts, Seals, Fittings etc.
Chemical resistance to HF vapor, low particle generation
Fluoropolymer
at least 20+ years
Semiconductor Manufacturing Equipment (photolithography coaters, scanners and developers, dry etch, ion implant, deposition, CMP, assembly test, metrology, pumps, point of use abatement equipment, spare parts, equipment repair, maintenance of articles and mixtures used etc.)
Semiconductor Manufacturing
Data, Power & Fluid Delivery and
Equipment & Infrastructure - Enabling Interconnects, sealants/piping,
Uses of Fluoropolymer Articles (raw waste removal used in
materials including precursors,
semiconductor manufacturing
fluoropolymer parts embedded within
manufacturing equipment, spare
parts, equipment repair, maintenance
of articles and infrastructure, filters,
piping, tubing, gaskets, cables etc.)
- Chemical resistance - Low volatility/high stability - Thermal resistance - Cleanliness - UV resistance - Flame resistance - Inertness - Purity - Low flammability - Temperature stability - Resistence to chemical permeation - Low coefficient of friction - Optical properties - Low dielectric constant - Low dissipation factor - low outgassing factor - Stable electrical performance over high temperature
Fluoropolymers (i.e., Teflon TM, Viton TM, PTFE, PFA, FEP, ETFE, PVDF, FFKM, etc)
15+ years
Plasma Etch and Wafer Cleaning Plasma Etch and Wafer Cleaning
Filters Ozone functionalized water
Chemical resistance Thermal durability High retention and high flow Low extractables
Thermal insulation for wet solution Low thermal conductivity Chemical resistance Thermal durability Less shedding Less gas
Fluoropolymers Fluoropolymers
Semiconductor Manufacturing Equipment Semiconductor Manufacturing Infrastructure Semiconductor Manufacturing Support Equipment Process Chemistries
Process Chemistries
Process Chemistries Semiconductor Manufacturing Equipment Semiconductor Manufacturing Equipment
Semiconductor Manufacturing Equipment Semiconductor Manufacturing Infrastructure
Semiconductor Manufacturing Equipment
Semiconductor Manufacturing Equipment
Wafer Heat Transfer Fluids
Wet etch & clean filters Equipment Chillers
Chemical resistance Temperature resistance Low extractables - High precision temperature control imparted by thermal stability - Viscosity vs temperature characteristics - Specific heat - Electrical conductivity characteristics
Fluoropolymers
Hydrofluoroethers, perfluoropolyethers (including PFPMIE), and other fully fluorinated liquids (perfluorinated amines and perfluoroalkylmorpholines, PFPE, Butane, 1-ethoxy-1,1,2,2,3,3,4,4,4nonafluoro-, 2,3,3,4,4-pentafluoro-5-methoxy-2,5-bis[1,2,2,2tetrafluoro-1-(trifluoromethyl)ethyl]tetrahydrofuran, Perfluamine, 1,1,1,2,2,4,5,5,5-nonafluoro-4-(trifluoromethyl )-3-pentanone PFCs HFCs HFOs
8-14+ years
Thermal Testing of Semiconductor Devices (in-line and end of line)
Equipment Chillers
- High precision temperature control imparted by thermal stability - Viscosity vs temperature characteristics, - Specific heat and electrical nonconductivity characteristics - High boiling point - Low pour point - Non-flammability
Hydrofluoroethers, perfluoropolyethers (including PFPMIE), and other fully fluorinated liquids (perfluorinated amines and perfluoroalkylmorpholines, Reaction mass of 1,1,2,2,3,3,4,4,4-nonafluoroN,Nbis(nonafluorobutyl)butan-1-amine and 1,1,2,2,3,3,4,4,4nonafluoro-N-[1,1,2,3,3-hexafluoro-2-(trifluoromethyl)propyl]-N(1,1,2,2,3,3,4,4,4-nonafluorobutyl)butan-1-amine
8-14+ years
Vacuum pump
Vacuum fluid
- Thermally stable - Non-flammable and insoluble in water, acids, bases and most organic solvents - Inertness - Low off-gassing and particle generation
Fluorocarbon ether polymers of polyhexafluoropropylene oxide,
10+ years
Plastics such as PC/ABS
- Flame retardancy
Perfluoroalkane sulfonic acids (PFSA), their salts and esters
15+ years
Fluoroelastomers, polymers including polyimides, polyamides, polyesters, polycarbonate etc.
- Cross linking agent for fluoroelastomers, monomer, high temperature composites and electronic materials
Bisphenol AF and its salts
15-20+ years
Adhesive, coating, lubricant Lubricants
Semiconductor Manufacturing Equipment & Infrastructure - the design, manufacture and delivery of semiconductor manufacturing equipment
Semiconductor manufacturing
Reticle and pellicle manufacturing and Semiconductor manufacturing all of its required chemicals, materials photolithography and tooling etc.
Solvability
- Inertness - Low off-gassing and particle generation
- Chemical resistance - Low volatility/high stability - Thermal resistance - Cleanliness - UV resistance - Flame resistance - Inertness - Purity - Low flammability - Temperature stability - Resistence to chemical permeation - Low coefficient of friction - Optical properties
Perfluoroalkylethers
PFPE Fluorosilicone PCTFE PTFE Fluoropolymers (i.e., Teflon TM, Viton TM, PTFE, PFA, FEP, ETFE, PVDF, FFKM, etc)
10+ years 10+ years
15+ years
Semiconductor Manufacturing Equipment Semiconductor Manufacturing Equipment Semiconductor Manufacturing Infrastructure
Semiconductor Manufacturing Equipment
Semiconductor Manufacturing Equipment
Semiconductor Manufacturing Equipment
Semiconductor Manufacturing Equipment Semiconductor Manufacturing Infrastructure Semiconductor Manufacturing Equipment Semiconductor Manufacturing Infrastructure
Semiconductor Manufacturing Equipment
Consumable Materials in semiconductor manufacturing equipment (air and wet chemical filters, seals/o-rings, piping/tubing, embedded lubricants (oils, greases, solids), non-process chemicals, replacement parts etc.)
Development of semiconductor manufacturing equipment (fluoropolymers, PFAS in mixtures etc.)
Semiconductor manufacturing
Production of semiconductor manufacturing equipment
The use of fluoropolymers and PFAS in Production of semiconductor
mixtures in the production of
manufacturing equipment
semiconductor manufacturing
Semiconductor Manufacturing infrastructure (production and storage, high purity water manufacturing/delivery systems, high purity chemical & gas delivery systems, air filtration systems, bulk chemical delivery systems treatment and distribution, planar chemical delivery systems, liquid waste collection system, abatement systems, semiconductor wastewater treatment and HVAC including corrosive exhaust ducting and treatment, facilities systems controls, gaskets for pipelines, etc.)
Support of semiconductor manufacturing (Chemical transportation, waste removal, waste treatment, etc.)
- Inertness - Chemical resistence - Low volatily/high stability - Purity - Low flammability - Temperature stability - Resistence to chemical permeation
Fluoropolymers (PVDF, PTFE, etc.)
Plasma Etch and Wafer Cleaning
Thermal insulation for gas supply and exhaust in Plasma Etch
Low thermal conductivity Chemical resistance Thermal durability Less shedding Less gas
Vapour deposition chamber
Consumable Materials in semiconductor manufacturing infrastructure (air and wet chemical filters, seals/o-rings, piping/tubing, embedded lubricants (oils, greases, solids), non-process chemicals, replacement parts etc.)
Thermal insulation for gas supply and exhaust in Plasma Etch
Semiconductor manufacturing
Low thermal conductivity Chemical resistance Thermal durability Less shedding Less gas
Fluoropolymers Fluoropolymers
15+ years
Semiconductor Manufacturing Equipment Semiconductor Manufacturing Infrastructure
Semiconductor Manufacturing Equipment Semiconductor Manufacturing Infrastructure Semiconductor Manufacturing Equipment Semiconductor Manufacturing Infrastructure
Semiconductor manufacturing Infrastructure
Semiconductor Manufacturing Infrastructure
Semiconductor Manufacturing Infrastructure
Development of semiconductor manufacturing infrastructure equipment (fluoropolymers, PFAS in mixtures etc.) Support equipment for SM Processes
Semiconductor manufacturing
Protection Equipment for Maintenance/Firefighting
Semiconductor Manufacturing Support Equipment (Automated Material Handling Systems, lab equipment such as Die yield/Failure Analysis, Pathifinding/R&D, Chemical evaluation, associated abatement systems etc.)
Support of semiconductor manufacturing
Special requirements when F-containing gases come into play
VitonTM gloves, personal protective equipment for firefighters etc.
Not known
Consumable Materials in
Semiconductor manufacturing
semiconductor manufacturing support
equipment (air and wet chemical
filters, seals/o-rings, piping/tubing,
embedded lubricants (oils, greases,
solids), non-process chemicals,
replacement parts etc)
Development of semiconductor manufacturing support equipment (fluoropolymers, PFAS in mixtures etc.)
Semiconductor manufacturing
Wafer processing and transportation FOUPs - Front Opening Unified semiconductor manufacturing support Pod/Front Opening Universal Pod systems - cassettes from front end to back end
High airflow and low particle penetration Low outgassing Low particle emission Water spray washing resistance
Floropolymers
Advanced Semiconductor Packaging Encapsulants (epoxy underfills, mold compounds etc.)
Advanced Semiconductor Packaging Thermal Interface Materials
Temperature resistance Beneficial material flow Wetting, degassing and composite homogeneity Electrical non-conductivity
Fluoropolymers
High thermal conductivity/heat resistence Tear resistence High tensile strength Incorporation of various fillers into different resin systems - High-temperature thermal stability (>160 C) - Low surface tension
Fluoropolymers
Advanced Semiconductor Packaging Adhesives
Advanced Semiconductor Packaging Hydrophobic coating/hermetic seal packages
- Solubility in organic solvents, low dielectric constants, and high thermal and thermo-oxidative stability - Unique hydrophobicity
Fluorinated Tetracarboxylic acid anhydride derivatives, aromatic diamines, acrylate and methacrylate-based copolymers
Fluoropolymers
13 years 20+ years
20+ years 10+ years
Semiconductor Manufacturing Infrastructure Semiconductor Manufacturing Infrastructure Semiconductor support equipment
Semiconductor support equipment
Semiconductor support equipment Semiconductor support equipment Semiconductor Device Semiconductor Device
Semiconductor Device Semiconductor Device
Advanced Semiconductor Packaging Advanced Semiconductor Packaging
Substrates including buildup/dielectric material
MEMS anti-stiction layer/coating
- High-temperature thermal stability (>160 C) - Electrical non-conductivity/low dielectric constant - Surface roughness/adhesion - Low coefficient of thermal expansion - Low coefficient of friction - Low surface energy - High thermal stability - chemical inertness - mechanical durability, - electrical insulation - low particle generation
Fluoropolymers
Fluoropolymers Fluoroalkyl Silanes
Advanced Semiconductor Packaging Advanced Semiconductor Packaging
Die for chiplets Release sheet for thermocompression bonding process of semiconductor chips
Advanced Semiconductor Packaging MEMS sensor packaging
Packaging (bump, test, sort & assembly) Passivation gels and coating materials
- Heat-resistant
PTFE
- Releasability
- Flexibility
- Tensile strength
Unique property: simultaneous high chemical stability against polar, unpolar and oxidative agents and acids Low Young's modulus that is constant over very wide operational tempeature range (50..175C) High thermal stability No signifiant aging over product lifetime (up to 15 years)
Fluoropolymers
MEMS sensor packaging
Chemically robust adhesives for chip and package component attach
Unique property: simultaneous high chemical stability angainst polar, unpolar and oxidative agents and acids Low Young's modulus that is constant over very wide operational tempeature range (50..175C) High thermal stability No signifiant aging over product lifetime (up to 15 years)
Fluoropolymers
MEMS sensor packaging MEMS sensor packaging
Soft adhesives for chip attach
Air-permable membranes, protective meshes, and their hydrophobic and oleophobic coatings
Intermediate Young's modulus that is constant over very wide operational tempeature range (-50..175C) High thermal stability No signifiant aging over product lifetime (up to 15 years) Unique property: simultaneous high chemical stability angainst polar, unpolar and oxidative agents and acids Unique property: simultaneous hydrophobicity and oleophobicity High termal stability up to reflow solder temperature (>260C)
Fluoropolymers Fluoropolymers
10+ years 15-20+ years 10+ years 10+ years
10+ years
7+ years at least 20+ years
Semiconductor Device Semiconductor Device
Semiconductor Device Semiconductor Device Semiconductor Device
Semiconductor Device
Semiconductor Device Semiconductor Device
_